perfect profile

PERFECT ENGINEERING COMPONENTS P.LTD

Perfect Engineering Components (P) Ltd is a part of Perfect Engineering Industries Dharuhera established in 1989 to manufacture & supply special purpose machines, machine components & Fabrication .Perfect is well known as supplier of Idlers,Rollers & pulleys for Quality Products.Perfect Engineering industries was taken over by Perfect Engineering components (P)Ltd in the year 2005 and is engaged in manufacture of CNC turned & machined fabricated products & Idlers, Rollers ,Pulleys . Its manufacturing facilities are located at IMT Manesar –Gurgaon & Industrial AreaKhushkhera –Bhiwadi one of the modern industrial hubs of Haryana &Rajasthan .

Company has good manufacturing , Inspection facilities & infrastructure including state of the art CNC turning & machining centers, utilities and a standard room. We have the In-House testing facility of Rollers bywater , Dust & roller free movement machine & also friction free testing machine is under development. Inhouse Hot Rubber Galvanizing facility is also available.

Company has a standby Power Backup through 180 KVA and 63 KVA silent D.G.SETS.

Khuskhera Plant -Pulley Section

Introduction

PERFECT ENGINEERING COMPONENTS P.LTD Khuskhera Plant -Roller Section


Our Major Customers Carrier Airconditioning&Referigeration: Machining & Fabrication

- Manesar & Khushkhera Plant

Metso Minerals India P.Ltd - Gurgaon &Alwar : Belt conveyor&

machined components as per drg. - Khushkhera Plant

Baker Oil & Tools –Gurgaon:Precision machined components –

Manesar Plant

Bevcon Wayors P.Ltd

AmtekIndia Ltd: machines Spare –Manesar Plant

Sateliite Forging P.Ltd:Cnc turned components –Manesar Plant

Flssmidth A/s., –DENMARK : Cement plant equipments Khushkhera

Plant

FlsSmidthPfister –Bawal : Conveyor components –Khushkhera Plant

F.C.K.S FABRICA DE CIMENTO DO KWANZA SUL LDA -

LUANDA,ANGOLA

RUA MOISES CARDOSA KAMI

ANCAP – DENMARK

MODERN CEMENT & MINING CO. – QUARTANA ,JORDAN

AL-MIYA GOVERNORATE – EGYPT

THE QASIM COPMANY – SAUDI ARABIA


Company Name : Perfect Engineering Components (P) Ltd.

Unit Addresses :

UNIT-1 : PLOT NO.117 SECTOR -6 IMT MANESAR DISTT.GURGAON

UNIT –II : PLOT NO. F221 &222 NEAR SHREE CEMENT RIICO IND.AREAKHUSHKHERA –BHIWADI DISTT.-(RAJ)

EMAIL ID : [email protected]

MANESAR PLANT

TIN NO. : 06741927714

EXCISE NO.: : AADCP6545MXM001

KHUSHKHERA PLANT

TIN NO. : 08300607171

EXCISE NO. : : AADCP6545MEM004

PAN NO. : : AADCP6545M

TAN NO. : DELP11626G

DIRECTOR : MR.ISHWAR SAINI

MOBILE NO. : 9910380991


CONTACT PERSON : MR.RAJIV KUMAR RAJAN GENERAL MANAGER

MOBILE NO. : 9910380995, 8440043677


ISO CERTIFICATION : 9001-2008 (TUV SOUTH ASIA)

Information at a Glance

mailto:[email protected]




MAN POWER DETAILS

Designation Qualification B.E M.COM B.COM DIPLOMA ITI MATRIC TOTAL MANAGER MANUFACTURING

1 1

EXECUTIVE ADMIN & HR

1 1

EXECUTIVE PRODUCTION

2 2

JR.EXECUTIVE PRODUCTION

2 2 4

EXECUTIVE Q.A 1 1 JR.EXECUTIVE QA 2 2 JR.EXECUTIVE STORE

1 1

EXECUTIVE COMMERCIAL

2 1 3

CNC OPERATOR 8 10 18 MILLING OPERATOR 1 3 3 PRESS OPERATOR 2 2 4 LATHE OPERATOR 20 20 BORING MACHINE OPERATOR

2

WELDERS 1 12 12 HELPERS 25 25 TOTAL 4 2 2 5 16 72 101


S.NO. MACHINE NAME QTY 1. CNC TURNING CENTRE UPTO 1000 MM TURNING LENGTH

8 NOS

2. V.M.C.

2 NOS

3. LATHE MACHINES 22 NOS 4. MILING MACHINES 5 NOS 5. BORING MACHINES

2 NOS

6. CNC PLASMA /GAS

2 NOS

7. AUTO FEED BEND SAW

2 NOS

8. SHARING MACHINE 6MMX2500

1 NO

9. POWER PRESS

2 NOS

10 HYDRAULIC PRESS

2 NOS.

11. MIG WELDING SET 20 NOS. 12. ARC WELDING SET

8 NOS.

13. DRILL MACHINE

5 NOS.

14. AUTOMATIC ROLLER WELDING MACHINE

1 NOS

15. AUTOMATIC PULLEY WELDING MACHINE

1 NOS

16. SPM HYDRAULIC BEARING FITMENT MACHINE

1 NOS

17. SPM RUBBER DISC FITMENT MACHINE

1 NOS


List of Machinery AtManesar Plant

Machine Type/Model Make Specification Nos. CNC Turning (Vx-1000) Macpower Turning Length -1000mm

Turning Dia - 400 mm 01

CNC Turning (Lx-200) Macpower Turning Length -500mmTurning Dia - 240 mm

02

CNC Turning (Jobber -XL) ACE Turning Length -350mmTurning Dia – 240 mm

01

CNC Turning (Smarturn) LMW Turning Length -300mmTurning Dia– 180 mm

03

Cnc Turning (Cub) ACE Turning Length -200mmTurning Dia – 120 mm

02

VMC (VF-1) HAAS X Axis Travel - 500mm Y Axis Travel - 400 mm Z axis Travel - 400mm

01

VMC(Winner) ACE X Axis Travel - 500mm Y Axis Travel - 400 mm Z Axis Travel - 400mm

01


S.NO Deptt ID. NO. MAKE RANGE LEAST

COUNT SR.NO.

1 QC P. DIAL GAUGE INSIZE 0-10 MM 0.01mm 1530924

2 QC BORE GAUGE INSIZE 50-160 MM 0.01

3 QC FILLER GAUGE VETFEX 0.15- 0.60 MM FG-01

4 QC RADIUS GAUGE 1-7 MM RG-01

5 QC HARDNESS TESTER USE 0-100 1 RHT-01

6 QC DIGITAL MICRO MTR INSIZE 50-75 MM 0.01mm DMM-01

7 QC DIGITAL V.C INSIZE 0-300 MM 0.01mm DVC-01

8 QC MICRO METER(MM08) INSIZE 50-75 0.01mm 100886474

9 QC MICRO METER(MM07) Mitutoyo 0-150mm 0.01 MM 6095171

10 QC MICRO METER(MM06) INSIZE 0-25 0.01mm 110446744

11 QC INSIDE MM ( M-01) 0-50 0.01 1000101

12 M/C MM (MM-01) INSIZE 50-75 0.01 100886534

13 M/C MM (MM-05) INSIZE 100-125 0.01 MM-05

14 M/C MM (MM-01) INSIZE 125-150 0.01 MM-01

15 M/C MM(MM-03 ) INSIZE 0-150 0.01 MM-03

16 M/C MM (MM-02) INSIZE 100-200 0.01 MM-02

17 QC MM (MM-09) SHAN 150-175 0.01 F0073

18 QC MM (M-02) INSIZE 0-25 0.01mm M-02

19 QC DIAL V.C TRUSIZE 0-300 0.02 11124317

20 QC VC ( DIAL -04) INSIZE 0-200 0.02 20014001

05

21 QC VC ( DIAL -02) Mitutoyo 0-300 0.05 M.N.84

22 QC DIAL INDICATOR INSIZE 0-10 0.01 DI-02


23 QC HEIGHT GAUGE TRUSIZE 0-1000 0.02 H.G-02

24 QC SLIP GAUGE Gage block 0.05-100mm nil

25 QC AIR GAUGE UNIT UNITY ±µm 1µ

26 QC BENCH CENTRE LUTHRA 300x160mm

27 QC BEVEL PROTECTOR AERO SPACE 0-360 0

28 QC MAGNETIC COATING THICKNESS YUYUTSU

0-250 MICRON

29 QC BEND PROTECTOR FORBES 02-150

30 QC GEAR TEETH VERNIER PRECISE 0-10M

31 QC WATER LEVEL (FLATNESS) DIAMOND 1000X2000

32 QC SURFACE PLATE AYUMIC 1000X2000

33 QC MAGNETIC DIAL STAND GROZ

34 QC SURFACE PLATE LUTHRA 1000X1000

35 QC DIGITAL VERNIER INSIZE 0-600

36 QC INSIDE MICROMETER INSIZE 0-250


Our Products

Perfect Engineering Components Pvt. Ltd. manufactures various types of Heavy Duty Conveyor Pulleys/Drums as per latest IS standards or specific requirements of the customer. All Pulleys are concentrically & statically balanced confirming to IS –8531. We have facility of Heavy Duty Plate Rolling Machine with capacity upto3000 x 20 mm ensuring on time delivery. Also have Heavy Duty Lathes to handle maximum dia. upto1250 mm.

Conveyor Pulleys Types –Drive Pulleys Tail Pulleys Snub PulleysTake Up Pulleys Bend Pulleys

Conveyor Pulley Range –For Belt Width – 500 mm to 2400 mm & aboveMaximum Thickness upto 20 mm & above.Available with Plain & Diamond Rubber Lagging

All our idlers are manufactured strictly adhering to IS-8598. The idlers arealso inspected in house for the following tests –

In House Testing –Balancing of the PulleysWelding Testing Equipments


Perfect Engineering Components Pvt. Ltd. offers wide range of conveyor idlers for trouble free conveyor operations. We are one of the fewer companies equipped with all in-house special purpose machines for manufacturing all type of idlers. Some of the SPM includes – Double Ended Pipe Boring Machine & Double Ended MIG Welding Machine.

Idler Types –Carrying Idlers Return Idlers Impact IdlersGuide Rollers Seamless Pipe Idlers

Idler Range –For Belt Width – Upto 2400 mmIdler Diameter - 63.5 mm to 219.1 mm (IS 9295)Idler Length – Upto 2600 mm & more on request

All our idlers are manufactured strictly adhering to IS-8598. The idlers arealso inspected in house for the following tests –In House Testing –Roller Freeing & Free Rotation Testing RigWater Ingress Testing Machine for IdlersDust Ingress Testing Machine for IdlersRoller Run Out Checking Rig with Dial GuageDynamic Friction Factor Testing machine for RollersCalibrated Micrometers, Verniers, Tachometers, Durometers and Angle Guages for Visual


CA

RRY

ING

IDLE

RS

Belt With (mm) SYM. R(DEG). A(mm) B(mm) C(mm) D(mm) M(mm) E(mm) Boltsize

Shaft dia (mm) Brg.No.

800PECI8010 10

1090 315 275 139.7 56.4 1140 M16 25 6205PECI8020 20PECI8035 35

1000PECI10010 10

1290 380 275 152.4 58 1350 M16 25 6205PECI10020 20PECI10035 35

1200PECI12010 10

1490 465 275 152.4 48 1550 M16 25 6205PECI12020 20PECI12035 35

1400PECI14010 10

1690 530 275 152.4 41 1750 M16 30 6206PECI14020 20PECI14035 35

1600PECI16010 10

1900 600 275 152.4 56.4 1960 M16 30 6206PECI16020 20PECI16035 35

2000PECI20010 10

2300 750 290 159 41 2360 M20 35 6207PECI20020 20PECI20035 35

2200PECI22010 10

2500 800 290 159 38 2560 M20 35 6207PECI22020 20PECI22035 35

2400PECI24010 10

2700 950 290 159 38 2760 M20 35 6207PECI24020 20PECI24035 35

IMPA

CT

IDLE

RS

Belt With (mm) SYM. R(DEG). A(mm) B(mm) C(mm) Rd(mm) D(mm) M(mm) E(mm) Bolt

size Brg.No.

800PEII8010 10

1090 315 300 190 139.7 47 1140 M16 6207PEII8020 20PEII8035 35

1000PEII10010 10

1290 380 320 205 152.4 52 1350 M16 6207PEII10020 20PEII10035 35

1200PEII12010 10

1490 465 320 205 152.4 42 1550 M16 6207PEII12020 20PEII12035 35

1400PEII14010 10

1690 530 330 205 152.4 43 1750 M16 6208PEII14020 20PEII14035 35

1600PEII16010 10

1900 600 330 205 152.4 43 1960 M16 6208PEII16020 20PEII16035 35

2000PEII20010 10

2300 750 340 205 159 45 2360 M20 6208PEII20020 20PEII20035 35

2200PEII22010 10

2500 800 360 205 159 49 2575 M20 6208PEII22020 20PEII22035 35

2400PEII24010 10

2700 950 360 205 159 49 2775 M20 6208PEII24020 20PEII24035 35


SELF

ALI

GN

ING

C

AR

RYIN

G ID

LER

S

Belt With(mm) SYM. R(DEG). A(mm) B(mm) C(mm) D(mm) M(mm) E(mm) F(mm) Bolt

size Brg.No.

800PESACI8020 20

1090 315 275 139.7 40 1140 945 M16 6205PESACI8035 35

1000PESACI10020 20

1290 380 275 152.4 40 1350 1150 M16 6205PESACI10035 35

1200PESACI12020 20

1490 465 275 152.4 40 1550 700 M16 6205PESACI12035 35

1400PESACI14020 20

1690 530 275 152.4 40 1750 1250 M16 6205PESACI14035 35

1600PESACI16020 20

1900 600 275 152.4 40 1960 1250 M16 6206PESACI16035 35

2000PESACI20020 20

2300 750 290 159 40 2360 1280 M20 6207PESACI20035 35

2200PESACI22020 20

2500 800 290 159 38 2560 1350 M20 6207PESACI22035 35

2400PESACI24020 20

2700 950 290 159 38 2760 1350 M20 6207PESACI24035 35

V -

RET

UR

N ID

LER

S

Belt With (mm) SYM. R(DEG). A(mm) B(mm) C(mm) D(mm) Bolt

size Brg.No.

1400 PEVRI14010 10 1690 800 180 152.4 M16 6206

1600 PEVRI16010 10 1900 900 200 152.4 M16 6206

2000 PEVRI20010 10 2300 1100 230 159 M20 6207

2200 PEVRI22010 10 2500 1300 250 159 M20 6207

2400 PEVRI24010 10 2700 1400 270 159 M20 6207


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Packing &Despatch

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