park deck systems - ulfcar · ulfcar® - the common denominator for ulfcar® invented resin based...
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- at your service!
Park Deck systems
World leading flooring technology
Stop on it! Step on it!
Ultimate Industrial floors
Ulfcar® - the Common Denominator for
Ulfcar® invented resin based
floors more than 50 years ago!
Specific individual needs
coupled with time sensitive
deadlines requires special
knowledge and specialised
products to cover all modern
flooring needs. The advice
given should always represent
the best solution to satisfy your
demands!
Selecting the correct type of
floor is just one aspect in finding
the optimal solution. Trusting
the company who is advising,
supplying and installing the end
product is even more important.
Some resin based floors
currently on the market do not
live up to their customers
expectations. This is not
surprising considering there are
so many different products
available. Specifying an Ulfcar®
floor ensures the most
appropriate floor is installed first
time. Our floors have been
installed successfully throughout
Europe, North America,
Australia and in many of
countries.
Industrial floor toppings
and coatings
Ulfcar® has more than 50 years
experience in manufacturing
and installing resin based
flooring systems, and is
renowned as one of the leading
experts in the field. Our wide
range of product and global
market knowledge enables us
to provide tailor made solutions
to meet your specific needs.
With our latest technological
developments in epoxy,
polyurethane and MMA resin
systems, Ulfcar® systems strives
to provide the ultimate of what
can be achieved.
From the idea…
to the drawing board and
through to completion, Ulfcar®
is your most experienced and
qualified partner. We provide
fully integrated and complete
systems, customised and
installed by an Ulfcar® group
company or by one of our
Ulfcar® certified contractors.
Today's floor for the future requirements
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No loose gravel should be
revealed from the floor of the
parking lot, when you turn the
wheels on your still standing 2 ton
vehicle. Strangely enough the
floor on many parking lots often
possess the same characteristics as
a highway does, which is not
exactly what a floor of a parking
lot needs.
The slow but intense traffic causes
the tyres to squeeze the surface,
ripping pieces of it off. But not on
an Ulfcar® solution, because all
materials are integrated into one
firm, solid unit.
As an extra bonus Ulfcar® flooring
looks nice underlining the rows of
the many modern automobiles of
today.
Indoor and outdoor car park
constructions are exposed to
temperature changes caused by
weather changes.
Furthermore with each car going
in and out the car park, the
various sections of the subfloor
construction will move with the
passing of the car.
Consequently car park coatings
must be temperature resistant,
flexible and bridge building to be
able to follow the movements of
the subfloor.
Likewise the coatings must be
impervious to water and
chemically resistant to snow
melting chemicals, motor oil,
petrol, diesel fuel etc.
Ulfcar® Park Deck Systems fulfil
these demands and are
furthermore weather resistant and
UV resistant which means it will
retain colour and appearance for
many years.
The Acrydur® system has the
added advantage that installation
is fast due to the short curing time
(2 hours). Furthermore they form a
very strong chemical bondage to
the subfloor. It is therefore possible
to renovate even heavily trafficked
car parks without disturbing traffic
flow. Finally, Ulfcar® offers a
multitude of possibilities for
decoration, colour schemes and
design possibilities and at the
same time maintaining strong,
durable and wear resistant
floorings.
- and we know the
solutions...
With more than 50 years of
experience in the manufacture and
application of resin based surface
materials, Ulfcar® is renowned as
one of the leading experts in this
field.
Our knowledge will provide tailor
made solutions to meet specific
needs.
With our latest updates in
technology based on epoxy,
polyurethane and MMA resins, we
can guarantee that your result will
be prescribed to the ultimate of
what can be achieved.
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With an
Ulfcar® Park Deck system the traffic runs smooth - and safe
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Smooth-or-Non-slip The practical requirements connected with industrial floors are many. One situation can demand a very smooth surface while another calls for the highest possible non-slip qualities. ULFCAR® can supply floors, which fulfill all these requirements, from one extreme to the other, so that the working day is safe - and smooth...
Complete watertightAny liquids which may come from the production process or which may be used in connection with the cleaning of the floor, must be drained off quickly and effectively. This requires a floor which is absolutely watertight and which can be laid with seamless drainage. ULFCAR® is the solution...
Hygienic In many areas - from the food industry to high-tech companies - hygiene is a high priority. Here, floor coverings are, in every respect, the foundation. ULFCAR® flooring is very often chosen on the basis of its many an excellent
hygienic qualities. With ULFCAR® you don't need a plate - you can eat directly from the floor..
Resistant to chemicalsIn those industries where chemicals are used, a floor must live up to very stringent demands. It must be acid and base proof and must be able to be cleaned thoroughly. ULFCAR® flooring is made from a range of man.made materials which can be combined so that they effectively fulfill the individual customer's requirements with regard to chemical resistance. In short: ULFCAR® has the floor that lives up to all your expectations...
Heat resistantA floor must also be able to withstand heat-producing production processes or intensive cleaning at high temperatures. ULFCAR® flooring can be supplied in an extremely heat-resistant version which can withstand very high temperatures...
ChockresistantGenerally, the thicker the floor, the more resistant the floor is to heavy and sharp objects, impacts, shocks and dropped objects. ULFCAR® delivers floor solutions to everything from school building to offices, shopping and sports centers to heavy industry with heavy wear and tough industrial treatment.
Extremelyhard-wearingAn industrial floor must be able to put up with frequent traffic. The same applies to floors in shops, large kitchens, bakeries, butchers, etc. An ULFCAR® floor is a solid foundation everywhere and is extremely hard-wearing. A worthwhile, long-term investment, which will ensure solid ground under your feet for many years to come...
Colours and surface structure must be carefully selected to create the highest standard of safety in indoor driving.
When designing modern car
parking areas, builders and
architects all over the world
have come to realize
the benefits of installing an
Ulfcar® Park Deck surface and
coating system.
Extreme durability, resistance
to chemicals, flexibility, UV
Ulfcar Epowall coating and covings.
With an
Ulfcar® Park Deck system the traffic runs smooth - and safe
Withstandsheavy loads Apart from intensive use, an industrial floor must also, in many industries, be able to withstand severe mechanical influences. The various man-made materials, which are present in an ULFCAR® floor, are combined to produce an underlay, which can withstand even the toughest industrial treatment. With an ULFCAR® floor, everything is as easy as winking...
Office chairs In many offices, there’s a fair amount of rolling back and forth over the course of a day. ULFCAR® floors have been tested to resist this traffic so that the beautiful office floors aren’t compromised by wear and tear.
Comfort With the nice soft coating of the ULFCAR® Comfort series, two important functions are achieved. Firstly, they absorb hard shocks so that your back isn’t unnecessarily burdened. Secondly, they are soundproof so that the noise of steps doesn’t
resound throughout the building. That they look great too is just an added bonus!
Soundproof Acoustics play an important part in how people thrive indoors. The type of flooring is a significant factor in the amount of sound reflected in a room, concrete floors being the most notorious culprits. ULFCAR® flooring solutions that carry this brand absorb sound, contributing to the creation of a pleasant indoor environment.
Fire tested All ULFCAR® floors have been tested in accordance with international standards so that you, as the architect or builder, can choose an Ulfcar floor that lives up to the demands of each individual construction. In many cases the fire requirements are exceeded.
Colour ULFCAR® floors can be delivered in any colour so that you, as the architect or builder, can let the floor contribute to the
overall design of the building. The individual ULFCAR® floor types come in a range of standard colours but can be delivered in any specific hue of your choosing.
Free of smells and VOC Most ULFCAR® flooring solutions can be made with raw materials that do not contain volatile organic compounds. This is not just an advantage as the first jointless floor is laid out, but also in relation to future maintenance and repairs. Thus, VOC free flooring solutions are the obvious choice for offices, halls, and places where food is being processed.
Fast curingIn many modern production units, down time is an important issue. Delays are costly and flooring repairs must be done without disturbing production. ULFCAR® can provide flooring solutions with rapid curing properties. After only two hours of curing, the surface is ready for further activities.
- ready in no time... to last a lifetime
Large areas can be installed seamless and very fast.Even in freezing temperatures.
resistance, countless colour
combinations, and of
course easy to clean, are only
few of the demands we face.
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BENEFITSAestetically pleasing
Noise and shock absorbing
Solvent free
Can be used over existing asphalt substrates
Fire resistant
Slip resistant
Flexible waterproof membrane
Excellent bond strength
Fast installation
Excellent chemical resistance
High abrasion resistance
Low maintenance cost
Concrete
Pigmented Sealcoat 1-2 mm
Wearlayer 4-6 mm
Flexible Membrane layer 1-2 mmBonding Primer 0.2 mm
Ulfcar® Park Deck
Premium is a 6 – 8 mm
durable Park deck coating
system for use on external
or exposed car park decks
incorporating a flexible
membrane. Ulfcar® Park
Deck Premium provides a
UV stabile colorful crack
bridging, waterproof
wearing surface for use over
heavy trafficked car park
decks, driving ramps,
turning points and loading
zones.
Ulfcar® Park Deck Premium
Ulfcar® offers the following Premium systems:
Type Build Life Chemical Mechanical Max. load Max. Application thickness expectancy resistance resistant heat tempera- mm after resistance ture °C
ACRYDUR® 6-8 10-20 years Very good 2 hours Approx. 80°C ÷30 - +30Premium 40 N/mm2
EPOFLOOR® 6-8 10-20 years Very good 1-2 days >80 N/mm2 70°C +10 - +30Premium
POLYCRETE® 6-8 10-20 years Excellent 1-2 days Approx. 80°C +10 - +30Premium 62 N/mm2
PREMIUM SYSTEM BUILD UP
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Ulfcar® Park Deck Premium
Description
Ulfcar® Park Deck Premium is a
solvent free flexible park deck
coating system which provides
a colourful crack bridging,
waterproof and extremely
hardwearing surface for
exposed very heavy duty traffic
areas such as driving ramps,
turning circles and loading bays.
Uses
To cosmetically enhance, reduce
noise and water proof indoor
and outdoor park deck areas.
Ulfcar® Park Deck Premium
provides a lighter and safer
environment and is suitable
for refurbishment of existing
park decks and on new
construction projects.
Application
The installation should be
carried out by a Ulfcar® licensed
contractor with a documented
quality assurance scheme.
Obtain details of our licensed
contractors by contacting our
customer service team or
enquiring via our web site.
Appearance
Ulfcar® Park Deck Premium is a
coloured antiskid floor.
Colours
See standard shades available
in "Colour" range.
Temperature Resistance
Ulfcar® Park Deck Premium is
resistant to temperature cycles
up to 90ºC dry heat and 80ºC.
wet heat. Extended periods at
these temperatures and above
will make material susceptible
to chemical attack and
abrasion wear.
Cleanability
Clean regularly using a single
or double headed rotary
scrubber drier in conjunction
with Ulfcar® Floor Cleaner.
Joint Construction
Expansion joints should be
continued through the Ulfcar®
Park Deck Premium. If subfloor
movements occurs, the Ulfcar®
Park Deck Premium will reflect
the crack.
Repairs
All damaged areas of floor for
instance holes from removal of
equipment can be easily
repaired. Please note that the
floor must be kept dry during
repair time.
Important Note
Ulfcar®'s products are
guarantied against defective
materials and manufacture
and are sold subject to our
standard terms and conditions
of sale, copies of which may
be obtained on request.
Further Information
Where other products are to
be used in conjunction with
this material, the relevant
technical data sheets should
be consulted to determine
total requirements. Ulfcar® has
technical and practical
experiences build over many
years. You are welcome to call
us for advice and technical
assistance.
Ulfcar® offers the following Premium systems:
Type Build Life Chemical Mechanical Max. load Max. Application thickness expectancy resistance resistant heat tempera- mm after resistance ture °C
ACRYDUR® 6-8 10-20 years Very good 2 hours Approx. 80°C ÷30 - +30Premium 40 N/mm2
EPOFLOOR® 6-8 10-20 years Very good 1-2 days >80 N/mm2 70°C +10 - +30Premium
POLYCRETE® 6-8 10-20 years Excellent 1-2 days Approx. 80°C +10 - +30Premium 62 N/mm2
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Ulfcar® Park Deck Premium Specification of Polycrete® Premium Park Deck System. The following details the requirements for a Solvent Free Polyurethane seamless lightweight multi-layered system.
This information and all further techinical advice is based on our present knowledge and experience. However, it implies no liability or other legal responsability on our part, including with regard to existing third party intellectual property rights, especially patent rights. In particular, no warranty, whether express or implied, or guarantee of product properties in the legal sense is intended or implied. We reserve the right to make any changes according to the technological progress or further developments. The customer is not released from the obligation to conduct carefull inspection and testing of incoming goods. Performance of the product described herein should be verified by testing, which should be carried out by only qualified experts in the sole responsability of a customer. Please contact ULFCAR for the latest version. All our documents, offers, ect. are in association with our general sales, delivery and application conditions.
Substrate requirements and surface preperationAll new concrete surfaces, a minimum twentyeight days old, shall be shot blasted by enclosed machine to remove any laitance and then vacuumed. Deep hollows indents or other unacceptable defects in concrete surfaces to be made good prior to the application of the ULFCAR® Park Deck as directed by the engineer using ULFCAR® compensation coat. Brickwork, dense concrete blocks, etc, shall be flush pointed with -defects made good by the contractor.
Priming Premix the POLYCRETE® Hardener into POLYCRETE® LVP primer. The mixture is applied to the flooring either by squeegee and/or roller. Make sure anchorage grooves are not flooded with primer, as this will prevent the flooring from getting a good grip and hold onto the groove. Small holes and cracks in the concrete can be repaired during the priming by simply adding sand / Aerosil to the primer and using it as a thin/thick mortar. Concrete day joints and larger cracks should be filled with a flexible jointing compound using ULFCAR® FILLER.Apply a full blinding of ULFCAR® quartz 20 – 80’s immediately cast into wet film primer. (Approx
3.00 kg/m2). Allow to cure for 6-8 hours or overnight.Vacuum and sweep blinded surface to remove all non-bonded aggregates.
Flexible membraneMix 5 kg of the POLYCRETE® Hardener into 15 kg of POLYCRETE® SD.Squeegee the mix evenly onto the primed surface in a 2 mm layer thickness.
WearlayerMix 3.5 kg of the POLYCRETE® Hardener into 20 kg of POLYCRETE® SLR.Add bauxite as much as possible while still maintaining good application properties and mix thoroughly. The bauxite quantity will largely depend on grain size.To obtain a 4-6 mm. finished flooring, the slurry should be layed with a rake set to 5 mm.Finish by scattering bauxite untill just dry surface (no wet patches).Spiked shoes may be used, as the slurry runs easely together again.
SealingNow proceed, using a carborundum stone to remove defects from the flooring. These would typically occur at joints between flooring and coving, around drains, doorsteps, and day
joints. The floor is, after cleaning, now ready to be coated.
First sealcoatMix 3.5 kg of the POLYCRETE® Hardener into 20 kg of POLYCRETE® SLR. Pour out the mix onto the floor, distributing it with a rubber squeegee while pressing quite strongly downwards on the handle. Crossroll with a medium shag roller. Spiked shoes are again permitted without causing marks.
Second coatTo obtain normal slip resistance grind the surface and sweep/ vacuum carefully before applying second seal coat. If extra slipresistancy is reguired it is not necessary to grind he surface.Apply second coat.
Free for traffic24 hours shall be allowed for opening completed areas to foot traffic and 72 hours for vehicular traffic. Application of all materials to be strictly in accordance with manufacturer’s instructions:
Ulfcar® International Tværvejen 155580 Nr. Aaby ; DenmarkPhone: +45 70 21 38 88 Fax: +45 70 21 38 89e-mail: [email protected]
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Ulfcar® Park Deck Premium Specification of Polycrete® Premium Park Deck System. The following details the requirements for a Solvent Free Polyurethane seamless lightweight multi-layered system.
General TechnicalInformation
The figures below are achieved in labatory tests at 20 Degree Celsius and 50% Relative Humanity System Description Two component colored polyurethane base flooring system System Classification
According to British Standard BS 8204-6Classification 8 (VHD)Table from FeRFA
Technical data:System thickness 6-8 mmHardness (Shore D) Method ASTM D-2240. Test Result = 85
UV Resistance Method MIL F-52505. Test Result = No chalking or loss of adhesion
Water Absorption Method ASTM C-413. Test Result = 0,04%
Coefficient of friction Method ASTM D-2047. Test Result = Standard 0,9 smooth 0,7
VOC Content 0g/l
Fire Resistance BS476 Part 3 Slip Resistance TRRL Pendulum Slip Test Dry 92 Wet 49 Water Permeability Nil – Karsten test (Impermeable) Chemical Resistance www.ulfcar.com full chemical list Abrasion Resistance 40 mg loss per 1000 cycles (1 kg load using
H-22 wheels) Tensile Strengths > 15 N/mm2 Tear Strengths MOAT 27 Method 5.4.1 Test Result = 192 N
Compressive Strengths > 62 N/mm2 Bond Strengths > cohesive strength of concrete Impact Resistance < 0.5 mm (BRE Screed tester) Flexural Strengths > 12 N/mm2 Decontamination classification Good (as per BS 4247:Part 1:Test A)
Curing Information Temperature 10 degrees 20 degrees 30 degrees Pot life 15 min 10 min 8 min Light traffic 36 hr. 24 hr. 16 hr. Full traffic 72 hr. 48 hr. 32 hr.Full chemical cure 7 days 4 days 3 days
Resistance to: Petrol, diesel, antifreeze, hydraulic fluid, chloride & battery acids
5 Excellent, 4 Very Good, 3 Good, 2 Fair, 1 Poor Clean ability 5 Wear Resistance 5 Chemical Resistance 5 Fire Safety 4 Slip Resistance 4 Heavy Traffic 5 Impermeability 5
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Ulfcar® Park Deck Basic is
a 3 – 5 mm durable Park deck
coating system for use on
intermediate car park decks.
Ulfcar® Park Deck Basic
provides a colorful, waterproof
wearing surface and enhances
multi-storey car parking
environments and safety
Ulfcar® Park Deck Basic
BENEFITSAestetically pleasing
Noise and shock absorbing
Solvent free
Fire resistant
Slip resistant
Excellent bond strength
Fast installation
Excellent chemical resistance
High abrasion resistance
Low maintenance cost
Concrete
Pigmented Sealcoat 1 mm
Wearlayer 3-4 mm
Bonding Primer 0.2 mm
Ulfcar® offers the following Basic systems:
Type Build Life Chemical Mechanical Max. load Max. Application thickness expectancy resistance resistant heat tempera- mm after resistance ture °C
ACRYDUR® 3-5 5-10 years Very good 2 hours Approx. 80°C ÷30 - +30Basic 40 N/mm2
EPOFLOOR® 3-5 5-10 years Very good 1-2 days >55 N/mm2 70°C +10 - +30Basic
POLYCRETE® 3-5 5-10 years Excellent 1-2 days Approx. 80°C +10 - +30Basic 59 N/mm2
BASIC SYSTEM BUILD UP
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Ulfcar® Park Deck Basic
Description
Ulfcar® Park Deck Basic is a
solvent free flexible park deck
coating system which provides
a colourful crack bridging,
waterproof and hardwearing
surface for heavy duty traffic
areas such as indoor driving
ramps, turning circles and
loading bays.
Uses
To cosmetically enhance, reduce
noise and water proof indoor
park deck areas.
Ulfcar® Park Deck Basic
provides a lighter and safer
environment and is suitable
for refurbishment of existing
park decks and on new
construction projects.
Application
The installation should be
carried out by a Ulfcar® licensed
contractor with a documented
quality assurance scheme.
Obtain details of our licensed
contractors by contacting our
customer service team or
enquiring via our web site.
Appearance
Ulfcar® Park Deck Basic is a
coloured antiskid floor.
Colours
See standard shades available
in "Colour" range.
Temperature Resistance
Ulfcar® Park Deck Basic is
resistant to temperature cycles
up to 90ºC dry heat and 80ºC.
wet heat. Extended periods at
these temperatures and above
will make material susceptible
to chemical attack and
abrasion wear.
Cleanability
Clean regularly using a single
or double headed rotary
scrubber drier in conjunction
with Ulfcar® Floor Cleaner.
Joint Construction
Expansion joints should be
continued through the Ulfcar®
Park Deck Basic. If subfloor
movements occurs, the Ulfcar®
Park Deck Basic will reflect the
crack.
Repairs
All damaged areas of floor for
instance holes from removal of
equipment can be easily
repaired. Please note that the
floor must be kept dry during
repair time.
Important Note
Ulfcar®'s products are
guarantied against defective
materials and manufacture
and are sold subject to our
standard terms and conditions
of sale, copies of which may
be obtained on request.
Further Information
Where other products are to
be used in conjunction with
this material, the relevant
technical data sheets should
be consulted to determine
total requirements. Ulfcar® has
technical and practical
experiences build over many
years. You are welcome to call
us for advice and technical
assistance.
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w.
ul
fc
ar
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Ulfcar® Park Deck Basic Specification of Polycrete® Basic Park Deck System. The following details the requirements for a Solvent Free Polyurethane seamless lightweight multi-layered system.
This information and all further techinical advice is based on our present knowledge and experience. However, it implies no liability or other legal responsability on our part, including with regard to existing third party intellectual property rights, especially patent rights. In particular, no warranty, whether express or implied, or guarantee of product properties in the legal sense is intended or implied. We reserve the right to make any changes according to the technological progress or further developments. The customer is not released from the obligation to conduct carefull inspection and testing of incoming goods. Performance of the product described herein should be verified by testing, which should be carried out by only qualified experts in the sole responsability of a customer. Please contact ULFCAR for the latest version. All our documents, offers, ect. are in association with our general sales, delivery and application conditions.
Substrate requirements and surface preperationAll new concrete surfaces, a minimum twentyeight days old, shall be shot blasted by enclosed machine to remove any laitance and then vacuumed. Deep hollows indents or other unacceptable defects in concrete surfaces to be made good prior to the application of the ULFCAR® Park Deck as directed by the engineer using ULFCAR® compensation coat. Brickwork, dense concrete blocks, etc, shall be flush pointed with -defects made good by the contractor.
Priming Premix the POLYCRETE® Hardener into POLYCRETE® LVP primer. The mixture is applied to the flooring either by squeegee and/or roller. Make sure anchorage grooves are not flooded with primer, as this will prevent the flooring from getting a good grip and hold onto the groove. Small holes and cracks in the concrete can be repaired during the priming by simply adding sand / Aerosil to the primer and using it as a thin/thick mortar. Concrete day joints and larger cracks should be filled with a flexible jointing compound using ULFCAR® FILLER.Apply a full blinding of ULFCAR® quartz 20 – 80’s immediately cast into wet film primer. (Approx
3.00 kg/m2). Allow to cure for 6-8 hours or overnight.Vacuum and sweep blinded surface to remove all non-bonded aggregates.
WearlayerMix 3.5 kg of the POLYCRETE® Hardener into 20 kg of POLYCRETE® SLR.Add bauxite as much as possible while still maintaining good application properties and mix thoroughly. The bauxite quantity will largely depend on grain size.To obtain a 4-6 mm. finished flooring, the slurry should be layed with a rake set to 5 mm.Finish by scattering bauxite untill just dry surface (no wet patches).Spiked shoes may be used, as the slurry runs easely together again.
SealingNow proceed, using a carborundum stone to remove defects from the flooring. These would typically occur at joints between flooring and coving, around drains, doorsteps, and day joints. The floor is, after cleaning, now ready to be coated.
First sealcoatMix 3.5 kg of the POLYCRETE® Hardener into 20 kg of POLYCRETE® SLR. Pour out the mix onto the floor, distributing it with a rubber
squeegee while pressing quite strongly downwards on the handle. Crossroll with a medium shag roller. Spiked shoes are again permitted without causing marks.
Second coatTo obtain normal slip resistance grind the surface and sweep/ vacuum carefully before applying second seal coat. If extra slipresistancy is reguired it is not necessary to grind he surface.Apply second coat.
Free for traffic24 hours shall be allowed for opening completed areas to foot traffic and 72 hours for vehicular traffic. Application of all materials to be strictly in accordance with manufacturer’s instructions:
Ulfcar® International Tværvejen 155580 Nr. Aaby ; DenmarkPhone: +45 70 21 38 88 Fax: +45 70 21 38 89e-mail: [email protected]
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General TechnicalInformation
The figures below are achieved in labatory tests at 20 Degree Celsius and 50% Relative Humanity System Description Three component colored polyurethane base flooring system System Classification
According to British Standard BS 8204-6Classification 6 (HD)Table from FeRFA
Technical data:System thickness 3-5 mmHardness (Shore D) Method ASTM D-2240. Test Result = 85
UV Resistance Method MIL F-52505. Test Result = No chalking or loss of adhesion
Water Absorption Method ASTM C-413. Test Result = 0,04%
Coefficient of friction Method ASTM D-2047. Test Result = Standard 0,9 smooth 0,7
VOC Content 0g/l
Fire Resistance BS476 Part 3 Slip Resistance TRRL Pendulum Slip Test Dry 92 Wet 49 Water Permeability Nil – Karsten test (Impermeable) Chemical Resistance www.ulfcar.com full chemical list Abrasion Resistance 40 mg loss per 1000 cycles (1 kg load using
H-22 wheels) Tensile Strengths > 15 N/mm2 Tear Strengths MOAT 27 Method 5.4.1 Test Result = 192 N
Compressive Strengths > 62 N/mm2 Bond Strengths > cohesive strength of concrete Impact Resistance < 0.5 mm (BRE Screed tester) Flexural Strengths > 12 N/mm2 Decontamination classification Good (as per BS 4247:Part 1:Test A)
Curing Information Temperature 10 degrees 20 degrees 30 degrees Pot life 15 min 10 min 8 min Light traffic 36 hr. 24 hr. 16 hr. Full traffic 72 hr. 48 hr. 32 hr.Full chemical cure 7 days 4 days 3 days
Resistance to: Petrol, diesel, antifreeze, hydraulic fluid, chloride & battery acids
5 Excellent, 4 Very Good, 3 Good, 2 Fair, 1 Poor Clean ability 5 Wear Resistance 4 Chemical Resistance 5 Fire Safety 4 Slip Resistance 4 Heavy Traffic 4 Impermeability 5
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Ulfcar® Park Deck
Economy is a 1 – 2 mm Park
deck coating system for use on
lightly trafficked car park decks.
Ulfcar® Park Deck Economy
provides a colorful wearing
surface for use over lightly
trafficked car park decks and
private garages.
Ulfcar® Park Deck Economy
Concrete
Pigmented Sealcoat 1 mm
Bonding Primer 0.2 mm
Ulfcar® offers the following Economy systems:
Type Build Life Chemical Mechanical Max. load Max. Application thickness expectancy resistance resistant heat tempera- mm after resistance ture °C
ACRYDUR® 1-2 2-4 years Good 2 hours N/A 80°C ÷30 - +30Economy
EPOFLOOR® 1-2 2-4 years Good 3 days >36 N/mm2 70°C +10 - +30Economy
POLYCRETE® 1-2 2-4 years Excellent 3 days Approx. 70°C +10 - +30Economy 40 N/mm2
ECONOMY SYSTEM BUILD UPBENEFITSAestetically pleasing
Solvent free
Fire resistant
Slip resistant
Excellent bond strength
Fast installation
Excellent chemical resistance
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Ulfcar® Park Deck Economy
Description
Ulfcar® Park Deck Economy is a
solvent free park deck coating
system which provides a
colourful surface for light to
medium duty areas such as
parking zones and walk ways.
Uses
To cosmetically enhance and
reduce noise in indoor park
deck areas.
Ulfcar® Park Deck Economy
provides a lighter and safer
environment and is suitable
for refurbishment of existing
park decks and on new
construction projects.
Application
The installation should be
carried out by a Ulfcar® licensed
contractor with a documented
quality assurance scheme.
Obtain details of our licensed
contractors by contacting our
customer service team or
enquiring via our web site.
Appearance
Ulfcar® Park Deck Economy is a
coloured smooth floor.
Colours
See standard shades available
in "Colour" range.
Temperature Resistance
Ulfcar® Park Deck Economy is
resistant to temperature cycles
up to 90ºC dry heat and 80ºC.
wet heat. Extended periods at
these temperatures and above
will make material susceptible
to chemical attack and
abrasion wear.
Cleanability
Clean regularly using a single
or double headed rotary
scrubber drier in conjunction
with Ulfcar® Floor Cleaner.
Joint Construction
Expansion joints should be
continued through the Ulfcar®
Park Deck Economy. If subfloor
movements occurs, the Ulfcar®
Park Deck Economy will reflect
the crack.
Repairs
All damaged areas of floor for
instance holes from removal of
equipment can be easily
repaired. Please note that the
floor must be kept dry during
repair time.
Important Note
Ulfcar®'s products are
guarantied against defective
materials and manufacture
and are sold subject to our
standard terms and conditions
of sale, copies of which may
be obtained on request.
Further Information
Where other products are to
be used in conjunction with
this material, the relevant
technical data sheets should
be consulted to determine
total requirements. Ulfcar® has
technical and practical
experiences build over many
years. You are welcome to call
us for advice and technical
assistance.
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This information and all further techinical advice is based on our present knowledge and experience. However, it implies no liability or other legal responsability on our part, including with regard to existing third party intellectual property rights, especially patent rights. In particular, no warranty, whether express or implied, or guarantee of product properties in the legal sense is intended or implied. We reserve the right to make any changes according to the technological progress or further developments. The customer is not released from the obligation to conduct carefull inspection and testing of incoming goods. Performance of the product described herein should be verified by testing, which should be carried out by only qualified experts in the sole responsability of a customer. Please contact ULFCAR for the latest version. All our documents, offers, ect. are in association with our general sales, delivery and application conditions.
Ulfcar® Park Deck EconomySpecification of Polycrete® Economy Park Deck System. The following details the requirements for a Solvent Free Polyurethane seamless lightweight multi-layered system.
Substrate requirements and surface preperationAll new concrete surfaces, a minimum twentyeight days old, shall be shot blasted by enclosed machine to remove any laitance and then vacuumed. Deep hollows indents or other unacceptable defects in concrete surfaces to be made good prior to the application of the ULFCAR® Park Deck as directed by the engineer using ULFCAR® compensation coat. Brickwork, dense concrete blocks, etc, shall be flush pointed with -defects made good by the contractor.
Priming Premix the POLYCRETE® Hardener into POLYCRETE® LVP primer. The mixture is applied to the flooring either by squeegee and/or roller. Make sure anchorage grooves are not flooded with primer, as this will prevent the flooring from getting a good grip and hold onto the groove. Small holes and cracks in the concrete can be repaired during the priming by simply adding sand / Aerosil to the primer and using it as a thin/thick mortar. Concrete day joints and larger cracks should be filled with a flexible jointing compound using ULFCAR® FILLER.
Apply a full blinding of ULFCAR® quartz 20 – 80’s immediately cast into wet film primer. (Approx 3.00 kg/m2). Allow to cure for 6-8 hours or overnight.Vacuum and sweep blinded surface to remove all non-bonded aggregates.
SealingNow proceed, using a carborundum stone to remove defects from the flooring. These would typically occur at joints between flooring and coving, around drains, doorsteps, and day joints. The floor is, after cleaning, now ready to be coated.
First sealcoatMix 3.5 kg of the POLYCRETE® Hardener into 20 kg of POLYCRETE® SLR. Pour out the mix onto the floor, distributing it with a rubber squeegee while pressing quite strongly downwards on the handle. Crossroll with a medium shag roller. Spiked shoes are again permitted without causing marks.
Second coatTo obtain normal slip resistance grind the surface and sweep/ vacuum carefully before applying second seal coat. If extra
slipresistancy is reguired it is not necessary to grind he surface.Apply second coat.
Free for traffic24 hours shall be allowed for opening completed areas to foot traffic and 72 hours for vehicular traffic. Application of all materials to be strictly in accordance with manufacturer’s instructions:
Ulfcar® International Tværvejen 155580 Nr. Aaby ; DenmarkPhone: +45 70 21 38 88 Fax: +45 70 21 38 89e-mail: [email protected]
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General TechnicalInformation
Ulfcar® Park Deck EconomySpecification of Polycrete® Economy Park Deck System. The following details the requirements for a Solvent Free Polyurethane seamless lightweight multi-layered system.
The figures below are achieved in labatory tests at 20 Degree Celsius and 50% Relative Humanity. System Description Three component colored polyurethane base floorcoating. System Classification
According to British Standard BS 8204-6Classification 3 (MD)Table from FeRFA
Technical data:System thickness 1-2 mmHardness (Shore D) Method ASTM D-2240. Test Result = 85
UV Resistance Method MIL F-52505. Test Result = No chalking or loss of adhesion
Water Absorption Method ASTM C-413. Test Result = 0,04%
Coefficient of friction Method ASTM D-2047. Test Result = Standard 0,9 smooth 0,7
VOC Content 0g/l
Fire Resistance BS476 Part 3 Slip Resistance TRRL Pendulum Slip Test Dry 92 Wet 49 Water Permeability Nil – Karsten test (Impermeable) Chemical Resistance www.ulfcar.com full chemical list Abrasion Resistance 40 mg loss per 1000 cycles (1 kg load using
H-22 wheels) Tensile Strengths > 15 N/mm2 Tear Strengths MOAT 27 Method 5.4.1 Test Result = 192 N
Compressive Strengths N/A Bond Strengths > cohesive strength of concrete Impact Resistance < 0.5 mm (BRE Screed tester) Flexural Strengths > 12 N/mm2 Decontamination classification Good (as per BS 4247:Part 1:Test A)
Curing Information Temperature 10 degrees 20 degrees 30 degrees Pot life 15 min 10 min 8 min Light traffic 36 hr. 24 hr. 16 hr. Full traffic 72 hr. 48 hr. 32 hr.Full chemical cure 7 days 4 days 3 days
Resistance to: Petrol, diesel, antifreeze, hydraulic fluid, chloride & battery acids
5 Excellent, 4 Very Good, 3 Good, 2 Fair, 1 Poor Clean ability 4 Wear Resistance 3 Chemical Resistance 4 Fire Safety 5 Slip Resistance 3 Heavy Traffic 2 Impermeability 2
From soil to oil...
The raw material for Ulfcar®
Park Deck systems consists of
plant oil extracted from Castor
oil. The oil is processed at our
own factory in Denmark and
subsequently converted to bio
polyol, considered to be the most
environmentally friendly flooring
material on the market. All our
products are of course both
REACH and CE certified, and in
cooperation with Ulfcar®
approved floor applicators we
guarantee that you achieve a
floor covering with the highest
comfort and maximum wear
resistance.
Quite naturally!
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ACRYDUR GRB1 Acryllic primer to be used on normal concrete and cementitious surfaces 10 kg set ACRYDUR M1 Highly flexible crack-building acrylic resin with medium viscosity. 10 kg set ACRYDUR L1 Highly flexible acrylic transparent sealcoat for outdoor areas. 10 kg set
EPOFLOOR TBR Low-molecular low viscosity transparent epoxy resin free from solvents. 16 kg set EPOFLOOR BR Low molecular high viscosity coating free from solvents. 25.75 kg set EPOFLOOR CBR Low molecular high viscosity coloured epoxy floor coating free from solvents. 25.75 kg set
Polycrete® LVP2-component, low viscosity PU primer 10 kg set
Polycrete® SD2-component, solvent-free, low VOC, soundproofing, elastic self levelling polyurethane 20 kg set
Polycrete® SLR2-component, solvent-free, very low VOC, resiliently self levelling polyurethane 23.5 kg set
Polycrete® SLR Flex - UV2-component, solvent-free, low VOC, UV stable self levelling polyurethane 23.5 kg set
Our latest general terms and conditions of sale and delivery are valid.
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COLOUR
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For more colors please see separate color chart.
PRODUCT
ACRYDUR
EPOFLOOR
POLYCRETE
Ulfcar® is a registred trademark All rights reserved.
ULFCAR PRODUCTION APSTVÆRVEJEN 15 - DK-5580 NR. AABY - DANMARKPHONE +45 7021 3888 - FAX +45 7021 3889
E-MAIL: [email protected] - WWW.ULFCAR.COM