paper ind icra 2013.pdf
TRANSCRIPT
India's Paper Industry to Grow at 6-8%/year,
but Faces High Input Costs
July 2013 - With a total consumption of 11.60 million
metric tons (MT), the Indian paper industry
accounted for less than 3% of global paper demand.
The per capita consumption of paper amounts to
around 10 kilogram (Kg), which is significantly lower
than world average of around 58 Kg and even the
consumption levels of some of the other developing
nations.
While the market size and per capita consumption
are relatively low, they have exhibited a rising trend
over past several years from 7.3 kg in 2008 to 10-11
kg in 2012. The total paper consumption has grown
at a CAGR of around 6% over last decade with none
of the last ten years showing a decline in
consumption demand.
The long-term demand outlook for the Indian paper industry remains favorable driven by
increasing literacy levels, growth in print media (particularly in the vernacular languages),
higher government spending on education sector, changing urban lifestyles, as well as
economic growth. Given that these factors are likely to be sustained, the paper industry is
likely to continue growing at a rate of 6-8% in the medium to long term although there
maybe aberrant years given the cyclical nature of the industry. In addition, the preparation
for general elections will provide further boost to paper demand in FY14.
SUPPLY
On the supply side, the industry saw significant capacity additions of 1.6 million MT during
FY09-FY11 (about 15% of domestic paper capacity in FY09) particularly in the printing-
writing paper (PWP) segment. The bunching of these capacities resulted in over-supply
scenario during FY11 and FY12 as these incremental capacities could not be absorbed in
Most of the paper mills that expanded
capacities have achieved operating rates
of over 80% in FY13.
the market. As a result, most players saw significant built-up of inventories as well as pricing
pressures in FY12. But with steady growth in demand, the market has now started
absorbing these incremental supplies and the inventory build-up that was noticed in Q2 and
Q3 FY12 is absent now.
Most of the paper mills that expanded capacities have achieved operating rates of over 80%
in FY13. Further, the industry has gone slow on new capacity announcements. As per CMIE
Capex, only five new projects have been announced in the last four quarters (Q1-Q4 FY13)
with an investment of Rs. 3 billion. However, some of the capacity expansions which were
announced earlier are already on track and are likely to be completed by FY14. ICRA
expects about 0.35 million MT of capacities to be added during FY14 and about 0.3 million
MT in FY15 (as against current capacity of about 13 million MT).
Even after assuming a conservative demand growth of 6% per annum, ICRA expects about
0.7 million MT of additional demand to be generated each year; hence the new capacities
will be absorbed in the market, although there may be temporary supply pressures in some
quarters.
PRICING
On the pricing front, PWP prices in coated segment have been affected due to cheap
imports from China. The imposition of anti-dumping duty by United States and Europe on
Chinese coated paper resulted in a diversion of cheap Chinese imports to India, thereby
creating a surplus situation in the domestic market. This put pressure on domestic paper
prices as the landed cost of Chinese imports was Rs. 4000-5000/MT lower than the
prevailing domestic prices in June 2012.
Although depreciation of Indian rupee has protected domestic manufacturers who
announced price hikes during Q4 and Q1 FY13, in Q2 FY13 the companies had to resort to
price cuts by Rs. 1500-2500/MT to remain competitive with Chinese imports.
Stiff competition from imported Chinese paper has continued to result in pricing pressures
on coated paper segment. Though domestic paper companies have tried to raise prices to
pass on the rising raw material and other costs, they have not been able to fully pass on the
rising costs to the customers.
In the uncoated PWP segment, prices have been hiked in the last one year to cover the
increase in input costs. Several leading paper manufacturers have undertaken a series of
hikes post November 2012 as the start of new session in schools pushed up the demand for
uncoated paper. Going forward, preparation for general elections will also support paper
demand to some extent.
In the newsprint segment, the domestic prices have remained stagnant Rs. 28000-
32000/MT in different markets over the last one year despite rising cost pressures. The
international newsprint prices (USA market) have also remained stagnant at around $610-
630/MT since Dec 2010 mainly due to muted demand in these markets. Though
international newsprint prices have remained stagnant in dollar terms, the depreciation of
Indian rupee has led to rise in prices in rupee terms. This has provided some pricing
advantage to domestic players to raise prices, although the superior product quality of
international newsprint and rising cost pressures faced by domestic manufacturers has
offset this benefit.
RAW MATERIALS - FIBER
Raw material availability continues to remain a key concern for the industry. The wood
availability for pulp making has been constrained on account of government regulations on
captive plantations by paper mills. The availability of wastepaper has been limited because
of low collection levels due to alternate uses of such paper in other applications such as
packaging.
The collection rate of wastepaper in India is limited to around 20% of the total paper
consumption in the country as compared to around 55-60% levels in developed countries.
Further the quality of wastepaper available from the domestic sources is generally of inferior
quality. As a result, the companies have to depend on imported wastepaper, exposing the
mills to movement in international wastepaper prices.
For the industry players based on agri-residues, the availability has been affected by cycles
in agricultural produce as well as alternate use of bagasse in power generation.
INPUT COSTS
Apart from issues regarding availability and quality of raw materials, the paper mills have
been affected by rising input costs. The prices of key raw materials such as wood and
chemicals have increased consistently over the years. Further, increase in domestic coal
prices, reduced availability of low cost linkage coal has increased the power and fuel costs
for paper companies. Though international coal and pulp prices have declined, this benefit
has been largely offset by depreciation of the Indian currency. The domestic coal prices
have consistently increased over the years. In May 2013, Coal India Limited revised the
price of low-grade coal by an average of 10%. Paper manufacturers have increased prices
over the last two years to pass on the costs, but the price hike has been insufficient to
absorb the costs.
GROWTH RATE
The paper industry reported robust growth in revenues during FY08-FY13 driven by steady
growth in consumption levels and increase in realizations. This period also saw steady
increase in the cost of inputs such as wood, chemicals, coal etc.
Over-supply scenario, rising cost pressures and increasing competitive pressures from
imports made it increasingly difficult for the paper mills to pass on these cost increases. As
a result, the operating profitability of the industry came under pressure in FY12. The
average operating margins of the companies in ICRA Sample* declined from 21.96% in
FY08 to 15.87% in FY13.
Though pricing flexibility has improved marginally with an improvement in demand-supply
dynamics, the profitability of paper mills continues to remain under pressure due to rising
costs of raw material, coal and chemicals. Further, high depreciation and interest costs on
account of debt funded capital expenditure undertaken by the industry have resulted in
pressure on net profitability of paper companies as reflected by decline in net profitability
from 11.34% in FY08 to 1.44% in FY13 for companies in ICRA sample. The funding of
capacity expansion projects through bank borrowings led to increase in gearing levels of
paper companies from the lows of FY06. High gearing levels (in the range of 2-3 times as
on March 31, 2012) coupled with decline in profitability has put pressure on the debt
coverage indicators of the industry.
OUTLOOK
Going forward, ICRA expects the paper industry to continue growing at the rate of 6-8% in
the medium to long term although there may be aberrant years given the cyclical nature of
the industry. The low per capita consumption of paper provides tremendous potential for
growth in paper demand.
Further the capacity addition program has now come to an end and there has been a
considerable slowdown in new project announcement and completion. With the recent
capacity additions coming to completion, any fresh announcements is unlikely in the near
term and with gestation period of about 24 to 30 months for new capacities, supply side
pressures have started easing.
Assuming a moderate growth of 6% per annum, the market would expand by approx. 0.7
million MT annually, which would be sufficient to absorb the new capacities that will come
up in the next 2-3 years.
However, the favorable demand-supply dynamics may not immediately translate into higher
profits for paper companies. The cost for most of the key inputs is currently at a very high
level and domestic coal and wood prices are still increasing at a rapid pace. The ability of
the companies to pass on these costs will remain the key to profitability. Companies with
better cost and capital structures and a diversified portfolio of products would be better
placed to endure the pressures in the medium term.
*ICRA Sample Includes Ballarpur Industries Limited, Seshasayee Paper and Boards Limited, Andhra
Pradesh Paper Mills Limited, JK Paper Limited, Tamil Nadu Newsprint and Papers Limited and The West
Coast Paper Mills Limited.
SOURCE: ICRA Limited (an Indian independent and professional investment information
and credit rating agency.)