panasonic air conditionertempex.bg/uploads/document/original/5553400d8bcb478b... · 2014. 10....

44
CS/CU-UW9GKE CS/CU-UW12GKE Air Conditioners WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-techical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death. 1 Features 2 2 Functions 3 3 Product Specifications 6 4 Dimensions 10 5 Refrigeration Cycle Diagram 14 6 Block Diagram 15 7 Wiring Diagram 17 8 Operation Details 19 9 Installation 29 39 50 11 Disassembly of The Parts 12 Troubleshooting Guide 13 Technical Data 14 Exploded View 15 Replacement Parts List 16 Exploded View 17 Replacement Parts List CONTENTS Page Page 53 55 58 59 60 61 62 63 64 65 ------------------------------------------------------ -------------------------------------------------------- ------------------------------------------ ----------------------------------------------------- ----------------------------------- -------------------------------------------------- ------------------------------------------------- ----------------------------------------------- --------------------------------------------------- 10 2-way,3-way Valve ----------------------------------------------------- -------------------------------------- ---------------------------------------- -------------------------------------------------- -------------------------------------------------- ----------------------------------------- -------------------------------------------------- ----------------------------------------- Order No. PHAAG0707018C2 Panasonic Home Appliances Air Conditioner (Guangzhou) Co., Ltd. (PHA-AG) All rights reserved. Unauthorized copying and distribution is violation of law. C R R PRECAUTION OF LOW TEMPERATURE In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigeration circuit. 18 Exploded View -------------------------------------------------- ----------------------------------------- 19 Replacement Parts List 20 Exploded View -------------------------------------------------- ----------------------------------------- 21 Replacement Parts List

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Page 1: Panasonic Air Conditionertempex.bg/uploads/document/original/5553400d8bcb478b... · 2014. 10. 31. · CS/CU-UW9GKE CS/CU-UW12GKE Air Conditioners WARNING This service informationisdesignedfor

CS/CU-UW9GKECS/CU-UW12GKE

Air Conditioners

WARNINGThis serv ice information is designed for experienced repair technicians only and is not designed for use by the gene ral public.It does not contain warnings or cautions to advise non-techical ind ividuals of potential dangers in attempting to serv ice a product.Products powered by electr icity should be serviced or repaired only by experienced professional technicians. Any attempt to serviceor repair the product or products dealt with in th is service information by anyone else could result in serious injury or death.

1 Features 22 Functions 33 Product Specifications 64 Dimensions 105 Refrigeration Cycle Diagram 146 Block Diagram 157 Wiring Diagram 178 Operation Details 19

9 Installation 29

39

5011 Disassembly of The Parts

12 Troubleshooting Guide13 Technical Data14 Exploded View15 Replacement Parts List16 Exploded View17 Replacement Parts List

CONTENTSPage Page

53555859606162636465

--------------------------------------------------------------------------------------------------------------

-----------------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

---------------------------------------------------10 2-way,3-way Valve -----------------------------------------------------

--------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------------

-----------------------------------------

Order No. PHAAG0707018C2

Panasonic Home Appliances Air Conditioner(Guangzhou) Co., Ltd. (PHA-AG) All rights reserved.Unauthorized copying and distribution is violation oflaw.

CRR

PRECAUTION OF LOW TEMPERATUREIn order to avoid frostb ite, be assured of no refrigerant leakage dur ing the insta llation or repairing of refr igeration circuit.

18 Exploded View -------------------------------------------------------------------------------------------19 Replacement Parts List

20 Exploded View -------------------------------------------------------------------------------------------21 Replacement Parts List

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2

1 Features

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

High Efficiency

Comfort EnvironmentAir filter with function to reduce dust and smoke

Auto Restart ControlAutomatically restart after power failure

Enviromental Fr iendly (For Refrigerant : R410AModel)

12-hour Timer Setting

Zero ozone depleting potential and low global

warming potential by using R410A refr igerant.

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Operat ion START/STOP

Operat ion Mode Select ion

Automatic Operation

Heating Mode OperationCooling Mode OperationSoft Dry Mode Operation

Mode

Indoor Fan Speed Selection

Low Speed

Medium Speed

High Speed

Automatic Speed

Airflow Direction Control

Horizontal Airflow Direction Control-Auto Control-Manual ControlVertical Airflow Direction Manual Control

Room Temperature Setting

Temperature Setting(16 to 30 )Auto Operation

Timer Operation Selection

Stop/Start Operation Control

(set the ON/OFF Timer hourly later)

Set /Cancel Timer Operation

Set timer/Cancel the set timer

2 Functions

Remote Control

3

OFF/ON

MODE

FANSPEED

AirSWING

TEMP

TIMEROFF/ON

TIMERSET/CANCEL

Turn on/off the air conditionorWhen stop the operat ion by pressing

OFF/ON button,the cursor key pointsto OFF.

By pressing SET button for 5seconds

continuously to switch to set the sensorsensitivity.

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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6

3 Product Specifications

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Cooling Capacity

Heating Capacity

Moisture Removal

Power Source

Airflow Method

Air Circulation Indoor Air (low)

Indoor Air (medium)

Indoor Air (high)

Outdoor Air

Noise Level

ElectricalData

Piping Connection Port(Flare piping)

Piping Size(Flare piping)

Drain Hose

Power Supply Cord Length(Number of core-wire)

Dimensions

Net WeightCompressor

Air Circulation

Unit

kW

kW

L /h

PhaseV

CycleOUTLET

INTAKE

m /min3

m /min3

m /min3

m /min3

dB(A)

W

A

W/WA

Input

Running Current

EER/COPStarting Current

Inner DiameterLength

HeightWidthDepth

Type

Motor TypeRated output

typeMotor type

FanSpeed

LowMedHigh

Rated OutputInput

InchInchInchInchmmm

mmmmmmkg

W

WWrpmrpmrpm

CS-UW9GKE CU-UW9GKE

2.50

2.70

1.4

Single23050

SIDE VIEW TOP VIEW

7.87

9.13

10.3

-

24.0

-

-

Cooling:high48Heating:high49

Cooling:high39,Low31Heating:high39,Low31

Cooling:810Heating:780Cooling:3.80Heating:3.70Cooling:3.08Heating:3.46

20G:half union3/8"L:half union1/4"G:gas side3/8"L:liquid side1/4"

G:3-way valve3/8"L:2-way valve1/4"G:gas side3/8"L:liquid side1/4"

----

---

m 3 core-wire/1.0mm2

2507702057.5

53065023027

---

Cross-flow fanInduction(4 pole)

-13

Rotary(1 cylinder)Rolling piston typeInduction(2 pole)

700

Propeller fanInduction(6 pole)

-28

-940 601090 601230 60

-

800 60

-

140.61.3

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7

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Specificat ions are subject to change without not ice for further improvement.

HeatExchanger

Descript ionTube MaterialFin Type

FPI

Refr igerant Control DeviceRefr igeration Oil

Refr igerant (R410A)ThermostatProtection Device

Capillary

Air FilterRefr igerant Circulation Control DeviceCompressor CapacitorFan Motor Capacitor

Unit CS-UW9GKE CU-UW9GKE

LengthCirculat ionInner Diameter

mm

(c.c)

g

mmL/minmm

F , VF , V

EvaporatorCopperSlot type

(Plate fin configuration,forced draft)2 x 12 2X24

CondenserCopper

Corrugation type

18610x252x25.4

--

-

----

Electronic Control

P.P. Honeycomb

-

18

Capillary Tube

800O.L.P.(230V,37A)

609 1010.0 0.2

1.4

F ,2.0 400V

Dimensions

Rows/Stage

Capi llaryF ,30 370V

R868AorFreolAlpha68M( 320 cm )3

569.1X504x36.4

720 107.5 0.2

1.3

-

540.5

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8

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Cooling Capacity

Heating Capacity

Moisture Removal

Power Source

Airflow Method

Air Circulation Indoor Air (low)

Indoor Air (medium)

Indoor Air (high)

Outdoor Air

Noise Level

ElectricalData

Piping Connection Port(Flare piping)

Piping Size(Flare piping)

Drain Hose

Power Supply Cord Length(Number of core-wire)

Dimensions

Net WeightCompressor

Air Circulation

Unit

kW

kW

L /h

PhaseV

CycleOUTLET

INTAKE

m /min3

m /min3

m /min3

m /min3

dB(A)

W

A

W/WA

Input

Running Current

EER/COPStarting Current

Inner DiameterLength

HeightWidthDepth

Type

Motor TypeRated output

typeMotor type

FanSpeed

LowMedHigh

Rated OutputInput

InchInchInchInchmmm

mmmmmmkg

W

WWrpmrpmrpm

CS-UW12GKE CU-UW12GKE

3.30

3.70

1.9

Single23050

SIDE VIEW TOP VIEW

7.16

7.96

9.20-

31.8

-

-

Cooling:high49Heating:high50

Cooling:high39,Low32Heating:high39,Low31

Cooling:1080Heating:1060Cooling:5.00Heating:4.80Cooling:3.05Heating:3.49

25G:half union3/8"L:half union1/4"G:gas side3/8"L:liquid side1/4"

G:3-way valve3/8"L:2-way valve1/4"G:gas side3/8"L:liquid side1/4"

----

---

m 3 core-wire/1.0mm2

2807991839

54078028930

---

Cross-flow fanInduction(4 pole)

-18

Rotary(1 cylinder)Rolling piston typeInduction(2 pole)

900

Propeller fanInduction(6 pole)

-28

-980 601090 601260 60

-

800 60

-

140.61.3

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9

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Specifications are subject to change without notice for further improvement.

* 60g for air purging is not included.

HeatExchanger

Descript ionTube MaterialFin Type

FPI

Refr igerant Control DeviceRefr igeration Oil

Refr igerant (R410A)ThermostatProtection Device

Capillary

Air FilterRefr igerant Circulation Control DeviceCompressor CapacitorFan Motor Capacitor

Unit CS-UW12GKE CU-UW12GKE

LengthCirculat ionInner Diameter

mm

(c.c)

g

mmL/minmm

F , VF , V

EvaporatorCopperSlot type

(Plate fin configuration,forced draft)2 x 15 2X24

CondenserCopper

Corrugation type

20610x252x25.4

--

-

----

Electronic Control

P.P. Honeycomb

-

18

Capillary Tube

980O.L.P.(230V,37A)

655 109.5 0.2

1.4

F ,2.0 400VF , 400V

Dimensions

Rows/Stage

Capi llaryF ,30 370V

1.5

X504x36.4725.1696

510 1010.8 0.2

1.4

R868AorFreolAlpha68M( 320 cm )3

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10

4 DimensionsIndoor UnitCS-UW9GKE

4961165

79 410 (43)

770

49

615

205

(20)

(26.5)

(16)(26.5)(27.5)(20)

(382.2) (118.2)

(95.8) 452 0.5 83 .2 0 .5

Left PipingHole

Air outlet

Air intake

Front ViewSide view

Unit : mmTop view

Bottom PipingHole

Side view

Right PipingHole

5616.5

Insta llation Plate Hook

Back View

Dimension of installation pla te (Front View)

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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Indoor Unit

B A

(631)

(382) (118)(131)

61165

(420) (50)

Front View

Installation P late HookGas Side

LiquidSide

Drain Port

799

Air intake

Side view183

Air outletLeft PipingHole

Right PipingHole

(100)

16.556

Unit : mm

Installation plate (Front View)

CS-UW12GKE

Back View

11

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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Outdoor Unit

CU-UW9GKE

650 61.6

10cm

100cm

Required space for installation

Unit : mm

61.6

88 88

650

668250230

55.8

293

Air intake

Air outlet

10cm

12

Top view

Front View Side view

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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Morethan 10cm

More than 100 cm

780 48570

320

352

16

Morethan 10cm

105

CU-UW12GKE

274

Top view

Front View Side view

Unit : mm

Outdoor Unit

13

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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5 Refrigeration Cycle Diagram

INTAKE AIRSENSOR

PIPINGSENSOR

4-way va lve

PIPINGSENSOR

Cooling

Heating

14

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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CS-UW9GKE/CU-UW9GKE6 Block Diagram

SSR201

15

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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CS-UW12GKE

16

SSR201

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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CS/CU-UW9GKE7 Wiring Diagram

R : REDBL : BLACKB : BLUEBR : BROWNO : ORANGE

GRY : GREYG : GREENY : YELLOWW : WHITEY/G : YELLOW/GREEN

COMPRESSOR TERMINAL

YELLOW

RED

S

BLUE

R

C

TRADE MARK

275

260

Y-BY-R

CWA951427

OUTDOOR FAN MOTOR RESISTANCE( )

CONNECTINGCU-UW9GKE

17

INDOOR FAN MOTOR RESISTANCE( )

CONNECTINGY-B MY-R A

CS-UW9GKE

-100

10 20 30 40 500

10

20

30

40

50

60

70

80Sensor ( Thermistor ) characteristics

Temperature ( ):Outdoor Pipe Temp. Sensor:Indoor intake/ Outdoor ai r sensor: Indoor pipe Temp. Sensor

Remark:

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

RECEIVERCOMPLETE

WIRELESS REMOTECONTROL

1

3

1

3

W

W

W

WWWWWWWWWW

INDICATORCOMPLETE

SW101

1

10

1

10

BR

BL

W

R

B

Y/G

1T

INDOOR UNITTERMINAL BOARD

FUSE102 250V 3A

Y W

B

B

B

Y

Y

R

OLP

CAPACITOR

CAPACITORR

COMPRESSOR

FAN MOTOR

1

3

Y/G

P 3

L 4

FUSET3 15A L250V

ACWHT

RY-HOT

Cr201

HOT(RED)

FM(BLU)SSR202

ELECTRONIC CONTROLLER

C-FM

L1

T01

C17

BR

R

O

Y

P

1

5

1

5

CN-STM

CN-FM

CN-FB

CN-TH

1

3

5

B

R

Y

FAN MOTOR

W

BR

BL

3

1

4

3

2

1

SENSOR(PIPING TEMP.)

SENSOR(INTAKE TEMP.)

(37A 230V)

STEPPINGMOTOR

OUTDOOR UNITTERMINAL BOARD

1(L) 2(N) 3 4

1(L) 2(N) 3 4

OUTDOOR UNIT

AUTO SWITCH

THERMAL FUSE

1 2 3 4HA

CWA921372397308.1

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CS/CU-UW12GKE

18

COMPRESSOR TERMINAL

R : REDBL : BLACKB : BLUEBR : BROWNO : ORANGE

GRY : GREYG : GREENY : YELLOWW : WHITEY/G : YELLOW/GREEN

YELLOW

RED

S

BLUE

R

C

TRADE MARK

INDOOR FAN MOTOR RESISTANCE( )

CONNECTINGY-B MY-R A

CS-UW12GKECWA921378

CWA951427Y-BY-R

OUTDOOR FAN MOTOR RESISTANCE( )

CONNECTINGCU-UW12GKE

275

260-10

010 20 30 40 500

10

20

30

40

50

60

70

80Sensor ( Thermistor ) characteristics

Temperature ( )

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

WWWWWWWWWWW

INDICATORCOMPLETE

SW101

1

11

BR

BL

W

R

B

Y/G

1T

INDOOR UNITTERMINAL BOARD

FUSE102 250V 3A

W

B

B

B

Y

Y

R

CAPACITOR

CAPACITORR

COMPRESSOR

FAN MOTOR

Y/G

P 3

L 4

FUSET 3 15A L 250V

ACWHT

RY-HOT

Cr

HOT(RED)

FM(BLU)

SSR202

ELECTRONIC CONTROLLER

C-FM

L01

T

C

BR

R

O

Y

P

1

5

1

5

CN-STM

CN-FM

1

3

5

B

R

Y

FAN MOTOR

W

BR

BL

3

1

1

3

SENSOR(PIPING TEMP.)

VENTILATORINTERLOCKING

UNITOPTIONAL

INDOOR UNIT

STEPPINGMOTOR

OUTDOOR UNITTERMINAL BOARD

1(L) 2(N) 3 4

1(L) 2(N) 3 4

OUTDOOR UNIT

L

CAUTO SW

1

11

WIRELESS REMOTECONTROL

THERMA L FUSE102 250V 3A

P

L

419.8304.4

:Outdoor Pipe Temp. Sensor:Indoor intake/ Outdoor ai r sensor: Indoor pipe Temp. Sensor

Remark:

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19

8 Operation Details

8.1 .Cooling Mode OperationWhen selecting the Cooling Mode Operation, the unit will operate according to the setting by the Remote Controller orthe control panel on the indoor unit and the operation is as the following.

Time Delay Safety Control

3 min.----If the compressor stops, it will not restart within 3 minutes.(Protection of compressor).

7 Minutes Time Save Control

7 min.----The unit will automatically operate in 7 minutes even if the room temperature is not reached.(Prevention of raising the humidity)

EvaporatorTemperature

( ) 10

2

Restart

4 minutes

Compressor ceases

Time

Anti-Freezing Control

If temperature of evaporator is lower than 2 continuouslyfor 4 minutes, the compressor will cease to prevent theevaporator from freezing. Fan speed setting will not bechanged.When temperature of evaporator reaches 10 ,compressorwill restart.

During Cooling Mode Operation, the Time Delay SafetyControl is available.

Indoor Fan

STOP

Slow Slow

STOP STOP

Slow Slow

STOPONCompressor ON

1 Fan speed will be at Hi till the compressor ceases (set temperature reached).2 Fan speed will be at Me when the compressor restarts.

40 30 40 3020 160

1 2

Automatic Fan Speed Mode

During Cooling Mode Operation, use remote controller to select Automatic Fan Speed.

Deodorization control.Fan speed will be at the point between "High speed" and "Medium speed".

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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20

Intake air temperature

Evaporatertemperature

10

2

Start

Stop1.5

Basic Time

Comp.

Indoor Fan

Outdoor Fan

Operation Indicator

1 13 7

Operation statusTime delay safety controlCompressor Test controlAuto restart controlAnti-freezing Control

Timed -gg - hh - oq - t

::::

Operate

Stop

a b c d e f g h i j k l m n o p q r s t u v w x y z

341

Time Graph for Cooling Operation

Set temperature

31

29

8.2. Soft Dry Mode Operation

When selecting Soft Dry mode operation, the operation will be cooling until the room temperature reaches the set temp on

remote control, and then Soft Dry will be activated. (During Soft Dry Mode the fan of indoor unit will operate at super low

speed. The soft dry mode will run for less than 10 minutes.)

Once Soft Dry mode operation is turned off, indoor fan, compressor and outdoor fan will stop for 6 minutes.

COOLING(OFF)

DRY(ON)

DRY(OFF)

DRY

COOLING COOLING(ON)

DRY(ON)

1.5

1.0

DRY(OFF)

Operation area

Time Delay Safety Protection

During cooling mode operation, if the compressor ceased, it will not restart within 3 minutes.

Anti Freezing Control

Same as the denotation in Cooling Operation.( )(During Soft Dry Mode Operation, compressor will stop for at least 6 min.)

P19

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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21

Automatic Fan Speed

During Soft Dry Operation, use remote controller to select Auto Fan Speed mode.Indoor Fan Speed is at Lo-

70

T240T1

Slo

Lo-

OFF

ON

OFF

10

670

T240T1

10

Slo Slo

Lo-

ON

OFF OFF OFFIndoorfan

Compressor

Time Graph for soft dry operation

a b c d e f g h i j k l m n o p q r s t u

Evaporatortemperature

10 Co

2 Co

Basic Time

Comp.

Indoor Fan

Outdoor Fan

Operation Indicator

666161 1 4

Operation statusTime

Operate

Stop

SuperLow

SuperLow

SuperLowSuperLow

Low

1.5Cooling mode operation activated

Intake Air temp

1.0

Cooling mode operation stoppedSoft mode operation activated

Soft dry mode operation stop

Cooling Mode OperationSoft Dry Mode OperationSoft Dry Mode Operation StoppedCompressor Test Operation ControlAnti Freezing Control

a - c ,p - r

c - p , r - u

e - f

j - l

q - t

:

::

::

Slo Slo Slo Slo Slo Slo Slo Slo Slo Slo Slo

4-way Valve

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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8.3. Heating Mode Operation

When selecting the Heating Mode Operation, the unit will operate according to the setting by the Remote Controller andthe operation is as the following.

Time Delay Safety Control

Over Load protection Control

When temperature of indoor heat exchanger rises to 51 , outdoor fan will stopwhen temperature of indoor heat exchanger falls to 49 , outdoor fan will restart.

When temperature of indoor heat exchanger rises to 65 or above, compressor stops, and wi ll restart 4 minutes later.

4-way valve control

Anti-reversing Control

If the compressor stopped by switching off, turning off by remote controller, or power off, it will not restart within 3 minutes.When room temperature reaches the set temperature on the remote controller, compressor stops and will not restart within4 minutes.3 minutes after the compressor stopped, indoor fan will stop for 1 minute. Then indoor fan will resume operation with the

speed at super low .

Compressor

Stops

Compressor Restarts

4 minutes laterIndoor Heat Exchanger 65

Compressor

Stops

Compressor Restarts

3 minutes later

Compressor runs 5 min

T 5 last for 2 min

T= intake air temperature - evaporator temperature

If the compressor has been continuously running for 5 minutes or longer, and the difference of temperature betweenintake air and evaporator is continuously lower than 5.0 or below for 2 minutes, the compressor will stop , and thenrestart 3 minutes later.(Time Delay Protection Control is effective.)

During heating mode operation,4-way valve is at open mode.During heating mode operation,if the unit turned off, the 4-way valve will remainat open mode for 5 minutes.

Warm Booting Control

When turning on the unit by heating mode operation,indoor fanwill be activated when temperature of indoor heat exchangerreaches 30 . (See the figure on the right)Warm boot operation ends when temperature of indoor heatexchanger reaches 34 .

22

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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a b c d e f g h i j k l m n o p q r

2

42

34

32

30

OFF

ON

1'2'58' '

30

SLO SL O LO- SSLO SS LOSSLO SS L O

30'150'

Indoor heatexchangetTemp.

Intake Temp.

Basic Time

CompressorIndoor FanOutdoor FanOperation Indicator4-way valve

Automatic Fan Speed

During Heating Operation, use remote controller to select Auto Fan Speed mode.Indoor Fan Speed is between Me and Slo .

Time Graph for Heating Operation

Warm booting control(indoor fan Off)

Prevent cool air blowing outWarm booting control(indoor fan Super Slo)

a - bc - dh - k , o - r

:::

<Operation status>

Blink

Operate

Stop

Manual fan speed

23

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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24

Deice Control

Deice operation is to protect the outdoor unit from freezing.

Normal Deice OperationDeicing starts 30 minutes after heating mode operation or 60 minutes after the latest deicing operation. If temperature ofoutdoor piping, tested by TRS, falls to -3 (TRS OFF) or below for continuously 50 seconds, deicing operation starts.

Overload Deicing OperationDuring heating operation, if the accumulative stopping time of outdoor fan reaches 60 minutes,deicing operation will start 1 minute after compressor starts.

Deicing operation ends under conditions below

(a) After 12 minutes.(b) Temperature of outdoor unit rises to 4 .(c) As the illustration showed bellow and due to Time Delay (Td), deicing won t ends immediately.

Once deicing operation starts, it won t end until 60 seconds later.When deicing operation ends, compressor will stop for 30 seconds, and 4-way valve remains at cooling mode operationfor 10 seconds.

Time Graph for Normal Deicing Operation

a-c Deicing conf irmationc-g Deicing operat ion( time r eset)

h-j, u-w Warm Bootingo-r De ic ing(TRS )

42

34

30

a b c d e f g h i j k l m n o p q r s t u v w x y z

Slo Lo

10S20S 20S 20S 20S 20S 10S 20STd

or

Basic Time

CompressorIndoor F anOu tdoor FanOperation LED4 -way valve

max60'

max12' max12'

max60'

60'

Slo Lo

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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Time Graph for Overload Deicing

a b c d e f g h i j k l m n o p q

49

Max12 60'

<Operation status>Overload controla-i

i-l Overload deicing(timer)l-m: Warm booting controlm-r Overload control

Out door fan stop for 60' accumulatively 20 20

51

10 20Basic time

Compressor

Indoor fanOutdoor fanOperation Indicator

4-way valve

25

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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8.4. Automatic Mode OperationStandard for Determining Operation Mode

Cooling modeSoft Dry modeHeating mode

Cooling mode

Soft Dry mode

Heating mode

IntakeAirtemperature

Setting Temperature (Standard)23

20

252221

One hour after the above determination, the unit will operate according to the table below.

Firstdetermination

Cooling

Dry

Heating

Second Determination

Cooling Dry Heating

23 or above

25 or above

20 or above

23 below

20 below

25 below

Second Determination:

First Determination:

Higher

Standard

Lower

2

0

2

Indoor fan operates at super low speed for 25 seconds.After judging indoor air temperature, the operation is determined and operation continued at the mode determined.If indoor temperature is less than 16 , heating operation will immediately operate.After the operation mode has been determined, the mode does not change. However,Soft Dry mode operationincludes cooling mode operation.If automatic mode operation is started while the unit is operating,operation will continue.If current operation is in cooling mode (including the cooling mode operation when is a part of Soft Dry modeoperation) it will be maintained, and if current operation is not cooling mode, the appropriate operation mode isdetermined for 25seconds at super slow fan speed.Then the selected mode will continue.Room temperature adjustment

A)B)C)D)

E)

F)

26

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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AUTOAUTO

8.5 About Cursor Key Which Points To OFF On Remote Control

AUTOPRESS "OFF/ON" BUTTON

FANSPEED

AUTO

1.

2.

When the ON/OFF button on the remote contro l is pressed, the cursor key which points to OFF will appear ordisappear to indicate the ON/OFF status of the air cond itioner.

The air conditioner is running but the cursor key which points to OFF appears. The air conditioner can bestopped with any button (Except for ON/OFF , TIMER SET , TIMER ON ) pressed.

The air conditioner is on standby, but the cursor key which points to OFF disappears. The air conditioner canbe started with any button(Except for ON/OFF , TIMER SET , TIMER OFF ) pressed.

For some reason (Ex. The signal of the remote control does not reach the signal rece iver of the indoor unit.), thedisplay of the remote control w ill not correspond with the actual ON/OFF status of the indoor unit:

27

8.6. Indoor Fan Motor Control

Automatic fan speed controlWhen automatic fan speed set, the available range for fan speed is from Hi to Slo.

Basic Fan Speed

Cooling ModeOperation

Soft DryOperation

Manual

Auto

Category Hi Me Lo Lo-

Manual

Auto

Manual Fan Speed ControlBasic fan speed can be manually adjusted (Lo, Med, Hi) by using the fan speed selection button.

Manual

Auto

SLo SSLo

Heating ModeOperation

8.7 Auto restart control

If the operation is stopped due to a power failure u , it wil l restart automat ical lyunder the previous operation mode when the power supply is resumed.

nder any operation mode

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

AUTOHEATCOOLDRYOFF

AUTOHEATCOOLDRYOFF

AIRSWING

FANSPEEDAIRSWING

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28

8.8 Airflow Direction Control

CoolingSoft dry

Operating Mode

Determining operationmode

Manual

Auto

Manua

Auto

1 2 3 4 5

12 17 26 32 36o o o o o

12 ~36o o

9o

9 21 29 44 55o o o o o

Heating9 ~55o o

Airflow Direction Auto-control

The left and right airflow direct ion louver can be adjusted manually.

Airflow direction manual control

When the airflow direction set button is pressed,the automatic air flow is released and theair flow direction louver moves up and down as shown in thetable below. The louver canbe stopped by releasing the button at the desired position.When the remote control is used to stop the operation,the discharge vent is closed withair flow direction louver.

When set at airflow direction auto-control with remote control,the louver swings up and down as shown in the table below.The louver does not swing when the indoor fan stops during operation.When stop the unit with remote control,the discharge vent is closed with the louver.

When temperature of indoor heat exchanger reaches 38 during heating mode operation, if temperature falls to 35 ,airflowdirection will change from the lower limit to horizontal.

Angles Of Airflow Direction Louver

Notes:

In heating mode operation1.

Airf low direction is automatically adjusted to horizontal direction when the temperature of indoor heat exchanger is low and it willbe automatically adjusted downward while the indoor temperature rises.

2.The airflow direction is automatically adjusted to horizontal direction when temperature of indoor heat exchanger is low .Whiletemperature of indoor heat temperature rises ,the airflow direction is automatically adjusted to the place set by the remote control.

Airflow direction automatic control:

Airflow direction manual control:

In cooling or soft dry mode operation

If the compressor continues to operate for 60 minutes ,and the louver direction is at No 5,the fan speed is below Med, the intake

air temperature is below 29 and continues to change between 2 for 30 minutes ,the louver direction will be at No 2 in order

to prevent dew around the discharge vent.

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

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El

C

10.

.

U U U U

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U U U U

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U U U U

U

U

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9.2.1. SELECT THE BEST LOCATION(Refer to "Select the best location"section)

9.2.2. HOW TO FIX INSTALLATIONPLATE

The mounting wall is strong and solid enough to prevent it fromthe vibration.

The centre of installation plate should be at more than 450 mmat right and left of the wall.The distance from installation plate edge to ceiling should morethan 67 mm.From installation plate left edge to unit's left side is 62 mm(CS-

From installation plate right edge to unit's right is 79 mm (CS-

:

:

:

For left side piping, piping connection for liquid should beabout 10 mm from this line.For left side piping, piping connection for gas should beabout 45 mm from this line.For left side piping, piping connecting cable should beabout 785mm (CS-UW9GKE) or 800mm (CS-UW12GKE)from this line.

1. Mount the installation plate on the wall with 5 screws ormore.(If mounting the unit on the concrete wall consider usinganchor bolts.)

Always mount the installation plate horizontally byaligning the marking-off line with the thread and using alevel gauge.

2. Drill the piping plate hole with ø70 mm hole-core drill.Line according to the arrows marked on the lower leftand right side of the installation plate. The meeting pointof the extended line is the centre of the hole. Anothermethod is by putting measuring tape at position asshown in the diagram above. The hole centre isobtained by measuring the distance namely 105 mmand 145mm for left and right hole respectively (CS-UW9GKE), or 150mm and 125mm for CS-UW12GKE.

Drill the piping hole at either the right or the left and thehole should be slightly slanted to the outdoor side.

9.2.3. TO DRILL A HOLE IN THE WALLAND INSTALL A SLEEVE OFPIPING

1. Insert the piping sleeve to the hole. 2. Fix the bushing to the sleeve. 3. Cut the sleeve until it extrudes about 15 mm from the wall.

CautionWhen the wall is hollow, please be sure to use thesleeve for tube ass•y to prevent dangers caused bymice biting the connecting cable.

4. Finish by sealing the sleeve with putty or caulkingcompound at the final stage.

9.2.4. INDOOR UNIT INSTALLATION 1. For the right rear piping

2. For the right and right bottom piping

9.2. INDOOR UNIT

- 32 -

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Wall

Installationplate 1165mm

105mm225mm

145mm

more than 450mm more than 450mmScrew 2

C

B

A

B

Wall

(For Models:CS-UW9GKE)

(For Models:CS-UW12GKE)

���� ����More than 450 mm More than 450 mm

� ��� 2

��

�� ��

��������� ����

A

��� ���������

����� 1���

( B )

UW9GKE) or 98(CS-UW12GKE).

UW12GKE) or 112 (CS-UW12GKE).

( E )

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- 33 -

Piping

Connecting cable

More than approx. 95 cm

Sleeve for

piping hole

Drain

hose

Make sure do not fasten and collect the power supply cord into the pipingtrough, otherwise, it will cause heat or fire. The power supply cord must notbe stucked at the 2 clip-on positions and overly exposed between the mountingplate and the indoor unit. Abnormal noise may be produced.

U U U U

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5

4-

U U U U

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HOW TO TAKE OUT FRONT GRILLE

Please follow the steps below to take out front grille if

necessary such as when servicing.

1. Set the vertical airflow direction louver to the horizontal

position.

2. Slide down the two caps on the front grille as shown in the

illustration at right, and then remove the two mounting

screws.

3. Pull the lower section of the front grille towards you to

remove the front grille.

When reinstalling the front grille, first set the verticalairflow direction louvre to the horizontal position andthen carry out above steps 2 - 3 in the reverse order.

AUTO SWITCH OPERATION

The below operations will be performed by pressing the

• AUTO switch.

1. AUTO OPERATION MODE

The Auto operation will be activated immediately once the

Auto Switch is pressed.

2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING

PURPOSE)

The Test Run operation will be activated if the Auto Switch

is pressed continuously for more than 5 sec. to below 10

sec. A "Pep" sound will occur at the fifth sec., in order to

identify the starting of Test Run operation

3. REMOTE CONTROLLER RECEIVING SOUND ON/OFF

The ON/OFF of Remote Controller receiving sound can be

changed over by pressing the "AUTO" Switch continuously

for 10 sec. and above. A "Pep" "PeP" sound will occur at the

tenth sec., in order to indicate the "ON/OFF" changed over

of remote control receiving sound.

9.3. OUTDOOR UNIT

9.3.1. SELECT THE BEST LOCATION

(Refer to "Select the best location

section")

9.3.2. INSTALL THE OUTDOOR UNIT

After selecting the best location, start installation according

to Indoor/Outdoor Unit Installation Diagram.

1. Fix the unit on concrete or rigid frame firmly and horizontally

by bolt nut. (ø10 mm).

2. When installing at roof, please consider strong wind and

earthquake. Please fasten the installation stand firmly with

bolt or nails.

9.3.3. CONNECTING THE PIPING

Connecting The Piping To Indoor Unit

Please make flare after inserting flare nut (locate at joint portion

of tube assembly) onto the copper pipe. (In case of using long

piping)

Connect the piping

Align the center of piping and sufficiently tighten the flare

nut with fingers.

Further tighten the flare nut with torque wrench in specified

torque as stated in the table.

Piping size (Torque)

Gas Liquid

3/8'' (42 N.m) 1/4'' (18 N.m)

Connecting The Piping To Outdoor Unit

Decide piping length and then cut by using pipe cutter. Remove

burrs from cut edge. Make flare after inserting the flare nut

(located at valve) onto the copper pipe.

Align center of piping to valves and then tighten with torque

wrench to the specified torque as stated in the table.

35

Unit: mmA

C

D

B

Model A B C D

474 87 20 261

570 103.9 19.5 320

CU-UW9GKE

CU-UW12GKE

CS-UW9GKE CS-UW12GKE

U U U U

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U U U U

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U G U G

U U U U

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U U U U

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2. Procedure and precautions for flare connection

Table 11 R410A flaring dimensionsNominaldiameter

(in)

Outsidediameter

(mm)

Wall thickness(mm)

A (mm)R410A flaring

tool, clutch typeConventional flaring tool

Clutch type Wing-nut type1/4 6.35 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.03/8 9.52 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.01/2 12.70 0.8 0 - 0.5 1.0 - 1.5 2.0 - 2.5

Table 12 R410A flaring dimensionsNominaldiameter

(in)

Outsidediameter

(mm)

Wall thickness(mm)

A (mm)R410A flaring

tool, clutch typeConventional flaring tool

Clutch type Wing-nut type1/4 6.35 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.53/8 9.52 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.51/2 12.70 0.8 0 - 0.5 0.5 - 1.0 1.5 - 2.0

Table 13 R410A flaring and flare nut dimensions Unit: mmNominal

diameter (in)Outside

diameter (mm)Wall thickness

(mm)A +0, -0.4 B

dimensionC

dimensionD

dimensionFlare nut

width1/4 6.35 0.8 9.1 9.2 6.5 13 173/8 9.52 0.8 13.2 13.5 9.7 20 221/2 12.70 0.8 16.6 16.0 12.9 23 26

Table 14 R410A flaring and flare nut dimensions Unit: mmNominal

diameter (in)Outside

diameter (mm)Wall thickness

(mm)A +0, -0.4 B

dimensionC

dimensionD

dimensionFlare nut

width1/4 6.35 0.8 9.0 9.2 6.5 13 173/8 9.52 0.8 13.0 13.5 9.7 20 221/2 12.70 0.8 16.2 16.0 12.9 20 24

a. Check to make sure there are no scratches, dust, etc., on the flare and union.b. Align the flared surface with the axial center of the union.c. Use a torque wrench, and tighten to the specified torque. The tightening torque for R410A is the same as the conventional

torque value for R22. Be careful, because if the torque is too weak, it may lead to a gas leak. If it is too strong, it may splitthe flare nut or make it impossible to remove the flare nut.

Table 15 R410A tightening torqueNominal

diameter (in)Outside

diameter (mm)Tightening torque

N.m (kgf.cm)Torque wrench tightening torque

N.m (kgf.cm)1/4 6.35 14 - 18 (140 - 180) 18 (180)3/8 9.52 33 - 42 (330 -420) 42 (420)1/2 12.70 55 (550) 55 (550)

10.3.3. Storing and managing Piping Materials1. Types of piping and their storage

The following is a general classification of the refrigerant pipe materials used for ACs.

Because the gas pressure of R410A is approximately 1.6 times as high as that of R22, copper pipes with the thickness shownin Table 10, and with minimal impurities must be used. Care must also be taken during storage to ensure that pipes are notcrushed, deformed, or scratched, and that no dust, moisture or other substance enters the pipe interior. When storing sheathedcopper pipes or plain copper pipes, seal the openings by pinching or taping them securely.

2. Makings and managementa. Sheathed copper pipes and copper-element pipes

When using these pipes, check to make sure that they are the stipulated thickness. For flare nuts, be sure to used the samenut that is used on the AC unit.

- 45 -

Refrigerant pipe materials Pipes with heat inusulating covers

Pipes without heat insulating cover(copper ioes)

Common names

Unflared : Sheathed copper pipes

Unflared : copper pipes

U U U U

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PrecautionsBe sure to read the instructions for the vacuum pump,vacuum pump adaptor and manifold gauge prior to use,and follow the instructions carefully.Make sure that the vacuum pump is filled with oil up tothe designated line on the oil gauge.The gas pressure back flow prevention valve on thecharging hose is generally open during use. When youare removing the charging hose from the service port, itwill come off more easily if you close this valve.

Fig. 12 Vacuum pump air purging configuration

b. Copper pipesUse only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe isexposed, you should take special care, and also take measures such as marking the pipes to make sure they are easilydistinguished from other piping materials, to prevent mistaken use.

3. Precautions during refrigerant piping workTake the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture anddust is even more important that in conventional piping).

a. Keep the open ends of all pipes sealed until connection with AC equipment is complete.b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machine oil,

and lead to malfunctions in the equipment.c. Complete all pipe connections in as short a time as possible. If the pipe must be left standing for a long time after removing

the seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.

10.4. INSTALLATION, TRANSFERRING, SERVICING10.4.1. Inspecting Gas Leaks with a Vacuum Pump for New Installations (Using New

Refrigerant Piping)1. From the viewpoint of protecting the global environment, please do not release refrigerant into the atmosphere.

a. Connect the projecting side (pin-pushing side) of the charging hose for the manifold gauge to the service port of the 3-wayvalve. (1)

b. Fully open the handle Lo of the manifold gauge and run the vacuum pump. (2) (If the needle of the low-pressure gaugeinstantly reaches vacuum, re-check step a).)

c. Continue the vacuum process for at least 15 minutes, then check to make sure the low-pressure gauge has reached -0.1MPa (-76 cmHg). Once the vacuum process has finished, fully close the handle Lo of the manifold gauge and stop thevacuum pump operation, then remove the charging hose that is connected to the vacuum pump adaptor. (Leave the unit inthat condition for 1-2 minutes, and make sure that the needle of the manifold gauge does not return.) (2) and (3)

d. Turn the valve stem of the 2-way valve 90 counter-clockwise to open it, then, after 10 seconds, close it and inspect for a gasleak (4)

e. Remove the charging hose from the 3-way valve service port, then open both the 2-way valve and 3-way valve. (1) (4) (Turnthe valve stem in the counter-clockwise direction until it gently makes contact. Do not turn it forcefully).

f. Tighten the service port cap with a torque wrench (18 N.m (1.8 kgf.m)). (5) Then tighten the 2-way valve and 3-way valvecaps with a torque wrench (42 N.m (4.2 kgf.m)) or (55 N.m (5.5 kgf.m)).

g. After attaching each of the caps, inspect for a gas leak around the cap area. (5) (6)

- 46 -

U U U U

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10.4.2. Transferring (Using New Refrigerant Piping)1. Removing the unit

a. Collecting the refrigerant into the outdoor unit by pumping downThe refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when thetemperature of the room is low.

Check to make sure that the valve stems of the 2-way valve and 3-way valve have been opened by turning them counter-clockwise. (Remove the valve stem caps and check to see that the valve stems are fully opened position. Always usea hex wrench (with 4-mm opposing sides) to operate the valve stems.)Press the TEST RUN button on the indoor unit, and allow preliminary for 5-6 minutes. (TEST RUN mode)After stopping the operation, let the unit sit for about 3 minutes, then close the 2-way valve by turning the valve stem inthe clockwise direction.Press the TEST RUN button on the indoor unit again, and after 2-3 minutes of operation, turn the valve stem of the 3-way valve quickly in the clockwise direction to close it, then stop the operation.Tighten the caps of the 2-way valve and 3-way valve to the stipulated torque.Remove the connection pipes (liquid side and gas side).

2. Installing the unitInstall the unit using new refrigerant piping. Follow the instructions in section 4.1 to evacuate the pipes connecting the indoorand outdoor units, and the pipes of the indoor unit, and check for gas leaks.

10.4.3. AC Units Replacement (Using Existing Refrigerant Piping)When replacing and R410A AC unit with another R410A AC unit, you should re-flare the refrigerant piping. Even though thereplacement AC unit uses the R410A, problems occur when, for example, either the AC unit maker or the refrigerating machine oilis different.When replacing an R22 AC unit with an R410A AC unit, the following checks and cleaning procedures are necessary but aredifficult to do because of the chemical characteristics of the refrigerating machine oil (as described in items c) and d) of section10.1.1.(2)). In this case, you should use new refrigerant piping rather than the existing piping.

1. Piping checkBecause of the different pressure characteristics of R22 and R410A, the design pressure for the equipment is 1.6 timesdifferent. the wall thickness of the piping must comply with that shown in Table 10, but this is not easy to check. Also, even ifthe thickness is correct, there may be flattened or bent portions midway through the piping due to sharp curves. Buried sectionsof the piping also cannot be checked.

2. Pipe cleaningA large quantity of refrigerating machine oil (mineral oil) adheres to existing pipes due to the refrigeration cycle circulation. If thepipes are used just as they are for the R410A cycle, the capacity will be lowered due to the incompatibility of this oil with theR410A, or irregularities may occur in the refrigeration cycle. For this reason, the piping must be thoroughly cleaned, but this isdifficult with the present technology.

10.4.4. Refrigerant Compatibility (Using R410A Refrigerant in R22 ACs and Vice Versa)Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipmentor malfunction, and might lead to a major accident such as an explosion in the refrigeration cycle. Similarly, do not operate anR410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorinethat is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.

10.4.5. Recharging Refrigerant During ServicingWhen recharging is necessary, insert the specified amount of new refrigerant in accordance with the following procedure.

1. Connect the charging hose to the service port of the outdoor unit.2. Connect the charging hose to the vacuum pump adaptor. At this time, fully open the 2-way valve and 3-way valve.3. Fully open the handle Lo of the manifold gauge, turn on the power of the vacuum pump and continue the vacuum process for

at least one hour.4. Confirm that the low pressure gauge shows a reading of -0.1 Mpa (-76 cmHg), then fully close the handle Lo, and turn off the

vacuum pump. Wait for 1-2 minutes, then check to make sure that the needle of the Low pressure gauge has not returned. SeeFig. 13 for the remaining steps of this procedure.

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5. Set the refrigerant cylinder onto the electronic scale, then correct the hose the cylinder and to the connection port for theelectronic scale. (1)(2)Precaution:

Be sure to set up the cylinder for liquid charging. If you use a cylinder equipped with a siphon tube, you can charge the liquidwithout having to turn the cylinder around

6. Remove the charging hose of the manifold gauge from the vacuum pump adaptor, and connect it to the connection port of theelectronic scale. (2)(3)

7. Open the valve of the refrigerant cylinder, then open the charging valve slightly and close it. Next, press the check valve of themanifold gauge and purge the air. (2)(4) (Watch the liquid refrigerant closely at this point.)

8. After adjusting the electronic scale to zero, open the charging valve, then open the valve Lo of the manifold gauge and chargewith the liquid refrigerant. (2)(5) (Be sure to read the operating instructions for the electronic scale.)

9. If you cannot charge the stipulated amount, operate the unit in the cooling mode while charging a little of the liquid at a time(about 150 g/time as a guideline). If the charging amount is insufficient from one operation, wait about one minute, then use thesame procedure to do the liquid charging again.Precaution:

Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit.10. Close the charging valve, and after charging the liquid refrigerant inside the charging hose, fully close the valve Lo of the

manifold gauge, and stop the operation of the unit. (2)(5)11. Quickly remove the charging hose from the service port. (6) If you stop midway through, the refrigerant that is in the cycle will

be discharged.12. After putting on the caps for the service port and operating valve, inspect around the caps for a gas leak. (6)(7)

Fig. 13 Re-charging refrigerant

10.4.6. BrazingAs brazing requires sophisticated techniques and experiences, it must be performed by a qualified person.In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while lettingdry nitrogen gas (N2) flow.

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<Brazi ng Method for Preven ting Oxidat ion>1. Attach a reducing valve to the nitrogen gas cylinder.2. Attach a reducing valve to the nitrogen gas cylinder.3. Apply a seal onto the clearance between the piping and inserted pipe for the nitrogen gas in order to prevent the nitrogen gas

from flowing backward.4. When the nitrogen gas is flowing, be sure to keep the piping end open.5. Adjust the flow rate of nitrogen gas so that it is lower than 0.05 m3/h, or 0.02 MPa (0.2 kgf/cm2) by means of the reducing valve.6. After taking the steps above, keep the nitrogen gas flowing until the piping cools down to a certain extent (i.e. temperature at

which pipes are touchable with finger).7. Completely remove the flux after brazing.

Cautions during brazing1. General Cautions

a. The brazing strength should be high as required.b. After operation, airtightness should be kept under pressurized condition.c. During brazing do not allow component materials to become damaged due to overheating.d. The refrigerant pipe work should not become blocked with scale or flux.e. The brazed part should not restrict the flow in the refrigerant circuit.f. No corrosion should occur from the brazed part.

2. Preventing of OverheatingDue to heating, the interior and exterior surfaces of treated metal may oxidize. Especially, when the interior of the refrigerantcircuit oxidizes due to overheating, scale occurs and stays in the circuit as dust, thus exerting a fatally adverse effect. So,make brazing at adequate brazing temperature and with minimum of heating area.

3. Overheating ProtectionIn order to prevent components near the brazed part from overheating damaged or quality deterioration due to flame or heat,take adequate steps for protection such as (1) by shielding with a metal plate, (2) by using a wet cloth, and (3) by meansof heat absorbent.

4. Movement during BrazingEliminate all vibration during brazing to protect brazed joints from cracking and breakage.

5. Oxidation PreventativeIn order to improve the brazing efficiency, various types of antioxidant are available on the market. However, theconstituents of these are widely varied, and some are anticipated to corrode the piping materials, or adversely affect HFCrefrigerant, lubricating oil, etc. Exercise care when using an oxidation preventive.

10.4.7. Servicing TipsThe drier must also be replaced whenever replacing the refrigerant cycle parts. Replacing the refrigerant cycle parts firstbefore replacing the drier. The drier is supplied in a vacuum pack. Perform brazing immediately after opening the vacuumpack, and then start the vacuum within two hours. In addition, the drier also needs to be replaced when the refrigerant hasleaked completely.

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11 Disassembly of the parts

1. Open the intake gri lle and pull it to the horizontal

position. (Fig. 1)

2. Pull up the intake grille until it falls off.(F ig. 2)

Removal Procedure For Intake Grille

1.Remove the two caps at the discharge port (right and

left) (F ig. 3)

2.Re lease the two screws under the both caps. (Fig. 4)

Removal Procedure For Front Gril le

Cap

Fixing Screw

Fig. 3

Fig. 4

Fig. 5

Front Grille

3.Pull out the front gri l le from the unit body. (Fig.5 )

CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Fig. 2

Fig. 1

OpenerOpener

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

2 Remove the cover of control board and holder.

Removal Procedure For Electronic Controller

4. Release the lead wire CN-FM, CN-VF, CN-STM, CN-DISP and

earth wire(Yellow/Green). Take out the sensor from the socket.

Pull out the who le electronic control ler.

Removal Procedure For the Discharge Grille

1. Separa te the drain hose and the drain plate(Fig.10)

Fig 10

2. Pull out the discharge grille slightly (Fig. 11)

Fig. 11

3 Break off the earing ,release the ho lder slightly.

Be sure to avo id cracking of the holder.

1 Remove indicador complete

After removing the front gr il le, loose the screw behind the indicator,

the whole indicator can be released.

5. Remove the whole control board

Loose the screw s of control board,earings slightly, then the whole

contro l board can be pulled out.

Indicator Complete

Holder Earing

Fig 6

Fig 7

Fig 8

Fig 9

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Removal Procedure For Cross Flow Fan

Remote control reset

If the display is chaotic or can not be adjusted,Remove the back lid of the remote controland you will find the resetting terminals and

shorten the two terminals using a screw driverto reset.

Resetting terminals

Fig 16

1.

(F ig. 12)

Release the two fixing screws,disassembly the f ix ing board from

evaporator on the left side of the evaporator and pul l out the whole

evaporator.

2.Loose the fixing screw of the cross flow fan. (Fig. 13)

F ig. 12

Fig. 13Fixing Screw

3.After removing the bearing (refer to fig14) , indoor fan can be

taken out from the left side.

Bearing

4. Lift up the indoor fan sl ightly, and then pull the fan motor out.(Fig.15)

Fig 15

Fan motor

Fig 14

fixing board

Screw