ASY 061WIDE SPAN SHELVINGPAGE 1 OF 10

I N S T A L L A T I O N I N S T R U C T I O N S

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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NOTE!This publication is intended to be a generic installationinstruction for Madix Wide Span, and may possibly besubject to change as required by local building codes...consult the building inspection department at job site.

PAGE 2-3PARTS

IDENTIFICATION

PAGE 4-5BASIC

INSTALLATION

PAGE 6-7INSTALLATION OF

EXTRAS

PAGE 8LOAD

CAPACITY

PAGE 9SAFETY

PAGE 10ANCHORING

TO FLOOR

ASY 061WIDE SPAN SHELVINGPAGE 2 OF 10

P A R T S I D E N T I F I C A T I O N

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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LIGHT DUTY

REGULAR DUTY

HEAVYDUTY

REGULAR DUTY

HEAVYDUTY

FRAME DEPTH

WIDESPAN

DECKSUPPORT

LIGHT DUTY = LDREGULAR DUTY = RD

HEAVY DUTY = HD

RDWSDSDIMENSIONS

Deck Supports BeamsActual

Frame Actual Beam LengthDepth Length Length Inside of

Brackets18" 20" 48" 48 3/16"24" 26" 60" 60 3/16"30" 32" 72" 72 3/16"36" 38" 84" 84 3/16"42" 44" 96" 96 3/16" 48" 50” - -

FRAME DIMENSIONSFrame Actual Frame ActualDepth Depth Height Height

18" 20" 48" 48 "24" 26" 60" 60"30" 32" 72" 72"36" 38" 84" 84"42" 44" 96" 96" 48" 50" 108" 108"

- - 120" 120"

BEAM LENGTH

WIDESPAN

LIGHT DUTY = LDREGULAR DUTY = RD

HEAVY DUTY = HD

RDWSFB

FRAME DEPTH

FRAME HEIGHT

WIDE SPANFRAME

REGULAR DUTY = RDHEAVY DUTY = HD

RDWSF

FRONTBEAM

ASY 061WIDE SPAN SHELVINGPAGE 3 OF 10

P A R T S I D E N T I F I C A T I O N

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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BEAMLENGTH

PIECELENGTH

FRAMEDEPTH

FLOW THROUGH

WIRE GRID

WIRE GRID DECKS, andFLOW THROUGH DECKS

...dimensionsFrame Actual Piece ActualDepth Depth Length Length

18" 17 3/4" 24" 23 3/4"24" 23 3/4" 36" 35 3/4"30" 29 3/4" 48" 47 3/4"36" 35 3/4" - -42" 41 3/4" - - 48" 47 3/4" - -

NOMINALFRAME DEPTH

WIDE SPAN DECK

FLOWTHROUGH

NOMINAL PIECE LENGTH

FTWSD

FRAME DEPTH

WIDE SPANDECK

REGULAR DUTY = RDHEAVY DUTY = HD

BEAM LENGTH

RDWSD -U

SEALED = SUNSEALED = U PARTICLE BOARD DECKS

...dimensionsFrame Actual Beam ActualDepth Depth Length Length

18" 18" 48" 47 29/32"24" 23 29/32" 60" 60"30" 30" 72" 72"36" 36" 84" 84"42" 42" 96" 96" 48" 48" - -

WIRE GRID and FLOW THROUGH PIECELENGTHS RUN PARALLEL TO BEAM LENGTHS

BEAM COMBINATIONS OF # OF DECKLENGTH PIECE LENGTHS SUPPORTS

36" 36" 248" 48" 260" 24" plus 36" 472" 36" plus 36" 484" 36" plus 48" 496" 48" plus 48" 4

NOMINALFRAME DEPTH

WIRE GRID DECK

WIDESPAN

NOMINAL PIECE LENGTH

GRID SIZE

...3"o.c.

WSWMS -3

ASY 061WIDE SPAN SHELVINGPAGE 4 OF 10

B A S I C I N S T A L L A T I O N

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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Snap chalklines on flooras shown for shelvinglayout. See diagram onpage one for dimensions.

1

Raise first frame tovertical position and installfirst beam...frame will nowstand alone.NOTE! If floor anchors orextension frames are to beused, they should beinstalled prior to raisingframes to the verticalposition...see pages 5-6.

2

Raise second frame tovertical and install free endof first beam... installsecond beam on oppositeside.

3

Install upper beams atdesignated levels.

4

If using Dart Clips:Press dart clips throughbeam bracket and uprighton under side of beam as shown. Insert one dart clipat each end of all beams.

If using Retainer Pins:Insert one leg of a retainerpin through beam bracketand upright. Insert one pinat each end of all beams.

5

ENDLINE AISLE

LINE1

TOP OFFRAME

UPRIGHT

BOTTOM OFFRAME

UPRIGHT

23

4

5

RETAINERPIN

WSREP

RTDA CLIPWDC-50

...pack of 50

Insert dart clip from insideupright if using LD beams.

Insert dart clip from insideupright if using LD beams.

IMPORTANT: ANY BEAM USED AS A PRODUCT RETAINER MUST BE BOLTED THROUGH BOTH UPRIGHTS.

NOTE: Retainer pins and dart clips serve the same purpose - to retain beam connections

ASY 061WIDE SPAN SHELVINGPAGE 5 OF 10

B A S I C I N S T A L L A T I O N

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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10

11

7 8 9

Holding the deck supportat an angle to the beam,squeeze the open side andinsert into the beam, thenswing the free end aroundto the opposite beam,squeeze the open side andinsert into the beam.

7

Squeeze the open side ofthe deck support at eachend just inside the beamand rotate upwards asshown.

8

Correct installed positionwill look like this...seeabove for quantity of decksupports per beam length.

9

Repeat with theremaining deck supports inthe shelving run.

10

Install all decks in theshelving run.

11

DECK SUPPORTS... QUANTITY & LOCATION

wood decks... three deck supports

all decks... two deck supports

wire grid and flow through decks... four deck supports

Repeat assemblysequence with remainingframes, beams and dartclips/retainer pins.NOTE! If back to back runsare being installed, seepage 6 for back to backconnectors.

6

ASY 061WIDE SPAN SHELVINGPAGE 6 OF 10

I N S T A L L A T I O N O F E X T R A S

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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BACK TO BACKCONNECTORWSBBC-2-24

FRAME CONNECTORS

WSFC-2

AB

...indicates item, where used.

WSBBC-2-24 HARDWARE PACK #7200-079QTY. ITEM DESCRIPTION48 1/4 - 20 x 2 1/4" carriage bolt48 1/4 - 20 wing nut

A

AB

The first sections of theback to back run should beerected with beams at topand bottom of the fourframes. Locate theconnectors just below the topbeams and just above thebottom beams. Secure withthe fasteners as shown.

12

Repeat with the remainingsections.

13Install all intermediate beams

as required, then install athird connector as close aspossible to the mid-point ofthe frames. Complete theshelving run with the decksupports and decks.

14

In the sixth square holefrom the top of the lowerframe, insert a stop toprevent the connector fromdropping to the floor.

15

Insert connector into framewith flat center of connectorfacing the slotting.

16

...indicates item, where used.

WSFC-2 HARDWARE PACK #7200-078QTY. ITEM DESCRIPTION4 1/4 - 20 x 2" Phillips truss head machine screw 4 1/4 - 20 hex nut

C

CD

C

C

D

D

Screw connector to lowerframe with provided

fasteners...remove the stop.

17

Repeat above with the 2ndupright of the frame.

18Lower upper frame onto

connectors and securethrough the sixth hole up from the joint.

19

ASY 061WIDE SPAN SHELVINGPAGE 7 OF 10

I N S T A L L A T I O N O F E X T R A S

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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FLOOR ANCHOR WSFA-2

NOTE! IF FRAME HEIGHT, OR TOTAL HEIGHT OF CONNECTED FRAMES, IS MORE THAN SIX TIMES THEFRAME DEPTH ...FRAMES MUST BE SECURED WITH FLOOR ANCHORS.

TOP CAPWSTC - -CL

Packs of 4 or 48 clearplastic top caps, two per

frame. Tap into top ofeach frame upright.

LEVELING SHIMWSLS-10C

Ten pack of galvanizedshims...dimpled

to fit in bottom of upright andmaintain

stacking interlock.

AB

C

Insert floor anchors into thebottom of each frame. Theywill only insert at 45O to theframe. Make sure thatanchors are inserted so thatthey will not project intoaisles or cross aisles.

20

Follow directions on page4 to step 6, except do notinstall dart clips on bottombeams. Secure beams toframes through the flooranchor as shown. The screwwill go through at one of thetwo locations, depending onthe beam size.

21

Check run alignment tochalkline prior to drilling floorfor expansion bolts. Due tovarying floor conditions,expansion bolts must beordered separately. If theywere not ordered initially, butare required, see page 8 toorder from Madix orpurchase locally.

22

WSFA-2 HARDWARE PACK #7200-080QTY. ITEM DESCRIPTION2 1/4 - 20 x 2 1/2" round head machine screw 2 1/4 - 20 hex nut2 1/4" flat washer

A

A

BC

...indicates item, where used.

2021

ASY 061WIDE SPAN SHELVINGPAGE 8 OF 10

L O A D S A F E T Y

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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HAND STACK ONLY!

POWERED FORK TRUCKS

OR STACKERS ARE NOT

RECOMMENDED FOR USE

ON WIDE SPAN SHELVING

FRAME LOADING

• Based on evenlydistributed loads

• Based on 96”beam length, all

frame widths

Frame loading is the vertical load, measured in pounds, that can be applied on any Wide span frame. Each Wide span frame will bear ONE HALF OF THE LOAD ON EACH BEAM PAIR that it supports.

ALL FRAMES HAVE 10,000 POUND LOAD CAPACITY!

MAXIMUMBEAMLOAD

CAPACITY...PERBEAMPAIR

BEAM LIGHT REGULAR HEAVY # OF DECKLENGTH DUTY DUTY DUTY SUPPORTS

48" 1000 # 1600 # 3000 # 260" 1000 # 1600 # 3000 # 372" 1000 # 1600 # 3000 # 384" 1000 # 1600 # 3000 # 396" 1000 # 1600 # 3000 # 3

Height to Depth Ratio:Ratio should not exceed 6 to 1measuring to the top of topmost load. If ratio exceeds6 to 1 the constraint can beovercome with properanchoring or external bracingof the rack structure.CONSULT YOUR STRUCTURALENGINEER FOR SOLUTIONS.

!

ASY 061WIDE SPAN SHELVINGPAGE 9 OF 10

S A F E T Y D U R I N G I N S T A L L A T I O N

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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GENERAL

1. Contact the local building department prior to starting installation to check on any restrictions.

2. Only parts and accessories produced or supplied by Madix are covered by Madix warranty.

3. Installation sequence must be followed exactly for assembly and leveling.

4. Under no circumstances should damaged parts be used.

5. Do not use shelving parts or accessories for any purpose other than originally intended.

6. Installation instructions with product load ratings are included with each order and must be followedcarefully.

7. Merchandisers must be made aware of possible overloading as specified in load ratings. If you do notreceive these, please contact your sales or customer service representative.

8. Initial installation or relocation of Madix gondola, wall or racking fixtures should be supervisedexclusively by qualified personnel.

RACKING... FRAMES / BEAMS

9. Observe all prohibitions in the installation instructions on the use of powered lifts.

10. A minimum of four people are required to erect frames taller than 8’.

11. Be sure all beams or accessories are completely seated and locked or secured in frame slotting.

12. Ladders, if used, should be at least frame height.

13. Never stand on lower beams to install upper beams.

14. Do not walk on decks, especially wire grid.

15. Never try to move a completed racking run, especially if merchandised.

NOTE! The expansion anchors provided by Madix for floor anchoring at this site have been supplied by one ofthe firms listed below. All the anchors have been tested and approved as stated by the following ICC (ICBO) report numbers and all are manufactured in the United States or Canada. If the anchors are not provided by Madix andfield substitution other than listed be proven, Madix cannot be held responsible. Should verification be required,call Madix Customer Service at: 800.776.2349 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ICC (ICBO) #

COBRA ANCHORS CORP., Parawedge concrete anchors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ER-2350 S1DIVERSIFIED FASTENING SYSTEMS, DFS Wedge anchor . . . . . . . . . . . . . . . . . . . . . . . . . . .ER-4194 S1GUNNEBO FASTENING CORP.,Drop-in concrete anchors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ER-3219 S1HILTI, INC., Kwik-bolt-TZ concrete anchors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ESR-1917MKT FASTENING, High Load Anchor SZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AC-193ITW RAMSET/RED HEAD, ITW Ramset stud, Trubolt wedge concrete anchors . . . . . . . . . . .ESR-2251MARKSMAN MANUFACTURING CO., Thunderstud wedge and sleeve anchor . . . . . . . . . . . . . .ER-2713 S1POWERS FASTENING INNOV., Power-Stud+SD2 concrete anchors . . . . . . . . . . . . . . . . . . . . .ESR-2502WEJ-IT, Wej-it anchors bolt and ANKR-TITE wedge anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . .ER-1825CYW, INC., POWER BULL, Wedge anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ESR-2254*Embedment must be minimum 5x bolt diameter.

OTHER ICC (ICBO) APPROVED ANCHORING MATIERALS... not furnished by Madix

PNEUMATIC OR POWDER-DRIVEN STEEL STUDS AND NAILSHILTI, INC., Hilti low velocity powder actuated or pneumatically driven fasteners . . . . . . . . . . . . . .ESR-1663 ITW RAMSET/RED HEAD, Ramset Powder-Actuated and PowerPoint fasteners . . . . . . . . . . . . . .ESR-1799

ADHESIVE/ EPOXY ANCHORSHILTI, INC., HIT-HY 150 Adhesive anchor system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ESR-2678 ITW RAMSET/RED HEAD, ITW Red Head Epcon system Ceramic 6+ epoxy anchors . . . . . . . . . ESR-3577

ASY 061WIDE SPAN SHELVINGPAGE 10 OF 10

A N C H O R I N G T O T H E F L O O R

P. O . B OX 7 2 9 / T E R R E L L , T E X A S 7 5 1 6 0 / 9 7 2 . 5 6 3 . 5 7 4 4 / 8 0 0 . 7 7 6 . 2 3 4 9P. O . B OX 1 7 7 / G O O D W AT E R , A L A B A M A 3 5 0 7 2 / 2 0 5 . 8 3 9 . 6 3 5 4 / 8 0 0 . 6 3 3 . 6 2 8 2

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EXPANSION BOLTS FOR FLOOR ANCHORS...50 expansion bolts, 3/8”-16 x 3 1/2” POWERS/ Power-Stud+SD2 concrete anchors orother ICC (ICBO) approved expansion bolts.

SFA-EB50: See below for other ICC (ICBO) approved expansion bolts which may be used.

REV# ECN# REVISION BY DATE

REV# ECN# REVISION BY DATE

02 5*14150 ADDED HEIGHT/DEPTH RATIO01 5- 13950 UPDATED TO CORRECT ANCHOR INFO

CAB 02/14/14

03 5*16478 SHOWED LD BEAM DART CLIP ON PG 4 TED 06/29/15

04 5*18143 ADDED BOLTING REQ. TO PG 4 NRD 09/12/16 SAM 1/7/14

ASY-061-1ASY-061-2ASY-061-3ASY-061-4ASY-061-5ASY-061-6ASY-061-7ASY-061-8ASY-061-9ASY-061-10