owner’s manual parts list

WARNING!

OWNER’S MANUAL &

PARTS LISTHYDRAULIC POWER PACK

www.ruggedmade.com

Model: MHP9-20 Model: MHP13-20/30

1. INTRODUCTION ....................................................... 1

2. TECHNICAL DATA...................................................... 1

3. HYDRAULIC OILS. ................................................... 1

4. SAFETY PICTOGRAMS USED ON THIS EQUIPMENT.... 2

5. SAFETY..................................................................... 2

6. OPERATION ............................................................. 4

7. FAULT DIAGNOSIS ................................................... 5

8. ROUTINE SERVICING................................................ 6

a) Engine: ............................................................... 6

b) Power Pack:......................................................... 6

9. MAINTENANCE, DISMANTLING AND REASSEMBLY .... 7

a) General............................................................... 7

b) Hydraulic Pipes and Hoses ................................. 7

c) Self Locking Nuts................................................ 7

d) Thread Locking Compound ................................. 7

e) Draining the Hydraulic Oil................................... 7

f) Disassembly and Reassembly ............................. 7

10. FLOW AND PRESSURE RELIEF VALVE ADJUSTMENT…. 8-10

11. PARTS WARRANTY

CONTENTS

1

This manual provides information on the safe operation, servicing and repair of the following models of RuggedMade gasoline engine hydraulic power packs:

MHP9-20 MHP13-20/30

The first number denotes the horsepower of the engine fitted to the power pack. The second number denotes the flow in liters per minute. The 20 liter power pack is suitable for operating attachments that require a flow of 20 l/min (5.28GPM). The 30 liter power pack is for operating equipment rated at 30 l/min (7.93 GPM).

MHP9/20 MHP13/20 MHP13/30 Eng. make Honda Honda Honda Eng. model GX270 GX390 GX390 Fuel Gasoline Gasoline Gasoline Flow, l/min 20 (5.28 GPM) 20 (5.28 GPM) 30 (7.93 GPM)At approx. Eng. speed, rpm

3400 3400 3400

Pressure, bar 138 (2,000psi) 138 (2,000psi) 138 (2,000psi)

Weight, kg 76 (168 lbs) 89 (196 lbs) 89 (196 lbs)Length, mm 760 760 760 Width, mm 570 570 570 Height, mm 620 620 620 Guaranteed Sound power, dB(A)

108 Lwa

A wide range of compatible hydraulic oils is available. Ensure the product purchased is of good quality from a reliable source. Products from dubious sources must be avoided as they could adversely affect the reliability and operating efficiency of the hydraulic power pack and tool. The grade of hydraulic oil used will depend on ambient temperature as follows:

1. INTRODUCTION

2. TECHNICAL DATA

3. HYDRAULIC OIL

2

Between 0°C and 30°C (32°F to 86°F) use grade ISO 32 hydraulic oil. Above 30°C (86°F) use grade ISO 46 hydraulic oil.

The capacity of the oil tank including priming the pump and pack hoses is 13.5L (3.5 gal) for MHP9/20, 12L (3.2 gal) for MHP13/20 & MHP13/30.

Read the manual before operating or servicing this equipment.

Read the safety instructions in the manual supplied with the equipment that this power pack is driving.

Read these operating and safety instructions before using the machine and operate the machine in accordance with these instructions.

Do not run engine in a confined space.

Do not run engine unless all guards are in position.

Do not carry out any maintenance whilst engine is running.

Disconnect spark plug on gasoline engines before performing any maintenance.

Do not fill fuel tank while engine is running.

Wipe up spilt fuel. Dispose of fuel-contaminated wipes safely

Do not smoke while refueling.

Do not run engine in areas that have a hazardous or explosive atmosphere.

4. SAFETY PICTOGRAMS USED ON THIS EQUIPMENT

5. SAFETY

Below 0°C (32°F) use grade ISO 22 hydraulic oil.

3

Turn fuel petcock off when not in use.

This machine must not be modified in any way without written permission of the manufacturer. Unauthorized modifications are likely to invalidate the warranty and also result in the machine not conforming to safety regulations.

Always comply with site safety regulations.

Inspect the machine for damage or improper function.

To prevent accidental starting of the machine the spark plug lead must be removed before any maintenance or adjustments are carried out on the machine.

Do not attempt to fill fuel tank or oil sump while the machine is running.

When operating machines in confined areas, the exhaust fumes must be ventilated.

Do not operate in an explosive atmosphere.

Understand and obey the safety labels and instructions attached to the equipment.

Do not attempt to operate defective equipment. Check that hoses and fittings are in good condition.

Ensure maintenance procedures are carried out as specified.

Do not attempt to operate this equipment on a greater hydraulic flow than that specified.

Fine jets of hydraulic oil can penetrate the skin. Check for leaks by holding a piece of cardboard near to the suspect area. If hydraulic oil does penetrate the skin or is ingested seek medical help immediately.

Always isolate hydraulic supply before making a disconnection or connection.

Always comply with local and site safety regulations.

4

Ensure the power pack is positioned safely；

Check the hydraulic oil in the power pack is suitable for the ambient temperature.

See section on recommended hydraulic oils；

Check hoses and machine for damage；

Check hydraulic level；

Check operation and cleanliness of couplings；

Check that any hydraulic tools to be used are compatible with the flow and pressure available from the power pack. Do not use hydraulic tools if they require a lower flow than that provided by the power pack, the resulting over speed could be extremely dangerous.；

Check oil level in the engine and that the grade of oil being used is as recommended for the ambient temperature according to the engine manufacturers’ handbook；

Check the condition of the couplings both for cleanliness and damage；

Connect the hose couplings to the power pack couplings male to female；

Start the engine in accordance with the manufacturers’ handbook；

Allow the engine to warm up for 3 to 4 minutes；

Move the flow control handle on the power pack from the ‘off’ position to the ‘on’ position；

Note that if the hoses and/or the tool are new or have been emptied of oil prior to use, the level of hydraulic oil in the tank will drop and may need topping up；

The tool may now be operated using the controls on the tool. Note that the 270cc and 390cc engines fitted to power packs are fitted with ‘power on demand’ operated throttle controls. This control speeds up

6. OPERATION

5

the engine when the tool is being used and allows the engine to slow down to tick-over when the tool control is released；

Never disconnect couplings with the flow control handle in the on position as the hoses will remain pressurized and it will be impossible to reconnect. If this does happen inadvertently the only way of releasing the pressure is to unscrew a coupling from the hose；

To shut down, first move the flow control lever to the ‘off’ position and then turn the engine switch to the off (0) position. After the engine has stopped turn the fuel tap to the off position；

When disconnecting couplings pull back the outside sleeve. Some couplings may require the sleeve to be rotated into its unlocked position before it can be slid back.;

ENGINE TURNS OVER BUT WILL NOT START Check: ignition switch is on fuel tap is on there is fuel in tank engine oil level is correct the choke is in correct position (closed if engine is cold, open of engine is hot). If engine still does not start refer to engine manufacturer’s handbook.

ENGINE IS DIFFICULT TO TURNOVER Check that the flow control lever is in the ‘off’ position. If the engine will not turn over refer to the engine manufacturer’s handbook.

LOSS OF HYDRAULIC OIL Check for damaged hoses, loose connections faulty couplings.

POOR TOOL PERFORMANCE Check that the power on demand cylinder is working. Check for low pressure relief valve setting. This unit is pre-set at the factory and should require no further attention unless it has been tampered with. Reset as instructed in section 10. Check that the suction strainer is not blocked. Check that the hoses are not blocked. Check for correct flow with a flow/pressure test unit and adjust engine speed and throttle setting as required as instructed in section 10.

7. FAULT DIAGNOSIS

6

If engine speed needs to be set higher than 3600 rpm to achieve the required flow this indicates that the pump and/or diverter valve may be worn.

Tool fault – check tool handbook. FOAMING OR MILK COLOURED HYDRAULIC OIL Air or water in the oil. Check filler cap is tight. If associated with poor breaker performance the breaker accumulator may have degassed.

TOOL RUNNING HOT Check that the power pack has good access to cooling air. Check that the oil cooler matrix is not blocked with debris. Excess back pressure, check hoses for blockage. Check cooling fan is not damaged. Tool fault – check tool handbook.

ENGINE STOPS SUDDENLY Check fuel level in tank. Check oil level.

8.1 Engine: Refer to engine manufacturer’s handbook. 8.2 Power pack: Before Starting: Check engine oil level. Check hydraulic oil level. At End of Shift: Clean the machine using water and/or steam. Ensure water does not enter breather on hydraulic oil tank. Check that the air cooler matrix is clear of debris. Check for oil leaks.

Every 1,000 Hours or 6 Months: Change hydraulic oil. Change suction strainer. Change filter. Check flow and pressure output.

8. ROUTINE SERVICING

7

9.1 General Parts are machined to a very high degree of accurary and finish. On certain items the degree of accuracy of fit necessitates selecting parts to make up a matched assembly and may only be available as matched sets.

To ensure continued reliability , servicng should only be carried out by a skilled fitter who is experienced in working on hydraulics components.

The following general precautions must be observed when servicing hydraulic equipment:

•Absolute cleanliness is essential. Most hydraulic failures are causedby the ingress of dirt.•Before dismantling a component, clean external surfaces and drainall fluide.•When holding components in a vice, fit soft metal pads over the vicejaws to prevent damage and distortion to precision surfaces andbores.•All parts should be laid out on a clean resilient surface.Specialattention should be paid to the identification of parts and theirdismantling sequence.•All dismantled metal parts should be washed in a cleaning solventand coated with hydraulic fluid.•The safety management of the company where the work is beingcarried out must approve all solvent cleaners in use. The COSHHregulations must be read and understood.•It is recommended that all disturbed seals be renewed. If a seal isreused it should be closely examined for cust, flaws or wear. A sealthat is suspect should never be reused.•All internal metal parts and seals should be lightly coated with cleanhydraulic oil or a lithium based no.2 grade grease before assembly.This assists in assembly and lessens the risk of seal damage. Use onlyseals provided in component service kits, which are obtainable fromRuggedMade engineering co.,ltd or their agents, as these will be of adifferent composition and hardness to seals normally commerciallyavailable.

9.2 Hydraulic Pipes and Hoses

When remvoing and replacing rigid pipes and flexibe hoses the following points should be obserived:

9. MAINTENANCE, DISASSEMBLY AND REASSEMBLY

8

•Use adjustable or open-ended spanners on end connections andfittings. Do not use pipe wrenches as these damage fittings andprotective plating.•Ensure the particular connection and its surrounding area is clean.

9.3 Self Locking Nuts.

These must not be reused.

9.4 Thread Locking Compound

Use the grade of compound recommended. Clean and degrease the joint or threads before application.

9.5 Drainning the Hydraulic Oil

The old oil may be drained from the tank by disconnecting the suction hose. Do not reuse old hydraulic oil. Disposal of hydraulic oil should be carried out according to appropriate COSHH regualtions. Do not pour it down the drain.

9.6 Disassembly and Reassembly

Dismantling and reassembly are straightforward by reference to the parts diagrams and parts lists.

Method 1: RuggedMade power packs are all pre-set for correct flow and pressure prior to dispatch. Proceed as follows: 1. Remove the protective upper cover in the front of the power pack.2. Using a pair of hoses, connect the test meter so that the flowpasses from the power pack, through the test meter and back to thepower pack.3. Start the engine and open the diverter valve.4. Adjust the pressure-loading valve to give a pressure reading ofabout 55 bars to 60 bars. Allow oil to warm up on this setting for about5 minutes.5. Screw in the pressure-loading valve to give a pressure reading of90 bars to 100 bars. The flow rate should read 20 or 30 litres per

10. FLOW AND PRESSURE RELIEF VALVE ADJUSTMENT

9

minute. If the flow rate is incorrect go to next paragraph. If flow rate is correct go to paragraph 6. 6. If the Power-On-Demand (POD) cylinder is working correctly, thespeed of the engine will need to be adjusted by repositioning the PODin its bracket. Slacken off the clamp screw in the POD bracket andadjust the position of the POD so that the engine speed is increased ordecreased as required to give 20 litres per minute flow. Retighten theclamp screw. If the pressure reading has changed carry out check 4above and continue to readjust as required.7. Check the relief valve setting by screwing in the pressure-loadingvalve until the pressure reading is 138 bar (2,000 psi). At thisreading the flow should be starting to fall off as the pressure reliefvalve is beginning to open. If this is not happening the relief valvewill need adjusting. Slacken off the lock nut and unscrew theadjusting screw until the flow just starts to drop off. Retighten thelock nut. If on screwing the pressure-loading valve in it is notpossible to achieve a pressure of 138 bars it may be that the reliefvalve has opened prematurely. In this case, with the pressure-loading valve screwed right in, slacken off the lock nut on the reliefvalve, screw in the adjusting screw until the pressure reading is 145bars and retighten the lock nut. Slacken off the pressure-loadingvalve to give a reading of 138 bars and check the flow rate. Carry outfurther adjustments as required.8. Whilst carrying out these checks ensure the oil temperature doesnot exceed 60 ℃.9. Carry out a functional test by operating a tool, preferably a breaker,and checking for satisfactory operation.

Method 2: 1. Remove the protective upper cover in the front of the power pack.2. Connect a pressure gauge (range more than 50MPa) to the oiloutlet of the switching valve.3. Turn off the switching valve (the switching handle at OFFposition).Start the engine and warm up about 5 minutes.4. Using the engine tachometer test the engine speed.5. Adjust the bolt in the overflow valve of the switching valve to theoutermost (make the system pressure minimum).6. Turn on the switching valve (the switching handle at OFF position),watch the pressure gauge registration and engine speed.7. Adjust the bolt of the cartridge valve inward slowly, make thepressure gauge registration around 70-80 bar. Watch the POD work,the engine speed should be 3400rpm.8. If the engine speed is not 3400rpm, adjusting the POD position tomake the engine speed at 3400rpm ±50

10

9. Adjusting the bolt of the cartridge overflow valve to make thesystem pressure between130-138 bar. 10. Fasten the adjusting bolt and nut.11. Turn off the switching valve, shut down the engine. Restore theMachine. 12. Whilst carrying out these checks ensure the oil temperature doesnot exceed 60 ℃. 13. Carry out a functional test by operating a tool, preferably abreaker, and checking for satisfactory operation.

All products supplied by RuggedMade are warranted to be free of defects due to faulty materials or workmanship for a period of 30 days from the date of original purchase.

Filter elements, gauges, and fluids are specifically excluded from this warranty.

RuggedMade shall at their discretion repair or replace parts determined to be defective free of charge to the customer. Shipping costs are not covered under warranty. Parts believed to be defective must be returned to RuggedMade's Warranty Center at customer's expense for inspection.

For proprietary items such as engines, the original manufacturer's warranty and conditions shall apply.

11. PARTS WARRANTY

Failure due to carelessness, improper operation, abuse, inadequate servicing, incorrect engine speeds, bad fuel, normal wear and tear or non-compliance with operating instructions is not covered under warranty.

To the extent permitted by law, the liability of RuggedMade under this section is confined only to providng a remedy for defective goods and does not extend to any consequential loss, loss of time or revenue, cost to rent equipment, injury or damage suffered.

NO claim shall be considered if other than genuine parts supplied by RuggedMade have been used.

Warranty is only valid for original purchaser in the country where item was delivered.

This warranty shall not apply if the serial number or other identifying numbers or marks have been removed or are otherwise illegible.

PARTS LIST

HYDRAULIC POWER PACK MHP9-20

FUEL TANK ASSY.

FUEL TANK ASSY.

ITEMNO. DESCRIPTION PART NO. QTY REMARKS

1 HEXAGON SOCKET HEAD CAP SCREWS GB70.1-M4x15 4

2 HYDRAULIC AIR FILTER EF1-25 1

4 HEXAGON SOCKET BUTTON HEADSCREWS GB70.2-M5x20 12

5 FUEL TANK COVER ASSY.. PHP9/20.04.02 1

6 TANK GASKET PHP9/20.04-01 1

7 COUNTERSUNK HEAD RIVETED NUTS GB17880.2-M5 10

8 LIQUID TEMPERATURE GAUGE YWZ1-80T 1

9 FUEL TANK PHP9/20.04.01 1

10 HOT RESISTANCE PLATE PHP9/20.04-02 1

11 SUCTION FILTER WU-63X100-J 1

12 HEXAGON HEAD BOLTS GB5783-M8x30 2

13 BIG WASHER GB5287-8 白锌 8

14 STANDARD SPRING WAHSER GB93-8 4

15 HEXAGON NUT (I TYPE ) GB6170-M8 2

16 PIPE EXTERNAL THREAD RUBBERGASKET SEAL SOCKET HEAD PLUG 4BN-04WD 1


VALVE ASSY.ITEMNO. DESCRIPTION PART NO. QTY REMARKS

21 SWITCH KNOB PHP9/20.05-04 1

22 SWITCH AXLE PHP9/20.05-05 1

23 SPRING CYLINDRICAL PIN GB879.2-4x20 3

24 O-RING SEAL RING C0 0008A 1

25 PIPE EXTERNAL THREAD RUBBER GASKETSEALING PLUG 4BN-02WD 4

26 INSTRUMENTATION OVERFLOW VALVE RPEC LAN 138bar 01K9K1 1

27 COMBINED SEALING WASHER SCR236 2

28 PIPE THREAD 60°SEAL JOINT 1B-06-08 2

29 QUICK CONNECTORS MALE HEAD FH10-2-1 GF08 1

30 QUICK CONNECTOR FEMALE HEAD FH10-1-1 GF08 1


32 FILTER INSTALLATION TUBE PHP9/20.05-06 1

33 SCREW-PLUG LINE FILTERS P163542 1

34 VALVE SEALING RUBBER SHEET PHP9/20.05-02 1

35 COMBINED SEALING WASHER SCR29 2

36 HEXAGON SOCKET SET SCREWS WITH FLATPOINT GB77-M6x30 2


38 I TYPE HEXAGON NUT GB6170-M6 2

39 HEXAGON SOCKET SET SCREWS WITH FLATPOINT GB77-M8x35 3



42 SPRING COMPRESSION COLUMN PHP9/20.05.01-06 1

43 SPRING PHP9/20.05.01-03 1

44 STEEL BALL PHP9/20.05.01-02W 1

45 SMALL VALVE BODY PHP9/20.05.01-01 1

46 NON-RETURN VALVE ASSY. PHP9/20.05.01 1

47 VALVE PHP9/20.05-01 1

OIL PUMP ASSY.ITEMNO. DESCRIPTION PART NO. QTY REMARKS

51 SQUARE SET SCREWS WITH LONG DOGPOINT GB85-M6x16 1

52 INPUT COUPLING HEAD PHP9/20.03.01-01 1

53 STAR OF FLEXIBLE COUPLING RUBBERPIECES PHP9/20.03.01-02W 1

54 INPUT COUPLING HEAD PHP9/20.03.01-3 1

55 SQUARE SET SCREWS WITH LONG DOGPOINT GB85-M5x25 1

56 SHAFT COUPLING ASSY. PHP9/20.03.01 1

57 OIL PUMP INSTALLATION OF FLANGE PHP9/20.03-01 1

58 SHIELD TABLET PHP9/20.03-02 2

59 HEXAGON SOCKET BUTTON HEAD SCREWS GB70.2-M4x10 2

60 OUTER SCRAPER SEAL PHP9/20.03-04 1

61 INNER SCRAPER SEAL PHP9/20.03-03 1

62 WASHER GB97.1-8 4



65 OIL PUMP FLAT KEY WP01A1-B-06-R--PJ-W 1

66 GEAR PUMP WPA09A1-B-060-R 1

67 WASHER GB97.1-10 2



FAN ASSY.ITEMNO. DESCRIPTION PART NO. QTY REMARKS

74 SPRING CYLINDRICAL PIN GB879.2-6x16 4

75 FLANGE PHP9/20.02-01 1

76 HEXAGON SOCKET HEAD CAPSCREWS(AMERICAN STANDARD)

5/16-24UNF*1"ANSIB18.3 4

77 STRIP CLAMP TJBC-φ15 1

78 WASHER GB97.1-6 4



81 HYDRAULIC OIL RADIATOR PHP9/20.02.03 1

82 FAN SHELL ASSY. PHP9/20.02.01 1

83 CROSS RECESSED COUNTERSUNK HEADTAPPING SCREWS GB819.2-M5x12 4

84 SQUARE SET SCREWS WITH SHORT DOGPOINT AND CONEEND GB85-M6x16 1

85 FLANGE PHP9/20.02.02-04 1

86 FAN IMPELLER ASSY. PHP9/20.02.02 1

87 FLAT KEY PHP9/20.02-04 1

88 AIR GUIDE SLEEVE PHP9/20.02-03 1

89 FLANGE PHP9/20.02-02 1




93 HEXAGONAL HEAD BOLT GB5782-M8x110 4

94 SPRING CYLINDRICAL PIN GB879-5x10 2

FRAME ASSY.ITEMNO. DESCRIPTION PART NO. QTY REMARKS

99 ENGINE ASSY. QX270UT2-Q.A2 1


101 FLAT WASHER GB97.1-10 8



104 CIRCULAR PIPE(BLACK) SR1530 1

105 O-RING GB3452.1-5.3x100 1

106 HEXAGON SOCKET BUTTON HEADSCREWS GB70.2-M6x10 44

107 BIG WASHER GB96.1-6 44

108 PANEL PHP9/20.01-06 1

109 RIGHT PANEL PHP9/20.01-07 1

110 SHIELD FRAME ASSY. PHP9/20.01.01 1

111 ENGINE MOUNTING PLATE PHP9/20.01-04 1

112 LEFT PANEL PHP9/20.01-03 1


114 FRONT PANEL PHP9/20.01-12 1


118 HANDLE ASSY. PHP9/20.01.05 1

120 HANDLE GRIP MG12-0730 2

121 RUBBER CASTER WHEEL SPINDLE PHP9/20.01-09 2

122 SPECIAL WASHER PHP9/20.01-08 4

123 RUBBER CASTER PHP9/20.01.06-W 2


125 SUPPORT ASSY. PHP9/20.01.04 1

126 LOCK NUT GB889.1-M8 4

127 RUBBER FEET COMPONENTS PHP9/20.01.07 2

128 HEAVY TYPE SPRING WASHER GB7244-12 2


130 LOCK NUT GB889.1-M16 2

THROTTLE SERVO ASSY.

ITEMNO. DESCRIPTION PART NO. QTY REMARKS

140 PUSHER PHP9/20.07-01 1


142 SERVO CYLINDER FRONT COVE PHP9/20.07-03 1

143 O-RING SEAL C0 0515A 1

144 WIPER SEAL WSA0 0 0060-N9MN 1

145 O-RING SEAL C0 006A 1

146 RETURN SPRING PHP9/20.07-04 1

147 CYLINDER POLE PHP9/20.07-02 1

148 SERVO CYLINDER PHP9/20.07-05 1

149 CYLINDER SUPPORT PHP9/20.07.01 1


151 WASHER GB97.1-6 2



ITM NO. DESCRIPTION PART NO. QTY REMARKS

158 THROTTLE SERVO HOSE ASSY. PHP9/20.06.06 1

159 OIL INLET HOSE ASSY. PHP9/20.06.04 1

160 OIL OUTLET HOSE ASSY. PHP9/20.06.05 1

161 OIL PUMP INLET HOSE ASSY. PHP9/20.06.02 1

162 OIL PUMP OUTLET HOSE ASSY. PHP9/20.06.03 1


170 QUICK CONNECTOR FEMALE HEAD FH10-1-1 GF08 2

171 QUICK CONNECTOR MALE HEAD FH10-2-1 GF08 2

172 COMBINATION SEALING WASHER SCR236 4

173 QUICK CONNECT TUBING ASSY. PHP9/20.08.01 2

175 DUPLEX DOUBLE HOLE PLASTIC PIPE CLAMP PHP9/20.08.02 6


181 HYDRAULIC BREAKER, BRAZING WELDING OFSUPPORT PHP9/20.09.01 1

182 LOCK LOT GB889.1-M12 4

183 WASHER GB97.1-12 8

184 HYDRAULIC BREAKER PICKS QIAN SUPPORTPLATE PHP9/20.09-02 1


186 HYDRAULIC BREAKER SUPPORT PLATE PHP9/20.09-01 1

PARTS LISTHYDRAULIC POWER PACK

MHP13-20/30

PHP13/20 BOMO1-A

ITEMNO. PART NO. DESCRIPTION ERP NO. QTY REMARKS

1 GB70.1-M4x16 HEXAGON SOCKET CAP SCREWS 20306001 4

2 EF1-25 HYDRAULIC AIR FILTER 41402008 1

4 GB70.1-M5x20 10.9级 HEXAGON SOCKET CAP SCREWS 203076005 12

5 PHP13/30.04.02 OIL CAP COMPONENT 40903046 1

6 PHP13/30.04-01 TANK GASKET 41201085 1

7 GB17880.2-M5 COUNTERSUNK HEAD RIVETED NUTS 20426002 12

8 YWZ1-80T LIQUID TEMPERATURE GAUGE 41403013 1

9 PHP13/30.04.01 OIL TANK 41206007 1

10 PHP9/20.04-02 RESISTANCE HOT PLATE 40203204 1

11 WU-63X100-J OIL FILTER 41402010 1

12 GB5783-M8x30 HEXAGON BOLT 20102105 2

13 GB5287-8 白锌 HUGE WASHER 20504009 8

14 GB93--8 STANDARD SPRING WASHER 20509006 2

15 GB889.1-M8 LOCKNUT 20405004 2

16 4BN-04WD PIPE EXTERNAL THREAD RUBBERGASKET SEAL SOCKET HEAD PLUG 41102014 1



38 GB889.1-M6 LOCKNUT 20405001 4

188 GB5287-6 HUGE WASHER 20504010 4

PHP13/20 BOMO2-A


21 PHP9/20.05-04 SWITCH HANDLE 21302006 1

22 PHP9/20.05-05 SWITCH AXLE 40402039 1

23 GB879.2--4×20 SPRING COLUMN PIN 20802105 3

24 C0 0008A O-RING 21199003 1

25 4BN-02WD PIPE EXTERNAL THREAD RUBBER GASKETSEAL SOCKET HEAD PLUG 41102015 4

26 RPEC LAN 138bar 01K9K1 INSTRUMENTATION OVERFLOW VALVE 41403052 1

27 SCR236 COMBINED SEALING WASHER 21199023 2

28 1B-06-08 PIPE THREAD 60 ° SEAL JOINT 41102016 2

29 FH10-2-1 GF08 QUICK CONNECTORS BOLT HEAD 41105006 1

30 FH10-1-1 GF08 QUICK CONNECTORS NUT HEAD 41105005 1


32 PHP9/20.05-06 FILTER INSTALLATION TUBE 40505027 1

33 P163542 SCREW-PLUG LINE FILTERS 41402022 1

34 PHP9/20.05-02 VALVE SEALING RUBBER SHEET 41203026 1

35 SCR29 COMBINED SEALING WASHER M16 21199027 2

36 GB77-M6x30 FLAT END SET SCREWS 20311055 2

38 GB889.1-M6 LOCKNUT 20405002 2

39 GB77-M8x35 FLAT END SET SCREWS 20311005 3

41 GB889.1-M8 LOCKNUT 20401004 3

42 PHP9/20.05.01-06 SPRING COMPRESSION COLUMN 40401034 1

43 PHP9/20.05.01-03 SPRING 40103032 1

44 PHP9/20.05.01-02W STEEL BALL 21301002 1

45 PHP9/20.05.01-01 SMALL VALVE 40402041 1

46 PHP9/20.05.01 SINGLE VALVE MODULE 40402038 1

47 PHP9/20.05-01 VALVE 40706001 1

PHP13/20 BOMO3-AITEMNO. PART NO. DESCRIPTION ERP NO. QTY REMARKS

51 GB821-M6x16 SQUARE FLAT END SET SCREWS 20318015 2

52 PHP9/20.03.01-01 INPUT COUPLING HEAD 40504102 1

53 PHP9/20.03.01-02W STAR FLEXIBLE COUPLING RUBBERPIECES 41201092 1

54 PHP13/20.03.01-03 OUTPUT COUPLING HEAD 40504106 1

55 GB821-M5x20 SQUARE FLAT LONG END SETSCREWS 20318014 2

56 PHP13/20.03.01 COUPLING COMPONENTS 40508019 1

57 PHP9/20.03-01 OIL PUMP INSTALLATION OF FLANGE 40203203 1

58 PHP9/20.03-02 SHIELD TABLET 40201026 2

59 GB70.2-M4x10 HEXAGON SOCKET BUTTON HEADSCREWS 20307014 2

60 PHP9/20.03-04 OUTER STAUBOSPHERE 41201082 1

61 PHP9/20.03-03 INNER STAUBOSPHERE 41201081 1

62 GB97.1-8 WASHER 20501007 4

63 GB93-8 STANDARD SPRING WASHER 20509006 4


65 ALP2A-D-9FG-PJ-W OIL PUMP FLAT KEY 1 COME WITHGEAR PUMP

66 ALP2A-D-9FG GEAR PUMP 41407025 1

67 GB97.1-10 WASHER 20501009 2




74 GB879.2-6x16 SPRING COLUMN PIN 20802207 4

75 PHP9/20.02-01 FLANGE 40203200 1

76 5/16-24UNF*1"ANSIB18.3 HEXAGON SOCKET CAP SCREWS M8X25 20109008 4

77 TJBC-φ15 STRIP CLAMP 41406022 1

78 GB97.1-6 WASHER 20501005 4



81 PHP9/20.02.03 HYDRAULIC OIL RADIATOR 41402021 1

82 PHP9/20.02.01 FAN SHELL COMPONENTS 40303044 1

83 GB819.2-M5x12 CROSS RECESSED COUNTERSUNK HEADSCREW 20302004 6

84 GB821-M6x16 SQUARE FLAT END SET SCREWS 20318015 1

85 PHP9/20.02.02-04 FLANGE 40203205 1

86 PHP9/20.02.02 FAN IMPELLER COMPONENTS 40506020 1

87 PHP9/20.02-04 KEY 40101020 1

88 PHP9/20.02-03 AIR GUIDE SLEEVE 40505026 1

89 PHP9/20.02-02 FLANGE 40203201 1




93 GB5782-M8x11012.9级 HEXAGON BOLT 20101020 4

94 GB879-5x10 SPRING COLUMN PIN 20802102 2


99 GX390UT2-Q.A2 ENGINE COMPONENTS 41401004 1

100 GB5783-M10×45 HEXAGON BOLT 20102157 4

101 GB97.1-10 WASHER 20501009 8

103 GB889.1-M10 LOCKNUT 20405006 8

104 SR1530 CIRCULAR PIPE (BLACK) 41201077 1

105 GB3452.1-5.3x100 O-RING 21101202 1

106 GB70.2-M6x10 HEXAGON SOCKET BUTTON HEADSCREWS 20307017 44

107 GB96.1-6 BIG WASHER 20504008 44

108 PHP13/30.01-06 PLATE 40207182 1

109 PHP13/30.01-07 RIGHT PANEL 40203207 1

110 PHP13/30.01.01 SHIELD FRAME COMPONENTS 40305040 1

111 PHP9/20.01-04 ENGINE MOUNTING PLATE 40203197 1

112 PHP13/30.01-03 LEFT ELBOW COVER 40203206 1


114 PHP13/30.01-12 FRONT PLATE 40203208 1

115 GB70.1-M10×30 12.9级 HEXAGON SOCKET CAP SCREWS 20306154 2

118 PHP13/30.01.05 HANDLE COMPONENTS 40305041 1

121 PHP9/20.01-09 RUBBER CASTER WHEEL SPINDLE 40402037 2

122 PHP9/20.01-08 PROFESSIONAL WASHER 40504090 4

123 PHP9/20.01.06-W RUBBER CASTER 41201078 2


125 PHP13/30.01.04 BASE COMPONENTS 40802022 1

126 GB889.1-M8 LOCKNUT 20405004 4

127 PHP9/20.01.07 RUBBER FEET COMPONENTS 41201079 2

129 GB889.1-M12 LOCKNUT 20405007 2

130 GB889.1-M16 LOCKNUT 20405009 2

PHP13/20 BOMO6-A


140 PHP9/20.07-01 PUSH HEAD 40401032 1

141 GB889.1-M8 LOCKNUT 20405004 1

142 PHP9/20.07-03 CYLINDER COVER 40503021 1

143 C0 0515A O-RING 21199024 1

144 DSI9-17-4.5-6 WIPER SEAL 21199026 1

145 C0 006A O-RING 21199025 1

146 PHP9/20.07-04 RETURN SPRING 40103030 1

147 PHP9/20.07-02 CYLINDER POLE 40101019 1

148 PHP9/20.07-05 CYLINDER 40505028 1

149 PHP13/30.07.01 CYLINDER SUPPORT 40303046 1


151 GB97.1-6 WASHER 20501005 2



PHP13/20 BOMO7-A

ITM NO. PART NO. DESCRIPTION ERP NO. QTY REMARKS

158 PHP9/20.06.06 THROTTLE TUBING COMPONENTS 41001051 1

159 PHP9/20.06.04 OIL INLET PIPE COMPONENTS 41001049 1

160 PHP9/20.06.05 OIL PIPELINE COMPONENTS 41001050 1

161 PHP9/20.06.02 PUMP INLET PIPE COMPONENT 41001047 1

162 PHP9/20.06.03 PUMP PIPELINE COMPONENTS 41001048 1

PHP13/20 BOMO8-A


170 FH10-1-1 GF08 QUICK CONNECTORS BOLT HEAD 41105005 2

171 FH10-2-1 GF08 QUICK CONNECTORS NUT HEAD 41105006 2

172 SCR236 COMBINED SEALING WASHER 22 21199023 4

173 PHP9/20.08.01 QUICK CONNECT TUBING COMPONENTS 6M 41001065 2

175 PHP9/20.08.02 DUPLEX DOUBLE HOLE PLASTIC PIPE CLAMP 40207184 6

PHP13/20 BOMO9-A


181 PHP13/20.09.01 HYDRAULIC PICKS COMPOUND SUPPORT 40306010 1

182 GB889.1-M12 LOCKNUT 20405007 4

183 GB97.1-12 WASHER 20501010 8

184 PHP9/20.09-02 HYDRAULIC PICKS COMPOUND SUPPORT 40207181 1


186 PHP9/20.09-01 HYDRAULIC PICKS SUPPORT PLATE 40207180 1

7 Market StreetRockland, MA 02370

855-878-4433 (855-8-RUGGED)www.ruggedmade.com

owner’s manual parts list

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