overview of the materials targets at nif · llnl-pres-xxxxxx 3 nif has performed more than 400...
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LLNL-PRES-725631
This work was performed under the auspices of the U.S. Department of Energy by Lawrence Livermore National Laboratory under contract DE-AC52-07NA27344. Lawrence Livermore National Security, LLC
Overview of the Materials targets at NIFTarget Fabrication Meeting 2017
1P. Di Nicola, 1D. Lord, 1M. Hagan, 1L. Savage, 1B. Heidl, 1J. Ward, 1M. Bauer, R. Seugling, 1A. Nikroo, 1C. Panas, 2K. Bigelow, 1J. Nguyen, 1S. Kucheyev, 1K. Blobaum,1G. Mercado,
1N. Le, 1M. Meloy, 1C. Davis, 1C. Kumar, 3J. Nafziger, 1C. Castro, 2J. Hund.
1Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA, USA 955502Schafer Corporation, 303 Lindbergh Avenue, Livermore, California 94551
3General Atomics, P.O. Box 85608, San Diego, California 92186-5608March 13th, 2017
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NIF has performed more than 400 target shots in 2016
Shots and Target demand have more than doubled since 2014
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50
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2009 2010 2011 2012 2013 2014 2015 2016
Nu
mb
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of
Sh
ots
Fiscal Year
Yearly Historical Shot Count by Program
DiscoveryScience
National SecurityApplications
ICF/NIC
SSP-HED
Total NIF shots
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NIF has performed more than 400 target shots in 2016
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50
100
150
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2009 2010 2011 2012 2013 2014 2015 2016
Nu
mb
er
of
Sh
ots
Fiscal Year
Yearly Historical Shot Count by Program
SSP-HED
Total NIF shots
Materials Program shots make up half the HED shots on NIF
HED Campaigns have been growing in terms of shots taken
and complexity of targets
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TARDIS
Strength
Materials campaign: 3 sub-campaigns
Complex targets producing critical data for Stockpile Stewardship Program at increased rate
Equation-Of-State (EOS)
Strength DriveStrength RT
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We are building more targets for Materials campaign:
Complexity went up along with quantity of targets: we had to re-think how we were producing these
Highly complex targets with usually several R&D steps during build
Challenges:— Glue-less bonding process for Pb or PbSb
with V— Coining ripples with Pb and PbSb— Glue layer uniformity and minimal
thickness— Non-standard processes— Critical assembly of components with very
large stand-offs
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Material Strength experiments measure the Rayleigh-Taylor growth of solid rippled targets
Challenges:
— Glue-less bonding for some samples (Pb/PbSb with V)
— Coining ripples
— Critical assembly of components with very large stand-offs
— Non standard processes (metrology, assembly, leak-testing)
Drive beams
Face-on radiography:
Data has to be protected
from LEH X-Rays by a large
and thick Gold ShieldRippled foil
Ablator and
reservoir
Drive beams
Backlighter laser
Backlighter foil
x-rays
Expected data
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We re-designed parts and re-engineered of the target assembly and metrology process:
We developed a robust sample fabrication process,improved robustness of the assembly,
reduced costs and fabrication time while increasing yield
Glue-less bonding process for Pb or PbSb with V to fabricate the substrate to be coined
(See Coining Ripples on Metal Sample for High Energy Density
Targets, J. Nguyen, Poster session I)
Coining ripples(See Coining Ripples on Metal Sample for High Energy Density
Targets, J. Nguyen, Poster session I)
Improvement of the 1mm thick Gold shield — Assembly time: 6 days 3.5 days with increased
reliability on assembly— Metrology time: 3 days 1 day
(See Integrated Shield Design Improvements for Materials Strength
Targets, D. Lord, Poster session I)
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Melting and solidification are the largest rheological transitions a material can undergo
H2O With Strength
H2O Without Strength
Solid
Diffraction
Signal
Liquid
Diffraction
Signal
A platform was developed to use X-ray diffraction as a probe for melting TARDIS
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Drive:
16 beamsX-ray source:
24 beams
VISAR:
Determines
pressure
Diffraction
peaks
'Catcher'
Four SiO2 windows
(1st two shatter)
TARDIS platform:
Sample:
1: Ablator
2: 2 µm gold
3: Pusher
4: Sample
5: Window
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TARget Diffraction In-Situ diagnostic for x-ray diffraction experiments on NIFIt combines the target sample and the image plate housing
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Images of a fully assembled TARDIS target (sample and backlighter housing )
Front view (laser side)
Backlighter
(standoff = 35mm)
Sample
TARDIS, inserted into the Target Alignment
Sensor (TAS) in the NIF target chamber
TARDIS is a big device alignment clearances are small and tolerances are tight.More targets big optimization effort
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TARDIS challenges and achievements: we have improved the yield
We have improved the yield on glue layers by 25%
Glue layers: a lot of effort was put into developing and improving a robust process for multi-layer samples (item4 was made by stacking Ta and Pb layers)
Glue layers: effort benefited every type of glue layer, reducing out-of-specs glue bonds dramatically
(See Optimizing the TARDIS diffraction target Platform, B. Heidl, Poster session I)
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Sample:
1: Ablator
2: 2 µm gold
3: Pusher
4: Sample
5: Window
Glue bond requirements:
Ablator to Pusher: <1.5um or <3um
Pusher to Sample: <1.0um or <1.5um
Sample to Window: <1.0um or <1.5um
Ta-Pb multi layers
Cross-section before improvement Ta-Pb multi layers
Cross-section after improvement
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TARDIS challenges and achievements: we have reduced the production time
We have reduced the overall fabrication process by up to 60% while improving the reliability of the build and data associated
Re-organization of the documentation, including target request documents and
drawings
— Serialization and standardization of components
— Assembly time: 2-6 days 2-4 days with increased reliability on assembly
— Metrology time and as-built documentation: 4 days 2 hours
(See Optimizing the TARDIS diffraction target Platform, B. Heidl, Poster session I)
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The EOS platform: challenges
- Machining performance of steps- Glue layer thickness and uniformity between ablator and stepped sample
20 22 24 26 28 30 32 34 36 380
2
4
6
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Time (ns)
Free S
urface V
elo
cit
y (
km
/s)
Experiment
Preshot Prediction Pt data
VISAR
diagnostic
Drive beams
Drive beamsCu ablator
Step sample
Cu (ablator and steps
in one component)
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Variation in steps heights used to be the dominant source of uncertaintyEffort to reduce the step height variation reduced experimental uncertainties by > 2x
Improvements to target fabrication (machining and assembly) have reduced random uncertainties
(See LiF Fabrication and Physics Package Assembly for NiF's EOS Targets, M. Bauer, Poster session I
And Improved Manufacturing of Equation of State (EOS) Physics Packages using Diamond Turning (NIF), L. Savage, Poster session I)
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Step machining improvements have had a key role in reducing error bars for experimental data
(See Fabrication of Equation of State (EOS) Targets with Submicron Tolerances for the NIF, M. Lament, Poster session II)
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We have developed and documented a process to produce reliably thin and uniform glue layers (<1µm)
Improvements to glue thickness and uniformity removed shock data artefacts
(See Sub-Micron Glue Thicknesses for Laser Experiments, C. Davis, Poster session II
And Improved Manufacturing of Equation of State (EOS) Physics Packages using Diamond Turning (NIF), L. Savage, Poster session I)
~4 µm glue layer modifies the
structure of the measured shock waveStructure is absent for glue
layers < 1 µm in thickness
Special thanks to EOS Physics team (J. Eggert, D. Fratanduono, R. Smith)
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TARDIS
Strength
Conclusion
Improvements at all levels of target fabrication have allowed us to deliver high-quality targets to NIF to support SSP
Equation-Of-State (EOS)
Strength DriveStrength RT