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Enhancing safety and efciency in casing running, drilling-with-casing (DwC and cementing operations through innovative technology and multidisciplinary expertise Expect More Completion Production Intervention Evaluation Drilling Well construction Drilling hazard mitigation OverDrive Casing Running and Drilling System

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Page 1: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

Enhancing�safety�and�ef�ciency�in�casing�running,�

drilling-with-casing�(DwC™��and�cementing�operations�

through�innovative�technology�and�multidisciplinary�expertise

Expect MoreCompletion

Production

Intervention

Evaluation

Drilling

Well construction

Drilling hazard mitigation

OverDrive™ Casing Running

and Drilling System

Page 2: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

The OverDrive system represents a major enhancement to the safety,

ef�ciency�and�performance�of�well-construction�operations.

Integrated with any top drive, the technology combines conventional

power tongs, bails, elevators, weight compensator, torque-turn/

monitoring,�and��ll-up�and�circulating�tools�into�one�system.�Safety�

is improved by remote-control capabilities and reduced personnel

and�equipment�requirements.

The OverDrive technology extends the functionality of the rig’s

top drive from drillpipe to casing, enabling simultaneous rotation;

reciprocation�push-down��and�circulation�of�the�casing�string.�

This�capability�provides�a�signi�cant�advantage�in�reaching�total�

depth�in�high-angle,�extended-reach�and�problematic�wellbores.�

Engineered to excel in a range of offshore and onshore operations,

the OverDrive system brings all our expertise together into

industry-leading technology capable of meeting the needs

of�today�s�drilling�environments.�

More PerformanceSetting new operational standards

The OverDrive™

Casing Running and Drilling System

© 2005–2012 Weatherford. All rights reserved.2

Page 3: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

Technology features:

� �ntegrated�safety�interlock�system�prevents�dropped�casing�strings.�

� Active�hydraulic�compensation�system�neutrali�es�tool�and�joint�weight.

� �ireless�remote-control�system�enables�operations�in�any�rig-�oor�environment.�

� Integrated TorkSub™ electronic load cell provides precise torque monitoring during

connection�makeup,�reaming�and�drilling.

� Electronic�dump�interface�enables�torque�control�for�premium�connections.�

� Remotely�operated,�single-joint�elevators�reduce�manual�handling�of�tubulars.�

� Fail-safe hydraulic gripping system ensures secure grip of casing during rotation,

reciprocation�and�push-down�operations.

� �ntegrated�driller�and�operator�control�panels�enhance�safety�and�running�ef�ciency.

The OverDrive system’s top-notch performance is the result of an advanced

design based�on�decades�of�tubular�running�experience.�

More InnovationTurning experience into progress

OverDrive System Advantages

� Remote-control capability eliminates the stabber

from the derrick and minimizes casing-crew

personnel requirements and manual handling

of�equipment�on�the�rig��oor.�

� Joint compensator enables connection makeup

and�breakout�without�thread�damage.

� Simultaneous rotation, reciprocation and

circulation capability enables real-time hazard

mitigation in predrilled well sections and DwC™

operations and ensures best cementing

practices�for�wellbore�integrity.�

� �ntegral��ll-up�tool�enables�fast�switching�between�

�ll-up�and�circulating�modes.�

� High-volume�circulation�and��uid�recovery�improves�

DwC�and�reaming-with-casing�operations.

© 2005–2012 Weatherford. All rights reserved.

OverDrive™ Casing Running and Drilling System

3

Page 4: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

The TorkDrive™ tool is the primary OverDrive™�system�component.��eatherford�offers�a�broad�portfolio�

of TorkDrive�tools�that�extend�the�technology�s�capabilities�to�virtually�any�drilling�environment.

More Applications Tackling a wide range of reservoirs, from simple to complex

Operating Scenarios

Since the OverDrive system’s debut in 2006 as a premier casing running

technology,�its�bene�ts�have�been�extended�to�DwC™ and cementing

operations.�The�system�advances�well-construction�operations�in�all�

three scenarios:

� Casing running. The OverDrive system eliminates manual

handling and enables portable rig mechanization and real-time

ha�ard�mitigation.

� Drilling with casing. The OverDrive system enables drilling

through potential hazards (lost-circulation zones, pressure

transitions,�unstable�formations�.

� Cementing. The OverDrive system rotates and reciprocates

the casing string while cementing to improve cement placement

and�bonding.�

Land Rigs

Offshore Rigs

TorkDrive DT TorkDrive Heavy DutyTorkDrive Compact TorkDrive Modular

© 2005–2012 Weatherford. All rights reserved.4

Page 5: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

Product development

The OverDrive system is the product of Weatherford’s long-term commitment to tubular installation

technology.��e�have�the�industry�s�largest�R�D�program�dedicated�to�the�tubular�running�business�

alone.�Combining�this�R�D�capacity�with�decades�of��eld�experience,�we�can�customi�e�existing�

technologies�and�develop�new�ones�to�address�reservoir�challenges.�The�result�is�a�revolutionary�

casing�running�and�drilling�system�capable�of�exceeding�conventional�capabilities.�

Project planning

Weatherford’s competent well engineers and expert advisors can support the design, planning and

integrated�execution�of�your�well-construction�projects.��e�work�with�you�to�tailor�and�seamlessly�

combine�technologies�and�services�that�ensure�your�operational�objectives�are�met.��ltimately,�we�

help�you�maximi�e�value�and�minimi�e�risk.��

More Engineering Planning for the future

We have strategically placed state-of-the-art

manufacturing and R&D facilities across the

globe.�Each�of�these�facilities�contains�advanced�

competencies to design, build and test our

technologies to meet your operational objectives,

from�cost�reduction�to�a�deepwater�applications.

© 2005–2012 Weatherford. All rights reserved.

OverDrive™ Casing Running and Drilling System

5

Page 6: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

The OverDrive™ system has been successfully deployed in many different applications across the globe

including:�H��HT,�deepwater�and�extended-reach-drilling.��sing�this�extensive��eld�experience,�we�have�

enhanced�the�design�of�our�equipment�to�optimi�e�performance.�Our�global�service�capabilities�ensure�

cross-discipline�support�and�multidisciplinary�engineering�resources.��e�are�well�versed�in�well-construction�

challenges�and�have�helped�our�clients�achieve,�and�often�exceed,�operational�objectives.�

Understanding the challenges Real Results

Challenge:��nstalling�(�oating��a

27,255-ft (8,307-m) liner on an ultra-

extended-reach, high-angle well from

a��xed�platform.�The�operation�also�

required simultaneous rotation and

push-down of the casing string to

reach�TD.�

Answer: The 650-ton OverDrive system,

equipped with a proprietary gripping

system, managed the buoyancy and

pushed and rotated the string to planned

depth���a�record�length�to�date.�

Offshore California

Challenge: Installing high-integrity

production casing strings through high-

angle build sections and reaming to TD

in�long�laterals.

Answer: The OverDrive system, featuring

the TorkDrive™ Compact tool, has been

successfully employed on these smaller

land rigs to reliably ream in production

casing strings to TD, maximizing well

production.�The�use�of�this�system�has�

also improved zonal isolation in the area by

enabling operators to rotate and reciprocate

the�casing�during�cementing�operations.�

U.S. Shale

Challenge: Running�a���1�2-in.,1�Cr�casing

to TD in openhole completions for onshore

development wells to increase safety and

ef�ciency�for�drilling�without�reducing�

running�speed.�

Answer: The application of the OverDrive

system reduced personnel requirements

and enabled the operator to successfully

run�the�casing�to�planned�depth.�A�total�of�

19,242 ft (5,865 m) of casing was run to TD

at�a�maximum�speed�of�25�joints�per�hour.

Argentina

© 2005–2012 Weatherford. All rights reserved.6

Page 7: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

Challenge: Reducing transition time

between casing running and cementing

operations to address problems with

mud and cement losses, poor cementing

placement�and��onal�communication.

Answer: The OverDrive system,

integrated with a rotating and hoisting

cementing head, helped minimize

equipment rig-up time and enabled

rotation and reciprocation of the casing

string�during�cementing.�The�use�of�

this integrated system greatly improved

zonal isolation and minimized mud and

cement�losses.�

Caspian Sea

Challenge: Solving re-entry problems

caused by large tidal changes, strong

currents and poor visibility in the Bonaparte

basin.��inding�and�re-entering�the�well�

when drilling the surface section in

these�conditions�was�dif�cult�and�

time�consuming.

Answer: Weatherford engineers

developed a solution that entailed

drilling, casing and cementing the

surface section in a single trip, using

the OverDrive system and Defyer

drillable�casing�bit.�The�hole�section�

was drilled and cased to 748-ft (228-m)

target�depth�in�only���hours.

Australia

Challenge: Overcoming a brittle shale

section that was causing wellbore

instability and complicating the ability

to�set�casing�at�the�planned�depth.�

Answer: Based on experience in similar

reservoirs, Weatherford suggested

deploying a DwC™ application to mitigate

the problem area and avoid contingency

strings.�The�OverDrive system, combined

with the Defyer™ drillable casing bit, was

deployed to effectively drill through the

trouble�section�to�the�planned�set�point.�

Oman

© 2005–2012 Weatherford. All rights reserved.

OverDrive™ Casing Running and Drilling System

7

Page 8: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

weatherford.com

Weatherford products and services are subject to the Company’s standard terms and conditions, available on request or at weatherford.com. For more information contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford and may be registered in the United States and/or other countries. Weatherford products named herein may be protected by one or more U.S. and�or�foreign�patents.��or�more�information,�contact�[email protected].�Speci�cations�are�subject�to�change�without�notice.��eatherford�sells�its�products�and�services�in�accordance�with�the�terms�and�conditions�set�forth in the applicable contract between Weatherford and the client.

© 2005–2012 Weatherford. All rights reserved. 4109.02

Expect More

Weatherford’s OverDrive system is part of a broad range of tubular running

services�and�products�that�enable�safe�and�ef�cient�running�of�tubulars,�

minimi�ing�wellsite�risk�and�reducing�nonproductive�time.�To�learn�more�

about�our��eld-proven�technology�and�comprehensive�services,�contact�

an authorized Weatherford representative or visit weatherford.com/TRS.

OverDrive™ Casing Running and Drilling System

Page 9: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2014–2015 Weatherford. All rights reserved. 9925.01

TorkDrive™ Electronic Modular Casing-Running and Drilling Tool Minimizes manual casing handling on offshore rigs by using mechanized equipment and wireless controls

Applications • Running and pulling casing, reaming with casing, and drilling with

casing in: – Operations with tapered casing strings – Deep wells – Deepwater wells – Extended-reach and deviated wells

• Operations with exceptional challenges and/or safety risks • Pushing down, reciprocating, circulating, and rotating casing during

casing-running, drilling-with-casing (DwC™), or reaming-with-casing (RwC™) operations

Features and Benefits • The TorkDrive electronic modular (EM) casing-running and drilling tool

mitigates differential sticking and other problems that can lead to nonproductive time.

• The tool enhances safety by removing conventional tongs, elevators, and associated personnel from the rig floor.

• Remotely operated bails eliminate the need for a stabber in the derrick. • The electronic control system directly integrates with existing rig control

systems to enable wireless operation from the driller’s cabin. • Exchangeable clamping modules accommodate a range of pipe sizes.

An external clamping module handles 4 1/2- to 10 3/4-in. tubulars; three internal clamping modules handle 9 5/8- to 22-in. casing.

• The modular design accelerates and simplifies rigging up and exchanging the clamping modules. The separate actuator and clamping modules reduce individual component size and weights on smaller rigs and increase efficiency when running tapered casing strings.

• The tool design enables switching between fill-up and circulation modes without repositioning the tool, which enhances operational efficiency.

• A sliding sleeve mechanism enables venting during casing-string fill-up to eliminate pressure buildup and prevent the sudden release of compressed air when the tool is removed from the casing.

• The flowback feature of the mud-saver valve enables automatic switching between fill-up and flowback modes, which eliminates the need to remove the mud-saver valve or reposition the tool.

• Wireless, remote control enables operations in any rig-floor environment.

• Multiple safety interlocks help to prevent dropped strings.

The TorkDrive EM tool directly integrates with existing rig control systems to enable operation from the driller's cabin, which reduces personnel on the rig floor.

Page 10: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2014–2015 Weatherford. All rights reserved. 9925.01

TorkDrive™ Electronic Modular Casing-Running and Drilling Tool

Features and Benefits (continued) • The integral-compensator design helps to prevent thread damage by neutralizing tool and joint weight during makeup

or breakout. The integral compensator also enables the operator to quickly position the tool over successive joints for maximum efficiency. The long compensation stroke facilitates instant switching between makeup and breakout without repositioning the tool.

• The patented external clamping system evenly distributes and maintains gripping force during rotation, reciprocation, and push-down operations to enable running longer, heavier strings at high circulating pressures and to minimize the potential for pipe damage.

• The ability to hoist casing using a top-drive connection rather than elevator bails (links) enables rotational speeds up to 100 rpm for more efficient makeup cycles and DwC operations.

• A variety of torque-reaction-bracket designs adapt to any rig structure for faster operational response. • Integral torque/turn monitoring capabilities are completely independent of the top-drive control system and facilitate

safe, efficient troubleshooting. – The TorkSub™ electronic load cell provides accurate measurements of the applied torque and string weight to

indicate string sticking. – A high‑resolution turns sensor monitors turns/rpm during makeup, which enables operators to respond to

inadequate or excessive torque. – Both the TorkSub load cell and turns sensor are ATEX certified for use in hazardous environments, which

reduces the risk of gas ignition. • The tool is compatible with Weatherford TorkPro® software, which displays torque data and enables monitoring of

dynamic forces that could affect connection makeup.

Tool Description TorkDrive tools are the primary components of the Weatherford OverDrive™ system, which provides a safer, more efficient alternative to conventional casing installation. Each TorkDrive tool combines several conventional casing-running tools: a power tong, elevator, fill-up/circulation tool, and weight compensator. The TorkDrive EM tool is well suited for running and pulling casing, drilling with casing, and reaming with casing in offshore operations and other challenging well applications. It can be used to circulate, push down, reciprocate, and rotate the casing string while providing up to 80,000 ft-lb (108,465 N•m) of torque. Mounted on the top drive and operated remotely, the TorkDrive EM tool uses the rotational power of the top drive to make up casing. This configuration eliminates scaffolding, equipment, and personnel typically needed on the rig floor to run casing. The tool is capable of interfacing with any top-drive system and can be installed quickly, without modifications, to the top drive or rig structure. The Weatherford TorkDrive suite also includes the TorkDrive heavy-duty, compact, DT, and modular casing-running and drilling tools.

Page 11: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2014–2015 Weatherford. All rights reserved. 9925.01

TorkDrive™ Electronic Modular Casing-Running and Drilling Tool

Specifications Clamping tool External Internal Internal Internal Pipe size 4-1/2 to 10-3/4 in. 9-5/8 to 10-3/4 in. 11-3/4 to 15 in. 16 to 22 in.a Rated load b 500 tons (453,592 kg) 500 tons (453,592 kg) 650 tons (589,670 kg) 650 tons (589,670 kg) Connection to top drive 7 5/8-in. API Reg

Design standard API 8C PSL 1

Maximum push-down force with standard mechanical bumper plate

50 tons (45,359 kg) 25 tons (22,680 kg) 25 tons (22,680 kg) 25 tons (22,680 kg)

Maximum push-down force with optional hydraulic bumper plate

N/A 50 tons (45,359 kg) 50 tons (45,359 kg) 50 tons (45,359 kg)

Maximum rotating speed 100 rpm Approximate weight, including actuator and fill-up tool

13,960 lb (6,330 kg) 9,700 lb (4,400 kg) 9,925 lb (4,500 kg) 11,800 lb (5,350 kg)

Maximum circulating pressure

3,625 psi (25 MPa)

Minimum tool ID With 4 1/2- to 5 1/2-in. fill-up tool:

1.535 in. (39 mm) With 6 5/8- to 8 5/8-in.

fill-up tool: 1.968 in. (50 mm)

With 9 5/8- to 24-in. fill-up tool:

2.756 in. (70 mm)

With 9 5/8- to 10 3/4-in. mud bridge:

2.559 in. (65 mm) With 11 3/4- to 14-in.

mud bridge: 2.559 in. (65 mm)

With 9 5/8- to 10 3/4-in. mud bridge:

2.559 in. (65 mm) With 11 3/4- to 14-in.

mud bridge: 2.559 in. (65 mm)

With 16- to 22-in. mud bridge:

2.756 in. (70 mm)

a The 22-in. size requires a modified bumper plate. For more information, contact an authorized Weatherford representative. b String weight and circulation pressure load are included.

Power Unit Weight, including oil 3,310 lb (1,500 kg)

Dimensions, L × W × H 67.2 × 35.3 × 70.2 in. (1,702 × 896 × 1,783 mm)

Power 30 hp (22 kW) at 400 V/50 Hz 34 hp (25 kW) at 460 V/60 Hz

Page 12: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2014–2015 Weatherford. All rights reserved. 9925.01

TorkDrive™ Electronic Modular Casing-Running and Drilling Tool

Specifications (continued)

Actuator Pipe size 4-1/2 to 22 in.

Approximate weight 7,275 lb (3,300 kg)

Maximum makeup torque capability 80,000 ft-lb (108,500 N•m)

Maximum rotating speed 100 rpm

Actuator Shipping Container Empty weight 2,870 lb (1,300 kg)

Maximum payload 7,700 lb (3,500 kg)

Maximum gross weight 10,590 lb (4,800 kg)

Wireless Control Panel Operating temperature range −22 to +122°F

(−30 to +50°C)

Weight 6.6 lb (3 kg)

Dimensions, L × W × H 13.5 × 9.2 × 7.2 in. (342 × 234 × 183 mm)

Frequency, CE-approved European module

433.050 to 434.775 MHz

Frequency, FCC- and IC-approved module

458.525 to 459.175 MHz

Signal strength 10 mW

IP class 65

Batteries Rechargeable Li-ion, 7.2 V, 1,100 mAh; use only original spare batteries

Operating time Approximately 8 hours of continuous operation with fully charged batteries

ATEX class II 2 G Ex ia IIB T4 Gb

Bails Weight 660 lb (300 kg)

Page 13: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2014–2015 Weatherford. All rights reserved. 9925.01

TorkDrive™ Electronic Modular Casing-Running and Drilling Tool

Specifications (continued)

Base Box Approximate weight 1,102 lb (500 kg)

Maximum hydraulic pressure 2,466 to 3,046 psi (17 to 21 MPa)

Maximum hydraulic flow 15.9 to 21.1 gal/min (60 to 80 L/min)

Maximum hydraulic fluid temperature 158°F (70° C)

Oil filtration 10 μm

Page 14: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2014–2015 Weatherford. All rights reserved. 9925.01

TorkDrive™ Electronic Modular Casing-Running and Drilling Tool

Specifications (continued)

External Clamping Tool Pipe size a 4-1/2 to 10-3/4 in.

Approximate weight b 6,614 lb (3,000 kg)

Maximum makeup torque capability 60,000 ft-lb (81,349 N•m)

Maximum rotating speed 100 rpm a The pipe size depends on the grapple size used. b Torque limits for rotating or drilling with casing should be calculated separately. For additional information, contact Weatherford, or refer to the appropriate calculation software.

External Clamping Tool Shipping Container Empty weight 992 lb (450 kg)

Maximum payload 7,938 lb (3,600 kg)

Maximum gross weight 8,930 lb (4,050 kg)

Page 15: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

weatherford.com © 2014–2015 Weatherford. All rights reserved. 9925.01

Weatherford products and services are subject to the Company’s standard terms and conditions, available on request or at weatherford.com. For more information contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford and may be registered in the United States and/or other countries. Weatherford products named herein may be protected by one or more U.S. and/or foreign patents. Specifications are subject to change without notice. Weatherford sells its products and services in accordance with the terms and conditions set forth in the applicable contract between Weatherford and the client.

TorkDrive™ Electronic Modular Casing-Running and Drilling Tool

Specifications (continued)

Internal Clamping Tool Pipe size a 9-5/8 to 10-3/4 in. 11-3/4 to 15 in. 16 to 22 in.

Approximate weight b 2,500 lb (1,100 kg) 2,700 lb (1,200 kg) 4,883 lb (2,215 kg)

Maximum makeup torque capability 60,000 ft-lb (81,349 N•m) 80,000 ft-lb (108,000 N•m) 80,000 ft-lb (108,000 N•m)

Maximum rotating speed 100 rpm a The pipe size depends on the slip size and clamping tool used. b Torque limits for rotating or drilling with casing should be calculated separately. For additional information, contact Weatherford, or refer to the appropriate calculation software.

Internal Clamping Tool Shipping Container Empty weight 1,700 lb (800 kg)

Maximum payload 7,050 lb (3,200 kg)

Maximum gross weight 8,820 lb (4,000 kg)

TorkPro and Total Depth are registered trademarks of Weatherford in the US.

Page 16: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2008–2016 Weatherford. All rights reserved. 5687.06

TorkDrive™ Compact Casing-Running and Drilling Tool Runs and pulls casing, reams and drills with casing in a wide range of applications

Applications • Safety-driven operations• Troublesome wells• Offshore and onshore rigs

Features and Benefits • The tool can push down or reciprocate, circulate, and rotate casing

during casing‑running operations and drilling-with-casing (DwC™) orreaming-with-casing (RwC™) operations. This reduces the possibility ofdifferential sticking and other problems that can lead to nonproductivetime.

• The tool enhances rig-floor safety by replacing conventional tongs,elevators, and personnel to operate them. Remotely operate bailseliminate the need for a stabber in the derrick.

• The external clamping tool handles 3 1/2- to 9 5/8-in. casing; theinternal clamping tool handles 9 5/8- to 20-in.casing.

• The flowback feature of the mud-saver valve enables automaticswitching between fill-up and flowback modes, which saves time byeliminating the need to remove the mud-saver valve or reposition thetool.

• The internal full-bore design enables high-volume circulation whilerunning casing or drilling, as well as drilling-fluid recovery in tight-tolerance casing-string designs.

• Fill-up mode of the internal tool enables venting of compressed airduring casing fill-up operations. That eliminates pressure buildup andthe sudden release of compressed air as the tool is removed from thecasing.

• The active hydraulic compensation system of the external tool preventsthread damage, which makes the tool effective for premiumconnections.

• Multiple safety interlocks that prevent dropped strings enhance safety.• Hoisting with the top-drive connection rather than the elevator bails

(links) enables rotational speeds up to 100 rpm for more efficientmakeup cycles and DwC operations.

• Multiple torque-reaction-bracket designs adapt to any rig structure forfaster operational response.

The compact size of the TorkDrive casing running and drilling tool increases rig-up and rig-down efficiency for land operations. The tool is available in external (ECT-Plus) and internal (ICT-TS) gripping models and is part of the Weatherford TorkDrive tool suite.

ECT-Plus ICT-TS

Page 17: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2008–2016 Weatherford. All rights reserved. 5687.06

TorkDrive™ Compact Casing-Running and Drilling Tool

Features and Benefits (continued) • Integral torque/turn monitoring capabilities are independent of the top drive control system and facilitate safe and

efficient troubleshooting: o The TorkSub™ electronic load cell provides applied torque measurement

o A high-resolution turns sensor monitors turns/rpm during makeup, which enables a response toinadequate or excessive torque.

o The tool is ATEX certified for use in Zone 1 hazardous environments, which eliminates the potential forgas ignition.

• The tool is used with Weatherford TorkPro™ software to display torque data and enable monitoring of dynamic forcesthat could affect connection makeup.

Tool Description TorkDrive tools are the primary components of the Weatherford OverDrive™ system, which provides a safer, more efficient alternative to conventional casing installation. Each TorkDrive tool is a combination of several conventional casing-running tools―the power tong, elevator, fill-up/circulation tool, and weight compensator.

The compact size of this tool increases rig-up and rig-down efficiency for land operations. The tool accommodates multiple casing sizes and is available in external or internal gripping models. It is well suited for drilling or reaming with casing and for challenging well applications.

Mounted on the top drive and operated remotely, the tool uses the rotational power of the top drive to make up the casing. This configuration eliminates the scaffolding, equipment, and personnel typically needed on the rig floor to run the casing. The tool can interface with any top-drive system. It can be installed quickly to the top drive or rig structure without modifications and can be used to circulate, push down, reciprocate, and rotate the casing string.

The Weatherford TorkDrive tool suite also includes the TorkDrive 750 heavy-duty, TorkDrive 650 modular, TorkDrive 650 electric modular, and TorkDrive DT casing-running and drilling tools.

Options • The remotely operated single-joint elevator enables hands-free operation.

Page 18: OverDrive Casing Running and Drilling System...weatherford.com Weatherford products and services are subject to the Company’s standard terms and conditions, available on request

TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2008–2016 Weatherford. All rights reserved. 5687.06

TorkDrive™ Compact Casing-Running and Drilling Tool

Specifications

Measurement Clamping Tool External Internal

Pipe sizes 3-1/2 to 9-5/8 in. (88.9 to 244.5 mm) 9-5/8 to 14 in. (244.5 to 355.6 mm)

Rated loada 350 tons (317,515 kg) 500 tons (453,592 kg)

Maximum makeup torque capabilityb 40,000 ft-lb (54,233 N•m) 60,000 ft-lb (81,350 N•m)

Connection to top drive 6-5/8 in. API Reg

Design standard API 8C PSL1

Maximum push-down force 10 tons (9,072 kg)

Maximum rotating speed 100 rpm

Approximate weight with fill-up tool 7,496 lb (3,400 kg) 5,512 lb (2,500 kg)

Maximum circulating pressure 3,625 psi (250 bar) 5,000 psi (345 bar)

Operational temperature range –40°F to 122°F (–40°C to 50°C)

Minimum tool ID with fill-up tool 2.5 in. (64 mm) 2.0 in. (51 mm) a The string weight and circulation pressure are included. b Torque limits for rotating or drilling with casing should be calculated separately. For additional information, contact Weatherford, or refer to the appropriate calculation software.

Power Unit Weight, including oil 3,310 lb (1,500 kg) Length 67.2 in. (1,702 mm) Width 35.3 in. (896 mm) Height 70.2 in. (1,783 mm)

Power 30 hp at 400V/50 Hz (22 kW at 400V/50 Hz) 34 hp at 460V/60 Hz (25 kW at 460V/60 Hz)

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TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

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TorkDrive™ Compact Casing-Running and Drilling Tool

Specifications (continued)

Control Panel Approximate weight 1,102 lb (500 kg) Maximum hydraulic pressure 3,046 psi (210 bar) Maximum hydraulic flow 15.8 to 17.2 gal/min (60 to 65 L/min Maximum hydraulic fluid temperature 176°F (80°C) Oil filtration 10 μm

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TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2008–2016 Weatherford. All rights reserved. 5687.06

TorkDrive™ Compact Casing-Running and Drilling Tool

Specifications (continued)

9 5/8- to 14-in. ICT-TS

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TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2008–2016 Weatherford. All rights reserved. 5687.06

TorkDrive™ Compact Casing-Running and Drilling Tool

Specifications (continued)

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TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2008–2016 Weatherford. All rights reserved. 5687.06

TorkDrive™ Compact Casing-Running and Drilling Tool

Specifications (continued)

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TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2008–2016 Weatherford. All rights reserved. 5687.06

TorkDrive™ Compact Casing-Running and Drilling Tool

Specifications (continued)

3 1/2- to 9 5/8-in. ECT-Plus

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TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

© 2008–2016 Weatherford. All rights reserved. 5687.06

TorkDrive™ Compact Casing-Running and Drilling Tool

Specifications (continued)

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TECH SPECS TUBULAR RUNNING SERVICES | TOTAL DEPTH® SERVICES

weatherford.com © 2008–2016 Weatherford. All rights reserved. 5687.06

Weatherford products and services are subject to the Company’s standard terms and conditions, available on request or at weatherford.com. For more information contact an authorized Weatherford representative. Unless noted otherwise, trademarks and service marks herein are the property of Weatherford and may be registered in the United States and/or other countries. Weatherford products named herein may be protected by one or more U.S. and/or foreign patents. Specifications are subject to change without notice. Weatherford sells its products and services in accordance with the terms and conditions set forth in the applicable contract between Weatherford and the client.

TorkDrive™ Compact Casing-Running and Drilling Tool

Specifications (continued)

* Total Depth is a registered trademark in the US.