oracle scm cost
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Oracle Apps Tutorial: Understanding Cost Elements, Cost
Types, Cost Groups, and Costing Methods in Cost
Management
On May 20, 2013, inOracle Cost Management,Oracle E-Business Suite,Oracle Supply
Chain Management,by ssutphin
There are four main Cost Management concepts that are important to costing. They are Cost
Elements, Cost Types, Cost Groups, and Costing Method.
Cost elements divide your items cost into five main elements and into as many sub -elements
as you want. The five main cost elements are defined by Oracle and you can not change
them. They are material, material overhead, resource, overhead, and outside processing. The
material and material overhead are used in purchasing an item. The resource, overhead, and
outside processing are used in the manufacturing of an item. Think on the material costelement as the sum of the purchased material and the material overhead element as the sum of
the overheads associated with buying and handling that material. The other three elements
are manufacturing cost. Resource cost element represents the labor and machinery cost
involved in the manufacturing process. The overhead element represents the overheads
involved in the manufacturing process. The last cost element is the outside processing
element. This cost element represents the cost of having a 3rd party perform a step in the
manufacturing process. The step is specifically called out in the routing of the item. To give
you a little background on how the Oracle determines the cost of a manufactured item, each
manufactured item as a BOM (Bill of Material) and a routing. The BOM tells us what and
how much material to use and the routing tells us what resources to use.
Cost Elements
Material Material Overhead Resource Overhead Outside Processing
Cost types allow you to maintain different versions of an items cost (by cost element). For
transactional processing and accounting, Oracle only uses one cost type. For the standard
costing method, this is a cost type called Frozen and for the average costing method, this isa a cost type called Average. You can not directly update the Frozen or Average cost
types. The Frozen cost type is updated using the Standard Cost Update program. This
program copies cost from another cost type to the Frozen type. The differences between to
two costs will create an adjustment to your inventory value. The Average cost isupdated
when you receive an item on a purchase order. You can maintain other cost types for
historical reporting or to simulate an items cost under different cost scenarios. Say you
wanted to know what the cost of an item would be if a certain category of raw materials
purchase price changed. You could copy the Frozen cost to another cost type and then
update the material cost for all items in that raw material category. Then after you run a
Supply Chain Rollup with your new cost type, you could compare the impact of the price
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change on your finished goods. You could also perform the same analysis if you had a
change in your labor rates.
Item Cost by Cost Type and Cost Element
Now the next concept gets a lot of people confused. It is the concept of Cost Groups. A
Cost Group is a subdivision of costs within a single inventory organization. Normally your
item cost would be uniform in each inventory organization. But with Cost Groups, you can
maintain different costs for each cost type within a single inventory organization. I have used
this feature in an Average costing environment with Project Manufacturingyou can only
maintain multiple cost groups if Project Manufacturing or Warehouse Management is
installed. In this implementation, we defined each project to be in its own cost group and
therefore maintain its own Average cost for purchased material. We maintained a cost type
to record the actual cost (Average) and a cost type to record the estimated cost. This
organization specialized in engineered-to-order products and estimating the correct item cost
was critical to pricing.
Item Cost by Inventory Organization, Cost Type, Cost Group, and Cost Elements
The final main concept in Cost Management is the costing method. This determines how you
are going to populate each of the cost elements. There are two main costing methods with
three speciality cost methods. The two main costing methods are standard cost and average
cost. The difference in these two methods are how purchased items are costed and how make
items (assemblies) costs are calculated. When using the standard costing method, you defined
a cost (set a standard) for each cost element: material (purchased items), material overheads,
WIP overhead, WIP resources, and outside processing. Using the average costing method,
the material cost element and the outside processing element are set by the purchase price.
The other cost elements (material overhead, overhead, resource) are set the same way as in
the standard costing method.
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Lets compare the two different costing methods (standard and average) by cost element and
by item type (buy or make). In a buy item, we will only have two cost elements: material
and material overhead.
Receiving a buy item
Cost Element Standard Costing Average Costing
Material @ a user defined cost using the
Frozen cost type
@ the PO price using the Average cost
type
Material
Overhead
@ a user defined cost using the
Frozen cost type
@ a user defined cost using the
AvgRates cost type
WIP or miscellaneous Issuing, shipping, or transferring a buy item
Cost ElementStandard Costing Average Costing
Material @ a user defined cost using theFrozen cost type
@ the weighted average cost (for that costgroup) using the Average cost type
Material
Overhead
@ a user defined cost using the
Frozen cost type
@ the weighted average cost using the
Average cost typ
WIP Job Charge
Cost Element Standard Costing Average Costing
Resources @ a user defined cost using the
Frozen cost type
@ a user defined cost using the
AvgRates cost type
Overhead @ a user defined cost using theFrozen cost type @ a user defined cost using theAvgRates cost type
Outside
Processing
@ a user defined cost using the
Frozen cost type
@ a user defined cost using the
AvgRates cost type
For WIP jobs, you can base the items cost on actual units used or on standard units. To use
actual material units, you would record the actual material issued to the job. We call this
process pushing material to the job. To use standard material units, you would set the
material to backflush. We call this process pulling material to the job. The same goes for
labor. You can record the actual hours worked at each step in the job or setup the WIP job to
record standard hours. The advantage of using actual units is a more accurate item cost
especially in a configure-to-order or an engineer-to-order environment. The disadvantage ofusing actual units is the effort involved in tracking and entering the data.