optimized ement lants taylor made green plant
TRANSCRIPT
OPTIMIZED CEMENT PLANTS TAYLOR MADE GREEN PLANT
WHY OUR SOLUTIONOCP
Global Economy’s deceleration and increaseon the execution of Infrastructure Projects inthe so called Developing Countries.
Highly competitive situation and theparadigms within this Sector.
Atractive alternative for major cementconsumers.
Low investment costs per unit of installedcapacity implementing State-of-the Arttechnology ($/tpa).
Significative share of locally suppliedengineering and components in the solution.
Optimization of the addition of cementitiousproducts.
PROPOSALIMSACOL has developed a solutionthat we have called OCP, according tothe following characteristics:
– The OCP concept can bedeveloped in the differentscenarios:
A. Fixed Capacity - CementPlants with capacitiesbetween 100 and 500 tpd.
B. Variable Capacity - CementPlants with low productioncapacities between 300 and2,000 tpd, but designed for aquick and unexpensiveincrease of capactiy.
– Implementation of MainEquipment supplied by westerncompanies with State-of-the-Arttechnology.
• High Efficiency - Vertical Roller Mill, used for double purpouse (“Swing Mill”).
• Pre-heating Tower fit to production capacity.
• Conveying equipment fit to production capacity.
• Multi-Cell Silo for Cement and Raw Meal
• State-of-the-Art Clinker Cooler, adjusted tothe required clinker production capacity.
• Usage of alternative fuels in the process
• Addition of cementitious materials in the finalproduct
• Integrated filter for different materials.
FIXED CAPACITY PLANT ELEMENTS
VARIABLE CAPACITY PLANT
• High Efficiency - Vertical Roller Mill, used fordouble purpouse (“Swing Mill”).
• Pre-heating Tower, ready for increase of up todouble the initial capacity,
• Conveying equipment overdimensioned
• State-of-the-Art Clinker Cooler.
• Usage of alternative fuels.
• Integrated filter.
• Multi-Cell Silo for Cement and Raw Meal
• Phase 2 additional Multi-Cel Silo for Cement andCement Additives
• Phase 2 additional Swing Mill
OCP Concept
Start with 1 Swing Mill
Rest of Plant already designed for upgrade capacity
Low Initial Capital Cost
Low Upgrade Capital Cost
Short Upgade Implementation Schedule / DuringRegular Plant Shutdown
Customized Cement grinding according to marketdemand
OCP Operation
One Integrated Baghouse Filter for Pyro Process and Grinding Process
Swing Mill operating alternatively for:
Raw Meal grinding
Cement Grinding
Cement Additives Grinding (Pozzolana, Slag, Limestone, etc.)
Plant Energy Efficiency at most advanced State-Of-The-Art technologicallevel
Optional and already designed use of alternative fuels
Filter designed for minimal change over.
Material handling equipment running during change over.
The change over can be performed during high electrical demand/costshours, in order to optimize energy savings.
Fixed = Phase 1 VariableTYPICAL LAYOUT
Variable Phase 2TYPICAL LAYOUT
Fixed = Phase 1TYPICAL FLOW SHEET
CA A C F
Variable Phase 2 TYPICAL FLOW SHEET
CA A C F
CONCLUSION
– A great simplification of the PlantLayout.
– Simple operation with State-of-the-Art Western Technologies
– Low cost alternative withoutsacrificing plant equipment quality
CONCLUSION
– Short Term Project Execution
– Competitive OperatingCosts
– Eco-Friendly OperatingIncluding Alternate Fuelsand Cement Additives
TECHNOLOGIES
In our developments we involve locally supplied engineering and construction services, along with themost trusted and effcient technologies from recognized suppliers, with whom we have arrangedcommercial strategic alliances.
Optimized Cement Plants
Please do not hesitate to contact us for further information :
PABLO EMILIO SUAREZ NIÑO
Manager Director
Carrera 13 No 134C-03
Bogotá, Colombia
Phone: (+ 57 1) 700 0306 Ext. 16