optimization of lfc solar concentrator design under...

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Int. J. of Thermal & Environmental Engineering Volume 14, No. 2 (2017) 131-142  * Corresponding author. Tel.: +216 92096536 Fax: + 216 75 392 421; E-mail: [email protected] © 2017 International Association for Sharing Knowledge and Sustainability DOI: 10.5383/ijtee.14.02.007  131 Optimization of LFC Solar Concentrator Design under Tunisian Conditions F. Eddhibi a , M. Ben Amara a,* , L. Qoaider b , M. Balghouthi a , A.A. Guizani a a LPT Lab, Tunisian Research & Technology Center of Energy, Hammam Lif, B.P. 95, 2050 Tunis, Tunisia b EE Department, German Jordanian University, School of Natural Resources Engineering and Management, P.O. Box 35247 Amman 11180 Jordan Abstract This paper describes a new design method which can be applied for all solar concentrator technologies. It discuss the impact of Linear Fresnel Collector geometry on its efficiency. An optical modeling using a combination of both ray tracing and Monte Carlo methods is made to evaluate the influence of the geometric parameter variation on the solar energy collected on the receiver, and to simulate the influence of loss mechanisms (shading, blocking, cosine effect, end losses, etc). A new linear Fresnel prototype scale is selected according to optical efficiency and power collected on the receiver. The software TONATIUH is used to generate a random solar radiation and to calculate the quantity of rays reflected onto receiver. All prototype parameters such as the gap between two adjacent mirrors, the number of rows and receiver height are considered as variables. Once all of parameters prototype are optimized, the new collector is then tested under different geographical parameters. The aim of this simulation is to study the effect of latitude and longitude on the solar power plant efficiency. Simulation results show that, optical efficiency depends on all geometrical parameters. Furthermore, there is some additional factor which should be taken in consideration such as: wind load on the receiver, cleaning and maintenance of mirror stripes and the visibility of the metallic structure. Due to all those reasons, there is always an optimum value of the receiver height and a limitation in the use of a large number of rows on the primary mirrors field. Keywords: Linear Fresnel Solar Collector, Simulation, optical efficiency, parametric study. 1. Introduction The design of linear Fresnel collectors (LFC) follows the principle of the Fresnel lens, which is developed by the French physics Augustin-Jean Fresnel who developed a multi-part lens for use in light houses in the 19th century [1]. The idea behind this invention was to reduce the quantity of material used in the conventional lens. This was done by dividing the lens into concentric section in order to focus light horizontally and make it visible over longer distances [2]. The same theory was applied on the Linear Fresnel Collector (LFC) in which a tracking mirror field is used to focus incident radiations onto the absorber tube located above the primary mirror field. The first LFC theory was developed by Baum et al in 1957 [3]. Four years later, in 1961, Francia was the first to apply this method to a large scale system [4]. The first oil crisis in 1973 triggered the generation of electricity using solar energy with fluctuating momentum depending on economic and geopolitical conditions. In the 80’s, the interest in linear Fresnel technology strongly and, large numbers of numerical and experimental studies have been performed: Choudhury and Seghal [5] have studied the effect of the receiver height variation on the tilt of each mirror. Also, they simulated the variation of the mirrors rows number on the power concentrated onto receiver. The linear Fresnel prototype was made of reflecting mirrors commercially available “a back-coated mirrors (reflectivity 0, 6)”. Their study showed that; with the low reflectivity mirror stripes, linear Fresnel collector is able to produce a temperature higher than 350°C with an average concentration ratio of 18. The study of Negi et al. [6] was focused on the receiver tube absorptivity. They made a comparative study between three types of coated absorbers tubes (ordinary black paint, Cobalt oxide and MAXORB foil). Results showed that the improvement of the absorptivity leads to increase the fluid temperature.

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Page 1: Optimization of LFC Solar Concentrator Design under …iasks.org/wp-content/uploads/pdf/IJTEE-1402007.pdf ·  · 2017-05-15Keywords: Linear Fresnel Solar Collector, Simulation, optical

Int. J. of Thermal & Environmental Engineering Volume 14, No. 2 (2017) 131-142

 

* Corresponding author. Tel.: +216 92096536 Fax: + 216 75 392 421; E-mail: [email protected]

© 2017 International Association for Sharing Knowledge and Sustainability DOI: 10.5383/ijtee.14.02.007

 

131

Optimization of LFC Solar Concentrator Design under Tunisian Conditions

F. Eddhibi

a, M. Ben Amara

a,*, L. Qoaider

b, M. Balghouthi

a, A.A. Guizani

a

a LPT Lab, Tunisian Research & Technology Center of Energy, Hammam Lif, B.P. 95, 2050 Tunis, Tunisia b EE Department, German Jordanian University, School of Natural Resources Engineering and Management,

P.O. Box 35247 Amman 11180 Jordan

Abstract This paper describes a new design method which can be applied for all solar concentrator technologies. It discuss the impact of Linear Fresnel Collector geometry on its efficiency. An optical modeling using a combination of both ray tracing and Monte Carlo methods is made to evaluate the influence of the geometric parameter variation on the solar energy collected on the receiver, and to simulate the influence of loss mechanisms (shading, blocking, cosine effect, end losses, etc). A new linear Fresnel prototype scale is selected according to optical efficiency and power collected on the receiver. The software TONATIUH is used to generate a random solar radiation and to calculate the quantity of rays reflected onto receiver. All prototype parameters such as the gap between two adjacent mirrors, the number of rows and receiver height are considered as variables. Once all of parameters prototype are optimized, the new collector is then tested under different geographical parameters. The aim of this simulation is to study the effect of latitude and longitude on the solar power plant efficiency. Simulation results show that, optical efficiency depends on all geometrical parameters. Furthermore, there is some additional factor which should be taken in consideration such as: wind load on the receiver, cleaning and maintenance of mirror stripes and the visibility of the metallic structure. Due to all those reasons, there is always an optimum value of the receiver height and a limitation in the use of a large number of rows on the primary mirrors field.

Keywords: Linear Fresnel Solar Collector, Simulation, optical efficiency, parametric study.

1. Introduction

The design of linear Fresnel collectors (LFC) follows the principle of the Fresnel lens, which is developed by the French physics Augustin-Jean Fresnel who developed a multi-part lens for use in light houses in the 19th century [1]. The idea behind this invention was to reduce the quantity of material used in the conventional lens. This was done by dividing the lens into concentric section in order to focus light horizontally and make it visible over longer distances [2]. The same theory was applied on the Linear Fresnel Collector (LFC) in which a tracking mirror field is used to focus incident radiations onto the absorber tube located above the primary mirror field. The first LFC theory was developed by Baum et al in 1957 [3]. Four years later, in 1961, Francia was the first to apply this method to a large scale system [4]. The first oil crisis in 1973 triggered the generation of electricity using solar energy with

fluctuating momentum depending on economic and geopolitical conditions. In the 80’s, the interest in linear Fresnel technology strongly and, large numbers of numerical and experimental studies have been performed: Choudhury and Seghal [5] have studied the effect of the receiver height variation on the tilt of each mirror. Also, they simulated the variation of the mirrors rows number on the power concentrated onto receiver. The linear Fresnel prototype was made of reflecting mirrors commercially available “a back-coated mirrors (reflectivity 0, 6)”. Their study showed that; with the low reflectivity mirror stripes, linear Fresnel collector is able to produce a temperature higher than 350°C with an average concentration ratio of 18. The study of Negi et al. [6] was focused on the receiver tube absorptivity. They made a comparative study between three types of coated absorbers tubes (ordinary black paint, Cobalt oxide and MAXORB foil). Results showed that the improvement of the absorptivity leads to increase the fluid temperature.

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An optical design and concentration characteristics was studied by R.P. Goswami et al [7]. A ray tracing method was used for the design of two different approaches of a linear Fresnel Collector. Their study was focused on the mirror width and the receiver configuration. The first studied prototype admits mirror stripes with variables width and the second one was with equal mirror width, in both cases the angle between two sides of receiver is considered variable. R.P. Goswami and coworkers simulated the distribution of reflected rays on a triangular absorber. Results showed that triangular receiver configuration was more efficient compared to the flat vertical receiver. The distribution of reflected rays is uniform in both sides of the absorber surfaces. Regarding the primary mirror field, the equal width mirror stripes configuration is more advantageous. It reflects the incident rays onto the receiver with a uniform way. Many Fresnel power plants are currently developed for the suppliers of heat and electricity [8]. In 2000, Mills and Morrison developed the compact linear Fresnel reflector concept, using several stationary absorbers spared between the mirror rows. Based on Mills and Morrison [9] technology ARIVA SOLAR (formerly known AUSRA) [10] the compact linear Fresnel collector was commercialized. This was based on an absorber made only of several tubes without secondary mirror and with primary mirror field using flat mirrors. In 2001, the Belgian company SOLARMUNDO installed a 2500m² LFC in Liege for steam generation. In 2009, NOVATEC SOLAR (formerly known NOVATEC BIOSOL) [11] commissioned the Puerto Errado LFC demonstration power plant of 1.4MW near Calasparra in the southern of Spain. This was followed by the erection of 30MW Puerto Errado 2 LFC power plant on the same site in 2013. Further plants with different size have been erected worldwide, however with slower pace than other concentrated solar power technologies, i.e. parabolic trough and solar tower systems [12]. Compared to other technologies, LFC have economic advantages; it seems to have an important potential to reduce the Levelized Cost of Energy. Nevertheless, the number of the LFC plants in operation is very low compared to parabolic trough [13]. Linear Fresnel technology is considered as a prospective method to heating process (in the range of 10kW to 10MW), due to its simplicity in structural design and its low manufacturing costs. In such kind of reflective concentrating systems, mirrors play an important role on the overall collector efficiency, variety designs of linear Fresnel collectors have been developed and tested in order to ameliorate existed ones. P. L. Singh et al developed a simulation of a Linear Fresnel Collector prototype with a variable number of mirror stripes. The overall efficiency of the new design has been studied [14]. They evaluated a LFC with 10, 15 and 20 mirrors. It was found that increasing the number of mirrors affects directly the time needed to reach the stagnant temperature. But, the overall collector efficiency decrease with the increase of reflective surface. The study shows that the optimum mirror number should be in the range of 10-15 with an optimum mirror width between 10 and 12 cm.

Another study given by SKY FUEL (the Sunrise of Solar Power) includes the development of a Linear Fresnel Collector considered for direct molten salt that is compared with a parabolic trough using ASAP ray-tracing software [15]. Jie He et al have developed an optical design of a LFC [16]. A new design method was used to evaluate the mirror efficiency, through the study of the influence of geometric parameter variation on optical efficiency. A new approach of two-axis LFC was experimented and evaluated by D. Chemisana et al [17]. Based on the absorber reflexion method (ARM), they studied the optical quality of reflective mirrors during their sun tracking. They have demonstrated that there is many manufacturing factor play an important role on the optical quality, i.e. metallic structure stresses, twisting, bending and sagging. This paper describes a new approach of existing Linear Fresnel models. The study of the primary mirrors is the main focus of this work and this is done by developing and optimizing of a new LFC prototype geometry. In this context, this study aims at optimizing the gap between two adjacent mirrors and all geometrical parameters i.e. mirror position, the focal length, the tracking angle and the mirror radius. Then, a new Linear Fresnel design is developed in accordance to the resulting optical efficiency and power collected on the receiver. This optical design of the prototype is developed in five steps. In the first step, a real case is analyzed in order to validate the used software. Thereafter, the gap between each two adjacent mirrors stripes is optimized to have minimum blocking and shading effects between the rows. In this step, the variation of the sun elevation and the receiver height above the primary mirror field are varied, in order to study the response of mirror in each position. The third step describes the optimization of two parameters: the receiver height above the primary mirror field and the numbers of rows. Based on the optical efficiency and the power collected on the receiver, the optimum design characteristics are selected. The fourth step is concerned with the selection of the optimum receiver dimension. In all these steps, the receiver is considered to be flat surface (1mx50m). For that and to optimize the receiver width, the distribution of the photons on the flat surface is required. Finally, the influence of the geographic parameters on the studied prototype is analyzed. The idea is to study the effect of latitude and longitude on the solar power plant efficiency. The new collector design is simulated and studied in different regions in Tunisia

2. Tunisian climate

To ensure a proper operation for concentrated solar power technology, many weather conditions are required. In such case, solar radiation is a key parameter. In Tunisia, the solar energy potential is important. Tunisia is a small country located in the North Africa, bordered by the Mediterranean Sea on the north and east, Algeria on the west and Libya on the south east. Tunisia is characterized by its Mediterranean climate; it has an important global solar radiation from 1800 kWh/m²/year in the north to 2600 kWh/m²/year in the south (Fig.1).

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Fig.1: Solar map of Tunisia with average daily sum of direct normal irradiation per square meter (kWh/m²/year). In addition, it has more than 3. 200 hours of sunshine per year, and an average insolation of 5.0 to 5.5 kWh/m²/day 5 [34]. The main daily insolation duration vary from 4 to 7 hours/day in winter, and from 10 to 12 hours/day in summer, which endows the country with an interesting solar potential [35]. Fig.2, shows the variation of the Direct

Normal Irradiance (DNI*) during two days; the first one is in the summer and the second one in winter. In summer day, Tunisia enjoys a big amount of DNI greater than 900 W/m² at noontime. The DNI values in winter are moderate. The DNI values are measured with Kipp&Zonen CHP1 pyrheliometer in the enerMENA high-precision meteorological station in Tataouine, Tunisia.

Fig.2: Variation of the Direct Normal Irradiance during summer and winter days

3. Linear Fresnel collector description

Fig.3 shows the main components of the linear Fresnel collector system [2]. - Primary mirrors filed (1): made of flat parallel mirror stripes [14]. The most important design parameters are: the stripes width, the number of rows and the gaps between two consecutive mirrors. - Receiver (2): the main components of the receiver are: the absorber tube and the secondary mirror. Primary mirror field alone cannot accumulate the required power. The idea is to increase the efficiency without generating more thermal losses. It is necessary to add a secondary mirror above the absorber tube to mitigate this optical inaccuracy

and to improve the intercept factor. In addition, it increases the width of the target surface without affecting the absorber tube. The secondary mirror configuration should be adapted to concentrate radiation into the absorber tube. - Tracking system: LFC have only single-axis tracking. The motion of parallel mirror stripes depends only on the sun path and not on the mirror position. Each mirror tracks the sun individually, at the same angular velocity. The advantage of this collector over other technology (solar tower, parabolic trough and parabolic dish) is the shape and the dimension of the mirror. In the case of LFC, the mirrors are quite small, and at low weight. The structure can be adapted in such a way that the rotational axis is closed to the center of gravity.

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Fig.3: Linear Fresnel prototype installed in Sicily, Linear Fresnel solar collector component

4. Design strategy of LFC Geometrical Parameter: In linear Fresnel technology, the incident radiation is reflected and focused by the primary mirror field onto a linear absorber. Each mirror track the sun individually, the motion of mirror stripes should be with high precision to minimize the optical losses. To focus the incident solar radiation into a single focal line, the unique shape recommended is the parabolic shape. But, manufacturing a high number of small parabolic mirrors with specific curvature radius is difficult [19]. Therefore, the use of the curvature mirror shape can be an alternative solution. In such case, each mirror in the field is defined by four specific parameters: the position on the primary mirror field, its focal length, the tracking angle and the radius of curvature. All of those parameters are detailed bellow: The mirror position: In the studied case, primary mirror field is consists of the same number of rows arranged symmetrically on both sides (Fig. 4), xi defines the position of the ith mirror and is written as.

∗ (1)

Where G is the gap between two successive rows, and W is the mirror width.

The focal length: According to the mirror position, the focal distance can be defined as:

√ (2)

As shown in the figure below, where h is the receiver height. The tracking angle in accordance of the Snell-Descartes low (the incident angle is equal to the angle of reflection), each mirror admits its own normal surface. The tracking angle ψi is then defined by Rabl [20] as the tilt angle which is the angle between the horizontal plane and the plane containing the reflective mirror.

(3)

Where ϕi is the angle between the optical axis and the line joining the mirror and the receiver, and θ is the incident angle. At noon, the incident angle is close to zero, and then the tracking angle is:

(4)

The radius of mirror curvature depends on both tracking angle and the focal length and is written as:

(5)

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Fig.4: Characteristic of simulated collector

Main Model assumption and methodology: Linear Fresnel technology consists of a number of mirrors (n), in which each mirror has 1.25m width and 50 m length. Furthermore, all mirrors are slightly curved to better focus incident irradiation on to the receiver and each mirror admits its own focal length. The tracking system drives the mirror stripes to focus incident sunlight onto a linear receiver located above the primary mirror field (Fig.5).

For making an efficient design of such type of collector, it

is necessary to analyze the optical performance. The 3D module of linear Fresnel prototype is built using TONATIUH software [21]. During this study, some simplifying assumptions were made: - The incident sun rays are parallel - The sun is a flat surface - The absorber was is a flat rectangle - The mirrors field is north/south oriented - The field height above the ground is 0.75m

 

Fig.5: Three Dimension module of linear Fresnel prototype is built using TONATIUH

In both sides of primary mirror field, the mirror stripes are symmetrically arranged. The optical efficiency of linear Fresnel solar collector is calculated with the following relations:

∗ ∗ ∗ (6)

Where τ is the transmittance of the receiver glass; α is the absorbance of the receiver; ρ is the the mirror reflectance; and IC is the intercept factor, which is defined as the ratio of the flux reaching the receiver over the incident beam irradiance [22]. The intercept factor gives a clear idea

about optical losses including the blocking, shading, the optical imaging, tracking errors and the assembly tolerances. The power of Fresnel collector was computed using [23]:

∗ (7)

Where N is the number of photons which reach the receiver and P is the power per photon [24]. The modeling is based on TONATIUH software. It is an open source program for the opto energetic simulation of solar concentrating system [21]. It is a Monte Carlo ray tracer dedicated to the optical simulation (Fig.6). It

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analyzes the incidents and the reflected rays in order to quantify the flow rate on the receiver [24][25]. The needed input data for the simulations include the collector geometric parameter, location coordinate which is useful to calculate the sun position, the number of generating rays and the Random generation method. Under this specific condition, the mirrors are accurately oriented using a

tracking system already defined when designing the collector. TONATIUH software is able to locate each reflected ray it generates x, y and z coordinates of all rays. Rays coordinates are then needed to calculate the number of rays intercepted by the receiver, consequently to calculate the intercept factor.

 

Fig.6: Linear Fresnel collector under ray tracing method

5. Results and discussion:

TONATIUH generates a random incidence sun light (random generator is Mersenne Twister) [26]. The first step is to test the influence of random generation on the optical efficiency. Results presented in table 1 shows that the relative error is close to zero, and that the random error

does not affect the optical efficiency. In order to validate these results, it is necessary to study a real case. The LFC Novatec is simulated using the collector’s parameters listed in the Table 2 (Fig. 7) [27].

Table 1: The influence of the random generation on the optical efficiency.

Number of rays generated

Optical efficiency (%) Number of generated rays

Optical efficiency (%) relative error

5*105 0,368166 105 0,36809 0,020

5*105 0,451512 105 0,45141 0,022

5*105 0,55783 105 0,55669 0,204

5*105 0,60312 105 0,60354 0,069

Table 2: NOVATEC parameters

Technical Data of Control Unit Geometry Width (a) 16.56 m Length (b) 44.8 m Absorber tube height above primary reflector level(c) 7.4 m Height of primary reflector level (d) 0.75-1.05 m above ground level Recommended minimum clearance between parallel rows 4.5 m Aperture surface of primary reflectors 513.6 m² Minimum row length control units, 224m in length Maximum row length 22 control units,985.6m in length

 

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Using Novatec parameters, two optical simulation runs are made. The first run uses flat plat mirrors and the second uses curved mirrors. Table 3 shows a comparison between the optical efficiency of those two cases and the optical efficiency guaranteed by Novatec. It is clear that Novatec uses curved mirror to secure its optical efficiency value, the flat mirror admits widest image on the receiver and consequently lowest intercept factor. According to these results, it is concluded that Tonatiuh software is suitable for this research for delivering reliable results (Table 3).

Table 3: Comparison of the optical efficiency Novatec optical efficiency 0.67% Novatec design simulated in case of curved mirrors

0.69%

Novatec design simulated in case of flat plat mirrors

0.3%

5.2 Optimization of the gap between two adjacent mirrors stripes

As mentioned above, the new prototype geometry is simulated under Tunisian climatic conditions. The first step is the optimization of the gap between two adjacent mirror rows. In order to optimize the gap between two stripes, a variation of the sun inclination is necessary to study the response of the row in the case of high incident angle. Simulated LFC model consists of 32 rows (16 in each side), the receiver height varies from 8 to 19m and the gap varies from 0 to 0.7m. Simulation results show that, the highest value of intercept factor can be achieved when there is no gap between the mirror stripes. In such a condition, LFC prototype functions similar to parabolic trough collectors. This case

will be neglected since it causes many problems in manufacturing and maintenance of mirrors stripes and in the installation of cleaning and tracking systems. According to the Fig.8, the curve corresponding to gap values from 0.2 to 0.7m have the same optical behavior, in which they are all superposed. In the case of a gap value equal to 0.1m, the intercept factor is more significant, it increases from 0.5% to 0.7%. Therefore, the optimal gap of 0.1m is chosen and it will remain constant for the rest of this study. The second step is the study of the influence of the receiver height along a day. An LFC is a single axis tracking collector. In such a case, the cosine loss depends on the collector orientation, site and time. The simulation results in Fig.9 during all the day (from 8h to 19h) shows that the intercept factor admits two peeks, at 8am the morning and at 15pm. As shown in the Fig.9, the intercept factor reaches its maximum when the incident angle is high and it decreases at noon when the incident angle is close to zero, which is due to the orientation of the LFC (North/South). If the LFC is orientated in the North/South direction, it tracks the sun from the East to the West. It reaches the maximum value of the intercept factor two times, the first in the morning and the second in the evenings which correspond to the lowest cosine losses. But, it has the lowest intercept factor value at noon, consequently the highest cosine loss [28]. Compared to the East/ West configuration, the North/South configuration has more constant annual output; in summer, it collects a big amount of energy more than the other configuration. Although, it has a problem in winter, it collects less energy than the East/ West configuration [29].

 

 

Fig.7: Intercept Factor according to the receiver height at 10h (local time).

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Fig.8: Intercept Factor according to time under different receiver height

5.3. Optimization of receiver height and the number of rows:

The second step of the experiment is to optimize two parameters: the receiver height above the primary mirror field and the number of rows. The time is fixed during this experiment to be 13pm with an angle of incidence close to zero, in order to minimize the blocking and shadowing effects. The results indicated that the optical efficiency of the LFC decreases with an increasing number of mirrors rows. Therefore, the quantity of block and shadow generated by rows far from the receiver has a bigger effect than the quantity of reflected solar irradiation near the middle of the primary field (Fig.10). Regarding the receiver height from the mirrors field, it is noticed that the optical efficiency is directly proportional to the receiver height. Fig. 8 shows that the higher the receiver is the lower should be the blocking and shadowing effect. The spillage effect is defined as solar beams that

miss hitting the receiver due to design specifications or errors. This effect increases for an LFC that consists of a large reflective area and low receiver height. Before choosing the optimal receiver height, two parameters must be taken in consideration: the blocking and shadowing effect and the spillage losses [30]. New characteristics design should be selected to have minimum block and shadow between rows, and the minimum spillage losses Fig.11 shows that the amount of solar power collected on the receiver increases with an increase in receiver height and number of rows. The figure demonstrates a significant increase in absorbed solar power on the receiver by increasing the receiver height up to 15m. Above this value, no further effect on power absorbed on the receiver can be observed when increasing its height in steps of 1 m. Generally, further increasing the receiver height would affect those LFC, which have a reduced number of reflective surfaces. According to [8], collectors consisting of 12 rows would generate 600W under specified conditions regardless of the receiver height.

 

Fig.9: Optical efficiency according to the number of rows in each side

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Fig.10: Variation of the power according to the number of rows (at different receiver height).

5.4. Study of the receiver dimension

To optimize receiver dimension, the same software is used. Knowing that in this study the receiver is assumed to be a flat rectangular plate, the photon distribution on a flat surface is defined during this experiment. All mirrors are curved in this study to better focus reflected beam onto the

receiver. In order to collect the maximum amount of photons, each mirrors row is designed with its own focal length and its tracking system. The photon distribution is shown in Fig.12 in a Gaussian distribution: a high number of photons are accumulated on the center of the flat rectangle and this number decreases when moving far from the center. In this case the receiver width can be reduced from 1m to 0.6m.

 

Fig. 11: Photon distribution on the receiver (%)

5.5. Configuration of the primary mirror field: To calculate the radius of mirror curvature, the incident angle is considered equal to zero, the table 4 presents all

mirror parameters. The mirrors position (i) is counted from the center of the field to its extremities.

Table 4: Mirrors characteristics

Number of mirror x(m) f(m) ϕ (°) ψ (°) r (m) 1 0,675 15,015 2,576 1,288 30,037 2 2,025 15,136 7,688 3,844 30,340 3 3,375 15,375 12,680 6,340 30,939 4 4,725 15,726 17,484 8,742 31,822 5 6,075 16,183 22,048 11,024 32,975 6 7,425 16,737 26,336 13,168 34,378 7 8,775 17,378 30,328 15,164 36,010 8 10,125 18,097 34,020 17,010 37,850 9 11,475 18,885 37,417 18,708 39,878

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5.6. Comparison between the new design and existing LFC

The table (Table 5) shows a comparison between the new linear Fresnel prototype and same commercial collectors. The collector installed by Solar power group admit a total reflective surface (1433 m²) higher than the reflective surface of the studied case, the difference between the two areas is more than 200m². In spite of that, both collectors

generate a power in the range of 1MW. The benefit of our design over the solar power group prototype is the use of less mirror number; consequently, the number of tracking engines is reduced. In addition, the new prototype admits the higher land use efficiency 93% compared to 68%.

Table 5: Comparative table between linear Fresnel collectors existing and the studied case [8]

Company Primary mirror field size [m²]

Number of mirror stripes

Mirror width [m]

Total surface [m²]

Ground Cover (%)

Receiver height [m]

Power range

Solar power group 21x100 25 0,6 1433 68 8 1 Mwel CNIM 19x52 14 1 720 73 8 0,5 Wth HelioDynamics (HD10)

4x6 4 0,1 14 60 2,7 8 kW

RAPSODEE 3x1,5 21 0,1 3,15 70 1,8 3 kW New design 24,2x50 18 1,25 1210 93 15 0,916 MW

5.7. Simulation of the new linear Fresnel design in different regions in Tunisia:

The influence of the geographic parameters on the studied prototype is analyzed. The idea is to study the effect of latitude and longitude on the solar power plant efficiency (Fig.13). The new collector design is simulated and studied in different regions in Tunisia whose geographic coordinates are detailed in table 6 [32]. Tunisia is relatively small country located on the northern Africa; its area is about 163,610 Km². Tunisia is between longitudes 7° and 12°E and latitudes 30° and 38°N[33]. Consequently, the variation of both latitude and longitude is not very high.

All simulations were performed on June 10th at 13pm local time, the incident angle is chosen close to zero. Simulation results shown that the variation of latitude and longitude has not a big impact on the power collected neither on the optical efficiency. The variation of the power is about 55 kW and 0, 04 for the optical efficiency. The highest and the lowest values of both power and optical efficiency are obtained when the collector is installed on the extremity south and north of Tunisia as shown on the map above (Fig.14). This variation cannot be taken in consideration on our case. But, in the case of a large scale solar power plant, it may have a big influence.

Table 6: Site localization

Country Latitude Longitude Azimuth Zenith

Borj el Khadra 30,2517 9,5548 140,961 8,607

Gabes 33,8833 10,1166 154,534 11,444

Tozeur 33,9166 8,1333 146,67 8,133

Sidi Bouzid 35,0333 9,5 154,35 12,698

Tajerouine 35,8833 8,55 152,479 13,8045

Sousse 35,8256 10,6083 159,983 13,0812

El Kef 36,1822 8,7147 153,606 14,0137

Borj Cedria 36,4421 10,2141 159,379 13,7691

Bizerte 37,2666 9,8666 159,309 14,6395

Ras Angela 37,3397 9,7483 158,973 14,7437

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Fig.12: Site localization

 

Fig.13: Power and optical efficiency in the selected regions

6. Conclusion This paper presents a new approach of existing LFC models. The aim of optimizing new prototype geometry is a study of the primary mirror field. The objective of this study is to optimize the gap between two adjacent mirrors, the focal distance of each mirror. Then, a new LFC design is carried out according to optical efficiency and power collected on the receiver. Resultscollectedfromthisstudyshowthat:‐Theoptimumgapshouldbe10cminorderminimizeblocking and shadowing effects and for easymaintenanceandcleaningsysteminstallation.

‐ The number of mirrors stripes should be low,preferably intherangeof9rowsoneachsideforanoptimumexploitationofsupportingstructure.‐ Concerning the receiver height, the optimum valuecouldbeintherangeof15mwhichisthelimitvaluefortheminimumof blocking and shadowing effects andspillagelosses.- A photon distribution on the receiver shows that a high number of photons accumulate on the center of the flat rectangle and that it decreases going far from the center. Therefore, receiver width may be reduced from 1m to 0.6m. - The optimum dimensions found in this study are selected according to the optical efficiency and the power collected

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on the receiver. The total surface of the primary mirror field is 1.125m², and the receiver surface is 30m². The new linear Fresnel collector prototype has a concentration ratio equal to 37.5 %. The new prototype generates power in the order of 0.916 MW, its intercept factor is 0.795 and the optical efficiency is equal to 74%. - In Tunisia, the solar energy potential is very important. The DNI is higher than that in Germany and in Spain that have already taken enormous steps towards benefiting climate friendly energy, especially the concentrated solar power plant technologies for commercial purposes. The LFSC is a promising technology in Tunisia, it can easily be adapted and implemented for process heat applications, power generation, solar cooling…

Acknowledgement:

The author would like to thank the members of the enerMENA project, the German Aerospace center DLR and all s2m Sun to Market Solutions Staff, Specially Eng. Héctor Barroso and Eng. David Ràbano Alonso for their collaboration, their scientific and financial supports.

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