operator’s manual service/documentation first...v2000 operator’s manual (fanuc) part no:...

Machine Type:

V2000 Machine Number:

機號

Approve:

確認者

Drawn Approve Date Edition Note

張秀萍林明宏

陳富吉 25,Jun.2009 A01

V2000 OPERATOR’S MANUAL (FANUC)

Part No: V2000-7713-100

LONG CHANG MACHINERY CO., LTD No.52 Charn An East Road, Taiping

Taichung, Taiwan Tel: +886 4 2392 1001

Fax: +886 4 2392 1037 [email protected]

www.first.com.tw

OOPPEERRAATTOORR’’SS MMAANNUUAALLVV 22000000 FANUC

CONTENTS: PAGE 2 / 5

V2000 OPERATOR’S MANUAL

CE-V2000-OP-ENG-FANUC-A01 V2000-7713-100.DOC

CONTEN 1. SAFEYTY INTRODUCTION ............................................................................................ 1

1.1 FOREWORD ..................................................................................................................... 1 1.2 USING RESTRICTION ...................................................................................................... 2

1.2.1 THE FORESEEN USE OF THE MACHINE ........................................................................................ 2 1.2.2 THE FORESEEN OTHER REASONABLE USE OF THE MACHINE ................................................. 2 1.2.3 THE FORESEEN UNREASONABLE USE OF THE MACHINE .......................................................... 2

1.3 SAFETY INSTRUCTIONS ................................................................................................. 3 1.3.1 REACTION WITH EMERGENCY SITUATION: .................................................................................. 3 1.3.2 SETTING UP THE MACHINE AND POWER ...................................................................................... 3 1.3.3 WHEN OPERATING ........................................................................................................................... 4 1.3.4 LUBRICATION, AIR AND COOLANT ................................................................................................. 6 1.3.5 HEALTHY AND SAFETY PROTECTION ........................................................................................... 7 1.3.6 MAINTENANCE AND CHECK ............................................................................................................ 7 1.3.7 RESCUE THE PERSON WHO TRAPPED INTO MACHINE .............................................................. 8

1.4 WARNING LABEL AND POSITION .................................................................................. 9 1.5 OPERATION AREA ......................................................................................................... 18 1.6 DISPOSE OF WASTE ..................................................................................................... 19 1.7 OTHER NOTICES ........................................................................................................... 20

2. GENERAL INFORMATION ........................................................................................... 21 2.1 GENERAL DESCRIPTION OF THE MACHINE .............................................................. 21 2.2 DETAILS OF PRINCIPAL COMPONENT ....................................................................... 23

2.2.1 SPINDLE HEAD ............................................................................................................................... 23 2.2.2 COLUMN .......................................................................................................................................... 23 2.2.3 BED .................................................................................................................................................. 23 2.2.4 TABLE .............................................................................................................................................. 23 2.2.5 ATC (AUTOMATIC TOOL CHANGER)............................................................................................. 23 2.2.6 OPERATION PANEL ........................................................................................................................ 23 2.2.7 NC SYSTEM ..................................................................................................................................... 24 2.2.8 ELECTRIC CABINET ....................................................................................................................... 24 2.2.9 PNEUMATIC UNIT ........................................................................................................................... 24

2.3 MACHINE SPECIFICATIONS ......................................................................................... 25 2.4 MACHINING AREA ......................................................................................................... 28 2.5 TOOL SHANK AND STUD .............................................................................................. 30

3. TRANSFER AND INSTALLATION OF MACHINE ....................................................... 35 3.1 HANGING OF MACHINE ................................................................................................ 35 3.2 REFERANCE DIMENTIONS FOR HANGING ................................................................ 37 3.3 MACHINE TRANSPORT BY FORK LIFT ........................................................................ 38 3.4 HANGING OF PARTS AND ACCESSORIES ................................................................. 39

3.4.1 FRONT COOLANT TANK ................................................................................................................. 39 3.4.2 SIDE COOLANT TANK..................................................................................................................... 40 3.4.3 CHIP CONVEY ................................................................................................................................. 41 3.4.4 COOLANT SYSTEM ......................................................................................................................... 42 3.4.5 OTHER ACCESSORIES .................................................................................................................. 42

3.5 INSTALLATION SPACE .................................................................................................. 43 3.6 INSTALLATION ............................................................................................................... 45

3.6.1 FOUNDATION .................................................................................................................................. 45 3.6.2 INSTALLATION ................................................................................................................................ 45

3.7 INSTALLATION ENVIRONMENT ................................................................................... 47 4. ASSEMBLY PROCEDURE AND TEST RUN ............................................................... 48

4.1 CLEANING OF MACHINE ............................................................................................... 49 4.2 REMOVAL OF LOCKING DEVICES ............................................................................... 49 4.3 LUBRICATION AND AIR PIPING .................................................................................... 52




4.3.1 LUBRICATION .................................................................................................................................. 52 4.3.2 AIR PIPING ....................................................................................................................................... 53

4.4 SWITCHING ON THE POWER SOURCE AND CHECKING .......................................... 54 4.4.1 WIRING CABLE AND PLACE SEE FIG 4.4.1 .................................................................................. 54 4.4.2 TO CONNECT THE POWER CABLE ............................................................................................... 54

4.5 TAKE OFF SPINDLE HEAD SUPPORT DEVICE ........................................................... 57 4.5.1 OPERATE IN DOOR OPEN STATUS WITH NON CE DOOR INTERLOCK SWITCH (OPTION) .... 57 4.5.2 OPERATE IN DOOR OPEN STATUS WITH CE DOOR INTERLOCK SWITCH (OPTION) ............. 57 4.5.3 PROCEDURE TO TAKE OFF .......................................................................................................... 58 4.5.4 MOVE AXIS TO REFERENCE POINT ............................................................................................. 58

4.6 MACHINE LEVELING SET UP ....................................................................................... 60 4.6.1 PROCEDURE TO SET UP MACHINE LEVEL ................................................................................. 60 4.6.2 CIRCULAR AND RIGHT ANGLE ACCURACY CHECK ................................................................... 61

4.7 SETTING UP OF OTHER EQUIPMENT AND ACCESSORIES ..................................... 62 4.8 ASSEMBLE OF PARTS AND DEVICEDS ...................................................................... 63

FIG. 4.7.1 ASSEMBLE OF PARTS AND DEVICES .................................................................................. 63 4.8.1 MOTORS .......................................................................................................................................... 66 4.8.2 .CABLE CHAIN ................................................................................................................................. 67 4.8.3 SIDE COOLANT TANK AND MOTORS ........................................................................................... 68 4.8.4 FRONT COOLANT TANK ................................................................................................................. 69 4.8.5 CHIP CONVEYOR (OPTION) ........................................................................................................... 70 4.8.6 SPINDLE CHILLER .......................................................................................................................... 71 4.8.7 EXHAUST (VACUUM) SYSTEM (OPTION) ..................................................................................... 72 4.8.8 OTHER OPTIONS ............................................................................................................................ 73

4.9 DEVICE PIPING INSTRUCTION .................................................................................... 74 4.9.1 PAPER FILTER CART & COOLANT TANK 20BAR ......................................................................... 74 4.9.2 POWER CONNECTOR ON ELECTRIC CABINET ........................................................................... 75

4.10 COOLANT ..................................................................................................................... 76 4.10.1 QUANTITY OF COOLANT ............................................................................................................. 76 4.10.2 TYPE OF COOLANT ...................................................................................................................... 76 4.10.3 SAFETY NOTICE ........................................................................................................................... 76

5. OPERATION OF MACHINE .......................................................................................... 77 5.1 SWITCHING ON THE POWER SOURCE TO MACHINE ............................................... 77

5.1.1 APPLY THE POWER SOURCE TO THE MACHINE ITSELF AS FOLLOWS: ................................. 77 5.1.2 MOVE AXIS TO REFERENCE POINT (MANUALLY) ...................................................................... 77

5.2 SWITCHING OFF THE POWER SOURCE ..................................................................... 78 5.3 EMERGENCY STOP ....................................................................................................... 78 5.4 EXPLANATION FOR USE OF OPERATION PANEL ..................................................... 80 5.5 OTHER SWITCHES AND SIGNAL ................................................................................. 91 5.6 OPERATE IN DOOR OPEN STATUS ............................................................................. 93

5.6.1 OPERATE IN DOOR OPEN STATUS WITH NON CE DOOR INTERLOCK SWITCH (OPTION) .... 93 5.6.2 OPERATE IN DOOR OPEN STATUS WITH CE DOOR INTERLOCK SWITCH (OPTION) ............. 93

5.7 WHEN TOOL CHANGE MOVEMENT IS INTERRUPTED BY EMERGENCY STOP OR RESET ................................................................................................................................... 95

5.7.1 20 TOOLS ATC (UMBRELLA TYPE) ............................................................................................... 95 5.7.2 24 / 32 / 40 TOOLS ATC (ARM TYPE) ............................................................................................. 96

5.8 WHEN INSTALL OR REMOVE THE TOOL MANUALLY ................................................ 97 5.9 WHEN OVERTRAVEL IS DETECTED BY 2ND LIMIT SWITCH. ................................... 98 5.10 FANUC OPERATION PANEL ....................................................................................... 99

5.10.1 MD1 KEYBOARD AND CRT .......................................................................................................... 99 5.10.2 LIST OF OPERATION .................................................................................................................... 99 5.10.3 MDI KEYBOARD FUNCTIONS .................................................................................................... 102

5.11 M CODE LIST .............................................................................................................. 104 5.12 S (SPINDLE) FUNCTION ............................................................................................ 108 5.13 T ( TOOL ) FUNCTION ................................................................................................ 109 5.14 SPECIAL TOOL ASSIGNMENT STEPS (M16/M61) ................................................... 110




5.14.1 DESCRIPTION ............................................................................................................................. 110 5.14.2 EXAMPLE ..................................................................................................................................... 110

6. CHECKING AND MAINTENANCE OF MACHINE ...................................................... 111 6.1 DAILY CHECKING ........................................................................................................ 112

6.1.1 SAFETY CIRCUIT AND DVICE CHECK ........................................................................................ 112 6.1.2 MACHINE DAILY CHECKING SCHEDULE .................................................................................... 114

6.2 6 MONTH CHECKING .................................................................................................. 115 6.3 YEARLY CHECKING .................................................................................................... 116 6.4 LUBRICATION OF MACHINE ....................................................................................... 117

6.4.1 LUBRICATION ................................................................................................................................ 117 6.4.2 REOILING ....................................................................................................................................... 117 6.4.3 PARAMETER FOR LUBRICATION ................................................................................................ 119

6.5 LUBRICATION TABLE .................................................................................................. 120 6.5.1 APPLICABLE LUBRICANTS .......................................................................................................... 121 6.5.2 CAUTIONS ON OILING .................................................................................................................. 121 6.5.3 MAINTENANCE AND ADJUSTMENT OF LUBRICATION PUMP .................................................. 122

6.6 MAINTENANCE AND ADJUSTMENT OF AIR SOURCE AND PNEUMATIC UNITS ... 123 6.6.1 AIR SOURCE ................................................................................................................................. 123 6.6.2 AIR LINE LUBRICATOR ( FIG. 6.6.2 )............................................................................................ 125 6.6.3 AIR TANK ....................................................................................................................................... 125 6.6.4 JOINT AND HOSE .......................................................................................................................... 125 6.6.5 CIRCUIT DIAGRAM OF AIR SYSTEM ........................................................................................... 127

7. TROUBLE SHOOTING ............................................................................................... 128 1. ATC ................................................................................................................................. 128

1.1 WRONG TOOL NUMBER (ARM TYPE) ............................................................................................ 128 1.2 WRONG TOOL NUMBER (ARMLESS TYPE) ................................................................................... 128 1.3 ATC ARM NOT IN POSITION (ARM TYPE) ...................................................................................... 128 1.4 ATC NOT IN POSITION (ARMLESS TYPE) ...................................................................................... 129 1.5 ATC HOME NOT IN POSITION (ARM TYPE) ................................................................................... 129 1.6 ATC MAGAZINE CAN NOT ROTATE OR NOT SMOOTH (ARMLESS TYPE) ................................. 130

2. AIR SYSTEM ................................................................................................................... 130 2.1 AIR PRESSURE LOW ....................................................................................................................... 130

3. SPINDLE COOLANT SYSTEM ....................................................................................... 130 3.1 CAN NOT REACH THE SETTING TEMPERATURE. ....................................................................... 130 3.2 FUNCTION FAILED ........................................................................................................................... 131

4. CHIP FLUSH AND COOLANT ........................................................................................ 131 4.1 COOLANT FLOW RATE TO LOW .................................................................................................... 131 4.2 FUNCTION FAILED ........................................................................................................................... 131

5. COOLANT THROUGH SPINDLE .................................................................................... 131 5.1 COOLANT FLOW RATE TO LOW .................................................................................................... 131 5.2 FUNCTION FAILED ........................................................................................................................... 132

6. CHIP CONVEYOR .......................................................................................................... 132 6.1 NOISE OR RUNNING NOT SMOOTH .............................................................................................. 132 6.2 FUNCTION FAILED ........................................................................................................................... 133

7. VACUUM DUST COLLECTOR ....................................................................................... 133 7.1 WEAK VACUUM POWER ................................................................................................................. 133 7.2 FUNCTION FAILED ........................................................................................................................... 133

8. ALARM MESSAGE ..................................................................................................... 134




MODIFICATION RECORDS

DATE PAGE ORIGINAL MODIFIED ED MEMO

2010/02/04 P22

P30~32

FIG. 2.1.2 APPEARANCE AND PRINCIPAL

DIMENSION OF THE MACHINE

TOOL SHANK AND STUD

A01

P34 FIG 3.1.1 HANGING THE MACHINE P36

P41~42

FIG 3.3.1 MACHINE TRANSPORTED BY

POWER FORK LIFT

FIG 3.5.1 INSTALLATION SPACE


CE-V2000-OP-ENG-FANUC-A01 V2000-7713-100.DOC Page 1 / 149

1. SAFEYTY INTRODUCTION WARNING: FAILURE TO FOLLOW THESE RULES MAY CAUSE

RESULT IN SERIOUS PERSONAL INJURY IN ORDER TO MAINTAIN THE INITIAL MACHINING ACCURACY AND

PERFORMANCE, THE MACHINE MUST BE CORRECTLY USED UNDER

THE FAVORABLE ENVIRONMENTAL CONDITIONS.

INADEQUATE OPERATION MAY CAUSE DAMAGES TO THE MACHINE

ITSELF AND EXTREME CAUSE SERIOUS ACCIDENT TO OPERATOR.

TO PREVENT SUCH TROUBLES, PLEASE READ THIS INSTRUCTION

MANUAL CAREFULLY UNTIL YOU REACH COMPLETE UNDERSTANDING

AND THEN OPERATE THE MACHINE.

THE FOLLOWING CAUTIONS ARE PARTICULARLY IMPORTANT TO BE

OBSERVED FOR SAFE OPERATION.

1.1 FOREWORD

THE V2000 MACHINING CENTER IS IN THE RANGE OF PROFESSIONAL

MACHINERY FOR WORKING OF METAL CUTTING, MADE BY LONG

CHANG MACHINERY CO., LTD.

SINCE THE MODEL DESIGN IS NOT ONLY FOR THE DOMESTIC MARKET

BUT ALSO THE EUROPEAN MARKET. DURING DESIGN &

CONSTRUCTION OF THIS MACHINE, THE ADDITIONAL RELATIVE

EUROPEAN STANDARD, FOR THE SAFETY REGULATION HAS BEEN

TAKING INTO ACCOUNT BEFORE THE APPLICATION OF

CERTIFICATION.



1.2 USING RESTRICTION 1.2.1 THE FORESEEN USE OF THE MACHINE

A. THE PERSON TO USE THIS MACHINE:

ONLY THE TECHNICIAN WHO HAVE BEEN TRAINE TO USE THE MILLING MACHINE AND TO USE THE CNC CONTROL SYSTEM AND ELDER THEN 18 YEARS OLD CAN USE THIS MACHINE.

B. MACHINING MATERIAL:

CASTING, CARBON STEEL, STANDLESS STEEL, COPPER, AND ALUMINUM.

A. MACHINING METHOD : a. MACHINING BY PROGRAM:

1. MILLING: FACE, OBLIQUE, END, SIDE MILLING, ETC.

2. DRILLING: FRONT AND OBLIQUE DRILLINGS.

3. BORING: FRONT AND OBLIQUE BORINGS BY CUTTERS INSTALLED.

4. MOLDING: PROCESSING OF IRREGULAR CURVES AND MOLD REMOVING ANGLES.

5. POLISHING: SURFACE POLISH ON METALLIC PARTS.

1.2.2 THE FORESEEN OTHER REASONABLE USE OF THE MACHINE A. THE PERSON TO USE THIS MACHINE:

THE PERSON WHO HAS JUST TRAINED SOME SIMPLE FUNCTIONS (CYCLE START, FEED HOLD, EMERGENCY STOP ...) ----- MUST DIRECT BY TECHNICIAN PERSON DESCRIBED ABOVE.

B. MACHINING MATERIAL:

WOOD ----- THE WOOD DUST MIGHT RUNS INTO BEARING, SIDEWAYS AND CAUSE SOME DAMAGE.

C. MACHINING METHOD: MACHINING BY MANUAL. ----- SHOULD WEAR THE GOGGLES AND ONLY TECHNICIAN PERSON DESCRIBED IN 1.1.1 CAN OPERATE.

1.2.3 THE FORESEEN UNREASONABLE USE OF THE MACHINE A. THE PERSON TO USE THIS MACHINE :

THE PERSON WHO HAVE NOT BEEN TRAINED OR UNDER 18 YEARS OLD.



1.3 SAFETY INSTRUCTIONS 1.3.1 REACTION WITH EMERGENCY SITUATION:

A. IN CASE OF ANY EMERGENCY, PUSH THE EMERGENCY STOP BUTTON TO STOP ALL THE MOVEMENT AND THE POWER.

B. ALL OF THE EMERGENCY STOP BUTTONS ARE COLORED RED, AND YELLOW BACKGROUND.

C. THE STANDAR MACHINE PROVIDES ONE EMERGENCY STOP BUTTON IN THE OPERATION PANEL.

D. FOR DIFFERENT OPTIONS THERE COULD BE MORE EMERGENCY STOP BUTTONS SUCH AS:

a. TOOL CHANGER b. FLAP TYPE CHIP CONVEYOR. c. REMOVEABLE HANDWHEEL (MPG.)

E. AFTER EMERGENCY STOP, FOLLOW THE NORMAL START UP PROCEDURE AND SUITABLE OPERATION.

1.3.2 SETTING UP THE MACHINE AND POWER A. THE ENVIRONMENT TO SET UP THE MACHINE

a. THAT THIS MACHINE CANNOT BE USED IN THE POTENTIAL EXPLOSIVE ENVIROMENT. GENERALLY, THIS MACHINE WILL BE INSTALLED ON THE FOLLOWING CONDITION. 1. AMBIENT TEMPERTURE:5°~40°C

2. RELATIVE HUMIDITY: NOT EXCEED 50% AT 40°C

(HIGHER RELATIVE HUMIDITY MAY BE PERMITTED AT LOWER TEMPERTURE, E.G. 90% AT 20OC)

3. ATMOSPHERE: FREE FROM EXCESSIVE DUST, ACID FUME, CORROSIVE GASES AND SALT.

4. AVOID ECPOSING TO DIRECT SUNLIGHT HEAT RAYS WHICH CAN CHANGE THE ENVIRONMENTAL TEMPERTURE.

5. AVOID EXPOSING TO ABNORMAL VIBRATION.

6. HAVE TO CONNECT TO EARTH.

( A TERMINAL FOR THE CONNECTION IF THE EXTENAL GROUND CONDUCTOR IS PROVIDED IN THE VICINITY OF THE ASSOCIATED PHASE CONDUCT TERMINAL WITH MARKED “ PE”. IT SHOULD MAKE SURE THE “PE” TERMINAL BEING CONNECTION BEFORE MACHINE OPERATE)

7. THE LIMITE OF ATTITUDE: 0-1000 METER.

8. ELECTRICAL EQUIPMENT SHALL WITHSTAND THE EFFERTS OF TRANSPORTATION AND STORAGE TEMPERTURE WITHIN A RANGE OF -25°C TO 55°C.

B. CONNECTION AND DISCONNECTION OF POWER CABLE a. SUPPLY VOLTAGE: 0.9 - 1.1 NOMINAL SUPPLY VOLTAGE b. SOURCE FREQUENCY: 0.99 - 1.01 NOMINAL FREQUENCY c. WHEN THE POWER CABLE IS DISCONNECTED AND CONNECTED

AGAIN, CARE SHOULD BE EXERCISED TO CONNECT EACH TERMINAL IN THE CORRECT PHASE (L1, L2, L3 PHASES).



d. FOR DETAILS OF THE CONNECTION OF THE POWER CABLE, REFER TO CHAPTER 4.4 SWITCHING ON THE POWER SOURCE AND CHECKING."

1.3.3 WHEN OPERATING A. THE OPERATOR SHOULD WEAR SAFETY SHOES AND GOGGLES. B. WARM THE MACHINE 15 - 30 Min. DAILY, BEFORE OPERATION. C. CHECK IF THE WORKPIECE IS SECURELY LOCKED ON THE TABLE

BEFORE MACHINING. D. MOVE THE TOOLS AWAY FROM WORKPIECE BEFORE STARTS THE

SPINDLE. E. MANUAL REFERENCE POINT RETURN AFTER TURNING ON THE POWER

SWITCH.

AFTER THE POWER SWITCH IS TURNED ON, DO NOT FORGET TO RETURN THE SPINDLE HEAD, SADDLE AND TABLE TO THE REFERENCE POINT IN MANUAL OPERATION MODE.

F. INSTALL PULL STUD TIGHTLY a. THE PULL STUD SHOULD BE SECURELY INSTALLED TO THE

GIVEN TOOL SHANK. b. IF THE PULL STUD IS LOOSEND DURING CUTTING, THE TOOL

CANNOT BE SECURELY CLAMPED IN THE SPINDLE. SINCE LOOSENED TOOL IS VERY DANGEROUS, BE SURE TO CHECK THE PULL STUD BEFORE STARTING THE OPERATION.

G. USE OF SPECIFIED PULL STUD a. DO NOT USE A PULL STUD NOT SPECIFIED BY US, OTHERWISE

THE TOOL CANNOT BE SECURELY CLAMPED IN THE SPINDLE. b. THEREFORE, ALWAYS USE ONLY THE PULL STUD CONFORMED

TO THE STANDARD. c. DO NOT USE A PULL STUD MADE IN YOUR FACTORY.

H. INSTALLATION AND REMOVAL OF TOOL TO AND FROM SPINDLE BY HAND

a. WHEN TOOL IS INSTALLED TO THE SPINDLE, CARE SHOULD BE TAKEN AS FOLLOWS: 1. THE TOOL AND SPINDLE BORE TAPERS SHOULD BE CLEAN.

2. DO NOT RELEASE HAND FROM THE TOOL UNTIL IT IS ASSURED THAT THE TOOL IS SECURELY CLAMPED IN THE SPINDLE.

3. INSTALL THE TOOL UPRIGHT, BUT DO NOT TILT.

NOTICE: SINCE AIR FOR CLEANING OF THE SPINDLE BORE AND TOOL TAPER BLOWS FROM THE SPINDLE BORE WHEN THE UNCLAMP SWITCH ON THE OPERATION PANEL IS PRESSED, CAREFULLY AND SECURELY HOLD THE TOOL BY HAND AND PREVENT FROM DROPPING OF THE TOOL.

I. WHEN THE TOOL IS REMOVED FROM THE SPINDLE BY HAND, CARE SHOULD BE TAKEN AS FOLLOWS:

a. AT THE SAME TIME AS THE UNCLAMP SWITCH ON THE OPERATION PANEL IS PRESSED, THE PULL STUD IS PRESSED DOWN AND THE TOOL GOES DOWN APPROXIMATELY 0.5MM (0.02 INCH). SINCE AIR BLOW PRESSURE ENHANCES PRESSING DOWN MOVEMENT OF THE TOOL, SECURELY HOLD THE TOOL BY HAND.



b. AS MENTIONED ABOVE, THE TOOL GOES DOWN WHEN IT IS REMOVED, BE SURE TO RAISE THE SPINDLE HAND AT A POSITION HIGH ENOUGH TO PREVENT CONTACT OF THE TOOL WITH THE WORK OR TABLE.

J. DO NOT ALLOW HAND TO GAIN ACCESS WITHIN THE MOVABLE RANGE OF ATC UNIT.

IT IS VERY DANGEROUS TO ALLOW YOUR HAND TO GAIN ACCESS WITHIN THE MOVABLE RANGE OF THE ATC UNIT OR TO TOUCH THE PERIPHERY OF THE ATC UNIT.

K. WHEN THE SPINDLE IS UNDER ORIENTATION, DO NOT INSTALL AND REMOVE THE TOOL, WHICH IS PROHIBITED FROM USING A HOLDER IN THE SPINDLE UNDER ORIENTATION, TOGETHER WITH TOOL HOLDER, OTHERWISE THE SPINDLE MIGHT BE DAMAGED.

L. DO NOT USE A HEAVY TOOL. a. THE MAXIMUM WEIGHT OF THE TOOLS APPLICABLE TO THE

MACHINE IS 7KG ( 20 TOOLS ATC ) AND 8 KG ( 24 / 32 TOOLS ATC ) .

b. DO NOT USE TOOLS HEAVIER THAN 7 KG OR 8 KG. c. REFER TO PAGE 2-8

M. DO NOT USE A LARGE TOOL.

a. FOR 20 TOOLS ATC

THE MAXIMUM DIAMETER OF THE TOOLS APPLICABLE TO THE MACHINE IS 100 mm (3.1 inch) WHEN TOOLS ARE ADJACENTLY ACCOMMODATED IN THE MAGAZINE. HOWEVER, THE TOOL HAVING THE MAXIMUM DIAMETER OF 140 mm (5.5 inch) IS APPLICABLE WHEN IT IS PLACED IN A MAGAZINE TOOL POST, BOTH THE ADJACENT TOOL POSTS OF WHICH ARE VACANT.

DO NOT USE TOOLS LARGER THAN THESE DIAMETERS.

b. FOR 24 / 32 TOOLS ATC

THE MAXIMUM DIAMETER OF THE TOOLS APPLICABLE TO THE MACHINE IS 100 mm ( 3.9 inch )

c. REFER TO PAGE 1-8 N. THE FRONT DOOR PROTECTION

a. NORMALLY OPERATOR SHOULD CLOSE THE DOOR BEFORE DOING ANY MOVMENT OF THE MACHINE.

b. IF OPERATED BY OPENING THE FRONT DOOR AND MACHINING BY MANUAL, BE SURE TO WEAR THE GOGGLES, AND ONLY TECHNICIAN PERSON WHO HAS BEEN TRAINED CAN OPERATE IN THIS WAY.

c. FOR MACHINE WITH CE MARK, THERE ARE SECURITY SWITCH FOR DOOR OPEN OPERATION, REFER TO CHPTER 5 FOR MORE INFORMATION.

O. CAUTION TO USE 10,000 /min SPINDLE

IN ORDER TO HAVE LONGER LIFE TIME OF THE HIGH PRECISION SPINDLE, WE RECOMMEND TO WARM UP THIS SPINDLE EVERYDAY BEFORE PUT INTO HIGH SPEED MACHINING. PLEASE RUN THE SPINDLE



IN LOWER SPEED BETWEEN 1,000 TO 3,000 /min ABOUT 15 - 30 min. AFTER THAT YOU ARE FREE TO RUN THE MAX. SPEED 10,000 /min.

P. SPINDLE CHILLIER SETTING

THIS OPTIONAL SYSTEM IS TO KEEP THE HEAD STOCK MORE STABLE. WE RECOMMEND TO SET THE TEMPERATURE TO 0 ~ -2OC DEGREE. THIS SYSTEM MAY OPERATE AUTOMATICALLY COMPARE WITH THE ROOM TEMPERATURE.

1.3.4 LUBRICATION, AIR AND COOLANT A. LUBRICATING OIL SHORTAGE

a. IF LUBRICATING OIL RUNS SHORT, THE SLIDE WAYS AND BALL SCREWS IN X, Y AND Z AXIS WILL BE RAPIDLY WORN AND THE MACHINE IS DEGRADED.

b. BE SURE TO CHECK AMOUNT OF LUBRICATING OIL EVERYDAY AND REPLENISH IF NECESSARY.

c. IF THE LAMP LUBRICATION LEVEL LIGHTS, IMMEDIATELY REPLENISH.

B. AIR SOURCE a. SINCE EACH PNEUMATIC UNIT AND DEVICE IS DESIGNED TO

WORK ON THE AIR SOURCE AT 5.5 BAR, ALWAYS SUPPLY COMPRESSED AIR AT 6 BAR TO THEM.

b. THE AIR SOURCE SHOULD BE AT CONSTANT PRESSURE. ALTHOUGH AIR FILTER IS INSTALLED AT THE AIR INTAKE TO PROTECT THE PNEUMATIC UNIT, THE SUPPLIED AIR SHOULD BE FREE FROM MOISTURE, OIL AND DUST, AND PURIFIED BY AIR FILTER OF 5 MICRONS MESH.

NOTICE: FOR LONG-TERM USAGE OF THE MACHINE, THE QUALITY OF THE AIR IS VERY IMPORTANT. BED QUALITY OF THE AIR MAY DAMAGE THE PNEUMATIC DEVICES AND CAUSE FAILURE OF MECHANICAL MOTION

c. TOO HIGH OR LOW AIR PRESSURE 1. THE REQUIRED PRESSURE OF THE AIR SOURCE GIVEN TO

THE MACHINE IS 5.5 BAR.

2. TOO HIGH AIR PRESSURE CAN CAUSE TROUBLE WITH PNEUMATIC UNIT OR DEVICE.

3. WHILE TOO LOW AIR PRESSURE CAN RESULT IN UNSTABLE OPERATION OF PNEUMATIC UNIT OR DEVICE.

4. IF AIR PRESSURE GOES DOWN BELOW 4 BAR, THE LAMP AIR PRESSURE ON THE OPERATION PANEL LIGHTS, THE ALARM BUZZER SOUNDS AND TOOL CHANGE BECOMES IMPOSSIBLE.

5. SEE CHAPTER 6 FOR MORE INFORMATION.

C. COOLANT



a. DO NOT TURN ON THE COOLANT PUMP, UNLESS THERE IS ENOUGH COOLANT IN THE TANK, OR THE COOLANT PUMP WILL BROKEN SHORTLY.

b. WHEN CHANGE THE COOLANT, IT IS SUGGESTING OPERATED WITH PUMP EQUIPMENT TO FILL IN AND EMPTY THE LIQUID TO REACH THE LEVEL.

c. IF THE LIQUID FLOW OVER TO GROUND, USE CLOTH TO CLEAN THE LIQUID IN ORDER TO PREVENT FORM ACCIDENT.

d. IT IS SUGGEST USING COOLANT LIQUID WITH ENVIRONMENTAL PROTECTION APPROVAL.

D. PREVENT FROM FIRE

TO PREVENT FIRE, OBEY THE FOLLOWING INSTRUCTIONS FOR UN-MANNED OPERATION AT NIGHT OR FOR CASES WHEN OPERATOR HAS TO BE AWAY FROM THE MACHINE FOR A LONG TIME.

1. USE NON-FLAMMABLE COOLANT ONLY.

2. CHECK THAT LUBRICATION OIL AND COOLANT ARE SUFFICIENT AND ARE WORKING PROPERLY.

3. CHECK THE TOOL TIPS, CUTTING CONDITIONS, CYCLE TIME, TOOL LIFE, ECT.

4. NEVER PLACE FLAMMABLE ITEMS, SUCH AS WOODEN BLOCKS, PAPER, CLOTH, ECT., ARROUND THE MACHINE.

1.3.5 HEALTHY AND SAFETY PROTECTION A. NOISE OF THE MACHINE

a. CONDITIONS : 1. PLACEMENT/INSTALLATION : FLOOR-STANDING

2. HIGHT ABOVE THE FLOOR : STANDING OPERATOR.

3. MEASUREMENT DISTANCE D = 1M

4. MEASUREMENT TIME PER POSITION = 30S

5. MESUREMENT POSITION = 26 POSITIONS

b. SUMMERY 1. A WEIGHTED SOUND PRESSURE UNDER NO LOAD

2. LP,EQ= 73.9 DB(A).

3. A WEIGHTED SOUND PRESSURE UNDER LOAD

4. LP,EQ= 79.4 DB(A).

NOTICE: CUTTING DIFFERENT WORKPIECE MAY CAUSE LOUDER NOISE. WHEN WORKING LONG TIMES IN CUTTING WORKPIECE BE WARE TO WEAR EARPLUGS.

1.3.6 MAINTENANCE AND CHECK A. MOVE THE TOOLS AWAY FROM WORKPIECE BEFORE MAINTENANCE OR

ANY CHECK OF THE MACHINE OR WORKPIECE. B. SWITCH OFF THE MAIN POWER BEFORE MAINTANCE.



1.3.7 RESCUE THE PERSON WHO TRAPPED INTO MACHINE IF OPERATOR FALLS INTO MACHINE SHUT OFF THE EMERGENCY

SWITCH IMMEDIATELY AND KEEP THE FRONT DOOR OPEN. THEN

SAVE THE PERSON FROM FRONT DOOR OR SIDE WINDOWS.



1.4 WARNING LABEL AND POSITION

WARNING

entanglement hazard.Moving scre w can cause

Do n ot touch this part

operation.and keep away during

1000-C 177

WARNING

D o n ot peel off or dirty this label 1000-C110

1.Before opera ti ng th e mach ine , read i nte nsiv ely the Instructi on Manual. In particular, readcarefully the descripti on for safety an d maintena nce, and fol low its instructi on.

2.During operat ion, close the d oors and covers, a nd a void acces s to the rotating and moving

removed.3.Do not op erate the mach ine with pro tect ive covers. lnter locks and the other safety dev ices

4.Be sure to c lamp th e w orkpi ece and cutt ing tool s, and do not pl ace a used tool on the movingparts. Als o, for p roper machi ni ng, se lect the optimum feedrate and spindle speed.

safety work.5.Wear prop er h abi liments (working cl othe s, shoes, cap, pro tect ive gl as ses, etc.) to ensure

6.R epai r the machi ne onl y b y the appr oved personnel foll owing the Instruction Manual.in add it io n, turn the pow er switch OFF during repair.

Execute safety work on user's own res ponsib ility by observi ng the s afety precau tions providedon the Instruct ion Manua l and the W AR NING lab el at tached on the machine. Negl igence of warningcou ld cause personal injury or machine damage.

Do not p eel of f or dirty this plate. 1000 -C109B

V2000

2000

-232

710

00C

187B

1000

-C58

1A

DANGER

H azar dous vol tage wi llcause serious injury orde ath.

before mainte nance.turn of f the power

1 00 0- C179

TEL: +886-4-2392-1001 FAX: +886-4-2392-1037 http://www. fi rst.com.tw

Fu ll lo ad cur rent:

Spind le sp eed ran ge:Pneumatic p ress ure:

Mach ine weight:

Power sup ply:

Rated p ower:

N O.52,C HARN A N EAST ROAD, TAIPING, TAICH UNG, TAIWAN ,R.O.C.

LONG CHANG MACHINERY CO., LTD.

MFG NO:

MODEL:

MFG Date:> 5 .5

Max.

b ar

/min

kg

V3~ Hz

kVA

A

18VH-C2 70E

50R-C822

ECD

FGN

M

M

L

MMM M

MA

HIJK



WA

RN

ING

SAF

ETY

INST

RU

CTI

ON

S

DA

NG

ER

Haz

ard

ous

vo

ltage

will

cau

se s

erio

us

inju

ry o

rd

eath

.

bef

ore

ma

inte

nan

ce.

turn

off

the

pow

er

MM M M

AB



FIG. 1.4.1 WARNING LABEL POSITION

LABEL A

LABEL B (OPTION)

Hazardous voltage willcause serious injury ordeath.turn off the powerbefore maintenance.

1000-C179

DANGER

Keep hands and body away from thetool operating area to prevent seriousinjury during auto mode operation.

SAFETY INSTRUCTIONS1.Be sure to switch to the manual mode at tool replacement.2.Be sure to turn off the power source at maintenance .3.Check if pull-stud is securely tightened to tool holder at tool loading.4.Load the tools in the magazine in a good balance

1000-C178

WARNING



LABEL C

LABEL D

WARNING

Do not peel off or dirty this label 1000-C110

Do not open thefront cover duringmachine run.

1.Before operating the machine, read intensively the Instruction Manual. In particular, read carefully the description for safety and maintenance, and follow its instruction.2.During operation, close the doors and covers, and avoid access to the rotating and moving parts of the machine.4.Be sure to clamp the workpiece and cutting tools, and do not place a used tool on the moving parts. Also, for proper machining, select the optimum feedrate and spindle speed.5.Wear proper habiliments (working clothes, shoes, cap, protective glasses, etc.) to ensure safety work.Execute safety work on user's own responsibility by observing the safety precautions providedon the Instruction Manual and the WARNING label attached on the machine. Negligence ofwarningcould cause personal injury or machine damage.

Do not peel off or dirty this plate. 1000-C109B



LABEL E (OPTION)

LABEL F

1000

C18

7B

1000-C177

WARNING

Moving screw can causeentanglement hazard.Do not touch this partand keep away duringoperation.



LABEL G

LABEL H

Max.

LONG CHANG MACHINERY CO., LTD.NO.52,CHARN AN EAST ROAD, TAIPING, TAICHUNG, TAIWAN,R.O.C.TEL: +886-4-2392-1001 FAX: +886-4-2392-1037 http://www.first.com.tw

MODEL:

MFG Date:

MFG NO:Power supply:

Machine weight:

Pneumatic pressure:

Spindle speed range:

Full load current:3~

Rated power: kVA

18VH-C270E

> 5.5

V

bar

/min

A

Hz

kg

V2000

2000

-232

7



LABEL I (OPTION)

LABEL J

8VH-C310



LABEL K

LABEL L

50R-C822

1000

-C58

1A



LABEL M

LABEL N

2000-2338



1.5 OPERATION AREA DIFFERENT OPTION MAY HAVE DIFFERENT OPERATION PLEASE REFER TO “INSTALLATION AREA”

MACHINE TOP VIEW Unit：mm

FIG 1.5.1 OPERATOR POSITION

875

875

875

800 MAINTENANCE AREA

MA

INTE

NA

NC

E A

REA

MA

INTE

NA

NC

E A

REA

OPERATION PANEL R545

1000



1.6 DISPOSE OF WASTE A. ALL THE WASTE SHOULD BE TAKEING CARE BY THE RULE OF LOCAL

GOVERNMENT. B. THE CUTTING CHIP WASTE IS ALWAYS SHARP, DO NOT TOUCH, OR

CLEAN THE CHIPS DIRECTLY BY HAND. C. MOST OF THE CUTTING CHIP ARE RECYCLABLE IT IS SUGGESTE TO

RECYCLE THE CUTTING CHIP BY LOCAL RECYCLE AGENT. D. DISPOSE OF LIQUID WASTE SUCH AS WASTE OIL AND COOLANT IS

NECESSARY TO ASSOCIATE WITH LOCAL RECYCLE AGENT.



1.7 OTHER NOTICES A. IF THE WORK PIECE IS HEAVIER THAN 10kg, PLEASE USE SHOP

HANGING EQUIPMENT TO MOVE THE WORK PIECE.

FIG 1.7.1 HEAVY PART HANGING

B. IN CASE OF MAINTENANCE, SERVICING, AND PARTS CHANGES, PLEASE CONTACT OUR SALES AGENCIES OR BUSINESS DEPARTMENT DIRECTLY.

C. SUGGESTIONS FOR IMPROVEMENTS OF THE MACHINE STRUCTURE AND / OR INQUIRIES, INCLUDING PLANT VISITATIONS, ARE CORDIALLY WELCOME.

D. THE MANUFACTURER REVERSES THE RIGHT TO MODIFY THE DESIGN, OPERATIONS, STRUCTURE ETC. ALL OF THE MACHINE WITHOUT ANY PRIOR NOTICE.

IN / OUT

Working Part

Hanging Equipment



2. GENERAL INFORMATION 2.1 GENERAL DESCRIPTION OF THE MACHINE

A. THE MODEL V2000 IS THE VERTICAL SPINDLE MACHINING CENTER FEATURING ELECTRONIC CONTROL EQUIPMENT BUILT-IN COMPACT DESIGN, PERFORMANCE, ACCURACY AND RELIABILITY.

B. THE MODEL BASICALLY CONSISTS OF THE FOLLOWINGS: a. MACHINE BODY (INCLUDING SPINDLE HEAD, SPINDLE, COLUMN,

BED, SADDLE AND ATC) b. OPERATION PANEL c. NC SYSTEM d. ELECTRIC (POWER SUPPLY) CABINET e. PNEUMATIC UNIT

C. THE APPEARANCE AND PRINCIPAL DIMENSIONS OF THE MACHINE AND THE NAME OF EACH PRINCIPAL COMPONENT ARE AS SHOWN IN FIG. 2.1.1AND 2.1.2

FIG. 2.1.1 PRINCIPAL COMPONENT NAME

WARNING

entang lement hazard.M ov ing sc rew can caus e

D o not touch this part

o peration.and k eep aw ay during

1000- C177

WARNING

Do n ot p ee l o ff o r di rty th is la be l 1000- C110

1 .Be fore op era tin g th e ma c hine , rea d i nte ns iv el y th e In stru cti on Ma nu al . In particu la r, re adca refu ll y th e d es cri p ti on for s afe ty a nd ma in te n an ce , an d fo ll ow its ins tru ctio n.

2 .Du rin g o p erati o n, cl o se th e d oo rs a n d c ov ers , an d a vo id a cc es s to the rota ti ng a nd mo vin g

rem ov ed.3 .Do no t op era te th e ma ch ine wi th p ro te cti v e co v ers . ln te r lo ck s and th e othe r sa fe ty dev ic es

4 .Be su re to cl am p th e work piec e an d c utti ng to o ls , a n d d o n ot p la ce a us ed too l on the movingpa rts. Als o , fo r prop e r m ac hinin g, se lec t t he o p timu m fee d rate and s pindle sp eed .

sa fe ty wo rk .5 .We ar pro p er h ab il im en ts (work in g c l othe s , s ho e s, ca p , p ro te ct iv e glas ses , e tc .) to ens ure

6 .Re p ai r th e ma c hine on ly b y the ap p rov ed pe rso nn el fol lo wing t he In s truc ti on Ma nu al.in ad di tio n , tu rn the p ower s witc h OFF du rin g re pai r.

Exe c ute s a fety wo rk o n u s er's o wn res po n sibi li ty b y o bs erv ing t he s afety pre cau ti on s prov ide do n th e Ins truc tio n Ma n ua l a nd the WARNING lab el atta ch ed on the ma ch in e . Ne gl ig enc e of warnin gc ou ld ca us e p er so na l i nj ury or ma ch in e d ama ge.

Do n ot pe e l o ff o r di rty thi s pl ate. 1000- C109B

MCV2000

200

0-2

327

100

0C1

87B

DANGER

Haz ardo us v oltage wil lcaus e s erious injury ordeath.

bef ore maintenance.turn off the power

TE L: +886- 4- 2392-1001 F AX: +886- 4-2392- 1037 htt p: // ww w.f ir st. co m.t w

Full load curre nt:

Spindle spee d range:

Pneum atic p res sure:

Ma c hine weight:

Powe r supply:

Rated powe r:

NO. 52,C HARN AN EA ST R OAD, T AIPI NG, TAI CHUN G, TAI WA N, R.O. C.

LONG CHANG MACHINERY CO., LT D.

MF G NO:

MODEL:

M FG Date:> 5 .5

M a x.

ba r

/min

kg

V3~ H z

k VA

A

1 8V H -C270E

50R -C 822

ATC

SPINDLE HEAD

OPERATIONPANEL

SPINDLE

CHIP CONVEYER

TABLE

CHIP CART

COOLANT TANK

COLUMN

ELECTRIC CABINET

BASE

Y

X

Z



TYPE #40 #50

TOOL STORAGE CAPACITY

30T 40T 60T 32T 40T 60T

W 1870 1220 0

D 1250 1250 1200

Unit：mm

FIG. 2.1.2 APPEARANCE AND PRINCIPAL DIMENSION OF THE MACHINE

W ARN ING

entang lement hazard.Mov ing scr ew can cause

Do not touch this p art

operation.and keep away during

1000- C177

WARNING

Do not pee l o ff or d irty this labe l 1000- C 110

1 .B efore opera ting the mach ine , read in tens iv e ly the Instruction M anual . In particu lar, readc arefu l ly t he des crip tion fo r s afe ty and maintenanc e, and fo llow its instruc tion .

2 .D uring operation, c los e the doors and c ov er s, and avo id acc ess to the ro ta ting and moving

remov ed.3 .D o not opera te the mach ine with p ro tectiv e c ov ers. lnte r loc ks and the other s afe ty dev ic es

4.B e s ure to c lam p the work piece and cu tting too ls, and do no t plac e a us ed tool on the mov ingparts . Also , fo r p roper mac hining , s elect the op tim um f eedra te and sp indle speed.

s a fe ty work.5 .Wear p roper hab il im ents (work ing clo thes, s hoes , cap, p ro tec tiv e glas ses, e tc.) to ens ure

6 .R epai r the mac h ine on ly by the approved personnel fol lowing the Instruc tion Manua l.in addi tion , turn the power s witc h O FF during repa ir.

Exec ute s afe ty work on us er's own res pons ib il ity by obs er ving the sa fety p recautions prov idedon the Inst ruc tion Manual and the WARNING labe l a ttac hed on the m ac h ine . Neg l igenc e o f warn ingc ou ld c aus e per sona l in ju ry o r mac h ine damage.

Do no t pee l o ff o r d i rty th is p la te . 10 00- C109B

MCV2000

200

0-2

32

710

00C1

87B

DANGER

H az ar dous v oltage wi llcause ser ious injury ord eath.

b ef ore maintenance.turn o ff the power

TE L: +88 6-4 -2392-1001 F AX : +8 86- 4-2392- 1037 h tt p: / /ww w. fi rst .com .tw

F ull load cur rent:

Spindle speed range:

Pneumatic p ressur e:

M achine weight:

Power supp ly:

R ated power:

N O.52, CHA RN AN EA ST ROAD, TAI PI NG, T AI CHUN G, T AI WA N,R. O. C.LO NG CHANG M ACHINERY CO., LTD.

MF G NO:

MO DEL :

M FG Date:> 5.5

M ax.

bar

/min

kg

V3~ Hz

kVA

A

18 V H-C270E

5 0R-C822

31503287

2279

335

5565 3005865

2150

2205

3013

1562

1397

355

335

328

Door open 2050

Hig

hest

poi

nt 4

181

D

W



2.2 DETAILS OF PRINCIPAL COMPONENT 2.2.1 SPINDLE HEAD

A. THE SPINDLE HEAD IS MOUNTING ON THE SQUARE SLIDE WAYS, WHICH IN TURN ARE VERTICALLY INSTALLING ON THE SADDLE FRONT.

B. THE SPINDLE HEAD IS VERTICALLY (IN Z AXIS) MOVES ALONG THE SLIDE WAYS.

C. A PRACTICALLY MAINTENANCE-FREE AC BRUSHLESS MOTOR IS USED TO DRIVE THE SPINDLE ASSURING IN ASSOCIATION WITH LARGE DIAMETER BEARING SYSTEM, EXTREMELY HIGH PERFORMANCE.

D. CARTRIDGE SPINDLE IS SUPPORTING BY ACCURATE AND GREASED PACKED BEARINGS.

E. TOOL HOLDER RETAINER AND AIR BLOW THAT REMOVES CHIPS FROM THE SPINDLE AND TOOL TAPER ARE INCORPORATE IN THE SPINDLE.

F. THE SPINDLE HEAD FEATURES SIMPLE STRUCTURE AND RELIABLE PERFORMANCE.

2.2.2 COLUMN A. THE COLUMN IS FIRMLY BOLTED TO THE BED, AND DESIGNED TO HAVE

PARTICULAR RIGIDITY. THE SLIDE WAYS ALONG WHICH THE SPINDLE HEAD MOVES ARE OF SQUARE TYPE, AND ELABORATELY GROUND.

B. THE ATC (AUTOMATIC TOOL CHANGER) IS LOCATED AT THE LEFT OF THE COLUMN AND THE PNEUMATIC VALVES IS AT THE BACK OF THE ATC.

C. THE MOTOR THAT DRIVES THE SPINDLE HEAD IN Z AXIS (VERTICAL MOVEMENT) IS INSTALLE ON THE TOP OF THE SADDLE.

2.2.3 BED A. THE BED IS PROVIDE WITH LEVELING BOLTS AT ITS FEET, AND HAS THE

SECTION WHERE THE COLUMN IS INSTALLE AS WELL AS THE SLIDE WAYS OF SQUARE TYPE ON THE TOP OF THE BED.

B. THE X AXIS (CROSSWISE MOVEMENT) FEED MOTOR ARE INSTALLE ON THE BACK WALL OF THE BED.

C. SINCE THE BED SUSTAINING THE WEIGHT OF THE COLUMN MUST ASSURE RELIABLE X AXIS MOVEMENT, AND LARGELY AFFECTS CUTTING ACCURACY, IT IS DESIGNE TO HAVE EXTREME RIGIDITY.

D. IT IS ALSO CONSIDER IN DESIGNING THE BED THAT CHIPS AND CUTTING OIL CAN BE READILY ELIMINATED AND COLLECTED.

2.2.4 TABLE A. THE TABLE IS THE ONLY PLACE WHERE YOU CAN LOCK YOUR WORK

PIECE ON IT AND MACHINING, IT MOVES ON THE BED IN LENGTHWISE DIRECTION (X AXIS).

2.2.5 ATC (AUTOMATIC TOOL CHANGER) A. THE ATC IS INSTALLE ON THE LEFT WALL OF THE COLUMN. THE ATC

PERMITTING DIRECT TOOL CHANGE; ANY TOOL CAN BE IMMEDIATELY AND RELIABLY CHANGED.

B. THE FEATURES OF THE ATC INCLUDE PNEUMATICALLY DRIVE SYSTEM, SIMPLE STRUCTURE, FAST MOVEMENT, AND RAPID BI-DIRECTIONAL RANDOM TOOL SELECTION IS DIRECTLY DESIGNATED TOOL NO. WITH T CODE. ( 24 / 32 TOOLS CAM TYPE ATC ARE AVAILABLE AS AN OPTION )

2.2.6 OPERATION PANEL A. THE OPERATION PANEL IS LOCKED IN THE RIGHT FRONT OF THE

MACHINE, AND BASICALLY CONSISTS OF THE NC OPERATION PANEL, IN WHICH PROGRAM LOADING FROM TAPE TO THE MEMORY, PROGRAM EDITION AND MID OPERATION ARE PERFORMED, AND THE OPERATION PANEL (OPERATOR'S STATION) HAVING CONTROL SWITCHES AND



PUSH BUTTONS ON THE PANEL AND FUNCTIONAL SWITCHES IN THE PANEL.

B. ALMOST ALL CONTROL SWITCHES AND PUSH BUTTONS NECESSARY TO OPERATE THE MACHINE ARE INSTALLE ON THE OPERATION PANEL, THUS THE OPERATOR CAN READILY CONTROL THE MACHINE OPERATION AT THE FRONT OF THE OPERATION PANEL.

2.2.7 NC SYSTEM A. THE NC SYSTEM READS SIGNIFICANT INFORMATION FROM THE

PROGRAM, AND PRODUCES COMMAND OR INSTRUCTION TO SEQUENTIALLY CONTROL THE MACHINE MOVEMENT AND OPERATION.

B. THE NC SYSTEM IS NORMALLY LOCATED IN THE ELECTRIC CABINET. 2.2.8 ELECTRIC CABINET

A. THE ELECTRIC CABINET RECEIVES THE COMMAND SIGNALS FROM THE NC SYSTEM, AND DRIVES THE MACHINE. IN THE ELECTRIC CABINET, RELAY CIRCUIT AND POWER SOURCE CIRCUIT ARE INCORPORATED.

2.2.9 PNEUMATIC UNIT A. THE FUNCTIONS OF THE PNEUMATIC UNIT INCLUDE

a. TOOL UNCLAMPING AT THE SPINDLE, b. AIR BLOWING FOR CLEANING THE SPINDLE AND TOOL TAPER. c. ATC CROSSWISE MOVEMENT AND ATC MAGAZINE VERTICAL

MOVEMENT.(20 ATC) d. TOOL POT UP/DOWN (24/32 ATC)

B. ONLY STRICTLY SELECTED PARTS AND DEVICES ARE USED IN THE PNEUMATIC UNIT, THUS ASSURING STABLE AND RELIABLE OPERATION



2.3 MACHINE SPECIFICATIONS SPECIFICATION MAY DIFFERENT ACCORDING TO CUSTOM REQUEST OR OPTIONS.

TABLE

WORKING SURFACE ( X x Y ) 2,200 mm x 1,000 mm ( 86.61 x 39.37" )

T SLOT ( NO. x WIDTH x PITCH ) 6 x 22 mm x 160 mm ( 6 x 0.86" x 6.29" )

TABLE STROKE ( X x Y ) 2,050 mm ( 80.7" ) x 1,150 mm ( 45.27" )

CUTTING FEED RATE 1 ~ 10,000 mm/min ( 0.04 ~ 393.7" /min )

RAPID TRAVERSE ( X ) 20,000 mm/min

RAPID TRAVERSE ( Y ) 30,000 mm/min

RAPID TRAVERSE ( Z ) 16,000 mm/min

X,Y FEED MOTOR ( AC SERVO UNIT ) 30 Nm AC MOTOR

Z FEED MOTOR ( AC SERVO UNIT ) 22 Nm AC MOTOR

TABLE LOAD CAPACITY 3,000 Kgs ( 6600 Lbs )

FIG. 2.3.1 PRINCIPAL DIMENSIONS OF TABLE



FIG. 2.3.1A PRINCIPAL DIMENSIONS OF TABLE (O.P T SLOT NO. 8)

SPINDLE

STROKE ( Z ) 700 mm ( 27.55" )

TABLE TO SPINDLE END (MIN./MAX.)

200 ~ 900 mm ( 7.87 ~ 35.43" )

SPINDLE MOTOR

40# 50#

AC VARIABLE FREQUENCY MOTOR INFINITELY VARIABLE 15 kw CONTINUOUS RATING / 30 MINUTES RATING 18.5 kW

(FOR OPTION)

AC VARIABLE FREQUENCY MOTOR INFINITELY VARIABLE 22 kw CONTINUOUS RATING / 30

MINUTES RATING 26 Kw

(FOR OPTION)

SPINDLE ROTATION SPEED RANGE

10,000 / (OP)12,000 / 15,000 rpm /min10,000 / (OP ZF GEAR BOX) 6,000 /

10,000 rpm /min

MAX. SPINDLE MOMENT OF INERTIA

95 Nm (FOR OPTION)

140 Nm (FOR OPTION)



AUTOMATIC TOOL CHANGE

TYPE 40# 50#


24 /(OP) 40 / 60 T (OP) 90 / 120T 32 /(OP) 40 / 60 T (OP) 90 / 120 T

TOOL CHANGE TIME

( TOOL TO TOOL ) 2.5 SEC 1.6 SEC 3.8 SEC 3.57 SEC

TOOL CHANGE TIME

( CHIP TO CHIP ) 5.5 SEC 9.6 SEC 6.8 SEC 11.57 SEC

MAX. ADJACENT TOOL DIAMETER

76 mm (2.99") 90 mm (3.54") 127 mm (5") 127 mm (5")

MAX. TOOL WEIGHT 7 KG ( 15 lbs ) 7 KG ( 15 lbs ) 15 KGS ( 33 lbs) 15 KGS ( 33 lbs)

TOOL TOTAL WEIGHT150/200/300 kgs (330/440/661 lbs)

450/600 kgs

(992/1322 lbs)

320/400/600 kgs

(705/881/1322 lbs)

900/1200 kgs

(1984/2645 lbs)

MAX. TOOL LENGTH 350 mm (13.7" ) 350 mm (13.7" ) 400 /400 /350 mm (15.7 /15.7 /13.7" )

400 mm (15.7" )

GENERAL INFORMATION

AIR POWER REQUIRED

6.0 kgf/c㎡ (85psi) (0.6MPa)

SPINDLE CENTER TO COLUMN

During double columns：1200 mm ( 47.2 " )

FLOOR TO TABLE 830 mm (32.67")

MACHINE HEIGHT 3481 mm (137")

MACHINE WEIGHT 19500 kgs

( 8845 Lbs )

22942 kgs

( 10406 Lbs )

22110 kgs

( 10029 Lbs )

23660 kgs

( 10732 Lbs )

FLOOR AREA REQUIRED

7,315(W) x 4,962(D) mm ( 288" x 195” )



2.4 MACHINING AREA IT IS RECOMMEND TO PUT THE MACHINING PARTS OR FIXTURE NEAR THE CENTER OF THE TABLE.

BIG FIXTURE OR PARTS MAY HIT MACHINE BODY OR COVER WHEN TRAVELLING AXIS. MAKE A SLOW TEST RUN REFORE MACHINING.

BIG OR LONG TOOLS MAY HIT MACHINE BODY OR COVER WHEN TRAVELLING AXIS. MAKE A SLOW TEST RUN REFORE MACHINING.

BEFORE STOP MACHINE, IT IS RECOMMEND MOVING THE TABLE TO THE CENTER OF X, Y AXIS. TO PERVENT FROM BENDING OF THE MACHINE.

FIG. 2.4.1 MACHINING AREA

FIG. 2.4.2 GRAVITY CENTER

GRAVITY CENTER



FIG. 2.4.3 WORKING AREA

50 R-C82 2

1000 752200 6642635

100100

Z:20

0~90

0

X:2050585

575

Y:1150



2.5 TOOL SHANK AND STUD BT SHANK

Unit：mm

Model NO. D1 D2 D3 d4 T L1 L2 L3 L4 L5 L6 b

BT 40 44.45 53 63 17 M16 65.4 25 2 10 16.6 22.6 16.1

BT 50 69.85 85 100 25 M24 101.8 35 3 15 23.2 35.4 25.7

BT STUD ( MAS )

Unit：mm

Model NO. L1 L2 L3 L4 L5 L6 D1 D2 D3 D4 D5 d6 T S

P40T-1 60 35 28 6 5 4 15 10 23 17 13 4 M16 19

P50T-1 85 45 35 10 8 5 23 17 38 25 20 5 M24 30

d6= Cooling Though Spindle

D1

D2

D3d4

7/24 TAPER

L1 L3 L2

L4

L5

L6

b

L6

T

D1

D2

D4

T

D5D

3

L2L1

L5 L6L4L3

S

d645

°



CAT SHANK ( ANSI B5.50 )

Unit：mm

Model NO. D1 D2 D3 D4 d5 L1 L2 L3 b T

CAT 40 1.75 2.219 2.5 1.75 0.641 2.687 0.985 0.89 0.645 5/8”-11

( UNC 28 ) 44.45 56.36 63.5 44.45 16.28 68.25 25.01 22.60 16.38

CAT 50 2.75 3.594 3.875 2.75 1.031 4 1.485 1.39 1.02 1”-8

( UNC 28 ) 69.85 91.28 98.42 69.85 26.18 101.6 37.71 35.30 25.90

CAT STUD

Unit：mm

Model NO. D1 D2 D3 d4 L1 L2 L3 S T

CAT 40 0.74 0.49 0.94 0.281 1.5 0.64 0.44 0.75 5/8”-11

( UNC 28 ) 18.8 12.45 23.88 7.14 38.1 16.26 11.17 19.05

CAT 50 1.14 0.82 1.44 0.468 2.3 1 0.7 1.25 1”-8

( UNC 28 ) 28.96 20.83 36.58 11.89 58.42 25.4 17.78 31.75


L2

L1

L3S

D1 d4

D2

D3 T

45°

T

L1

0.625"0.125"

1.375"

L2 L3

bD1

D3

D2

D4d5

7/24 TAPER60°



DIN SHANK ( 69871 A )

Unit ：mm

Model NO. D1 D2 D3 d4 T L1 L2 L3 b L4

DIN 40 44.45 56.25 63.55 17 M16 68.4 22.8 25 16.1 18.5

DIN 50 69.85 91.25 97.50 25 M24 101.75 35.5 37.7 25.7 30

DIN STUD ( 69872 TYPE A)

Unit ：mm

Model NO. D1 D2 D3 D4 d5 T L1 L2 L3 L4 L5 S

DIN 40 19 14 23 17 7 M16 54 26 20 21 5 19

DIN 50 28 21 36 25 11.5 M24 74 34 25 30 5 30


d4 T D1

D2

D3

L1

3.2

19.1

L2 L3

b

L4

L460°7/24 TAPER

L3

L2

L1

Td5D1

D3

D2

S L5 L42D

4

45°30

°

15°



3. TRANSFER AND INSTALLATION OF MACHINE 3.1 HANGING OF MACHINE

BEFORE HANGING AND TRANSFERRING THE MACHINE, BE SURE TO CHECK THE TRANSFERRING ROUTE FOR SAFETY. LOCATE THE SADDLE BY THE COLUMN, AND THE TABLE AT THE CENTER OF ITS STROKE TO BALANCE THE MACHINE. WE BALANCED THE MACHINE BEFORE SHIPPING. MACHINE WEIGHT:

40# 50#

304 / 40 / 60 T 90 /120 T 32 / 40 / 60 T 90 / 120 T

19,500 KGS

( 8,845 LBS )

22,942 KGS

( 10,406 LBS )

22,110 KGS

( 10,029 LBS )

23,660 KGS

( 10,732 LBS )

A. CHECK THE HOOK, HANGING DEVICE AND LIFT FORK CAREFULLY BEFORE HANGING AND LIFTING FOR SAFTY OPERATION.

B. DURING MOVING THE MACHINE, FOR SAFTY OPERATION, EVACUATE THE MACHINE MOVING AREA, NO PEOPLE SHOULD NEAR THE MACHINE.

C. WHEN LOCATE THE MACHINE BE WARE TO CLEAR THE LOCATION AREA (MAKE SURE THERE IS NO PIPE, CABLE … )

D. BEFORE HANGING THE MACHINE, TAKE OFF THE BACK COVER OF COLUMN AS SHOWN IN FIG. 3.1.1 TO PREVENT FROM DAMAGE OF THE MACHINE.

E. THE MACHINE HAS HOOKS. TO HANG THE MACHINE, APPLY TWO WIRE ROPE, OR SLING, TO THE HOOKS AS SHOWN IN FIG. 3.1.2.

F. BEFORE HANGING THE LEFT AND RIGHT POINT OF THE MACHINE, TAKE OFF THE LEFT AND RIGHT COVER OF X AXIS TO FIND OUT THE HANGING POINT.

G. BE SURE TO USE A WIRE ROPE OF A SIZE LARGER THAN HOOK SIZE AND MAKE SURE THAT THE WIRE ROPE DOES NOT LEAVE THE HOOKS DURING TRANSFERRING OF THE MACHINE.

H. PUT A RUBBER SHEET OR RAG ON THE MACHINE SURFACE WITH WHICH THE WIRE ROPE CAN COME INTO CONTACT TO PREVENT DAMAGE TO THE MACHINE SURFACE (PAINT).

I. DURING HANGING AND TRANSFERRING OF THE MACHINE, USE CARE NOT TO GIVE DETRIMENTAL VIBRATION OR SHOCK TO THE MACHINE, AND TO MAINTAIN THE MACHINE UPRIGHT.

NOTICE: THAT THE MACHINE IS LIABLE TO TILT BECAUSE THE ELECTRICAL UNIT EQUIPPED VERTICAL MACHINING CENTER HAS THE CENTER OF GRAVITY RELATIVELY HIGH POSITION.



FIG 3.1.1 HANGING THE MACHINE

50R-C822

BASE HOOKED BASE HOOKED



3.2 REFERANCE DIMENTIONS FOR HANGING

＊ D19mm(3/4”) steel wire.

＊ Length 3650mm (not include the circle).

＊ make an adjustable circle on the side to the base hooked (Be ware to secure the circle tightly).

FIG 3.2.1 HANGING DIMENSIONS AND POSITION

The O type hookedShould sustain more then 10,000kgs.

A

AA - A

200*200mm H shape steelWeld supported steel on both side

9201250

Bx2 Bx2

3650

mm

Adjustable

Bx4



3.3 MACHINE TRANSPORT BY FORK LIFT USE A FORK LIFT WITH MINIMUM CAPACITY OF 20 kN THE LENGTH OF THE FORK MUST LONGER THEN 2400 mm. WHEN MOVING MACHINE KEEP THE POSITION LOWER AND MOVE IT SMOOTH AND SLOWER.

FIG 3.3.1 MACHINE TRANSPORTED BY POWER FORK LIFT

LIFT HERE

5 0R -C822

3371

2200 5869



3.4 HANGING OF PARTS AND ACCESSORIES 3.4.1 FRONT COOLANT TANK

( TOP VIEW )

FIG 3.4.1 HANGING OF FRONT COOLANT TANK

M10 EYEBOLT

M10 EYEBOLT

NET WEIGHT ABOUT：100kg



3.4.2 SIDE COOLANT TANK

( TOP VIEW )

FIG 3.4.2 HANGING OF SIDE COOLANT TANK

M10 EYEBOLTM10 EYEBOLT




3.4.3 CHIP CONVEY

( TOP VIEW )

FIG 3.4.3 CHIP CONVEYER HANGING




3.4.4 COOLANT SYSTEM

FIG 3.4.4 COOLANT SYSTEM HANGING

3.4.5 OTHER ACCESSORIES FOR OTHER ACCESSORIES NOT LIST HERE, CHECK WITH YOUR

MACHINE AGENT FOR SAFETY HANGING INFORMATION.




3.5 INSTALLATION SPACE RESERVED SPACE FOR OPERATION AREA AND MAINTENANCE AREA IS

NECESSARY FOR SAFTY AND EFFENCY USE OF THE MACHINE AFTER

INSTALLATION, FIG 3.5.1.

IF YOU HAVE ANY QUESTION ABOUT INSTALLATION SPACE, CHECK

WITH YOUR MACHINE AGENT BEFORE INSTALLATION.

MA

INTE

NA

NC

E A

REA

MA

INTE

NA

NC

E A

REA

OPERATION PANEL

R545

3105 35458551

MAINTENANCE AREA

875600

800

VAC

UU

MSY

STEM

W

D

1340

800

2120

1000

4950

900810

460

400

2110

WARNING

entanglement hazard.Mov ing screw can cause

D o not touch this part

oper ation.and keep away during

WARNING

Do not peel off or dir ty this label

1.B efor e oper ating the machine, read intensively the Instr uction Manual. In particular, readcarefully the description for safety and maintenance, and follow its instruction.

2.D uring operation, close the door s and covers, and avoid access to the rotating and moving

r emoved.3.D o not oper ate the machine w ith protective covers. lnter locks and the other safety devices

4.B e sur e to c lamp the w orkpiece and cutting tools, and do not place a used tool on the movingparts. Also, for pr oper machining, select the optimum feedr ate and spindle speed.

safety work.5.Wear proper habil iments (w ork ing c lothes, shoes, cap, protective glasses, etc.) to ensure

6.R epair the machine only by the appr oved per sonnel following the Instruction Manual.in addition, turn the power switch OFF during repair.

E xecute safety w or k on user's ow n responsibil i ty by obser ving the safety precautions providedon the Instr uction Manual and the WAR N IN G label attached on the machine. N egligence of w arningcould cause personal injury or machine damage.

D o not peel off or dirty this plate.

MCV2000

2000

-232

71

000

C18

7B

D ANGER

Haz ard ous v ol tage wi llcause ser ious injury ordeath.

befor e maintenance.turn off the power

TEL: +8 86- 4- 2392 -1001 F AX: +8 86- 4-2 392-1037 ht tp: / / www. f irs t. com. tw

Ful l load current:

S pindle speed ra nge:

Pneum atic p ressure:M ach ine we ight:

Power sup ply:Rat ed power:

NO . 52 , CHA RN AN EAST RO AD, T AI PI NG , TA I CH UNG , T AIWAN, R. O. C.

LO NG CHANG MACH IN ERY CO ., LTD.

MFG NO:MO DEL:

MFG Date:> 5.5

Max.

bar

/ min

kg

V3~ Hzk VA

A

18V H -C 270E

5 0R -C 822

5565 3005865

2150

2205

3013

Door open 2050

Hig

hest

poi

nt 4

181



TYPE #40 #50


30T 40T 60T 32T 40T

W 2445 1795

D 811 811

Unit：mm

FIG 3.5.1 INSTALLATION SPACE

Unit：mm

FIG 3.5.1A INSTALLATION SPACE(OPTION ATC#50x60T)

MA

INTE

NA

NC

E A

REA

MA

INTE

NA

NC

E A

REA

OPERATION PANEL

1340

800

2120

1000

R545

4950

1870 35457616

810.

7

V2000 50#*60T

MAINTENANCE AREA

875875



3.6 INSTALLATION THIS INSTALLATION IS ROUGHLY PUT THE MACHINE APPROPRIATELY ON THE SUPPORTING PADS, FOR DETAIL ADJUSTING LEVELING REFER TO CHAPTER 4. 3.6.1 FOUNDATION

A. THE FOUNDATION ON WHICH THE MACHINE INSTALLED SHOULD BE RIGIDLY CONSTRUCTED WITH CONCRETE.

B. SINCE MACHINING ACCURACY IS LARGELY GOVERNED BY THE ADEQUACY OF FOUNDATION AND INSTALLATION, ELABORATELY CONSTRUCT THE FOUNDATION AND INSTALL THE MACHINE ON IT.

C. THE MACHINE SHOULD BE LOCATED WHERE IS NOT SUBJECTED TO VIBRATION FROM OTHER MACHINERY, AND TO DIRECT SUNBEAM.

D. THE THICKNESS AND SIZE OF THE CONCRETE FOUNDATION SHOULD BE DETERMINED CONSIDERING THE GROUND CONDITION.

E. WHEN FOUNDATION BOLT IS NOT USED, USE LEVELING PADS FURNISHED TO THE MACHINE TO INSTALL THE MACHINE.

3.6.2 INSTALLATION A. CLEAN THE REVERSE SURFACE OF THE LEVELING PADS AND THE

SUPPORTING PADS. AND PLACE THE LEVELING PADS AND THE SUPPORTING PADS ACCORDING TO THE FLOOR PLAN FIG 3.6.1

B. CAREFULLY LOWER THE HUNG MACHINE SO THAT EACH FOOT OF THE MACHINE CAN REST ON THE RECESS OF EACH LEVELING PADS. THEN ADJUST THE LEVEL OF THE MACHINE BY THE LEVELING BOLTS.

C. WHEN ANCHOR BOLT IS USED, INSTALL THE MACHINE ACCORDING TO THE PLAN.

D. BECAUSE MORTARED HOLD MAY SINK WITH TIME UNTIL THE MORTAR IS COMPLETELY SET, PERIODICALLY CHECK THE LEVEL OF THE MACHINE FOR 16 MONTHS AFTER THE INSTALLATION AND READJUST IF NECESSARY.

E. FOR CHECKING THE LEVEL, USE A LEVEL VIAL WITH SCALE OF 0.02mm / 1000mm.

FIG. 3.6.1 FLOOR PLAN

350 620 610 645 220 610 220 620 256

4151

1340

290

290

5045

2015



FIG. 3.6.1A FLOOR PLAN (OPTION ATC #50x60T)

FIG. 3.6.2 FOUNDATION DRAWING

350 620 610 645 220 610 220 620 256

4151

1340

290

290

5045

2015

485135465615

625

105

101.5 58050#*60T

120 2

40

500

350

450

130

150

Leveling pads

Leveling boltLock nut

Leveling pads

Concrete

Mortar

Concrete

Mortar

75

150

145

220

15



3.7 INSTALLATION ENVIRONMENT PLEAASE RERFER TO CHAPTER 1.3.2 FOR MORE INFORMATION.



4. ASSEMBLY PROCEDURE AND TEST RUN WARRING: ALL ELECTRIC, HYDRAULIC, COOLANT SYSTEM,

PNEUMATIC CONNECTING, AND MACHINE ASSEMBLY

MUST BE DONE BY QUALIFIED TRAINED AND

AUTHORIZED TECHNICAL PERSON.

QUICK REFERANCE

1. CLEANING OF MACHINE 2. REMOVAL OF LOCKING DEVICES 3. LUBRICATION AND AIR PIPING 4. SWITCHING ON THE POWER SOURCE AND

CHECKING 5. TAKE OFF SPINDLE HEAD SUPPORT DEVICE 6. LEVELING CHECK 7. ASSEMBLE OF PARTS AND DEVICEDS 8. DEVICE PIPING INSTRUCTION 9. COOLANT



4.1 CLEANING OF MACHINE A. ANTICORROSIVE AGENT HAS BEEN APPLIED ON THE MACHINE TO

PREVENT CORROSION. B. REMOVE THE ANTICORROSIVE AGENT BEFORE STARTING TEST RUN.

NOTICE THAT ANY MOVABLE PART OF THE MACHINE, SUCH AS TABLE, SPINDLE HEAD AND ATC, SHOULD NOT BE MOVED BEFORE THE ANTICORROSIVE AGENT HAS BEEN THOROUGHLY REMOVED.

C. PARTICULAR CARE SHOULD BE GIVEN TO THOROUGHLY REMOVE THE ANTICORROSIVE AGENT FROM THE SLIDE WAYS, ATC AND SPINDLE TAPER.

4.2 REMOVAL OF LOCKING DEVICES A. ACCORDING TO THE DRAWING, REMOVE ALL LOCKING DEVICES USED

TO SECURE THE MOVABLE COMPONENTS OF THE MACHINE DURING THE TRANSPORT, SUCH AS X AXIS LOCKING DEVICES (1 . 2 ) Y AXIS LOCKING DEVICES ( 3 ),

B. HOWEVER, DO NOT REMOVE THE SPINDLE HEAD LOCKING WOOD BLOCK ( 4 ) WHICH SHOULD BE REMOVED AFTER THE POWER SOURCE IS GIVEN TO THE MACHINE. (SHOULD CONTINUE TO READ THIS MANUAL UNTIL 3.5.5 FOR REMOVING ALL LOCKING DEVICES.)

C. TAKE OFF THE BASE HOOKERS ( 11 ) ( 4 OF THEM ) D. IF THE SURFACE IS FOUND FOUL AFTER THE REMOVAL OF LOCKING

DEVICE OR SCREW THOROUGHLY CLEAN. E. ONCE REMOVED PACKING MATERIAL. AND LOCKING DEVICES ARE NO

LONGER USED.PUT THEM ASIDE FOR SAFE WORK.

NO LOCKING DEVICES TYPE REMOVAL IMPLEMENT

1 X AXIS LOCKING DEVICE 4 HEXAGON KEYS 4

2 TABLE LOCKING DEVICE 1 HEXAGON KEYS 8

3 Y AXIS LOCKING DEVICE 1 HEXAGON KEYS 6

4 SPINDLE HEAD LOCKING DEVICE 1 HEXAGON KEYS 14

5 OPERATION PANEL LOCKING DEVICE 1 HEXAGON KEYS 5 & 14

6 LEFT DOOR DEVICE 1 HEXAGON KEYS 5

7 OPERATION DOOR -1 1 HEXAGON KEYS 5




11 BASE HOOKED 4 HEXAGON KEYS 17



FIG. 4.2.1 LOCKING DEVICE

1 12 34511 11

6

78

910



4.3 LUBRICATION AND AIR PIPING 4.3.1 LUBRICATION

A. BEFORE STARTING THE OPERATION, THE MACHINE SHOULD BE PROPERLY OILED.

B. USE A HIGH QUALITY, PURE OIL SPECIFIED IN THE LUBRICATION TABLE AND FILL EACH PART. BEFORE STARTING THE TEST RUN,

C. THE FOLLOWING PARTS SHOULD BE OILED

PART TO BE OILED Q'TY LUBRICANT REMARKS

LUBRICATION PUMP 4.6L 1

LUBRICATOR OF PNEUMATIC 0.17L 2

LUBRICANT SHELL ESSO MOBIL

1 SHELL TONNAOIL FEBIS K68 MOBIL VACTRA OIL

NO.2

2 SHELL TURBIN OIL T32 TERESSO 32 MOBIL DTE OIL LIGHT

FIG. 4.3.1 LUBRICATION

02010102

潤滑油泵浦油箱LUBRICATION PUMP OIL TANK

空壓系統內之給油器PNEUMATIC UNIT LUBRICATOR



4.3.2 AIR PIPING A. CONNECT THE PIPES TO THE AIR INLET OF THE PNEUMATIC UNIT. B. THE PNEUMATIC DEVICES ARE DESIGNED TO WORK WITH

COMPRESSED AIR AT 5.5 bar. C. THEREFORE, USE AN AIR SOURCE AT CONSTANT PRESSURE OF AT

LEAST 6 bar. D. THE AIR PRESSURE HAVE BEEN PROPERLY SET UP BEFORE SHIPPING

OUT THE MACHINE, IF ANY PROBLEM PLEASE CHECK CHAPTER 6.

NOTICE: FOR LONG-TERM USAGE OF THE MACHINE, THE QUALITY OF THE AIR IS VERY IMPORTANT. BED QUALITY OF THE AIR MAY DAMAGE THE PNEUMATIC DEVICES AND CAUSE FAILURE OF MECHANICAL MOTION

FIG. 4.3.2 AIR PIPING

02010102

排水口DRAINAGEOUT

空壓源入口AIR IN(TO AIR HOSE)

空壓源出口AIR OUT



4.4 SWITCHING ON THE POWER SOURCE AND CHECKING FOR TRANSPORT REASON, SOMETIMES THE Z AXIS MOTOR, Y AXIS

MOTOR OR OTHER MOTOR COULD BE TAKEN OFFBEFORE SHIPPING,

IN THIS CASE, ACCEMBLE THESE MOTORS BEFORE THIS PROCEDURE.

ONLY OTHERIZED PERSON CAN DO THE MOTOR ASSEMBLE.

4.4.1 WIRING CABLE AND PLACE SEE FIG 4.4.1 NOTICE: MAKE SURE THE VOLTAGE AND CAPACITY IS SAME AS

REQUIRED BEFORE WIRING.

PE WIRE mm2 SUPPLY WIRE mm2

25.0 25.0

A. SUPPLY VOLTAGE: 0.9 - 1.1 NOMINAL SUPPLY VOLTAGE B. SOURCE FREQUENCY: 0.99 - 1.01 NOMINAL FREQUENCY C. WHEN THE POWER CABLE IS DISCONNECTED AND CONNECTED AGAIN,

CARE SHOULD BE EXERCISED TO CONNECT EACH TERMINAL IN THE CORRECT PHASE (L1, L2, L3 PHASES).

MAKE SURE THAT CLEANING OF MACHINE OILING AND OIL PIPING

HAVE BEEN COMPLETED

4.4.2 TO CONNECT THE POWER CABLE OPEN ELECTRIC CABINET AND CONNECTED TO QF1 AND PE IN THE

ELECTRIC CABINET. THE POWER CABLE SHOULD HAVE CRAMP

TERMINALS AND EACH TERMINALS SHOULD BE FULLY TIGHTENED

WITH PLUS SCREWDRIVER,



POWER SOURCE

ALIMATION：3PH 50/60HZ L1,L2,L3+PE

SUPPLY：WIRRING VOLTAGE MAY DIFFERENT PLEASE CHECK

CABLE LENGTH：MAX: 3M

SUPPLY VOLTAGE: 0.9 - 1.1 NOMINAL SUPPLY VOLTAGE

SOURCE FREQUENCY: 0.99 - 1.01 NOMINAL FREQUENCY

FIG. 4.4.1 POWER SOURCE DRAWING

TURN ON THE POWER SWITCH TO “ON＂ POSITION MAKE SURE INTO

THE CONTROL POWER SOURCE IS REQUIRED AND FAN WILL ON.

HOLD DOWN THE PUSH-BUTTON "POWER ON" ON THE NC CONTROL

PANEL FOR 2-3 SEC. DURING WHICH THE POWER SOURCE WILL BE

GIVEN TO THE SERVO SYSTEM, INVERTER AND OTHER ELECTRIC

UNITS AND DEVICES, THEN PERFORM THE FOLLOWING CHECKING

WARNING

entanglement hazard.Moving screw can cause

Do not touch this part

op eration.and keep away during

1000-C177

WARNING

Do not peel off or dirty this label 1000-C110

1.B ef ore operat ing the machine, read int ens ively the Inst ruct ion Manual. I n particular, readcaref ul ly t he descript ion for saf et y and maintenance, and follow its inst ruction.

2.During operation, close the doors and covers, and avoid access to the rotat ing and mov ing

removed.3.Do not operat e the machine wi th protect ive covers . lnter locks and the ot her safety devices

4.Be sure to c lamp t he workpiece and cut ting tools, and do not place a used tool on t he movingparts . Also, for proper machining, select the opt imum f eedrat e and spindle speed.

saf et y work.5.Wear proper habil iment s (work ing clot hes, shoes, cap, protect ive glasses, etc. ) t o ensure

6.Repair the machine only by the approved personnel f ol lowing t he Instruc tion Manual.in addi tion, turn t he power switch OF F during repair.

Execute saf et y work on user's own responsibilit y by observ ing the saf et y precautions prov idedon the Ins truc tion Manual and t he WARNI NG label att ached on t he machine. Negligence of warningcould cause personal injury or machine damage.

Do not peel off or dirty this plate. 1000 -C109B

MCV2000

2000

-232

71

000C

187B

50R-C822

NO FUSEBREAKER

CONNECT POWERCABLE HERE

CABLEQF1

GROUNDWIRE



A. CHECK IF ANY ALARM MESSAGE APPEARS? (CRT OR OP PANEL LED) B. CHECK COOLANT PUMP ROTATION, SPINDLE FAN ROTATION, OR ATC

ROTATION FOR CORRECT DIRECTION OF POWER SOURCE.

C. IF ALARM MESSAGE OCCURS REFER TO CHAPTER 7 TROUBLE SHOOTING USING ERROR MESSAGE#, TNC MESSAGE AND ELIMINATE THE CAUSE OF THE ALARM

D. IF MOTOR DIRECTION RUN WRONG DIRECTION STEP AS NEXT a. TURN POWER OFF ON OPERATION PANEL b. ALSO TURN MAIN POWER SWITCH OFF c. OPEN CABINET (LEFT SIDE) CHANGE POWER CABLE

CONNECTION 2 OF 3 WIRES (L1,L2,L3) AGAIN CHECK MOTOR DIRECTION

NOW POWER CABLE CONNECTION HAS BEEN COMPLETED

Phase Rotation Mark.

Coolant Pump



4.5 TAKE OFF SPINDLE HEAD SUPPORT DEVICE 4.5.1 OPERATE IN DOOR OPEN STATUS WITH NON CE DOOR

INTERLOCK SWITCH (OPTION) A. WHEN NON CE DOOR INTERLOCK SWITCH IS MOUNTED, PRESS THIS

KEY TO RELEASE DOOR INTERLOCK. B. RELEASE DOOR INTERLOCK IN ANY MODE. C. CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE WHEN DOOR

OPENED D. DUE TO SAFETY REASON, WHILE DOOR OPEN THE MACHINE CAN ONLY

OPERATE IN FOLLOWING STATUS. a. SPINDLE SPEED UNDER 50/MIN b. CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE. c. AXIS FEED RATE UNDER 2000MM/MIN.

E. CLOSE DOOR TO RESUME SYSTEM. 4.5.2 OPERATE IN DOOR OPEN STATUS WITH CE DOOR INTERLOCK

SWITCH (OPTION) A. CONDITION IN DOOR OPEN STATUS

DUE TO CE REGULATION AND SAFETY REASON, WHILE DOOR OPEN THE MACHINE CAN ONLY OPERATE IN FOLLOWING STATUS.

a. SPINDLE SPEED UNDER 50 /MIN. b. CAN OPERATE ONLY IN JOG AND HANDWHEEL MODE. c. AXIS FEEDRATE UNDER 2000 MM/MIN

B. HOW TO OPERATE IN DOOR OPEN STATUS

a. PUSH DOOR OPEN BUTTON. b. AFTER ENABLE THIS BUTTON, THE LAMP IN THE BUTTON

LIGHTS.

NOTICE: ONCE YOU PUSH THIS BUTTON, YOU MUST EXCUTE OPEN AND CLOSE DOOR PROCEDURE TO RESUME THE SYSTEM.

c. OPEN THE DOOR. d. CLOSE DOOR TO RESUME SYSTEM.

C. MOVE THE AXIS OR TURN THE SPINDLE IN MANUAL MODE.

a. SWITCH KEY TO MODE ENABLE.

b. SWITCH MODE TO “MANUAL” (HANDLE, JOG.)

NOTE: MAKE SURE NOW MAGAZINE ON INITIAL POSITION.



c. BEFORE ANY MOVEMENT, KEEP PUSHING THE PERMISSIVE

BOTTON

PER-MISSIVE

FOR MACHINE WITH REMOVEABLE HANDWHEEL, THE BUTTON IS ON THE SIDE OF THE HANDWHEEL.

FOR MACHINE WITHOUTREMOVEABLE HANDWHEEL, THIS BUTTON IS ON THE OPERATION PANEL.

d. DURING ANY MOVEMENT, YOU MEST KEEP PUSHING PERMISSIVE BUTTON TO ENABLE THE MOVEMENT.

NOTICE: DON’T RELEASE THE PERMISSIVE BUTTONS BEFORE STOP THE MOVEMENT. IT WILL CAUSE THE FAILURE OF THE MOVEMENT.

4.5.3 PROCEDURE TO TAKE OFF

A. SELECT MODE TO HANDLE X10 MODE , AND ADJUST FEEDRATE OVERRIDE LOWER

B. USE HANDWHEEL Z+ (OR PUSH Z+ BUTTON) TO RAISE THE HEAD, AND THEN TAKE OFF THE SUPPORT DEVICE.

C. IF YOUR MACHINE IS WITH OPTION OF Z AXIS COUNTERWEIGHT, PROCESS FOLLOWING…

a. USE HANDWHEEL Z- , UNTIL THE COUNTERWEIGHT CHAIN HAS TIGHTEN .

b. REFER TO FIG 4.2.1 TAKE OFF LOCK SCREW 7 AND 8. ( ADJUST PROPER Z AXIS POSITION FOR EASIER TAKE OFF LOCK SCREW )

4.5.4 MOVE AXIS TO REFERENCE POINT MOVE SPINDLE HEAD (Z AXIS), SADDLE (Y AXIS), TABLE (X AXIS)TO

THE REFERENCE POINT (COORDINATE ZERO)

A. SWITCH KEY TO MODE ENABLE

B. SET THE MODE SWITCH TO ZERO POSITION.

C. SET THE SWITCH "RAPID OVERRIDE" TO 25%.

D. PRESS THE PUSH BUTTON UNTIL THE ZERO (REFERENCE

POINT) LAMP "Z" LIGHTS (THEN, FOR X AXIS AND FOR Y AXIS)



E. WHEN THE LAMP LIGHTS, THE SPINDLE HEAD REACHES THE REFERENCE IN Z AXIS. REPEAT THE STEPS ABOVE TO RETURN THE SADDLE AND TABLE TO THE REFERENCE POINT IN Y AXIS X AXIS RESPECTIVELY.

NOTICE: WHEN OPERATION IS RESUMED AFTER THE POWER SOURCE IS ONCE TURNED OFF OR EMERGENCY STOP BUTTON PUSHED PERFORM THE OPERATION TO RETURN THE REFERENCE POINT AND THEN START THE OPERATION AGAIN

NOTE: AFTER ZERO RETURN COMPLETED ON/OFF AGAIN TO MAKE SURE EVERYFIME SAME POSITION.



4.6 MACHINE LEVELING SET UP 4.6.1 PROCEDURE TO SET UP MACHINE LEVEL

TOOLS：LEVELING GAUGE (GRADIENTER) x2, LIFT JACK x1, 24mm

OPENING WRENCH x2, 46mm OPENING WRENCH x2, (BETTER

OPERATE BY TWO PERSON)。

A. ROUGH ADJUSTMENT.

CLEAN THE TABLE PROPERLY.

PUT TWO LEVELING GAUGE ON THE CENTER OF TABLE(AS FIG

BELOW).

MOVE THE TABLE TO THE POSITION BELOW COLUMN.

ADJUST LEVELING FROM THE POINT OF ○7 ○8 ○5 ○6 THEN ADJUST

OUTBOUND POINT, LIFT JACK WILL BE HELPFUL DURING

ADJUSTMENT.

ADJUST THE LEVEL WITHIN 0.08mm

B. ACCURATE ADJUSTMENT

PROCEDURE AS ABOVE

ADJUST THE LEVEL X AXIS WITHIN 0.06mm Y AXIS WITHIN 0.05mm.

C. WHILE DOING FINE ADJUSTMENT, ADJUST FROM OUTBOUND POINT, BECAUSE THE FOUR POINT BELOW COLUMN SUFFERING MASS WEIGHT OF THE MACHINE.

D. MULTI POINT CHECK

SLIGHTLY SECURE THE NUT ON THE LEVELING BOLT.

MOVE THE TABLE SLOWLY TO THE PLACE OF ○15 ○16 AS THE START

POINT.

THEN MOVE EVERY TIME 500mm TO OPPOSITE DIRECTION ○1 ○2 AND

RECORDS THE ACCURACY VALUE. THERE ARE 5 STOP POSITION EACH

POSITION ACCURACY SHOULD BE X AXIS WITHIN 0.06mm Y AXIS

WITHIN 0.05mm.

E. GEOMETRY ACCURACY: HOWEVER AFTER ADJUSTMENT WITHIN THE ACCURACY VALUE, THE CENTER POSITION NEAR ○5 ○6 ○7 ○8 SHOULD BE HIGHER THEN OUTBOUND POSITION. (CENTER POSITION SUFFERING THE MASS WEIGHT OF WORK PIECE)



4.6.2 CIRCULAR AND RIGHT ANGLE ACCURACY CHECK A. AFTER CHECK THE LEVELING, CHECK THE 4 POINT OF SPINDLE

ROTATION ON TABLE AS FIG 4.6.2. THE FINAL ACCURACY IS WITHIN 0.015mm/300mm.

B. AND COLUMN ANGLE TO TABLE A FIG 4.6.3. THE FINAL ACCURACY IS WITHIN 0.025mm/600mm

C. WHEN THE ABOVE ACCURACY IS OUT OF RANGE, ADJUST LEVELING BUT REMAN THE LEVELING ACCURACY. THIS METHOD ONLY FOR X Z AXIS.

D. EXAMPLE: REFER TO FIG 4.6.1 ~ 6.4.3

A2 A4 Angleα Adjust 1 Adjust 2 -0.03 0 >90 ○1 ○2 ○3 ○4 lower ○9 ○10 ○11 ○12 higher

0 -0.03



FIG. 4.6.2 CIRCULAR CHECKING ON TABLE

α

600

FIG. 4.6.3 RIGHT ANGLE CHECKING OF TABLE AND COLUMN

4.7 SETTING UP OF OTHER EQUIPMENT AND ACCESSORIES SHUTDOWN THE MAIN POWER BEFORE ASSEMBLY.

FOR THE HANNING OF ACCESSORIES PLEASE REFER TO CHAPTER 3.

A1

A2

A3

A4



4.8 ASSEMBLE OF PARTS AND DEVICEDS BE WARE TO SWITCH OFF THE MAIN POWER WHILE ASSEMBLE OF

PARTS AND DEVICESES.

FOR HANNING INFORMATION OF PARTS AND DEVICES PLEASE REFER

TO CHAPER 3.

FIG. 4.7.1 ASSEMBLE OF PARTS AND DEVICES

WA RNI NG

en ta n gl em en t h az ard .Mov in g s cre w c an ca use

Do n ot to uc h thi s part

opera ti o n.an d k e ep a wa y duri ng

1000-C177

WARNING

Do no t pe e l of f o r d irty th is la be l 1000- C110

1.Befo re op erat i ng th e ma ch in e, re ad in te ns ive ly th e In st ruct i on Manu al. In p artic ula r, rea dc arefu lly th e d esc ri pt io n for sa fety an d ma in te na n ce, a nd fol lo w its inst ru ct ion .

2.Durin g op era ti on , cl ose th e do ors an d co ve rs, an d av oi d acc ess to the ro ta ti ng a nd movi ng

remo ve d.3.Do n ot op erate th e ma ch in e wi th p ro te ct iv e co ve rs . ln ter lo cks a nd the othe r sa fety de vice s

4.Be su re to cl amp th e workp iec e an d cu t tin g too ls, an d do no t p lac e a us ed too l o n th e movi ngp arts. Al so , for prop er ma chi ni ng , s el ect the o pt i mum fee drate an d spin dle s pee d.

s afety work.5.We a r pro pe r h ab il ime nts (workin g c lo th e s, sh o es, ca p, p rote ct ive gl asse s, etc. ) to e nsu re

6.Rep ai r the ma ch in e o n ly by th e a p prove d p erso nn el fol lowi ng th e Inst ru ct io n Ma nu al.i n ad d it io n, tu rn the p owe r s wi tch OF F d uring rep ai r.

Exec ute sa fety work o n us er's o wn res po ns ibi li ty b y o bse rvin g the safety p re cau ti ons prov ide don th e In st ru ct io n Man ua l an d the WARNING l ab el a t ta che d o n the ma chi ne . Neg li ge nc e of wa rni ngcou ld c au se p erso na l i nj ury or mac hin e d ama ge .

Do n o t pe e l of f o r d irty th is pl ate. 1000-C109B

MCV2000

2000

-232

710

00C

187B

1000

-C58

1A

DANGER

Ha zar do us vo l ta ge wil lc au se s eri ou s i nj ury ordea th.

before ma in te n anc e.tur n o ff the power

1 00 0 - C1 7 9

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