operation manual manual gps rms system －for machine with mapps/nonmapps/afterinstalled,...

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Operation Manual

GPS RMS System

－For Machine with

MAPPS/NonMAPPS/AfterInstalled,

Fingerprint Identification－

－GPS Dongle2015－

Machine Tool Control Development Division

Control Technology Department

Author Approval Approval

Nakamachi Maeda

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Table of ContentsTable of ContentsTable of ContentsTable of Contents

1 Abstract ....................................................................................................................... 5

1.1 Introduction ............................................................................................................ 5 1.2 About releasable machines .................................................................................... 5 1.3 Operation flow (For MAPPS) ................................................................................. 5 1.4 Operation flow (For NonMAPPS/AfterInstalled) ................................................. 7 1.5 Improved points of GPS dongle 2015 .................................................................... 8 1.6 Items for operation ................................................................................................. 9

2 GPS Dongle ............................................................................................................... 10

2.1 Feature .................................................................................................................. 10

2.1.1 Display ........................................................................................................... 10

2.1.2 Connectors ...................................................................................................... 11

2.1.3 Power ............................................................................................................... 11

2.2 Data storage state by kinds of power supply...................................................... 12 2.3 How to have a dongle ........................................................................................... 12 2.4 Caution .................................................................................................................. 12

3 Puppy ........................................................................................................................ 13

3.1 Outline ................................................................................................................... 13 3.2 Troubleshooting .................................................................................................... 13

3.2.1 The "PUPPY has not been connected" message appears. .......................... 13

3.2.2 Fingerprints are not registered/verified. ..................................................... 13

3.2.3 The "PUPPY has been locked" message appears. ....................................... 13

4 Connect to network .................................................................................................. 14

5 Start and end of PC software .................................................................................. 14

5.1 Start ....................................................................................................................... 14 5.2 Running ................................................................................................................. 15 5.3 End ........................................................................................................................ 15

6 Confirmation of state of GPS electric wave............................................................ 16

6.1 Display of strength of GPS electric wave............................................................ 16

7 Operation procedure (Register Machine Location Information) .......................... 16

7.1 Register Machine Location Information（Only for Non-White countries） ....... 16

8 Operation procedure (Release machine operation)................................................ 17

8.1 Get Machine Location Information ..................................................................... 17 8.2 Check Location ..................................................................................................... 20 8.3 Identify machine and release lock of RMS. ........................................................ 24

8.3.1 In case of MAPPS .......................................................................................... 24

8.3.2 In case of NonMAPPS/AfterInstalled .......................................................... 27

8.4 Report release operation result. .......................................................................... 31

9 Help ........................................................................................................................... 32

9.1 Display of version information ............................................................................ 32 9.2 Help ....................................................................................................................... 32

10 Other machines ........................................................................................................ 33

10.1 MILLTAP 700 ...................................................................................................... 33

10.1.1 Connection of dongle ..................................................................................... 33

10.1.2 Display ........................................................................................................... 33

11 Guidance Window .................................................................................................... 34

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12 Words definition ....................................................................................................... 34

13 Q&A ........................................................................................................................... 34

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Revision History

Revision

Data Revision location and reason Author

2012.11.12 Create new. Nakamachi

and Maeda

2012.11.30 Operation for MILLTAP 700 Nakamachi

2014.03.31 Update to the latest dongle Nakamachi

2015.08.31 Update for GPS Unification Sawaya

2015.09.14 8.3.2(4) Power off, (5) Remove a specified

CN

Nakamachi

2016.06.15 8.3.2(7) Add LED status while releasing

operation.

Nakamachi

2016.09.18 Add measures for operation NG

8.2-11) Check Location

8.3.1-12) MAPPS

8.3.2-16) NonMAPPS/AfterInstalled

Nakamachi

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1 Abstract

1.1 Introduction

This system is for release machine lock status with Relocation Machine Security

(RMS) unit.

This is new system substitute for previous [inquiry-ID] and [password] system.

This system identifies Machine location and Machine itself using GPS dongle and

PC software with registered location and machine information in the server. This

system prevents relocating a machine into new location, where DMG MORI does not

approve.

1.2 About releasable machines

In addition to conventional MAPPS machine, this system can release

NonMAPPS/AfterInstalled machine.

New item “release type” is added in Machine Location Information and it is set as

below in HQ server.

1) MAPPS

2) NonMAPPS

3) AfterInstalled

4) NonMAPPS/AfterInstalled

Note) In case of Machine Location Information which has release type

“NonMAPPS/AfterInstalled” as 4), operation staff must choose “NonMAPPS” or

“AfterInstalled” before identifying and releasing machine.

1.3 Operation flow (For MAPPS)

Normally operation flow is like below.

MachineExport control

sectionSalesOperation stuff

HQserver

METI *1

Export procedure

Permission to release

JudgePermission

Apply for export license

1.Regist machine information

4.Check MC

5.Release lockof RMS 6.Report

Save machine information

2.Get machineinformation

GPS

3.Check location

LogLog

Operation log

GPS

*1 METI:Ministry of Economy, Trade and Industry (Japan)

*2 Operation Stuff: Operation stuff who releases lock of machine of RMS.

Starting software

Fig 1 Overall flow （Machine with MAPPS, New installation）

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The operation has 3 restrictions.

1) Use same GPS dongle.

When you check machine location, you need to use the same GPS dongle

which is used to get Machine Location Information.

2) Machine Location Information has expiration date.

If reached to expiration date, that Machine Location Information can not use

to release machine lock of RMS.

3) There are time limitation between checking machine location with GPS and

actual release operation with machine.

Machine Location Information has time limitation information. If you can

not do release operation with MAPPS, data will be erased from the dongle

and LED_RELEASE will be turned off.

The operation flow for new installation of machine with MAPPS is like below.

1．Register Machine Location Information

1) Sales stuff goes to new machine location, and then get detail position

(latitude and longitude) with GPS dongle.

2) Register the data to the server, which information is used to release

machine lock of RMS.

Registered data:Machine information(machine serial number etc), Customer

information, New machine position (latitude and longitude), Scheduled date

of relocating machine.

3) After approved, Machine Location Information is valid, and then you can

download that information from the server.

2．Get Machine Location Information

1) Apply to download Machine Location Information to release machine lock

of RMS.

2) After approved application, you can download Machine Location

Information from the server.

3) Download Machine Location Information from the server, and save into

PC.

Note) this operation needs authentication with GPS dongle.

Note) necessary to connect to network.

3．Check machine location

1) Relocate machine to new location.

2) Select Machine Location Information for target machine.

This operation needs authentication with GPS dongle. (This GPS dongle

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needs to same one which used to download Machine Location Information.)

3) Go out of building, and then get GPS position with PC software.

4) PC software checks difference of machine position (latitude and longitude)

in selected Machine Location Information and that gotten from GPS.

Its difference is enough small, Machine information will copy into GPS

dongle.

Note) not necessary to connect to network.

4．Identify Machine

1) Connect GPS dongle to MAPPS, and then follow the instruction on the

screen.

2) MAPPS automatically checks machine information in GPS dongle, and

identifies machine.


5．Release machine lock of RMS.

1) If MAPPS identified correct machine information, it automatically

releases machine lock of RMS.

2) Release operation result (log) is saved in GPS dongle.

3) Connect GPS dongle to PC, and then automatically release operation

result (log) will copy into PC.


6．Report of release operation result

1) Upload release operation result (log) in PC to the server.

Note) necessary to connect to network.

1.4 Operation flow (For NonMAPPS/AfterInstalled)

Normally operation flow is basically same as MAPPS.

The operation has a restriction in addition to 3 restrictions for MAPPS.

4) Keep GPS dongle connected with PC while release operation.

Because GPS dongle itself does not supply enough power to a RMS board, it

releases lock with PC

The operation flow for new installation of machine with NonMAPPS/AfterInstalled

is like below.

1．Register Machine Location Information

Operate same as MAPPS.

2．Get Machine Location Information


3．Check machine location

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4．Identify Machine

1) Keep GPS dongle connected with PC, and connect GPS dongle with RMS

board with an attached RMS board connection cable.

2) Push BOOT button of GPS dongle.

3) RMS board automatically checks board S/N in GPS dongle, and identifies

machine.


5．Release machine lock of RMS.

1) If RMS board identified correct board S/N, it automatically releases

machine lock of RMS.

2) Release operation result (log) is saved in GPS dongle.

3) Keep GPS dongle connect to PC, and then automatically release operation

result (log) will copy into PC.


6．Report of release operation result


1.5 Improved points of GPS dongle 2015

The improvement requests of the previous dongle are described below.

� Takes long time until GPS position is caught.

� Takes long time because two or more machines cannot be once released by

one GPS position check.

� PC is heavy since PC is used for catching GPS position.

Improved point Merits

Always catching GPS position by

rechargeable battery built-in.

・Acquire GPS position only with a dongle.

・Shortening of GPS position acquisition

time

Machines are released by one

GPS Position check(Max. 10)

・Shortening of release working time

Improvement in GPS sensitivity ・Shortening of GPS position acquisition

time

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1.6 Items for operation

Items for the operation are stored in the box like below. Please use this box to

storage these items, or to carry them when you go to customer.

FigFigFigFig 2222 GPS dongle set

Puppy is necessary for the fingerprint identification.

GPS dongle 2015

USB cable

Fingerprint ID unit

(Puppy)

RMS board

connection cable For NonMAPPS

(E77127B09 or later) For AfterInstalled

(E77282A03 or later)

RMS boards (In case of replacing RMS board in

NonMAPPS/AfterInstalled machines)

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2 GPS Dongle

2.1 Feature

2.1.1 Display

Name Function SENSITIVITY Receiving intensity of a GPS electric wave

GPS position is receivable by two or more piece lighting. Right end LED shows that GPS Position received.

POS LED shows that GPS position data is in a dongle. LED Blinks when GPS Position data is received. Turns off in 20 minutes (timer) and data will be erased. Timer will be restarted when GPS position is newly received. Off: No GPS position data is contained. Blink(1sec.):GPS position data is contained.

RELEASE LED shows that machine information is contained in a dongle. Off: No machine information is contained. Blink(1sec.): Machine information is contained. Blink(0.5sec.):Machine information will be erased in 3 minutes.

POWER LED shows status of battery(capacitor). Off: No battery Blink(3sec.):On charging Blink(1sec.):On discharging Light: Completion of charge

CHARGE Connection of a USB cable will start the charge to a rechargeable battery. Light: Under charge Off :Completion of charge, or USB cable un-connecting Operate for 5 hours or more by the completion of charge.

UNLOCK LED shows release status(in case of NonMAPPS/ AfterInstalled machines) Off: Not started. Blink(1sec.): On going. Light: Completion(success) of release

NG LED shows failure of releasing(in case of NonMAPPS/ AfterInstalled machines) Off: No error. Blink(1sec.): Error occurred other than below. Light: No machine information in dongle matched S/N

LED blinks when GPS position is received.

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from RMS board. RST Reset switch.

Dongle is initialized. GPS position data and machine information are erased. Release logs are saved.

BOOT Start switch to release. Release operation is started on NonMAPPS/ AfterInstalled machines.

2.1.2 Connectors

Name Function USB Connects with PC with an attached USB cable.

When it connects with PC, the charge to a rechargeable battery will be started.

RMS Connects with RMS board with an attached RMS board connection cable.

PWR Power switch of a rechargeable battery.

2.1.3 Power

The dongle operates with the electric supply from USB, and

two kinds of power supplies (a rechargeable battery (right

figure), a battery) in a dongle.

Name Function USB bus power

� Connects with PC with an attached USB cable. � If it connects with PC, the charge to a rechargeable

battery and a battery will be started. � When it uses together with a rechargeable battery,

priority use of the USB power supply is carried out. Rechargeable battery

� The rechargeable battery built in the dongle (AA x 2, eneloop)

� It charges with the power supply from USB (completion of charge in 4 hours).

� operates by the completion of charge for 5 hours or more.

� When it uses together with a USB power supply, priority use of the USB power supply is carried out.

� Even if it uses it frequently, it can be used five years or more.

� Please do not use the dry battery cell (dry cell) by any means.

Rechargeable battery (eneloop) Note) Please do not use the dry battery cell (dry cell) by any means.

USB

RMS

POWER

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Battery (Capacitor)

� It charges with a USB power supply and a rechargeable battery (being 3 minutes full charge).

� If supply of a USB power supply and a rechargeable battery is lost, it will operate with a battery (it operates 60 minutes or more by full charge).

* When a dongle is used, please charge by USB beforehand (completion of charge in

4 hours).

2.2 Data storage state by kinds of power supply

Power supply

Automatic acquisition of GPS Position

Preservation of GPS position

Preservation of machine information

Preservation of operation log

USB bus power

OK OK OK OK

Rechargeable battery

OK OK OK OK

Battery (Capacitor)

NO OK OK OK

No battery NO NO NO OK

2.3 How to have a dongle

The GPS module is contained in the red dotted line portion.

When acquiring a GPS position, operating time will become short if you

can consider below.

� Have a blue dotted line part of a dongle.

� Cover the GPS module part (failing mark line part) of

dongle with neither a hand nor metal.

� Don't place dongle on PC under operation.

2.4 Caution

GPS dongle is important item of DMG MORI. So it is controlled with S/N.

DMG MORI checks its existence periodically.

It is precision instrument, so if you drop down it to hard ground and so on, it will be

broken. And if you put it in your pocket and press it, it will be broken.

GPS dongle which can release NonMAPPS/AfterInstalled machines

has a blue circle seal on its body.

GPS board connection cable

Do not apply unnatural force to cable near connectors.

Remove cable from dongle after end to release.

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3 Puppy

3.1 Outline

Puppy is the fingerprint identification unit.

Operation stuff has to have Puppy which is written own ID and password.

Please contact to the export control section in the necessity.

3.2 Troubleshooting

3.2.1 The "PUPPY has not been connected" message appears.

Open Windows Device Manager and check whether [FIU-800-C04] is showing as an

(Unidentified Device). If so, delete [FIU-800-C04], then press [Renew] and follow the

instructions on the screen. (For more information about Windows Device Manager,

see Windows Help.

If you are waking your PC from standby mode or hibernation, it may take several

seconds for the PUPPY unit to be recognized by Windows. Click the [Connect] button

in the Logon dialog box until the PUPPY unit is recognized. Alternatively, wait

10-15 seconds, disconnect the PUPPY unit and then reconnect it.

3.2.2 Fingerprints are not registered/verified.

You are more likely to fail fingerprint registration/verification under the following

circumstances.

After taking a bath

After working under wet conditions

After applying medication with a finger

Right after going outside in the winter

When fingers are dirty

Are you properly placing your fingers on the sensor?

Be sure you are placing your finger completely on the contact plate.

Your fingers are too dry.

Retry after breathing on your finger or wetting it to moisten your finger.

Your fingers are too wet.

Retry after drying your finger.

The fingerprint sensor is dirty.

Wipe off dirt and dust from the sensor.

3.2.3 The "PUPPY has been locked" message appears.

Authentication to PUPPY has failed regulation times (consecutively). Ask your

administrator to unlock the PUPPY unit.

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4 Connect to network

PC is connected to HQ server in [Get machine location information] and [Report].

It is possible to connect to server through intranet, VPN and internet.

5 Start and end of PC software

5.1 Start

1) Connect GPS dongle and Puppy to PC.

2) Wait 5 seconds.

Check dongle LED is blinking or lighting.

3) Start PC software.

Click the icon.

4) Click [Start] button, then identify fingerprint.

↓

intranet

VPN

internet

HQ server

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5) PC software start.

After PC software stated, you may remove Puppy from PC.

Note) When the GPS dongle is not connected with PC or it connects and software is

operated within five seconds, the error is displayed. In that case, please restart

software after connecting GPS dongle, and waiting for five seconds.

5.2 Running

Basically, it is necessary to always connect the GPS dongle.

Note) When the PC application program is operated and the GPS dongle comes off,

the error is displayed. In that case, please restart PC software after reconnecting

GPS dongle and waiting for five seconds.

5.3 End

1) End PC software.

2) Remove GPS dongle from PC.

Software version Ex) Ver. 5.0

Click

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6 Confirmation of state of GPS electric wave

6.1 Display of strength of GPS electric wave

Radio field strength is displayed by three stages while catching the GPS electric

wave. The display updates per about five seconds, and displays strength of last ten

times.

: NG (The GPS electric wave cannot be caught)

: Weak (The GPS electric wave is caught

: Strong (The GPS electric wave is caught)

Please move to the place where the electric wave is strong referring to the content of

the display when you cannot catch the GPS position.

7 Operation procedure (Register Machine Location Information)

7.1 Register Machine Location Information（Only for Non-White countries）

Before machine relocation date, get correct GPS position data (latitude and

longitude) at near new machine position (within 100m) and then report it to Export

Control Section.

1) Turn on the power switch of GPS dongle 10 minutes before an operation

start or arriving at new machine position. And put it on the place which is

easy to catch a GPS electric wave.

2) Check that LED_POS of a GPS dongle is blinking.

3) Check new machine location.

4) Check that LED_POS of a GPS dongle is still blinking.

5) If LED_POS is not blinking, move to the place (open space) which is easy to catch

GPS electric waves, such as the outdoor and a place by the window, with a GPS

dongle -- and wait about 1 minute until LED_POS blinks.

6) Return to a machine setting position, connect GPS dongle to PC, start PC

software, then Click [Check Machine Location] button.

Strength

Counter

Turn ON

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7) Click [Get GPS] button.

8) In case of success.

Memorize position data (latitude and longitude) in the dialog box.

End PC software and remove GPS dongle from PC.

Report these position data (latitude and longitude) to Export Control Section

with e-mail.

9) In case of NG.

When you cannot perform capture of a GPS position in 1 minute, push the

"STOP" button. Push a "Remove Dongle" button, remove a GPS dongle from

PC, and repeat from 5).

-> ->

10) Turn off the power switch of a GPS dongle.

8 Operation procedure (Release machine operation)

8.1 Get Machine Location Information

1) Connect to network.

2) Click [Get Machine Info] button, then input target machine serial number.

Click [Get GPS Info.] button.

Click [Check Machine Location.] button.

Position data (latitude and longitude) gotten by GPS dongle. You can copy & paste this data.

Turn off

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3) Click [Get Machine Info.] button.

After the server authenticate your user ID and password, download Machine

Location Information specified Machine. Downloaded Machine Location

Information is saved in PC.

In case of success

In case of NG

ID or password is illegal. Specified machine serial number is not

registered in the server.

There is no data that can be downloaded though No. is registered.

4) Click [Check Machine Location.] button to check machine location.

5) Check if there is target machine data in the Machine Location Information list.

Check if scheduled date is within expiration date of data.

Check if release type is correct in type of target machines (MAPPS,

NonMAPPS, AfterInstalled).

Click [Get Machine Info.] button.

Click [Get Machine Info.] button.

機番を記入します Input Machine Serial Number.


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If release type is wrong, request Export Control Section to correct release

type.

Contents of data (Main data)

Name Contents

Machine S/N ID to specified machine.

Release Type Type of machine (MAPPS, NonMAPPS,

AfterInstalled, NonMAPPS/AfterInstalled)

Customer

Name

Customer Name for installing machine. (In DMG

MORI, this value includes Factory name）

Address Address for installing machine.

Expiration

Date

（From-To）

You can do release operation only within this date.

This date is GMT date.

Ex.) To convert to Japanese local time, add 9 hours

to this date.

Location Latitude and Longitude of new location. (these unit

is degree.)

MAC1 / board

S/N

MAC address 1 (In case of MAPPS) or serial

number of RMS board (In case of NonMAPPS or

AfterInstalled).

MAC2 MAC address 2 (In case of MAPPS).

Machine Location Information list

Scroll bar

Expiration Date（From-To）

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8.2 Check Location

1) Turn on the power switch of GPS dongle 10 minutes before an

operation start or arriving at new machine position. And put it on the

place which is easy to catch a GPS electric wave.

2) Check that LED_POS of a GPS dongle is blinking.

3) Check machine serial number of target machine and

check that machine is locked by RMS.

Way to check that machine is locked by RMS depends on release type

(MAPPS, NonMAPPS, AfterInstalled).

If machine is locked by RMS, when turn on machine power, below dialog box

will appear (in case of MAPPS).

4) Check that LED_POS of a GPS dongle is still blinking.

5) If LED_POS is not blinking, move to the place (open space) which is easy to catch

GPS electric waves, such as the outdoor and a place by the window, with a GPS

dongle -- and wait about 1 minute until LED_POS blinks.

6) Return to a machine setting position, connect GPS dongle to PC, start PC

software, then Click [Check Machine Location] button.

7) Select target Machine S/N from the list of Machine Location list.

A maximum of ten machines which are released at once at the same place

can be chosen.

Note) you need to use the same GPS dongle, which you use to download


Checked target Machine S/N. Max. 10

Turn ON

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Machine Location Information. When a different GPS dongle is used,

Machine S/N is not displayed in the list.

8) Connect Puppy to PC.

9) Click [Check Machine Location.] button.

10) Click [Start] button to identify fingerprint .

↓

(After identified, you may remove Puppy from PC.)

11) Check authentication result of machine location.

An authentication result is displayed for every selected machine S/N

.

The cause of NG is displayed for each machine S/N

Message Cause and measure OK OK Out of available days. [Measure]Notify NG cause to Export

control section. Location is out of range. Both location and available days are out of range. Dongle is full. Ten machine information are already

saved at the dongle. [Measure]Please delete all the release information which does "release operation", or push the RST button and repeat from 8.2-1) again.

Less than 1 minute to expire.

Remaining time of release operation is less than 1 minute.

Expire to release time. You need to get GPS again.

Since 10 minutes passed after acquisition, the GPS position data in a dongle cannot be used. [Measure] Repeat from 8.2-1) again.


OK

NG

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Mixed release types are contained in machine information. Please be sure to contain only one release type in checked machine information.

Multiple release types are selected. Dongle can save only one specific release type. [Measure] Repeat from 8.2-7) and check information as all checked item has same release type.

Machine information whose release type is "NonMAPPS/AfterInstalled" is unreleasable. Click the selected red release type "NonMAPPS/AfterInstalled" and select "NonMAPPS" or "AfterInstalled".

Machine information which has release type "NonMAPPS/AfterInstalled" is selected. [Measure] Click red string “NonMAPPS/ AfterInstalled" and show “select release type” dialog, then select "NonMAPPS" or "AfterInstalled". Repeat from 8.2-7).

It is not allowed to write machine information of different release types to the dongle. Please do the following to write machine information of another release types. 1) Press RST button on the

dongle to reset the dongle. (Machine Information and GPS information is deleted.)

Retry from the beginning of STEP.2.

Selected machine information has different release type from machine information in dongle. [Measure] Please delete all the release information which does "release operation", or pushes the RST button. If the RST button pushed, repeat from 8.2-1).

Can not use multi data. Unsupported data. [Measure] Repeat from 8.2-1). Unsupported data.

In case of “Out of available days”, please check the expiration date. If the

expiration date is invalid, get instruction from Export control section.

In case of “Location is out of range”, position data will be wrong. Please

notify position data of Machine location Information and that gotten by

GPS signal to Export Control Section, then get instruction form them.

↓

Connect GPS dongle to PC, and then click this button.

Expiration date

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12) If authentication result is OK, then go to 14).

13) If authentication result is NG, then go to 4) again

14) PC software copy Machine Information to release lock of RMS into GPS dongle.

If information is copied, LED_RELEASE of GPS dongle

blinks.

Notice) if LED_RELEASE turned off, it means

information in GPS dongle is deleted.

If information is deleted, do operation

from 4) again.

15) Go in front of target machine.

Go to next operation.

This is position data (latitude and longitude) gotten by GPS signal.

This is position data (latitude and longitude) of Machine Location Information.

LED blinks

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8.3 Identify machine and release lock of RMS.

Operation depends on release type of machines.

8.3.1 In case of MAPPS

1) Clicked [Release Operation.] button.

2) Click [Remove Dongle] button to remove GPS dongle from PC.

3) After appear below popup dialog box, remove GPS dongle from PC.

4) Connect this GPS dongle to target machine (MAPPS).

※Use the same GPS dongle which is used to check machine location.

※LED_RELEASE should be blinking.

5) Click [OK] button on MAPPS screen.

6) Wait until finished to release lock of RMS (About 30 second).

After finished to release lock of RMS, normal [Warning screen] appears.

If failed to release, the reason of failure is shown in popup dialog box.

Execute next operation depend on the reason of failure.

In case of authentication of machine

[OK] button

Click [Release Operation.] button

Show [On Going]

Click [Remove Dongle] button.

Click [OK] button, then remove GPS dongle.

LED blinks

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Check machine serial number of machine and that in Machine Location

Information which selected in PC.

If these machine serial numbers are different, select correct machine serial

number and do operation of checking machine location again.

If machine serial numbers are same, please notify to Export Control Section,

and get instruction from them.

In case of fail authentication 3 times

Notify machine serial number of machine and that of Machine Location

Information to Export Control Section, and get instruction from them.

7) Remove GPS dongle from machine (MAPPS).

8) In continuing the release operation of other machines, move to the following

machine, and repeat from 4).

9) Connect GPS dongle to PC, then click [Dongle Re-Connect] button.

10) Below popup dialog box appears, and then re-connection is finished.

Release operation result (log) is automatically saved in PC from GPS dongle.

[Dongle Re-Connect] button.

[OK] button

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11) Check Release Status.

If you want to release lock of other machine, please do operation from [Check

machine location.] again.

If there are no other target machines, go to next operation.

12) When release goes wrong, please check the result displayed on a Step.4.

Release result Meaning and measure Release Success Release is OK. Target Machine Serial Number is not in Dongle.

When the machine S/N is displayed: The machine S/N currently displayed is a MAPPS machine S/N. The installation information corresponding to a MAPPS machine C/N is not chosen. [Measure] If MAPPS machine S/N is not correct, enter correct S/N and repeat 8.2-1) again. If MAPPS machine S/N is correct, select S/N on 8.2-7) again.

When a machine S/N is displayed as "NO MAPPS ID": [Measure] Choose the machine information on the right machine S/N only one, and carry out again from checking location, after deleting the machine information in a dongle (the RST button is pushed). Please reboot PC application, if the RST button of a dongle is pushed. Repeat from 8.2-1) again.

Mac address is incorrect. Although the MAPPS machine S/N is OK, since the MAC Address of a MAPPS unit is inharmonious, machine cannot be released. The MAPPS unit may have been exchanged after shipment.

Wrong release type. Release type does not match the machine. [Measure] Check if release type is MAPPS, notify machine S/N to Export Control Section, and get instruction from them. Release confirm release type on 8.2-7).

“Finished.” appears.

Release result

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8.3.2 In case of NonMAPPS/AfterInstalled

Note) In case of replacing RMS board, leave NC power ON about 5 minutes after

replacing and charge to RMS board buttery, then start releasing.

Be careful not to drop screws while replacing RMS board.

See below Technical Information to replace RMS board.

<Technical Information>

Title: Troubleshooting of RMS unit (E77127B**/E77282A**)

No: TI2012028

1) Click [Release Operation.] button.

2) Click [Remove Dongle] button to get result logs after release.

3) After appear below popup dialog box, click [OK] button keep GPS dongle connect

with PC.

4) Turn off of the target NC power.

5) Remove s specified cable connected with RMS board.

Click [Release Operation.] button

Show [On Going]

Click [Remove Dongle] button.

Click [OK] button, keep GPS dongle connected.

Remove a cable.

Keep cables connected.

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6) Connect RMS board and GPS dongle with attached GPS board connecting cable.

※Use the same GPS dongle which is used to check

machine location.

※LED_RELEASE should be blinking.

7) Push BOOT button of GPS dongle to release lock of RMS.

Push BOOT button 1 second and release, and LED UNLOCK is blinking

while releasing

Releasing operation will be done in 10seconds.

In case of OK on releasing lock of RMS, LED UNLOCK is lighting.

In case of NG, LED NG is blinking or lighting.

Execute 13) and later, and check cause of error in 16).

8) Remove GPS board connection cable from GPS board.

9) Connect GPS board with all cables that removed in 5).

10) Turn on of NC power.

11) Check that RMS lock dialog is not shown on MAPPS display.

12) In continuing the release operation of other machines, move to the following

machine, and repeat from 4).

13) Click [Dongle Re-Connect] button.

LED blinks

LED blinks

In case of OK, LED will be lighting.

In case of NG, LED will be blinking or lighting.

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14) Below popup dialog box appears, and then re-connection is finished.

Release operation result (log) is automatically saved in PC from GPS dongle.

15) Check Release Status.

If you want to release lock of other machine, please do operation from [Check

machine location.] again.

If there are no other target machines, go to next operation.

16) When release goes wrong, please check the result displayed on a Step.4.

Release result Meaning and measure

Release Success Release is OK. Target Machine Serial Number is not in Dongle.

When the board S/N is displayed as below, WRONG SERIAL ID Target Machine S/N is not in Dongle. [Non MAPPS ID:bbb] or

[AfterInstalled ID:ccc] The S/N currently displayed is a RMS board S/N. The installation information corresponding to a RMS board S/N is not chosen, or location information which has no board S/N is mixed in RMS dongle. [Measure] -In case of making mistake in choice of Machine ID on 8.2. Repeat from 8.2-1) and select correct machine ID . -In case of making no mistake in choice of Machine ID on 8.2. Notify machine ID and S/N (bbb or ccc) to

[Dongle Re-Connect] button.

[OK] button

“Finished.” appears.

Release result

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Export control section and repeat from 8.1.

When the board S/N is not displayed as below, WRONG SERIAL ID Target Machine S/N is not in Dongle. [Measure] -In case of no operation on 8.2. Operate from 8.2-1). -In case of making mistake in choice of Machine ID on 8.2. Repeat from 8.2-1) and select correct machine ID . -In case of no blinking on RELEASE-LED. Repeat from 8.2-1), and operate less than 10minutes. -In case of not matching Release type displayed on STEP2 to actual machine type. Notify actual Release type(NonMAPPS or AfterInstalled) to Export control section and repeat from STEP1.-In case of selecting more than 2 ID on 8.2-7). Push the RST button and restart PC software. Releat from 8.2-1).

Release Failure between Dongle and Board.

RMS board detected vibration after releasing. [Measure] Push BOOT button of dongle carefully not to give RMS board vibration.

Version of RMS Board is old.

RMS board is too old to be read board S/N by dongle. [Measure] Replace RMS board with latest to release by GPS dongle. E77127: equal to B09 or newer than B09 edition. E77282: equal to A03 or newer than A03 edition.

No communication with RMS board.

It is suspected that RMS board hardware is failed, board type (NonMAPPS/ AfterInstalled) is wrong, or cable has bad connection. [Measure] -In case of making mistake in choice of Machine ID on 8.2. Repeat from 8.2-1) and select correct machine ID . -In case of displaying [NonMAPPS E77127x]. If a part number of RMS unit is E77282, Release type(NonMAPPS or AfterInstalled) will be wrong. Notify machine ID and a label information on rear side of RMS unit to Export control section, and repeat from STEP1. -In case of displaying [NonMAPPS E77282x]. If a part number of RMS unit is E77127, Release type(NonMAPPS or AfterInstalled) will be wrong. Notify machine ID and a label information on rear side of RMS unit to Export control section, and repeat from STEP1. -OthersCheck cable connection, then push BOOT button again to release. If error is caused again, contact to Export Control Section, then get instruction form them.

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8.4 Report release operation result.

Note) you must do this operation as soon as possible after you finished release

operation.

1) Connect to network.

2) Click [Report Result] button.

3) The list of release operation result saved in PC appears, so click [Send Result]

button.

4) If below popup dialog box appear, it means finished uploading data.

↓

Click [Report Result] button.

List of release operation result

Click [Send Result] button.

The list becomes empty.

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9 Help

9.1 Display of version information

The version information of software, the information on a dongle, and the

information on Puppy are displayed.

1) "Help" -> "About RMSGUISoft" is chosen.

2) Version information etc. is displayed.

9.2 Help

The details of an error code and dealing with an error can be checked.

1) "Help" -> "Help" is chosen.

2) Help is displayed.

validity of a certificate

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10 Other machines

10.1 MILLTAP 700

The procedure of MILLTAP 700's release is the same as that of MAPPS machine.

A different point from the MAPPS machine's procedure is indicated.

10.1.1 Connection of dongle

10.1.2 Display

Machine is locked Processing of unlock

Fail authentication Fail authentication 3times

Open the electrical cabinet.

Two ports of USB are available.

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11 Guidance Window

In case of releasing MILLTAP 700 or other machines which particular care is

needed, guidance window is shown when getting machine location information,

identifying and releasing machine.

Use former as confirmation necessary equipment and prior confirmation of

procedure, later as reference information for actual releasing.

12 Words definition

Words Definition

Machine Location Information

Information for release machine lock of RMS. This includes Machine location, Machine Serial Number, and so on.

Machine Serial Number Unique number to identify machine. Open Space The place where is near to machine and there

are no building which block one’s view toward 30 degrees elevation. Ex.) Packing area, roof of building.

Board S/N Unique number to identify RMS board. NonMAPPS Machine without MAPPS. AfterInstalled Machine with retrofitted RMS board.

13 Q&A

Q1: Can we get GPS position in doors?

A: GPS signal from GPS satellite does not reach in doors, so we can not get

GPS position in doors. At the place where is high-ceilinged and roof has glass

windows like MORI SEIKI IGA assembly plant, we may get GPS signal in

doors. (This is not sure.)

Q2: To get GPS position takes long time.

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A: If GPS signal is weak, or there are not enough number of GPS satellite,

GPS dongle retry to get GPS signal, so it takes a time. We recommend

getting GPS signal at open space, where are no building to block your view.

Q3: It tales five minutes or more to get GPS position.

A: End the PC software once, and remove the dongle from PC. Wait ten

seconds, connect the dongle with PC, and operate again.

Q4: Error message, like “Not connected USB dongle”, appears.

A: Connect GPS dongle, and wait 5 seconds, and then start PC software

again. When GPS dongle is connected to PC or MAPPS, it takes some

seconds to identify GPS dongle because of keeping a security.

If you start PC software before GPS dongle is identified, error message

appears like not connected dongle.

Q5: PC software hung up / no response

A: It takes a long time to communication with GPS dongle, so it seems to PC

software hung up, but usually PC software is running.

If PC software is doing some process, cursor is changed to hourglass.

Q6: GPS dongle does not work (LED turned OFF)

A: Remove GPS dongle from PC or MAPPS, and then wait more than 5

minutes. After that, connect GPS dongle to PC, red LED will blink.

GPS dongle and PC are doing complex communication, so some special

operation cause stopping software. If dongle software stopped, both red and

blue LED will turn OFF.

Q7: Succeeded to check machine location, but we can not release machine lock of

RMS.

A: It seems machine information, which is used to release machine lock, is

erased from GPS dongle. If blue LED of GPS dongle is turned off, it means

machine information in GPS is erased. Please do operation from checking

machine location again. At that time, you need to do checking machine

location operant and release machine lock operation within 10 minutes.

Q8: Machine Location Information is not in the server.

A: If Machine Location Information is not in the server, you cannot do

release operation. Please contact to Export Control Section and ask them to

register Machine Location Information.

operation manual manual gps rms system －for machine with mapps/nonmapps/afterinstalled,...

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