operation and maintenance manualreelcraft.com/pdfs/manuals/mil-r-24414-ii-150.pdf · operation and...

Form# Rev:

Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.com

OPERATION AND MAINTENANCE MANUAL

AFFF HOSE REEL ASSEMBLYMIL-R-24414-II-125 & MIL-R-24414-II-150

REELS BUILT TO MIL-R-24414D:3600-29-19-15RR 3600-29-19-15LR

3600-29-19-15RRU 3600-29-19-15LRU3600-29-19-15ARR 3600-29-19-15ALR

3600-29-19-15ARRU 3600-29-19-15ALRU3600-29-19-15RG 3600-29-19-15LG

3600-29-19-15RGU 3600-29-19-15LGU3600-29-19-15ARG 3600-29-19-15ALG

3600-29-19-15ARGU 3600-29-19-15ALGU

i

Form# Rev:

Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.comii

1.0 Safety summary.......................................................................................................................................11.1 General safety notices..................................................................................................................11.2 First aid........................................................................................................................................1

2.0 Technical specifications...........................................................................................................................22.1 Description of hose reel................................................................................................................22.2 Description of manufacturer........................................................................................................22.3 AFFF hose reel assembly identification.........................................................................................22.4 Characteristics.............................................................................................................................2

2.4.1 General arrangement drawing (see Appendix A)...............................................................22.5 Major components of hose reel....................................................................................................2

2.5.1 Hose reel part number designation...................................................................................32.5.2 Hose reel assembly, MIL-R-24414 (see Appendix B)........................................................32.5.3 Description of major components....................................................................................32.5.4 Parts & accessories breakdown (see Appendices C, D & E)..............................................4

3.0 Pre-inspection.........................................................................................................................................44.0 Mounting the reel.....................................................................................................................................4

4.1 Footprint foundation layout, MIL-R-24414, Type II (see Appendix F)............................................45.0 Maintenance instructions.........................................................................................................................4

5.1 Periodic maintenance (every 30 days)..........................................................................................45.2 Annual maintenance.....................................................................................................................4

6.0 Certificate of conformance/analysis .......................................................................................................47.0 Principles of Operation.................................................................................................................57.1 Hose connection..........................................................................................................................57.2 Retrieval of hose..........................................................................................................................57.3 Deployment of hose.....................................................................................................................57.4 Repositioning inlet assembly..................................................................................................57.5 Repositioning hand crank.............................................................................................................57.6 Repositioning gooseneck.............................................................................................................5

8.0 Trouble shooting guide.............................................................................................................................69.0 Provisioning documentation technical data (see Appendix G)...................................................................6Appendices:Appendix A..........................................................................................................................................................7Appendix B..........................................................................................................................................................8Appendix C..........................................................................................................................................................9Appendix D.......................................................................................................................................................10Appendix E........................................................................................................................................................11Appendix F........................................................................................................................................................12Appendix G....................................................................................................................................................... 13

Form# Rev:


1.0 Safety Summary

1.1 General Safety Notices

The following general safety precautions should be understood and applied during operation and maintenance of equipment covered herein. Should situations arise that are not covered in these general safety precautions, the commanding officer or other authority shall issue orders as deemed necessary to cover the situation.1. Insure that all maintenance operations comply with the proper safety regulations and

procedures.

2. Ensure that any protective guards are properly installed and maintained around rotating parts of machinery.

3. Do not wear loose clothing while working near rotating parts of machinery.

4. Do not make alterations to equipment or components, unless otherwise specified by the manufacturer (Reelcraft Industries, Inc.).

5. Ensure that the area is well ventilated when using cleaning solvents. Avoid prolonged breathing of fumes and solvent contact with skin or eyes.

6. Do not stand or climb on reel. The extra weight may be detrimental to plumbing connections and/or flange and spool.

1.2 First aid

An injury, regardless of severity, should never go unattended. Always seek medical attention early.

1

Form# Rev:


2.0 Technical Specifications

2.1 Description of Hose Reel

AFFF hose reel assembly for 125ft or 150ft of 1-1/2 in ID hose as per MIL-R-24414D

2.2 Description of Manufacturer

Reelcraft Industries, Inc.2842 E. Business Hwy. 30Columbia City, IN 467251-800-444-3134www.reelcraft.com

Cage Code: 52173

2.3 AFFF Hose Reel Assembly Identification:

Part Number: 24414-II-125 & 24414-II-150

2.4 Characteristics

Length : 42-1/4”Width : 32-7/16”Height : 31-1/2”Weight Hose reel ONLY : 118.0 lbs.

Hose reel and roller guide : 173.0 lbs.Complete system* shipping weight (commercial) : 271.3 lbs.Complete system* shipping weight (crated) : 316.3 lbs.Complete system* EMPTY : 231.3 lbs.Complete system* FILLED : 311.5 lbs.

*Complete system includes: hose reel, guide roller, 150’ x 1-1/2” hose assembly & nozzle. For models with 125’ x 1-1/2” subtract 35lbs. from complete system weight to get actual weight.

Position of Hose : Top or bottom wind (specified at time of order)Position of Inlet : 2 positions, @ 180 degrees (specified at time of order)Position of Crank Rewind : 9 positions, @ 20 degrees (specified at time of order)

2.4.1 General Arrangement Drawing (see Appendix A)

2.5 Major Components of Hose Reel

2

Form# Rev:


3 6 0 0 - 2 9 - 1 9 - 1 5 A R R U

Series Drum LengthFlange Dia.

Hose IDHardware

Rewind Crank OrientationColor

Hardware CodesCarbon Steel (standard)

A Stainless SteelRewind Crank Orientation CodesR Right Hand InletL Left Hand InletColor CodesR RedG GreenInlet Position Codes

Down (standard)U Up

2.5.1 Reelcraft Hose Reel Part Number Designation

2.5.3 Major Components

Inlet Position

3600-29-19-15ARRU123456-789-0MIL-R-24414D

XXXXXX-XX-X-XXXXSSAMPSSAMS

EMPLEEEPPLPLELELEPLE600-29-19-15A

123456-78MIL-R

Nameplates - A 2” X 3” stainless steel name plate may be found onthe lower right/left corner of the side frame (or on top plate ofguide roller if ordered as parts). It details Model #, Serial #, Mil-Spec. # & Contract # if applicable (see sample).Stenciling - Stenciling is provided on front tie plate of reels.Unless otherwise specified at time of order it will include supplierCage Code, supplier part number & Reelcraft Cage Code.

2.5.2 Hose reel assembly, MIL-R-24414 (see Appendix B)

HOSE

REE

LS

3600-29-19-15RR right hand rewind, red3600-29-19-15RRU right hand rewind, red, inlet facing up3600-29-19-15LR left hand rewind, red3600-29-19-15LRU left hand rewind, red, inlet facing up3600-29-19-15ARR stainless steel hardware, right hand rewind, red3600-29-19-15ARRU stainless steel hardware, right hand rewind, inlet facing up3600-29-19-15ALR stainless steel hardware, left hand rewind, red3600-29-19-15ALRU stainless steel hardware, left hand rewind, red, inlet facing up3600-29-19-15RG right hand rewind, green3600-29-19-15RGU right hand rewind, green, inlet facing up3600-29-19-15LG left hand rewind, green3600-29-19-15LGU left hand rewind, green, inlet facing up3600-29-19-15ARG stainless steel hardware, right hand rewind, green3600-29-19-15ARGU stainless steel hardware, right hand rewind, green, inlet facing up3600-29-19-15ALG stainless steel hardware, left hand rewind, green3600-29-19-15ALGU stainless steel hardware, left hand rewind, green, inlet facing up

ACCE

SSOR

IES

340307BW red, bottom wind (type II)340307ABW red, stainless steel hardware, bottom wind (type II)340307 red, top wind (type II)340307A red, stainless steel hardware, top wind (type II)340307GBW green, bottom wind, green (type II)340307AGBW green, stainless steel hardware, bottom wind (type II)340307G green, top wind (type II)340307AG green, stainless steel hardware, top wind (type II)360700-125 1-1/2” X 125’ (38m) hose assembly and couplings360700-150 1-1/2” X 150’ (46m) hose assembly and couplingsSFL-GN-95 brass nozzle with pistol grip - 95 GPM @ 100 PSISFL-GN-125 brass nozzle with pistol grip - 125 GPM @ 100 PSI

3

Form# Rev:


4.0 Mounting The Reel

Bolt the hose reel securely to a rigid surface. This is important to insure proper alignment and optimal performance.

4.1 Footprint Foundation Layout, MIL-R-24414D, Type II (see Appendix F)

5.0 Maintenance Instructions

5.1 Regular Maintenance (every 30 days):

1) Lubricate all grease fittings (including bearings), with good quality general purpose grease especially under continuous service.

2) All hardware on the reel should be checked to ensure it is secure and free from defect or damage. Any damaged or missing hardware should be replaced immediately.

3) Rollers should be checked to make sure they roll freely.

5.2 Annual Maintenance

Operating Test1) Hose is to be fully unwound from reel and checked for defects.2) Hose reel assembly is pressurized to 175 PSI (hydrostatic)3) Hose is reeled on and off under pressure.4) Check that there has been NO:

-Leakage at any point in the fluid path-Bending or wobbling of the frame or drum-Binding of the drum

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY VOID WARRANTY

6.0 Certificate of Conformance/ Analysis - Certs are available upon request.

4

2.5.4.Parts & Accesories Breakdown (see Appendices C, D & E)

3.0 Pre-InspectionStep One: Check reel for shipping damageStep Two: Unwind hose from reel, check drum for shipping damage and rewindStep Three: Insure all parts are supplied as ordered

Form# Rev:

Reelcraft Industries, Inc. • (800) 444-3134 / (260) 248-8188 • Fax: (260) 248-2605E-mail: [email protected] • Internet: www.reelcraft.com5

7.0 Principles of OperationOverview : This hose reel system allows the efficient storage of 125’ or 150’ of 1-1/2” ID hose and the easy manual deployment/retrieval of the hose. It is designed for use with AFFF and seawater in fire fighting applications.

7.1 Hose ConnectionLay entire hose length out in front of reel with female end facing reel. Carefully thread female hose coupling onto male gooseneck, making sure not to cross thread. Next, tighten hose coupling withwrench. Hose will twist with coupling, be sure to un-twist before winding.

7.2 Retrieval of HoseThe pressure in the hose should be relieved prior to rewinding. The crank is installed, and wound in an counter-clock wise direction to rewind the hose. Care must be taken that the hose does not kink or twist during winding. The hose should be guided to coil in layers, starting on hose connectionside winding towards opposite side and then vice versa with the intent to minimize space between wraps. If the hose or nozzle becomes snagged, clear by hand, do not use the pinion crank.

7.3 Deployment of HoseThe operator should first check that the handcrank is not attached to the reel. The hand brake should beloosened to reduce the friction on the pinion rewind. The nozzle and hose can then be pulled off the reel. Care should be taken to ensure that the hose does not coil or kink while being taken off the reel.

7.4 Repositioning Inlet AssemblyDisconnect the inlet from the supply hose. Carefully remove the four (4) nuts and bolts holding the inletin position. Rotate the inlet to the desired angle (4 positions @ 90 degrees). Replace the four (4) nuts and bolts, making sure they are tightened completely (two (2) wrench sizes required).

7.5 Repositioning Hand CrankCarefully remove two (2) nuts and bolts holding hand cranking position. Rotate the hand crank to the desired angle (9 positions @ 20 degrees, through 180 degrees). Replace the two (2) nuts and bolts, making sure they are tightened completely (two (2) wrench sizes required).

7.6 Repositioning Gooseneck From Bottom Wind to Top Wind (and vice versa)Disconnect fire hose from the outlet . Carefully remove the four (4) bolts holding the outlet in position. Rotate the outlet by 180 degrees (two (2) positions @ 180 degrees). Replace the four (4) bolts, making sure they are tightened completely. Next, unbolt the four (4) brackets holding the horizontal roller guides and reconnect the rollers and bracket to the top position holes. Reconnect the fire hose, and wind it back on by rotating the drum counter-clock wise.

Form# Rev:


9.0 Provisioning Documentation Technical Data (see Appendix G)

8.0 Trouble Shooting Guide

Symptom Cause and Solution

Difficult to wind or rewindhose.

- Hose was improperly wound back on reel, and the hose has overlapped. Untangle the hose.

- The hand crank tensioner is fully or partly engaged. Release hand crank tensioner.

- Insufficient grease in bearing. Add grease via grease fittings.

Leakage at inlet bearing.- O-ring has failed. Replace O-ring.- The spindle separated from the bearing. Replace O-ring and snap ring.

The drum wobbles.

- The bearings are out of alignment. Loosen bearings, align the shaft, and tighten the hardware.

- The walls of the drum have been damaged. Straighten if minor, replace drum if severe.

Guide rollers are binding.- The rollers have been bent or bowed. Replace damaged rollers.- Foreign material has become entangled in the ends of the rollers.

Remove rollers and clear debris.

6

MA

NU

AL R

EW

IND

HO

SE

RE

EL F

OR

100' T

O 1

50' X

1-1

/2"

IDH

OS

E C

ON

VE

YIN

G 1

25 G

PM

OF

AF

FF

PE

R M

IL-F

-24385 A

T 1

75 P

SI

US

E 2

4414-I

I-100 F

OR

100' O

F H

OS

E, H

OS

E A

SS

EM

BLY

360700-1

00

US

E 2

4414-I

I-125 F

OR

125' O

F H

OS

E, H

OS

E A

SS

EM

BLY

360700-1

25

US

E 2

4414-I

I-150 F

OR

150' O

F H

OS

E, H

OS

E A

SS

EM

BLY

360700-1

50

MA

RK

ING

FO

R S

HIP

ME

NT

PE

R M

IL-S

TD

-129 R

EQ

UIR

ED

RE

EL S

HA

LL B

E IN

AC

CO

RD

AN

CE

WIT

H M

IL-R

-24414D

(SH

) LA

TE

ST

RE

VIS

ION

TO

LE

RA

NC

E ±

1/1

6 U

NLE

SS

OT

HE

RW

ISE

SP

EC

IFIE

DP

RO

TE

CT

MA

CH

INE

D C

ON

NE

CT

ING

SU

RFA

CE

S

FR

OM

PA

INT

AN

D D

UR

ING

SH

IPP

ING

AN

D H

AN

DLIN

GH

OS

E R

EE

L T

O B

E P

AIN

TE

D R

ED

(11105)

"R"

OR

GR

EE

N (

14062)

"G"

PE

R F

ED

-ST

D-5

95

(3600-2

9-1

9-1

5R

R O

R 3

600-2

9-1

9-1

5R

G)

MA

RK

ING

PE

R M

IL-S

TD

-130 R

EQ

UIR

ED

NO

TE

: -R

IGH

T H

AN

D T

OP

WIN

D S

HO

WN

. F

OR

RIG

HT

HA

ND

BO

TT

OM

WIN

D, R

OTA

TE

GO

OS

NE

CK

180°

-A

LL T

HR

EA

DE

D B

OLT

S M

US

T T

HR

EA

D P

AS

T T

HE

NY

LO

N N

UT

BY

AT

LE

AS

T 1

FU

LL T

HR

EA

D,

BU

T N

OT

MO

RE

TH

AN

5 F

UL

L T

HR

EA

DS

. I

F T

HE

BO

LT

LE

NG

TH

DO

ES

NO

T M

EE

T T

HIS

RE

QU

IRE

ME

NT,

SU

BS

ITU

TE

WIT

H A

LO

NG

ER

OR

SH

OR

TE

R B

OLT

AS

NE

ED

ED

. M

AK

E A

NY

I

NV

EN

TO

RY

AD

JU

ST

ME

NT

S F

OR

TH

IS S

UB

SIT

UT

ION

. A

NY

DE

VIA

TIO

NS

MU

ST

BE

AP

PR

OV

ED

BY

TH

E R

ES

PO

NS

IBL

E G

OV

ER

NM

EN

T D

OC

UM

EN

TA

TIO

N E

NG

INE

ER

. N

OT

SH

OW

N F

OR

CLA

RIT

Y -H

OS

E A

SS

EM

BLY

(360700-1

00)

or

(360700-1

25)

or

(360700-1

50)

-N

OZ

ZLE

(S

FL-G

N-1

25)

18.152

REF

4.71

5RE

F6.

375

REF

31.2

20RE

F

19.8

12RE

F

1.094

REF

27.3

12RE

F

.938

REF

32.5

46RE

F

33.3

38RE

F42

.250

REF

6.75

0RE

F

.782

REF

7.62

5RE

F

'XX'

'YY'

'ZZ'

THIS

DOC

UM

ENT

CONT

AINS

PRO

PRIE

TARY

INFO

RMAT

ION

OF R

EELC

RAFT

IND.

, INC

.AN

D IT

SHA

LL N

OT B

E DI

SCLO

SED

TOOT

HERS

OR

DUPL

ICAT

ED O

R U

SED

FOR

OTHE

RS W

ITHO

UT

THE

EXPR

ESS

WRI

TTEN

CONS

ENT

OF R

EELC

RAFT

IND.

, INC

.

WEI

GHT

TABL

E AN

D CE

NTER

OF

GRAV

ITY

ITEM

MAS

S'X

X''Y

Y''ZZ

'HO

SE R

EEL

WIT

H RO

LLER

GU

IDE

ONLY

179

lbs

9.69

in13

.98

in1.2

6 in

COM

PLET

E SY

STEM

(EM

PTY)

-100

FT.

223

lbs

9.84

in14

.13 in

1.18

inCO

MPL

ETE

SYST

EM (F

ILLE

D W

ITH

AFF)

-100

FT.

297

lbs

9.92

in14

.17 in

1.14

inCO

MPL

ETE

SYST

EM (E

MPT

Y)-1

25 F

T.29

7 lb

s9.

84 in

14.13

in1.1

8 in

COM

PLET

E SY

STEM

(FIL

LED

WIT

H AF

F)-1

25 F

T.38

9 lb

s9.

92 in

14.17

in1.1

4 in

COM

PLET

E SY

STEM

(EM

PTY)

-150

FT.

332

lbs

9.84

in14

.13 in

1.18

inCO

MPL

ETE

SYST

EM (F

ILLE

D W

ITH

AFF)

-150

FT.

442

lbs

9.92

in14

.17 in

1.14

in

DRAWING NO.

DRAWING TITLE:

DATE:

12/04/08

DRAWING NOT TO SCALE

3600-29-19-15RR w/ 340307

(24414-II-100) OR (24414-II-125) OR (24414-II-150)

SINGLE AGENT HOSE REEL W/ HOSE GUIDE

TYPE II, GROUP A

1157512/04/08

DATEDESCRIPTION

FOR REFERENCE ONLY

LTR

A1

ECN #CUSTOMER APPROVAL:DRAWN BY:

BDH

ENG APPROVAL: MFG APPROVAL:

XELW

Form

# Re

v:

APPE

ND

IX“A

”

7

1 1/

2" N

PSH

OUTL

ET(O

RIEN

TED

FOR

TOP

REW

IND,

ROT

ATE

180

° BO

TTOM

REW

IND)

O.6

60 -

6 H

OLES

SPAC

ED A

S SH

OWN

1 1/

2" F

LANG

E IN

LET

6 HO

LES

- O

9/16

"EQ

UAL

LY S

PACE

D ON

A3.

937"

CIR

CLE

MA

NU

AL R

EW

IND

HO

SE

RE

EL F

OR

100' T

O 1

50' X

1-1

/2"

IDH

OS

E C

ON

VE

YIN

G 1

25 G

PM

OF

AF

FF

PE

R M

IL-F

-24385 A

T 1

75 P

SI

US

E 2

4414-I

I-100 F

OR

100' O

F H

OS

E, H

OS

E A

SS

EM

BLY

360700-1

00

US

E 2

44

14

-II-

12

5 F

OR

12

5' O

F H

OS

E, H

OS

E A

SS

EM

BLY

360700-1

25

US

E 2

44

14

-II-

15

0 F

OR

15

0' O

F H

OS

E, H

OS

E A

SS

EM

BLY

360700-1

50

MA

RK

ING

FO

R S

HIP

ME

NT

PE

R M

IL-S

TD

-129 R

EQ

UIR

ED

RE

EL S

HA

LL B

E IN

AC

CO

RD

AN

CE

WIT

H M

IL-R

-24414D

(SH

) LA

TE

ST

RE

VIS

ION

TO

LE

RA

NC

E ±

1/1

6 U

NLE

SS

OT

HE

RW

ISE

SP

EC

IFIE

DP

RO

TE

CT

MA

CH

INE

D C

ON

NE

CT

ING

SU

RFA

CE

S

FR

OM

PA

INT

AN

D D

UR

ING

SH

IPP

ING

AN

D H

AN

DLIN

GH

OS

E R

EE

L T

O B

E P

AIN

TE

D R

ED

(11105)

"R"

OR

GR

EE

N (

14062)

"G"

PE

R F

ED

-ST

D-5

95

(3600-2

9-1

9-1

5R

R O

R 3

600-2

9-1

9-1

5R

G)

MA

RK

ING

PE

R M

IL-S

TD

-130 R

EQ

UIR

ED

NO

TE

: -R

IGH

T H

AN

D T

OP

WIN

D S

HO

WN

. F

OR

RIG

HT

HA

ND

BO

TT

OM

WIN

D, R

OTA

TE

GO

OS

NE

CK

180°

-A

LL T

HR

EA

DE

D B

OLT

S M

US

T T

HR

EA

D P

AS

T T

HE

NY

LO

N N

UT

BY

AT

LE

AS

T 1

FU

LL T

HR

EA

D,

B

UT

NO

T M

OR

E T

HA

N 5

FU

LL T

HR

EA

DS

. IF

TH

E B

OLT

LE

NG

TH

DO

ES

NO

T M

EE

T T

HIS

R

EQ

UIR

EM

EN

T, S

UB

SIT

UT

E W

ITH

A L

ON

GE

R O

R S

HO

RT

ER

BO

LT

AS

NE

ED

ED

. M

AK

E A

NY

IN

VE

NT

OR

Y A

DJU

ST

ME

NT

S F

OR

TH

IS S

UB

SIT

UT

ION

. A

NY

DE

VIA

TIO

NS

MU

ST

BE

AP

PR

OV

ED

BY

T

HE

RE

SP

ON

SIB

LE

GO

VE

RN

ME

NT

DO

CU

ME

NTA

TIO

N E

NG

INE

ER

. N

OT

SH

OW

N F

OR

CLA

RIT

Y -H

OS

E A

SS

EM

BLY

(360700-1

00)

or

(360700-1

25)

or

(360700-1

50)

-N

OZ

ZLE

(S

FL-G

N-1

25)

-H

OS

E G

UID

E A

SS

EM

BLY

(340307)

25.12

5±.0

31

1.500

26.8

12M

AX

17.0

00

15.0

00O

19.5

00±.1

25DR

UM

WID

TH

32.4

30M

AX

27.7

50NO

MIN

AL

21.5

00

9.00

0±.0

319.

000

±.031

6.00

02.

500

.938

REF

29.0

00±.1

25

2.59

7

'XX'

'YY'

'ZZ'

THIS

DOC

UM

ENT

CONT

AINS

PRO

PRIE

TARY

INFO

RMAT

ION

OF R

EELC

RAFT

IND.

, INC

.AN

D IT

SHA

LL N

OT B

E DI

SCLO

SED

TOOT

HERS

OR

DUPL

ICAT

ED O

R U

SED

FOR

OTHE

RS W

ITHO

UT

THE

EXPR

ESS

WRI

TTEN

CONS

ENT

OF R

EELC

RAFT

IND.

, INC

.

WEI

GHT

TABL

E AN

D CE

NTER

OF

GRAV

ITY

ITEM

MAS

S'X

X''Y

Y''ZZ

'

HOSE

REE

L W

ITHO

UT

ROLL

ER G

UID

E ON

LY12

5 lb

s8.

04 in

14.4

7 in

.71

inCO

MPL

ETE

SYST

EM (E

MPT

Y)-1

00 F

T.22

3 lb

s8.

19 in

14.6

2 in

.71

inCO

MPL

ETE

SYST

EM (F

ILLE

D W

ITH

AFF)

-100

FT.

297

lbs

8.27

in14

.66

in.7

1 in

COM

PLET

E SY

STEM

(EM

PTY)

-125

FT.

244

lbs

8.19

in14

.62

in.7

1 in

COM

PLET

E SY

STEM

(FIL

LED

WIT

H AF

F)-1

25 F

T.33

5 lb

s8.

27 in

14.6

6 in

.71

inCO

MPL

ETE

SYST

EM (E

MPT

Y)-1

50 F

T.27

8 lb

s8.

19 in

14.6

2 in

.71

inCO

MPL

ETE

SYST

EM (F

ILLE

D W

ITH

AFF)

-150

FT.

389

lbs

8.27

in14

.66

in.7

1 in

DRAWING NO.

DRAWING TITLE:


3600-29-19-15RR

(24414-II-100) OR (24414-II-125) OR (24414-II-150)

SINGLE AGENT HOSE REELTYPE II, GROUP A

11273SUPP6/11/08

DATEDESCRIPTION

NEW RELEASE

LTR

A1

ECN #

DATE:

6/11/08

CUSTOMER APPROVAL:DRAWN BY:

JLB


DWTELW

APPE

ND

IX“B

”

8

REEL

ASS

EMBL

Y W

ITH

HOSE

GU

IDE

ITEM

NU

MBE

RPA

RT N

UM

BER

DESC

RIPT

ION

QUAN

TITY

136

00-2

9-19

-15R

RSI

NGLE

AGE

NT H

OSE

REEL

12

3403

07HO

SE G

UID

E AS

SEM

BLY

13

S81-

6NU

T, N

YLOC

64

S110

-6W

ASHE

R, F

LAT

65

S56-

67HE

X CA

P SC

REW

3/8

-16

X 1

1/2"

26

S56-

68HE

X CA

P SC

REW

3/8

-16

X 1

3/4"

4

1

2

3

4

4

5

6

INC

LU

DE

D B

UT

NO

T S

HO

WN

:

-(1

)

36

06

00

-4

ST

RA

P A

ND

BR

AC

KE

T A

SS

EM

BLY

-(

2)

S

35

3-1

2

S

CR

EW

, T

RU

SS

HE

AD

3/8

-16

X 1

"

-(2

)

S3

7-4

46

S

CR

EW

, S

ET

3/8

-16

X 3

/8"

NO

TE

: -F

OR

RE

D P

AIN

T D

RO

P -

XX

, F

OR

GR

EE

N P

AIN

T A

DD

-58

IN

PLA

CE

OF

-X

X

-AL

L T

HR

EA

DE

D B

OLT

S M

US

T T

HR

EA

D P

AS

T T

HE

N

YL

ON

NU

T B

Y A

T L

EA

ST

1 F

UL

L T

HR

EA

D,

BU

T N

OT

MO

RE

TH

AN

5 F

UL

L T

HR

EA

DS

. I

F T

HE

BO

LT

LE

NG

TH

DO

ES

NO

T M

EE

T T

HIS

RE

QU

IRE

ME

NT,

S

UB

SIT

UT

E W

ITH

A L

ON

GE

R O

R S

HO

RT

ER

BO

LT

AS

NE

ED

ED

. M

AK

E A

NY

IN

VE

NT

OR

Y

A

DJU

ST

ME

NT

S F

OR

TH

IS S

UB

SIT

UT

ION

. A

NY

DE

VIA

TIO

NS

MU

ST

BE

AP

PR

OV

ED

BY

TH

E

R

ES

PO

NS

IBL

E G

OV

ER

NM

EN

T D

OC

UM

EN

TA

TIO

N

E

NG

INE

ER

.

THIS

DOC

UM

ENT

CONT

AINS

PRO

PRIE

TARY

INFO

RMAT

ION

OF R

EELC

RAFT

IND.

, INC

.AN

D IT

SHA

LL N

OT B

E DI

SCLO

SED

TOOT

HERS

OR

DUPL

ICAT

ED O

R U

SED

FOR

OTHE

RS W

ITHO

UT

THE

EXPR

ESS

WRI

TTEN

CONS

ENT

OF R

EELC

RAFT

IND.

, INC

.

DRAWING NO.

DRAWING TITLE:

DATE:

12/04/08


3600-29-19-15RR w/ 340307

(24414-II-100) OR (24414-II-125) OR (24414-II-150)SINGLE AGENT HOSE REEL W/ HOSE GUIDE

TYPE II, GROUP A

1157512/04/08

DATEDESCRIPTION

FOR REFERENCE ONLY

LTR

A1


BDH


XELW

RAP

PEN

DIX

“C”

9

ITEM

NU

MBE

RPA

RT N

UM

BER

DESC

RIPT

ION

QUAN

TITY

139

0268

-TES

TSP

INDL

E AS

SEM

BLY

12

3236

00-6

HEAD

, 29"

OD

23

3636

00-1

DRU

M A

SSEM

BLY

14

3236

00-4

REAR

COL

LAR

15

3606

00-2

BEAR

ING

ASSE

MBL

Y1

636

3600

-2FR

AME

ASSE

MBL

Y1

732

3600

-21

HAND

WIN

D BR

ACKE

T1

836

0600

-6E

HAND

REW

IND

ASSE

MBL

Y1

9S1

10-6

FLAT

WAS

HER,

.375

ID14

10S5

6-68

HEX

CAP

SCRE

W, 3

/8-1

6 X

1 3/

4"9

11S8

1-6

NUT,

NYL

OK 3

/8-1

628

12S5

6-67

HEX

CAP

SCRE

W, 3

/8-1

6 X

1 1/

2"3

13S5

6-69

HEX

CAP

SCRE

W, 3

/8-1

6 X

2"8

14S8

1-6S

NUT,

NYL

OK 3

/8-1

6 (S

HORT

)7

15S5

6-66

HEX

CAP

SCRE

W, 3

/8-1

6 X

1 1/

4"8

16S5

6-64

HEX

CAP

SCRE

W, 3

/8-1

6 X

7/8"

1217

3656

00-1

HAND

CRA

NK1

SPIN

DLE

ASSE

MBL

YIT

EM N

UM

BER

PART

NU

MBE

RDE

SCRI

PTIO

NQU

ANTI

TY1

3276

00-4

BEAR

ING

12

3276

00-1

SWIV

EL, B

EARI

NG S

LEEV

E1

3S2

11-3

32O

RING

34

S211

-331

O RI

NG1

539

0305

SNAP

RIN

G1

631

6258

GREA

SE F

ITTI

NG 1

/4-2

8 PL

D1

732

7600

-5SW

IVEL

, SPI

NDLE

18

3236

00-3

CROW

N GE

AR1

932

7600

-2SW

IVEL

, OU

TLET

110

3256

00-2

AXLE

111

S200

-230

O RI

NG1

1232

7600

-3EL

BOW

, DIS

CHAR

GE1

13S1

10-6

WAS

HER,

FLA

T .3

75" I

D6

14S5

6-69

HEX

CAP

SCRE

W 3

/8-1

6 X

2"6

15S8

1-6

NUT,

NYL

OK 3

/86

16S5

6-59

HEX

CAP

SCRE

W 5

/16-

18 X

2"

117

S56-

56HE

X CA

P SC

REW

5/1

6-18

X 1

1/4

"8

18S8

1-5

NUT,

NYL

OK 5

/16

519

3907

46CA

P, P

LAST

IC1

2039

0747

COVE

R, P

ROTE

CTIO

N1

21S3

39-6

16W

ASHE

R, L

OCK

3/8

- 18

-8 S

TAIN

LESS

322

S347

-67

HEX

CAP

SCRE

W 3

/8-1

6 X

1 1/

2" -

18-

8 ST

AINL

ESS

323

S338

-6NU

T, H

EX 3

/8-1

6 -

18-8

STA

INLE

SS3

17

159

1411

14 9

710

12

14

1

10

10

129

2

3

14

11

2

16

4

1511

5

2221

20

6

45

3

33

8

16

10

18

11

19

18

7

23

1

1217

913

15

14

2

16

11

6

9

10

INC

LU

DE

D B

UT

NO

T S

HO

WN

:

-(1

)

36

06

00

-4

ST

RA

P A

ND

BR

AC

KE

T A

SS

EM

BLY

-(

2)

S

35

3-1

2

S

CR

EW

, T

RU

SS

HE

AD

3/8

-16

X 1

"

-(2

)

S3

7-4

46

S

CR

EW

, S

ET

3/8

-16

X 3

/8"

NO

TE

:

-FO

R R

ED

PA

INT

DR

OP

-X

X,

FO

R G

RE

EN

PA

INT

AD

D -

58

IN

PL

AC

E O

F -

XX

-A

LL T

HR

EA

DE

D B

OLT

S M

US

T T

HR

EA

D P

AS

T T

HE

N

YL

ON

NU

T B

Y A

T L

EA

ST

1 F

UL

L T

HR

EA

D,

BU

T N

OT

MO

RE

TH

AN

5 F

UL

L T

HR

EA

DS

. I

F T

HE

BO

LT

LE

NG

TH

DO

ES

NO

T M

EE

T T

HIS

RE

QU

IRE

ME

NT,

S

UB

SIT

UT

E W

ITH

A L

ON

GE

R O

R S

HO

RT

ER

BO

LT

AS

NE

ED

ED

. M

AK

E A

NY

IN

VE

NT

OR

Y

A

DJU

ST

ME

NT

S F

OR

TH

IS S

UB

SIT

UT

ION

. A

NY

DE

VIA

TIO

NS

MU

ST

BE

AP

PR

OV

ED

BY

TH

E

R

ES

PO

NS

IBL

E G

OV

ER

NM

EN

T D

OC

UM

EN

TA

TIO

N

E

NG

INE

ER

.

13

8

THIS

DOC

UM

ENT

CONT

AINS

PRO

PRIE

TARY

INFO

RMAT

ION

OF R

EELC

RAFT

IND.

, INC

.AN

D IT

SHA

LL N

OT B

E DI

SCLO

SED

TOOT

HERS

OR

DUPL

ICAT

ED O

R U

SED

FOR

OTHE

RS W

ITHO

UT

THE

EXPR

ESS

WRI

TTEN

CONS

ENT

OF R

EELC

RAFT

IND.

, INC

.

DRAWING NO.

DRAWING TITLE:


3600-29-19-15RR

(24414-II-100) OR (24414-II-125) OR (24414-II-150)

SINGLE AGENT HOSE REELTYPE II, GROUP A

11273SUPP6/11/08

DATEDESCRIPTION

NEW RELEASE

LTR

A1

ECN #

DATE:

6/11/08

CUSTOMER APPROVAL:DRAWN BY:

JLB


DWTELW

APPE

ND

IX“D

”

10

11

10

8

9

7

43

1062

5

25

43

1

113

5

12

35

113

NO

TE

: -A

LL T

HR

EA

DE

D B

OLT

S M

US

T T

HR

EA

D P

AS

T T

HE

NY

LO

N N

UT

BY

AT

LE

AS

T 1

FU

LL T

HR

EA

D,

B

UT

NO

T M

OR

E T

HA

N 5

FU

LL T

HR

EA

DS

. IF

TH

E B

OLT

LE

NG

TH

DO

ES

NO

T M

EE

T T

HIS

R

EQ

UIR

EM

EN

T, S

UB

SIT

UT

E W

ITH

A L

ON

GE

R O

R S

HO

RT

ER

BO

LT

AS

NE

ED

ED

. M

AK

E A

NY

IN

VE

NT

OR

Y A

DJU

ST

ME

NT

S F

OR

TH

IS S

UB

SIT

UT

ION

. A

NY

DE

VIA

TIO

NS

MU

ST

BE

AP

PR

OV

ED

BY

T

HE

RE

SP

ON

SIB

LE

GO

VE

RN

ME

NT

DO

CU

ME

NTA

TIO

N E

NG

INE

ER

.

EXP.

NO.

WEI

GHT

HEAT

TRE

AT

FINI

SH

MAT

ERIA

LU

NLESS O

THERW

ISE N

OTED:

DIM

ENSIO

NS A

RE IN INCHES.

TO

L.=ANGLES ±

2°

CO

NC. .0

10 T

.I.R.

FRACTIO

NS R

EF. TO

IND. STDS.

REM

OVE B

URRS, BREAK S

HARP

CO

RNERS N

OT T

O E

XCEED .0

15M

ACH. SU

RFACES A

RE

125

MAX

THIS

MATERIA

L IS O

WNED B

YREELCRAFT INDU

STIR

ES INC. AND

IS N

OT T

O B

E R

EPRO

DU

CED O

RDIS

TRIB

UTED W

ITHO

UT W

RIT

TEN

PERM

ISSIO

N.

DRAW

ING

TITL

E

SIM

ILAR

TO:

DRAW

ING

NO.

DRAWING NO.

E.C.

N.DA

TEDE

SCRI

PTIO

NLT

R

SCAL

E

MFG

. APP

ROVA

L

ENG.

APP

ROVA

L

CHEC

KED

BY

DRAW

N BY

NOTED

NOTED

NONE

55 LBS

1:3

C

DW

T

ELW

JL

B

7/1

1/0

6TYPE II ROLLER GUIDE

340307XX

340307XX

B1

REVISED AND REDRAWN

6/4/

0811273

ACDEFGHIJKL

B ACDEFGHIJKL

21

34

56

89

710

1112

1315

1416

21

34

56

89

710

1112

1315

1416

R

3403

07Q

TY.

1 4 10 4 10 2 2 2 2 8 4 2

3403

07A

NOTE

: Com

pone

nts

1, 2

, 6, 7

, 8, 9

and

10

inte

rcha

ngea

ble

betw

een

guid

e ro

llers

340

307

and

3403

07A.

The

sta

inle

ss re

plac

emen

t par

ts th

at d

iffe

r on

3403

07A

are

desc

ribe

d be

low

.

10 4 10 4 2

DES

CRIP

TIO

N

FRAM

E A

SSEM

BLY

RO

LLER

BR

ACKE

T

FLAT

WAS

HER

.375

ID

HEX

CAP

SCR

EW, 3

/8-1

6 X

1 1/

4”

NU

T, N

YLO

K 3/

8-16

HEX

SH

AFT

RO

LLER

ASS

EMBL

Y

HEX

SH

AFT

RO

LLER

ASS

EMBL

Y

HAI

R P

IN

HEX

CAP

SCR

EW, 3

/8-1

6 X

1 3/

4”

HEX

CAP

SCR

EW, 3

/8-1

6 X

1 1/

2”

FLAT

WAS

HER

.375

ID -

316

STAI

NLE

SS

HEX

CAP

SCR

EW, 3

/8-1

6 X

1 1/

4”-3

16 S

TAIN

LESS

NU

T, N

YLO

K 3/

8-16

- 31

6 ST

AIN

LESS

HEX

CAP

SCR

EW, 3

/8-1

6 X

1 3/

4” -

316

STAI

NLE

SS

HEX

CAP

SCR

EW, 3

/8-1

6 X

1 1/

2” -

316

STAI

NLE

SS

PART

#

3660

01

3660

02

S110

-6

S56-

66

S81-

6

3263

07-9

3660

6

3263

07-1

0

3660

07

C006

8012

3

S56-

68

S56-

67

S357

-6

S359

-66

S355

-6

S359

-68

S359

-67

ITEM

#

1 2 3 4 5 6 7 8 9 10 11 12 3 4 5 11 12

APPE

ND

IX“E

”

NO

TE

:

1. D

RA

WIN

G R

EP

RE

SE

NT

S F

OO

T P

RIN

T L

AY

OU

T

IN

MIL

-R-2

4414 R

ev.

D.

67.0

00OP

ERAT

ING

& M

AINT

ENAN

CE S

PACE

REQ

UIR

ED

35.3

75ST

ORAG

E SP

ACE

REQU

IRED

35.0

00

34.6

25

11.5

0018

.000

9.00

0

7.75

0

25.12

4

THIS

DOC

UM

ENT

CONT

AINS

PRO

PRIE

TARY

INFO

RMAT

ION

OF R

EELC

RAFT

IND.

, INC

.AN

D IT

SHA

LL N

OT B

E DI

SCLO

SED

TOOT

HERS

OR

DUPL

ICAT

ED O

R U

SED

FOR

OTHE

RS W

ITHO

UT

THE

EXPR

ESS

WRI

TTEN

CONS

ENT

OF R

EELC

RAFT

IND.

, INC

.

DRAWING NO.

DRAWING TITLE:

DATE:

12/04/08


3600-29-19-15RR w/ 340307BW

(24414-II-100) OR (24414-II-125) OR (24414-II-150)

SINGLE AGENT HOSE REEL W/ HOSE GUIDE

TYPE II, GROUP A

1157512/04/08

DATEDESCRIPTION

FOR REFERENCE ONLY

LTR

A1


BDH


XELW

RAP

PEN

DIX

“F”

12

Reel

craf

t Ind

ustri

es, I

nc.

•

(800

) 444

-313

4 / (

260)

248

-818

8 •

Fax

: (26

0) 2

48-2

605

E-m

ail:

reel

craf

t@re

elcr

aft.c

om •

Int

erne

t: w

ww.re

elcr

aft.c

omFo

rm#

Rev:

APPE

ND

IX“G

”

13

Man

ufac

ture

r's P

art

Num

ber

Des

crip

tion

Onb

oard

spa

re

part

s pr

opos

alO

nsho

re s

pare

pa

rts

prop

osal

Req

uire

d St

orag

e Sp

ace

3236

00-3

Crow

n G

ear

135

0x35

0x50

mm

3276

00-1

Swiv

el, B

earin

g Sl

eeve

113

0x13

0x15

0mm

3276

00-4

Bear

ing

111

0x11

0x10

0mm

3903

05Sn

ap R

ing,

2.9

34" O

.D.

X .0

94 T

K (2

.55

I.D.)

24

70x7

0x2m

mS2

11-3

32O

-Rin

g, 2

-3/8

" X 2

-3/4

" X 3

/16"

612

65x6

5x5m

mS2

11-3

31O

-Rin

g, 2

-1/4

" X 2

-5/8

" X 3

/16"

24

65x6

5x5m

mS2

00-2

30O

-Rin

g, 2

-1/2

" X 2

-3/4

" X 1

/8"

24

140x

140x

130m

m32

7600

-2Sw

ivel

, Out

let 2

"1

100x

130x

150m

m32

7600

-3El

bow

, Dis

char

ge1

120x

90x4

5mm

3606

00-2

Bear

ing

Asse

mbl

y1

140x

140x

130m

m32

7600

-5Sw

ivel

, Spi

ndle

112

5x12

5x25

0mm

3606

00-6

EH

and

Rew

ind

Asse

mbl

y1

440x

220x

30m

m36

5600

-1H

and

Cran

k1

250x

100x

20m

m36

0600

-4Br

acke

t & N

ylon

Str

ap1

145x

235x

245m

mSF

L-G

N-9

5N

ozzl

e w

/ Pis

tol G

rip -

90 G

PM @

100

PSI

124

5x23

0x14

0mm

SFL-

GN

-125

Noz

zle

w/ P

isto

l Grip

- 12

5 G

PM @

100

PSI

124

5x23

0x14

0mm

3607

00-1

25H

ose

Asse

mbl

y 1-

1/2"

X 1

25' (

38m

) w/ C

oupl

ings

113

00x1

300x

200m

m36

0700

-150

Hos

e As

sem

bly

1-1/

2" X

150

' (46

m) w

/ Cou

plin

gs1

1300

x130

0x20

0mm

The

follo

win

g is

an

on-b

oard

spa

re p

arts

list

reco

mm

ende

d fo

r ves

sels

car

ryin

g 1-

10 A

FFF

reel

s. F

or la

rger

ves

sels

, car

ryin

g m

ore

than

10

reel

s, it

is

reco

mm

ende

d th

at th

ese

ratio

s be

mai

ntai

ned

(rou

nd a

ll fr

actio

ns o

f par

ts u

p).

Prov

isio

ning

Doc

umen

tatio

n Te

chni

cal D

ata

operation and maintenance manualreelcraft.com/pdfs/manuals/mil-r-24414-ii-150.pdf · operation and...

Documents