operating through a modern facility @ m/s. srinivas
TRANSCRIPT
Operating through a modern
Facility @
M/s. SRINIVAS INDUCTION
HARDENING
1965 – Inception of First Plant with ‘Solitary’ Man-Machine-Manager combination 1985 – Supplier to O.E.M – Fully Finished 1991 – 2nd Unit with ‘Semi-Finish’ Capability. 1997 – S.I.H was established primarily for having Induction Hardening Facility 2004 – 4th Plant NPT 2 was established.. Today: 1 Lakh Sq. Ft. of Workshop area & Employee base of 600+; Strong Customer Base + ‘Strategic Operation’
Goldsmith's precision… Experiential Expertise… Learners’ Approach…
Lasting Relationship
& Customer
Satisfaction
Pragmatic Obedience..
For that “Extra Mile”
Devoted.. Dedicated..
& Experienced
Employee Base…
Our Mission… “To facilitate speedier, efficient, safe movement of people, material and matter through transmission of energy”
PPM < 500
Labour Productivity X2
Building Competencies…
OEE > 75%
Annual Sales Turnover X2
Satisfying all the stakeholders…
Collaboration
for
Innovation
Respect for
Individuals
Transparent
Communicat
ion
Commitment
driven by
Discipline
Arctic Circle L2E MHI Yuvraj Next M&M Eagle M&M
Francois Compressor Lister Petter
Durante M&M Yuvraj M&M
John Deere
Defiance
Renault Nissan
Eagle M&M
LS/Up-speeded
L3/S3 Mitsubishi
NEF Series {M&M}
Three Cylinder
Kirloskar
Simpsons
KOEL T4
GM
Dhruv/ Maximus
SL120 Eicher
Mustang
NEF Series {M&M}
Indica TM
Matador/Ambassad
or
S4 Mitsubishi
Four Cylinder
Pre-Machining on CNC
Heller, BFW, Miven,
Warners Swasi
CNC Turning Line
100 % In-house capability for Crankshaft Machining process
BFW Oil Hole, CNC Induction
Hardening
Custom-designed IH Mach.
VMC HMC for Flange Hole
drilling, Tapping and Reaming
Automatic Balancing
Machine from Grind Master
Orbital Grinding Machines from
NTC and Landis & Heller machines
Adcole, Contracer, CMM, Micro Hardness Tester, Radius surface finish tester
+ We have in our arsenal few custom-designed machines….
The % has been on the rise with increase in Load/Demand…
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
61%
66% 64% 65% 66%
61%
70%
63%
86%
82%
78%
83%
OVERALL EQUIPMENT EFFICIENCY %
These numbers points us out that we have a spare capacity…
0.00%
10.00%
20.00%
30.00%
40.00%
50.00%
60.00%
70.00%
80.00%
90.00%
100.00%
Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
81.30% 85.70%
77% 79%
76%
57%
68% 66%
92%
87%
82%
88%
Machine Utilization
We are Striving to improve on this through monthly PARETO…
QTY % PPM QTY % PPM
Apr-18 13513 107 0.79% 7918 0 0.00% 0
May-18 14607 154 1.05% 10543 0 0.00% 0
Jun-18 16509 117 0.71% 7087 0 0.00% 0
Jul-18 16050 134 0.83% 8349 0 0.00% 0
Aug-18 15300 234 1.53% 15294 0 0.00% 0
Sep-18 13753 174 1.27% 12652 1 0.01% 73
Oct-18 16673 164 0.98% 9836 2 0.01% 120
Nov-18 14581 170 1.17% 11659 0 0.00% 0
Dec-18 18611 228 1.23% 12251 0 0.00% 0
Jan-19 18040 157 0.87% 8703 2 0.01% 111
Feb-19 15580 185 1.19% 11874 0 0.00% 0
Mar-19 17007 285 1.68% 16758 1 0.01% 59
TESTIMONIALS - QUALITY
MonthTotal
Producti
on
At OUR End… At Customer End…
Customer Complaints vis-à-vis Dispatch
13994 14476
16780
13344
17756
13931
17421
13901
17881
16968
13052
16973
0 0
1 1 1 1
2
0 0
3
0
2
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
Dispatch Customer Complaint
Performance Scorecard from Customers…
Mahindra & Mahindra FES
KOEL
Mahindra & Mahindra AD
MVDE
0
50
100
150
200
250
300
350
400
450
Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19
Series1 Series2 Series3 Series4
“Employee Satisfaction”
(anonymously) is assessed half yearly
and acted upon…
Cost Competitiveness – Through Efficiency
Set-Up & Change over time required…
Less than 30 Mins…
Development of Crankshaft in less than 50 Days…
First Time First Piece Right Attitude…
NO Ind. R. Issues
NO Trade
Unions
⏎ Vector Grinding Machines – New Technology – 02 Nos.
⏎ Capacity improved from 740 to 1000 Numbers
⏎ “Plan B” for all the critical operations/machines..
⏎ Indigenous Knowledge base of Imported Machines
NO Contract Labour
3C
’s M
od
el
Credibility
Castability
Cost Cost effective
than Competition…
Adaptability to customer
requirements @ zero latency
You can Vouch on us…
Outstanding Performance
M&M FES 2008
Best Supply Chain Member Award: M&M FES 2007
Best Product Development Award
M&M 2007
New Product Development Award
MVDE 2014
Defect Free Supply Award – KOEL 2019
Self Certified Quality Supplier
Award MVDE 2018
Both of our plants have been certified in the year 2017-18
Srinivas Induction Hardening is Safety, Health and Environment Certified
Visual Percept & Conceptualisation of Industry
4.0 – Ready to go
M/s. Srinivas Induction Hardening 414/1 &414/2, Khanapur Road,
P.O. Macche, Belgaum - 590014 Karnataka. INDIA
Ph. No. +91-831-2411640 [email protected]
[email protected] +91 9035127086
www.sihnetalkar.com
