operating instructions and documentation for pebock ... · operating instructions and documentation...

MTV-PebOck Forder- u. Reinigungssysteme

Operating Instructions

and

Documentation

for ••

PEBOCK

Cleaning System

Machine type: Machine number: Year of manufacture:

MTV Forder- u. Rcin.igungssysteme GmbH Keltenstrasse II, A-31 00 St. Polten Tel.: 0043/(0)2742/47 00 15, Fax. : 0043/(0)2742/47 00 15-40 E-Mail: office®peboeck.at

AIO 117.1 NB 09 30 1959 117 2009

Regional Court of St. Pol ten FN 160 116s I A TU 43119200

Hypo N" Landesbank St. Pol ten , BLZ 53000 Ace. 3455-0 14238

LG St. Pullen - Legal venue and place of fulfilment

MTV Documentation AIO 117.1 NB Rev.: MR

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AMENDMENTS Date Page


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CONTENTS Page

1. Installation 6

1.1 Transport to site (place of installation) 6 1.2 Remove the packaging 6 1.3 Set up 6 1.4 Assembly 6

2. Connections 7

2.1 Electricity connection 7 2.2 Water connection 8 2.3 Steam/hot water connection 9 2.4 Air outlet 10 2.5 Compressed air connection 11 2.6 Gas connection 11 2. 7 Smoke-Chimney connection 11

3. Dosage/cleaning agents 12

3.1 Recommended cleaning agents 12 3.2 Recommended concentration 12 3.3 Dosage devices 12 3.4 Checking dosage 12

4. Operational instruments 13

4.1 Electric Control Box 13

MTV Documentation AIO 117.1 NB Lek Pharmaceuticals d.d.

5. Operation 5.1 Loading containers 5.2 Prepare for operating status 5.3 Putting the system into operation 5.4 Unloading containers 5.5 System shutdown 5.6 Troubleshooting

6. Maintenance

6.1 Cleaning the system 6.2 Technical Service

7. Important safety informati()D

8. Spare parts and customer service

8.1 Contact information 8.2 Spare and wear parts

9. Appendix

9.1 Diagrams 9.2 Electrical documentation 9.3 Motors and Aggregates

10. Certifications

- EC Declaration of Conformity - Declaration of Material Compatibility - Explanation to the characteristic of noise and vibrations - Quality Certificate

-Technical handover-acceptance protocol

Rev.: Date: Page:

MR 03.08. 2009

144 14 14 14 15 15 15

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IMPORTANT INFORMATION!

Intended use:

The cleaning system have to be used only to clean the following containers:

Item to be cleaned:

Quantity of items:

Heating:

Type of staining:

Drying results:

buckets: L x B x H: 400 x 290 x 350 mm cover: L x B x H: 380 x 290 x 20 mm

in the insert basket

80 buckets and 80 covers in the insert basket per hour, depending upon contamination, put through lengthwise in sorted order,

with the bottom on the side

steam register

easily soluble soil with dust (excluded static loading), powder. Raw dirt must be removed manually.

approx. 1 g per bucket, 90 seconds after leaving the machine ~ see Measurement report of remaining dampness

Measurements - Remaining Dampness:

Rest humidity can reach a maximum of 1 g per bucket: L x W x H : 400 x 290 x 350 mm:

Test item:

Capacity: Procedure:

Samples:

buckets: L x W x H: 400 x 290 x 350 mrn, (clean, dry and free of labels) the bundles must be clear-rinsed with a clearing agent and the wash temperature must be 70°C. Rinsing with warm water 80 Buckets and 80 covers per hour The bucket is manually removed and placed with bottom on top an the exit conveyor and 90 seconds after leaving the machine the remaining residual moisture is measured. (cradles of the containers before and after the cleaning) quantity of 20 pieces, if 90 % of the samples are measured with less or equal than 1 g the criterion is fulfilled.

Liability:

Installations and repairs not carried out by specialists as well as and technical modifications to the cleaning system not approved by the manufacturer shall lead to the termination of the &ruarantee and product liability by the manufacturer. Cleaning agents may only be used upon arrangement and approval by the manufacturer, non-observance shall lead to termination of the guarantee.


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1. INSTALLATION

1.1 TRANSPORTATION TO SITE (PLACE OF INSTALLATION)

• in the packaging on the pallet • transport with a suitable lifting device • avoid damage to bottom and doors

1.2 REMOVING PACKAGING

• Remove cardboard or plastic wrapping • Carefully raise the machine and remove the pallet • Take packaging material and attachments out of the machine

1.3 SET UP

• Adjust according to set up plan • Level any unevenness on the ground • distribute the weight of the machine evenly on all feet

1.4 ASSEMBLY

• Adjust largest part of the machine in the place of installation • Screw casing flanges together • Pull in and tighten transportation chain


Lek Pharmaceuticals d. d. Date: 03.08.2009

2. CONNECTIONS

Refer to available connection diagrams

2.1 ELECTRICITY CONNECTION

ATTENTION!! • Carried out only by authorised electrician • observe DIN and local regulations

Electrical: Output: Main washer pump Fume exhaust fan Fan - drying modul Electrical heating - drying modul Driver motor Conveyor Belt

Connected wattage ofbasic machine

Voltage: Frequency: Protection system: Connection:

3/N/PE 400 V 50 Hz fP 55 direct

Page:

5,5kW 1,1 kW

3 x 7,5 kW 2 X 13,5 kW

0,37 kW 2 X 0,55 kW

57.57 kW

The electrical supply to the control cabinet must have a minimum 25% perfonnance reserve and an overlength of 2m.

2.1.1 TESTING

• Compare the internal mains supply data with the circuit diagram data • Carry out prescribed safety measures

2.1.2 CONNECTING

• For a direct connection, screw the line on to the main terminal strip • Screw tight all clamping screws in the control cabinet (may have loosened during transportation)

• Check the seals of the electric control box

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2.2 WATER/WASTE WATER CONNECTION

Water:

A TIENTION!! • Must be earned out by authorised fitter • observe DIN and local regulations

The water connection must be made directly using a piece of tube (to avoid a transfer of vibrations to the water pipes system). The customer must fit a slide as a stop valve before the washing system. Water meter. For the measurement of water consumption, a commercial water meter is to be fitted directly before the connection to the washing system. For influxes of warm water, the water meter must be set according to the water influx temperature. Water pressure. For the measurement of water pressure, a pressure manometer is to be fitted directly before the connection of the washing system. Water temperature. For the measurement of water temperature, a thermometer is to be fitted directly before the connection of the washing system. Waste water. Waste water can be channelled through a waste water collecting pipe (Polokal DN 50 connection to be provided by customer).

Dimension: Pressure: Temperature: Hardness: Quality: Consumption:

R 3/4" fix connection min. 3 bar min. I 0° C, max. 70°C 3- so dH Pure water First fill: Subsequently:

approx. 350 1 approx. 50 - 1 00 1/ h

Water consumption ts adjustable and depends on capacity, box shape and desired rinse results.

2.2.1 TESTING

• Compare supply and drainage systems with those in the connection diagram • Check line cross-sections • Check dirt traps fitted by customer • Check stopcocks fitted by customer

2.2.2 CONNECTING

• Water hardness level as close as possible to 3° - 5° dH • A stopcock must be provided by the customer for all lines

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2.2.3 WASTE WATER

If a collecting pipe is requested: • Connect the machine's waste water pipes to the customer's waster water network • Fit an stench trap I syphon to all drains

2.3 STEAM/HOT WATER CONNECTION ATTENTION!! • Must be carried out by authorised fitter • observe DIN and local regulations

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Upon request of a supplementary tank heating steam register, the machine will be fitted with a CN steam register. The heating up time for the lye is approx. 30 minutes. A micro filter must be put into the steam pipes by the customer (max. I m before the washer connection). The condensation feedback pipe must be fitted with a condensation conductor by the customer. Steam pressure. For the measurement of steam pressure, a pressure manometer is to be fitted directly before the connection to the washing system. Steam temperature. For the measurement of steam temperature, a thennometer is to be fitted directly before the connection to the washing system.

Flow (steam): Dimension: Pressure:

Feedback (condensation):

3/4" pipe with flange DN25, PN 16 3 to 6 bar saturated steam

Dimension: 3/4" pipe with flange DN20, PN16 Pressure: to be depressurised by customer (no resistance)

Consumption: for cold water supply: First fill: approx. 50 kg subsequently: approx. 85 kglh

for wann water supply: First fill: approx. 10 kg Subsequenty: approx. 43 kglh

2.3.1 TESTING

• Compare supply and drainage systems with those in the connection diagram • Check line cross-sections • Check stopcocks fitted by customer

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2.3.2 CONNECTING

• A stopcock (valve) must be provided by the customer for all lines

2.4 AIR OUTLET

ATTENTION!! • Coordinate all measures with the ventilation expert responsible • observe DIN and local regulations • For freely evacuated exhaust rur, sufficient ventilation must be ensured.

Exhaust air: Upon request of a supplementary steam exhaust system, the machine will be fitted with one radial fans (1, 1 kW), through which the steam clouds will be blown directly into the exhaust pipe to be provided by the customer. The connection must be made away from the outlet opening by the customer. There must be sufficient airflow into the area.

Fan details:

Connecting Dimension: ON 160 mm (check dimension for exhaust air) Volume: max. approx. 3020 m3/h Pressure: max. approx. 1350 Pa Temperature: approx. 40°C

2.4.1 TESTING

• Compare exhaust pipes with those in the connection diagram • Check line cross-sections • Check condensation outlets fitted by customer.

2.4.2 CONNECTING

• An outlet for condensation must be provided in the exhaust pipes. • If machine exhaust fumes are to be evacuated into the open air, anti-freeze measures

(anti-freeze traps and isolation) have to be assembled.

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Rev.: MR

MTV Documentation AIO 117.1 NB Lek Pharmaceuticals d. d.

Date: 03.08.2009 Page:

2.5 COMPRESSED AIR CONNECTION

ATTENTION!! • Coordinate all measures with the ventilation expert responsible • observe DIN and local regulations

For a pressurised air connection, a service unit with a pressure manometer is to be fitted in front of the connection to the washing system.

Dimension Pressure: Consumption:

2.5.1 TESTING

1/4" Pipe with internal containers min. 5 to 6 bar approx. 2 m3/h

• Compare pressurised air pipes with those in the connection diagram • Check line cross-sections • Check service units fitted by customer

2.6 GAS CONNECTION Optional if ordered

2.7 SMOKE CHIMNEY CONNECTION optional if ordered

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3. DOSAGE/CLEANING AGENTS

(optional device, only upon request)

-use commercial cleaning agents only - The selection of cleaning agent must be submitted to a specialist for approval -Observe manufacturer's operating and safety guidelines

3.1 Recommended cleaning agents

Arrange the choice of cleaning agent with the company MTV in order to achieve an optimal solution for cleaning boxes!

3.2 Recommended concentration

The concentration of the cleaning agent must be arranged with the manufacturer and depends on water hardness.

3.3 Dosage devices

Dosage device used: Ecolab CDI 01 Take note of operating instructions in appendix.

3.4 Checking dosage

Particular attention is required to check dosage.

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In order to achieve a constant cleaning result, the dosage device must be checked at regular intervals to see whether the dosage tube has steady suction of the cleaning agent on the suction side (if this is not the case, a red light on the device will blink) and whether there are any creases or blockages on the outflow side.


4. OPERATIONAL INSTRUMENTS

4.1. Control cabinet and instrument panel See electrical documentations

Rev.: MR Date: 03.08.2009 Page: 13

Documentation AIO 117.1 NB Rev.: MR

MTV Lek Pharmaceuticals d. d. Date: 03.08. 2009 Page:

5. OPERATION

ONLY CONTAINERS ACCORDING TO DATA ON PAGE 5 (INTENDED USE) MAY BE WASHED WITH THIS MACHINE.

Containers must be arranged with the inside facing downwards.

It must be ensured that the transport chain is stretched correctly. If the transport chain is too loose, it may get stuck (i.e. washing system's limit button activated; machine shuts down).

5.1 LOADING CONTAINERS

Only the above mentioned containers may be washed with this machine.

5.2 PREPARING FOR OPERATION

a) Before switching on the system, the following points must be checked:

• all protection covers installed • all jets correctly fitted and not blocked (see point 6.1.4) • sufficient cleaning chemical available in the reservoir (if dosage available) • Strainers placed in the blasts • All service doors closed (CAUTION magnet switch)

b) press "master switch ON" The control cabinet is activated.

c) press "controls ON"

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The washing systems begins to fill itself. From a certain level, the heating is switched on and the chemical is dosed. When the temperature and water level are reached, the green lamp "ready for operation" is illuminated.

5.3 PUTTING THE SYSTEM INTO OPERATION

1. Green lamp "ready for operation" illuminated 2. Press the "washer on '' button and the wash process begins 3. As soon as the transport chain begins running, the system can be loaded.



5.4 UNLOADING CONTAINERS

Before the machine is switched off, it must be checked to see that no containers remain in the system. In particular, special attention must be paid when changing box heights to avoid any possible jams.

5.5 SHUTTING DOWN THE SYSTEM

1. Press the "washer OFF" button 2. Press the "controls OFF" button 3. Tum master switch to position 0 (=OFF)

5.6 TROUBLESHOOTING

1. Pump fai lure (red lamp "general fault" illuminated)

Cause may be:

A blockage in the pump lead to an overheated motor

Check the pump's filter load for blockages (must be CLEANED); Check jets for blockages Examine motor protection

2. Pump does not start when starting up the machine

Check strainers for blockages (must be CLEANED);

3. Driver's limit switch was activated

Cause may be:

- The transport belt is not stretched and is stuck - Containers are stuck in the system

4. Washer system does not start - Check if all doors are closed (caution: safety covers must be activated)


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6. MAINTENANCE

6.1 CLEANING THE SYSTEM

CAUTION

Electrical control units must not be directly sprayed with mid-pressure or high-pressure appliances (e.g.: terminal boxes, electric motors, control panel, light cabinets, ... ).

The wash water is to be emptied as required. Open or take off windows and rinse with warm water. Pull out strainer load. Rinse all parts including those of the interior area of the machine with warm water until no remains of dirt or lye are visible. If necessary, clean the strainer's holes with brushes. Particular attention must be given to the cleaning of the level detectors, immersion heathers and dosage level detectors in the tank. Jets must be checked for dirt and cleaned if necessary.

CAUTION! The internal parts of the machine must in no event be cleaned with any detergent.

DAILY JOBS - CLEANING:

1 . Open washer module windows 2. Clean the washer module tank 3. Empty and clean dirt basket 4. Clean the washer jets 5. Clean the rinse jets 6. Open the dryer module windows 7. Remove the dirt and film 8. Clean the filter, and modules from raw dirt 9. Clean behind the suction opening l 0. Clean the drying register from the inside

6.1.2 WEEKLY

The cleaning procedure corresponds to daily cleaning. If there are traces of lime deposits, the entire system must be thoroughly descaled. Jets must be checked for blockages and cleaned if necessary.


Lek Pharmaceuticals d.d. Date: 03. 08. 2009 Page:

6.1.3 MONTHLY

The cleaning procedure corresponds to the weekly cleaning, but before cleaning, the jets must be unscrewed and blown through with compressed air. In order to clean the system's pipe system from any dirt, these must be put into operation without jets for approximately five minutes. Finally, the jets must be replaced and the cleaning carried out as described in the weekly procedure.

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MTV Lek Pharmaceuticals d.d. Date: 03.08. 2009

6.1.4 FITTING JETS AFTER CLEANING

Main washer module:

Rinse module: 1. Rim

all 50 jets 5020

all 1 0 jets 5002

Page:

When refitting the main washer, rinse and freshwater jets, it must be ensured that all jets are at an angle of 10 degrees anti-clockwise on the jet rim axis (see sketch).

If this is not done, the washing and rinsing results will be reduced.

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MTV Documentation AIO 117.1 NB Rev. : MR


6.2 SERVICE

Maintenance Schedule Element: Position: Interval: To do: Lubricant:

sleeve bearing, at the daily cleaning tum around WM-Loading side

position and drive und WM-unloading train position side. level - sound im WM-Modul daily cleaning

fan (ventilator) under the fan-module weekly if the flexible tubes of theventilation systems

are leak, call the customer service;

extremely high noise or lumpy run of the

drive train. toller chain driver at the monthly or after each control the oil-level Shell Tirella

of the whole WM-unloading side 500 hours at work (maybe refill*) WB machine PGLP ISO 220 pumps under the WM- weekly if leakiness

moduls call the customer service

drive train rolls loading-side - and weekly control a easy unloading-side, movement

feeder bands


MTV Lek Pharmaceuticals d.d. Date: 03.08.2009 Page:

7. IMPORTANT SAFETY INFORMATION:

*)NOTE THE TEMPERATURE OF THE WATER TANK; TAKE CARE WHEN AROUND HOT WA TER

*)NOTE THE CHEMICALS IN THE WATER TANK; TAKE CARE WHEN AROUND CHEMICALS

Before the system is handled in the wash room, the following conditions must be fulfilled:

-) The "EMERGENCY OFF" button must be activated -)Turn master switch to position 0 (=OFF) and use turn stop. -) Inform employees that the system is being cleaned

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MTV Lek Pharmaceuticals d. d. Date: 03.08. 2009 Page:

8. SPARE PARTS AND CUSTOMER SERVICE

8.1 CONTACT INFORMATION

MTV Pebock Forder- und Reinigungssysteme (conveyor and cleaning systems) GmbH KeltenstraBe 11 A-31 00 St. Polten Austrian Tel.: 0043/(0)2742/47 00 15 Fax: 0043/(0)2742/47 00 15-40 E-mail: [email protected]

8.1.1 ORDERING CLEANING AGENTS

By your chosen local dealer

8.1.2 SERVICE AND SPARE PARTS

Contact: Mr. Singer Tel.: +43/2742/47 00 15/EXT. 15 Fax: 0043/2742/47 00 15-40

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8.2 SPARE AND WEAR PARTS

Wear parts are excluded from the guarantee.

Wear parts are: o Flexible connecting flanges and seals o Jets and jet poles o Duocone seals on pumps o Plastic parts, rubber block support o Plastic curtains o Mounting, bearings, stockings o Driving and steering motorcycles o Magnetic valves o Magnet coils o Tubes - all connecting tubes in the machine, on the machine and to the

machine o Dosage tubes o Electrical fuses o Signal lamps in control cabinet, steering and regulating devices o Axle clamp rings o Immersion heater o Injectors o Roller chain driver

8.2.1 Heating Bath Module

ITEM l. 2. 3.

Name Valve Register Thermostat PT 1 00

Order Number 370-5939 000-1949-000-BOO 1 711-T021


8.2.2 Main wash module

ITEM Name 1. Sealing 2. Level sensor 3. Thermostat PTl 00 4. magnetic valve 2/2 ways 5. Pump 6. Transmission Trofi 7. Magnet switch 8. Magnet

8.2.3 Rinse module

ITEM Name 1. Injector 2. Magnet switch 3. Valve 4. Ystrainer

8.2.4 Dryer module

ITEM 1. 2. 3. 4.

Name vacuum fan tube 90x97 mm safety thermostat fan 7,5 kW heating element

8.2.5 Outlet module (unloading module)

ITEM

1. 2. 3.

Name

Button Transmission tension spring

Order Number UNI-520-C369 370-2872 711 -T021 370-5864 120-5266 140-5308 M008 M002

Order Number 310-5587 370-5864 370-5814 NIV 370-5840

Order Number 590-3347 370-6014 130-5272 320-5564

Order Number

725-E027 140-5439 580-2472

Rev.: MR Date: 03.08.2009 Page: 23

MTV Documentation AIO 117.1 NB Rev. :

Lek Pharmaceuticals d.d. Date: Page:

8.2.6 Condensation fans

ITEM Name l. Fan 1. 1 kW middle - pressure 2. gum-metall-bumper C 40 x 30

8.2.7 Boiler

ITEM Name 1. Valve 2. safety valve 3. Thermostat PTIOO

8.2.8 Entire machine

ITEM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Name Plastic grip Round coil chain Magnetic switch Magnet Bearing end switch Tappet for chain Om 8 x 12 mm curtain safety valve rotation nozzle cover basket Dosing Station

Order Number 130-5268 580-3036

Order Number 370-5921 3 70-MA 126023 711-T021

Order Number 340-3034 350-2402 725-M-001 725-M-002 725-E-027 35 l-D24-520-C209 360-5722 370-6372 380-5970 1 01-EK400/300x350 310-5700

MR 03.08.2009

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9. APPENDIX

9.1 DRAWINGS



9.2 ELECTRICAL DOCUMENTATION


9.3 MOTORS AND AGGREGATES

Pumps: Transmissions: Fan for condensation vacuum: Fan for drying: Heating elements: water valves: Thermostats: niveau switches: regulation parts:

Grundfos SEW Klein Pebock Schniewindt Burkert ITS Bernstein Telemechanique

Rev.: MR Date: 03.08.2009 Page: 27

MTV Documentation AIO 117.1 NB Rev.:

Lek Pharmaceuticals d.d. Date: Page:

10. CERTIFICATIONS

10.1 EC DECLARATION OF CONFORMITY 10.2 DECLARATION OF MATERIAL COMPATIBILITY 10.3 EXPLANATION TO THE CHARACTERISTIC OF

NOICE AND VIBRATION 10.4 QUALITY CERTIFICATE

MR 03. 08. 2009

28

10.5 TECHNICAL HANDOVER-ACCEPTANCE PROTOCOL

Rev.: MR


Date: 03.08.2009 Page:

EC Declaration of Conformity according to EC Machine Guideline (89/392/EEC)

The company

MTV Forder- und Reinigungssysteme Ges. m. b. H.

A-3100 St. Polten, Keltenstra13e 11

hereby declares under its sole responsibility that the following product subject of this declaration is in accordance with the relevant basic health and safety requirements of the EC Guideline 89/392/EEC, amended by the Guideline 91 /368/EEC as well as the requirements of the other relevant EC Guidelines:

EC Guideline on Electromagnetic Compatibility.

Machine description:

Machine type:

Intended use:

Varioline washing plant

AIO 117.1NB

The machine serves for the cleaning of containers in accordance with documentation.

For the appropriate implementation of the health and safety requirements named in the EC Guidelines, the following harmonised standards were drawn:

EN- 60204-1 /OVE (Austrian Electro technical Association) directions DIN-EN ISO 12100 Safety of machines, basic safety and general principles

St. Polten, on 06.08.2009 (Place and Date of Issue) (Jng. Helmut Pebock)

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MTV Documentation AIO 117.1 NB Rev.:

The company

Lek Pharmaceuticals d. d. Date: Page:

Declaration of Material Compatibility


A-31 00 St. Pol ten, KeltenstraBe 11

hereby declares that there are only chrome-nickel steel (1.4301) and foodagreeable plastics used for this Washing machine and this declaration is in accordance with the relevant basic health and safety requirements of the EC Guideline 89/392/EEC, amended by the Guideline 91/368/EEC as well as the requirements of the other relevant EC Guidelines. The washing machine have to be only used for the cleaning of Baskets, and not for Processing, filling, coating or production of foods.

Machine description:

Machine type:

Intended use:

St. Polten, on 06.08.2009 (Place and Date of Issue)

Varioline washing plant

AIO 117.1NB

The machine serves for the cleaning of containers in accordance with documentation.

(lng. Helmut Pebock)

MR 03.08. 2009

30


MTV Lek Pharmaceuticals d.d. Date: 03.08.2009

Explanation to the characteristic of Noice and Vibration

Page:

The company


A-31 00 St. Pol ten, Keltenstra13e 11

hereby declares that the emission values and the noise- and vibrations characteristic of the washing machine conforms the guidelines when the the relevant basic health and safety requirements and a appropriate usage is constituted.

Machine description: Varioline washing plant

Machine type: AIO 117.1 NB

Intended use: The machine serves for the cleaning of containers in accordance with documentation.

St. Polten, on 06.08.2009 (Place and Date of Issue) (lng. Helmut Pebock)

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MTV Lek Pharmaceuticals d.d. Date: 03.08.2009 Page:

Quality Certificate

The company


A-31 00 St. Pol ten, KeltenstraBe 11

hereby declares that the delivered Washing machine equal to the generally valid quality guidelines and also in accordance with the relevant basic health and safety requirements of the EC Guideline 89/392/EEC, amended by the Guideline 91/368/ EEC as well as the requirements of the other relevant EC Guidelines:

Machine description: Varioline washing plant

Machine type: AIO 117.1 NB

Intended use: The machine serves for the cleaning of containers in accordance with documentation.

St. Polten, on 06.08.2009 (Place and Date of Issue) (Ing. Helmut Pebock)

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MTV Documentation AIO 117.1 NB Rev. : MR

Lek Pharmaceuticals d.d. Date: 03.08. 2009

Lek Pharmaceuticals d.d. Spolka Akcyjna

ul. Podlipie 16 95-010 Strykow Poland

TECHNICAL HANDOVERPROTOCOL- FOR TEST OPERATION

We hereby deliver the following for a test operation:

Machine tvpe: 1 Varioline washing plant AIO 117.1 NB

Machine number: 09 30 1959 117

Heating: steam register

Including:

Page:

a) The plant is accessible from both sides by maintenance and cleaning windows b) The level measurement is IIXed outside of the machine and realised by float switc c) Easy accessibility of all parts directly from the front side d) 1 piece selector switch for 3 different speeds of the conveyor chain e) digital Temperature indication at the electric cabinet f) The nozzle tubes can be fastened and easily removed by a bayonet holder g) 1 piece electric control cabinet, powder coated h) Isolation of the upper housings of the wash and drying modules i) Food-approved pumps of the company Hilge are used. j) The draining tubes of machine are made in Cr-Ni high-grade steel and

connected to one of the existing Pharmacy-gullies. k) All tank welding joins inside the machine, except the 1-joins will be continuously

welded, the module joins except the I-joins will also be continuously welded and polished. The pipe joins will be grinded as long as it does not weaken the stability

I) All covers are fastened with screws and silicone m) Quick-locking mechanism nozzles in high-grade steel n) The usable internal working area is 400 x 400 mm. o) For all screw connections cap nuts are used p) The infeed metal sheet is manufactured in high-grade steel a) All "emergency switches" are protecteded by high-grade steel cover or with a

protection collar q) Surfaces are finished with grain 220 (standard) r) Level control takes place with float switches via a 3 point regulation

(max-, min- desired value; dry run protection of the pump) s) 1 piece detergent dosing equipment, conductivity-steered, t) 1 piece of water vapor extraction, 1.1 KW, with two hood's u) The drain of the tank and pipes follows automatically and

becomes alternatively over a tracer (manual) or when switching the machine off (automatic) activates.

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v) 1 pieces of hot water rinsing boiler, steam-register-heated

Rev.: Date: Page:

w) A pipe system in the washing plant leds around a disinfection with acetic acid to accomplish (build-lateral connection is necessarily, pressure and quantity still admits given)

x) Signal lights and a hooter for disturbances y) The machine documentation is supplied in English and

Polish language z) 8 units of insert baskets for covers aa) Open infeed extension bb) Separate water connection at the washing machine for the use of a

high-pressure cleaner. cc) Installation of a siphon in the drainage system of the machine dd) 1 unit recirculation for buckets and covers

MR 03.08.2009

34

The machine was taken for test operation on today's date. The whole machine is equivalent to the technical parameters of the contract. The complete technical documentation shall be provided upon handover of the system. An induction on operation and cleaning instructions was carried out for staff.

You will be charged for any damage caused by improper handling and use or feeding with non-intended or flawed containers.


Date: ...... .......... ..... .

Client:

Date: .. ......... ... .............. .... .

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