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HT# 059092-00 D Installation and Operation Manual Operates a Modulating Motorized Valve to Regulate Domestic Hot Water Temperature ETV WARNING This Heat-Timer control is strictly an operating control; it should never be used as a primary limit or safety control. All equipment must have its own certified limit and safety controls required by local codes. The installer must verify proper operation and correct any safety problems prior to the installation of this Heat-Timer control. Electronic Tempering Valve

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Page 1: Operates a Modulating Motorized Valve to Regulate …cdn.heat-timer.com/wp-content/uploads/2013/01/ETV-Manual.pdfOperates a Modulating Motorized Valve to Regulate Domestic Hot Water

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Installation and Operation Manual

Operates a Modulating Motorized Valve to Regulate Domestic Hot Water Temperature

ETV

WARNINGThis Heat-Timer control is strictly an operating control; it should never be used as a primary limit or safety control. All equipment

must have its own certified limit and safety controls required by local codes. The installer must verify proper operation and correct any

safety problems prior to the installation of this Heat-Timer control.

Electronic Tempering Valve

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ContentETV Control Layout 3Overview 4ETV Operating Concept 4Design Considerations 4Installation Steps 5ETV Control Installation 5

Mounting the Enclosure 5Wiring 6

Wiring the ETV Power 6ETV to Actuator Voltage Wiring 6

Voltage Actuator use External Transformer 6Voltage Actuator use ETV for Power 7

Wiring Input Terminals 7System Sensor 7Shutdown 8Setback 8Wiring 4-20mA Remote Set Point 8

Button and Navigating Menus 8LED 8Default Display 9Display Messages 9Setting the Control to Factory Defaults 9Startup Options 10

Control Mode 10Display Unit 104mA and 20mA Set Point 10Modulation Output Signal 10

Startup Menus 10Set Point 11Gain 11Setback 11Sensor Trim 11

Operating Menus 11Troubleshooting 12Piping Diagrams 13

Piping an ETV Motorized Valve 13Piping Two ETV Motorized Valves 14Piping an ETV and a TMC 15

Wiring Diagrams 16Wiring One ETV Motorized Valve using External Power 16Wiring Two ETV Motorized Valves using External Power 17Wiring One ETV Motorized Valve using ETV Power 18Wiring Two ETV Motorized Valves using ETV Power 19

Specifications 20Warranty 20

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ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

120VAC to powerConnect to power

the actuator

Connect to 4-20mA Set PointSource with Excitation

Actuator ModulatingOutput Signal

Connect to System SensorOptional Aux Sensor to view only

Shutdown and SetbackExternal Inputs

LED Indicates Actuatormovement

2-Line Display indicatescurrent status

BACK: Goes back one menu level.▲▼: Scrolls through the menu or changes values.MENU/SET: Enters the menu or accepts value.

ETV CONTROL LAyOuT

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OVERVIEWThe ETV (Electronic Tempering Valve) is a hot water temperature control. It operates one or two electronic motorized mixing valves to regulate the water temperature. It modulates the electronic motorized valves using a variety of voltages or a 4-20mA modulation signal. Its modulation PID is designed to respond quickly in temperature control of domestic hot water applications.The ETV consist of four primary components, the ETV control; the motorized electronic actuator; the 3-way mixing valve; and an immersion temperature sensor. Heat-Timer offers two valve materials, bronze or stainless-steel. Depending on the valve material and valve size selected, the actuator used may vary. See ETV literature for additional information.For added safety, the ETV control can be used with the TMC control (Temperature Monitoring Control). The TMC, using a solenoid valve, shuts the hot water supply to the electronic motorized valve if the hot water temperature became excessively hot. See TMC documentations for additional information.

ETV OPERATING CONCEPTThe ETV control modulates the electronic motorized mixing valve to maintain a temperature set point. It does that by mixing two different water temperatures from two different sources; a hot water source and a cold-water source. The hot water source can be a hot water boiler, a hot water coil in a steam boiler, or a hot water storage tank. On the other hand, the cold water comes from the city water system. The cold water inlet is joined with the circulating loop return pipe to help maintain flow in the valve during no usage periods. The ETV operation requires the use of a circulating loop pump to maintain a circulating loop temperature. The ETV provides Setback features to help reduce the water temperature during low usage periods to save on energy. It has a Setback differential set point and a setback input. In addition, the ETV can accept a remote 4-20mA temperature set point to help integrate into existing BMS systems.

DESIGN CONSIDERATIONSCIRCuLATING LOOPThe ETV is designed to operate in a system that has a circulating return loop with a circulating pump. The circulating return loop temperature must be at least 7°F less than the ETV set point temperature. This temperature differential prevents the mixed temperature from rising continuously. In addition, the temperature of the hot water entering the valve must be at least 20°F hotter than the ETV set point temperature.

VERTICAL LOOPThe cold water line to the hot water supply source MUST have a Thermal heat loop. The Thermal heat loop prevents the higher temperature water in the hot water supply source from backing up and entering the cold water inlet side of the mixing valve during low flow periods. The Thermal heat loop can be installed either up or down, but must be a minimum of 32 inches as measured from pipe-center to pipe-center.

ACTUATORSIGNAL

SYSTEM= 128oF

TARGET= 130oF

ETVControl Module

BACK MENU/SET▼▲

INPUT RATINGS: 120VAC 60HZ, 48 VA

ACTUATORSIGNAL

SYSTEM= 128oF

TARGET= 130oF

ETVControl Module

BACK MENU/SET▼▲

INPUT RATINGS: 120VAC 60HZ, 48 VA

32” MinimumVertical DropThermal HeatLoop

ETVControl

ETVSensor

Tempered Water

Tempered WaterCirculating Return

Circ. Pump(Contiuous Running)

Cold Water

Hot Water

HOTWATER

Actuator

Valve

32” MinimumVertical DropThermal HeatLoop

ETVSensor

Tempered Water

Tempered WaterCirculating Return

Circ. Pump(Contiuous Running)

Cold Water

Hot Water

HOTWATER

ActuatorValve 1

ActuatorValve 2

ETVControl

WARNINGDo not use a check valve or a spring-loaded check

valve on the Vertical Loop.

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INSTALLATION STEPSFollow the these steps to make sure that all aspects of the system installation are done:1. Pipe the valve. See “Piping Diagrams” on page 132. Install the sensor well.3. Mount the actuator to the valve. See actuator installation manual.4. Mount the ETV control. See “Mounting the Enclosure” on page 5.5. Wire the ETV control to the valve and sensor. See “Voltage

Actuator use External Transformer” on page 6 and “Voltage Actuator use ETV for Power” on page 7.

6. Calibrate the actuator. See actuator installation manual.7. Set the ETV set point. See “Set Point” on page 11.

WARNINGFailure to CALIBRATE the actuator motor

before operation may damage the valve and actuator. Heat-Timer warranty does not

cover these damages

ETV CONTROL INSTALLATIONEach ETV control consists of four primary enclosure components. • TheEnclosureDisplayModule: contains the display, buttons,

LEDs, and electric wiring terminals. It has two screws to hold it to the base. The wiring terminals are of the plug-in type to ease installation and removal.

• TheEnclosureBase: contains the holes to mount and hold the control against the wall or any flat surface. All other enclosure components mount onto the base. The bottom section of the Enclosure Base contains the wiring chamber with bottom knockouts for all the inputs and outputs

• TheEnclosureWiringCover: seals the wires from the external environment. It has two screws to hold it to the base. In addition, it has a hole that can be used with a padlock to secure the enclosure.

• TheEnclosureTopCover: seals the top of the Display Module. It is screwed to the Display Module from the inside.

EnclosureDisplay Module

EnclosureBase

EnclosureWiring CoverScrews to Hold Wiring

Cover to base Hole forOptional Padlock

EnclosureTop Cover

MOuNTING THE ENCLOSuRE• Select a location near the equipment to be controlled.• The surface should be flat, wide, and strong to hold the ETV

Control.• Keep the control away from extreme heat, cold, or humidity.• Remove the Enclosure Wiring Cover by removing the two screws

holding it to the base.• Remove the Enclosure Display Module with the Enclosure Top

Cover by removing the 2 middle screws.• Screw the Enclosure Base to the surface through the upper and lower

mounting holes on the back of the enclosure.• Replace the Enclosure Display Module and replace the middle

screws.• Do not replace the enclosure wiring covers until all wiring is done.• When purchasing a padlock for the Bottom Enclosure Wiring Cover,

the maximum shank diameter should not exceed ¼”.

Mounting Holes

Mounting Holes

Display MountingScrews

Enclosure WiringCover MountingHoles

Enclosure TopCover Latches

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WIRINGTo avoid damage to the equipment, DO NOT replace or install wires when power is connected to the actuator or the control.

WIRING THE ETV POWER(Terminals 1, 2)• Bring the 120 VAC power wires through the one of the bottom knockouts.• Connect the hot line to output terminal 1 marked L.• Connect the neutral line to output terminal 2 marked N.• Heat-Timer recommends the installation of a Power Switch and a surge-suppressor

before the Power Line connection for safety and ease of service.

WARNINGClass 1 voltages wires (low voltage) must use a different knockout,

conduit, and path from any Class 2 voltage wires (high voltage).

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

LN120VAC

ETV TO ACTuATOR VOLTAGE WIRINGThe ETV control is designed to operate a variety of actuators. Depending on the actuator used and its settings, the ETV can send a 0-10V modulation signal to the actuator. In addition, most actuators can use the 24 VAC power source supplied from the ETV terminals (3) and (4). However, some actuators may require the use of an external power source (Transformer Kit HT# 950023-00). If the actuator requires and external power source, Heat-Timer packages the transformer with the actuator. See the specific actuator installation manual for additional instruction on wiring, calibration, and dip switch settings.

VOLTAGE ACTuATOR uSE ExTERNAL TRANSFORMER1st Actuator Voltage Signal Terminals (15) and (16)2nd Actuator Voltage Signal Terminals (17) and (18)• The Voltage signal for the first actuator uses Terminal (15) (Volt 1 +) on the ETV control. Connect this terminal to the actuator

terminal (X1). Terminal (16) (Volt 1 -) on the ETV control connects to the 1st actuator terminal (MX).• If an additional actuator is used, then connect terminal (17) (Volt 2 +) on the ETV control to the 2nd actuator terminal (X1) and

connect terminal (18)(Volt 2 -) on the ETV control to the 2nd actuator terminal (MX).• This type of actuator requires an external power source. Heat-Timer provides an external transformer with this actuator.• Connect the transformer low voltage wires to the actuator terminals (G) and (GO). Do not share the same transformer with

other equipment.

WARNINGTo avoid damage to the valve and actuator, the actuator MuST BE FuLLy CALIBRATED before operation. Calibration

must be done every time the actuator and the valve are reassembled. See actuator manual for Calibration instructions.

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

GGOG1VCVHMXX1YActuator Accepts 0-10 Voltage Signal

0-10V ModualtingVoltage Signal

20 VACActuator power Earth

Ground

NL 120 VAC

Actuator M800

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VOLTAGE ACTuATOR uSE ETV FOR POWERActuator Power Terminals (3) and (4)1st Actuator Voltage Signal Terminals (15) and (16)2nd Actuator Voltage Signal Terminals (17) and (18)• The Voltage signal for the first actuator uses Terminal (15) (Volt 1 +) on the ETV control. Connect this terminal to the actuator

terminal (E). Terminal (16) (Volt 1 -) on the ETV control connects to the 1st actuator terminal (O).• If an additional actuator is used, then connect terminal (17) (Volt 2 +) on the ETV control to the 2nd actuator terminal (E) and

connect terminal (18) (Volt 2 -) on the ETV control to the 2nd actuator terminal (O).• This type of actuator uses the ETV 24 VAC power source. Connect terminal (3) (24 VAC ~ ) on the ETV control to the

actuator terminal (B) and connect terminal (4) (24 VAC ~) on the ETV control to the actuator terminal (O).

WARNINGTo avoid damage to the valve and actuator, the actuator MuST BE FuLLy CALIBRATED before operation. Calibration

must be done every time the actuator and the valve are reassembled. See actuator manual for Calibration instructions.

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

YEOOB

Actuator Accepts0-10 Voltage Signal

0-10V ModualtingVoltage Signal24 VAC

Actuator Power

Actuator TR1000 Actuator TR500

WIRING INPuT TERMINALS

SySTEM SENSOR(Terminals 11, 12)The System sensor is a critical part of the ETV installation. The ETV uses this sensor to measure the valve output temperature.• Install the system sensor well approximately 3’ to 5’ past the

mixing valve but before any takeoffs. The sensor must be inserted into a 3/8”ID 1/2” NPT immersion well (HT #904011-00).

• Only use the sensors included with the control (HT# 904220-00).

• The sensor wires can be extended up to 500’ using a shielded 2-conductor cable (Belden #8760 (#18/2)).

• Connect the shield to terminal 12 . Do not connect the shield at the sensor.

• If a System sensor reads a Short or Open, the ETV control will close the valve.

System SensorIn Well

ShieldNot connected

Well Locknut

Sensor in WellWell

Sensor 2-ConductorShielded Cable

SystemStrap-OnSensor

ShieldNot connected

Plastic Tie-Wraps

Around Pipe

Strap-On Sensor

Immersion Sensor

Outdoor Sensorsnap-in location

Shieldnot connected

Conduit

Outdoor Label on back of Sensor

Outdoor Sensor

Mountingscrewslocation

Seal around sensor and wall

Outdoordrip-hole

Conduit

Well

Sensorin well

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

SystemSensor

Shi

eld

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SHuTDOWN(Terminals 7, 8)• The Shutdown terminals can be used to enable or disable the system by connecting it to a switch. This

feature can be used whenever it is desirable to turn off the ETV from a remote location or another controller. It accepts dry contact input only. No voltage can be placed across the Shutdown terminals.

• The ETV will close the valve and will not operate the outputs if the Shutdown terminals are shorted.

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

ShutdownSETBACk(Terminals 9, 10)• This feature can be used whenever it is desirable to switch the ETV to lower the set point from a remote

location during the night (i.e. EMS input or external time clock).• When the Setback is enabled by closing a dry contact, the Target will be reduced by the Setback value.

The display will indicate SBC TGT= 100F. • The Setback signal must be a dry contact only. No voltage can be placed across the Setback terminals.

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

Setback

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

SetbackWIRING 4-20MA REMOTE SET POINT(Terminals 5, 6)The ETV can receive a remote set point as a 4-20mA signal. To use this feature, the Control Mode in the Startup menu must be set to EMS 4-20mA. See “Control Mode” on page 10• The 4-20mA remote signal sources must provide the voltage for the set point terminals.• Wire the ETV (5) (+) terminal to the EMS signal (+) terminal. Then wire the ETV (6) (-) terminal to

the EMS signal (-) terminal.

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

4-20mARemote

Set Point

+ -

EMS SourcesVoltage

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

4-20mARemote

Set Point

+ -

EMS SourcesVoltage

BuTTON AND NAVIGATING MENuSThe ETV has four buttons.MENU/SET: The MENU/SET button function varies. When the Default Screen is displayed,

pressing the MENU/SET Button views the MENU. When in the menus and settings, the Button accepts the selected entry or setting

value.▲ ▼: When in the menus, pressing the Up and Down buttons will scroll through the

menu options. They can be used to change the setting of a specific function. i.e., change the Set

Point or System Trim. BACK: The BACK button allows the user to go back one menu level.

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

SYSTEM= 128oF

TARGET= 130oF

LED• The ETV has a single LED light that indicates the change in the valve opening. Hence, whenever

the ETV changes the valve opening, the LED will turn on for an approximately one second. • A Steady lit LED means the ETV is sending the Actuator a fully open signal.

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

SYSTEM= 128oF

TARGET= 130oF

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

Shutdown

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DEFAuLT DISPLAy• The default display will show the Actual System temperature and the Target temperature.• To view the Valve Opening % and the Aux Sensor value, click the BACK button while in the

default screen.• The second line of the display shall show any error message.

DISPLAy MESSAGESThe following is a list of message the ETV may display: SHUTDOWN The Shutdown input is shorted. See “Shutdown” on page 8. SENSOR FAILURE The System Sensor is reading Open or Short. See

“Troubleshooting” on page 12. SBC TGT = 100°F The Setback input is shorted. The ETV is in Setback Mode. The

new System Target is 100°F. See “Setback” on page 8 and page 11.

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

SYSTEM= 128oF

TARGET= 130oF

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

OUTPUT= 40%

AUX SNR= OPEN

SETTING THE CONTROL TO FACTORy DEFAuLTS• The ETV can be reset to its original factory default settings. This can be done by holding the ▼

and MENU/SET buttons down while powering the control.• After resetting the control, the SMC shall direct you to the Startup menu.

ACTUATORSIGNAL

BACK MENU/SET▼▲

ETVControl Module

PWR 24VAC 4-20mASet Point RS485Shutdown Setback Sys

TempAux

TempVoltage 1 Voltage 2 4-20mA Auxiliary

L N ~ ~ + - + - + - + -

INPUT RATINGS: 120VAC 60HZ, 48 VA

Use Copper Conductor Only.Wire all circuits as Class I orElectric Light and Power circuits.

Risk of Electric Shock.CAUTION:More than one disconnect switch may be requiredto de-energize the equipment before servicing

Output

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1617 18 19 20 21 22

Total Clear

Release Buttons!

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STARTuP OPTIONS• When the ETV is powered for the first time or after setting it to Factory Defaults, it will go to the Startup Menu.• Later, the Startup menu can be accessed as an option in the operation menu.• An option must be accepted in each setting in the Startup Menu to move to the next setting.

CONTROL MODEOptions:SetPoint,EMS4-20mA Default:SetPointMenu Button:/<System Startup>/Control Mode• The ETV can maintain a DHW set point temperature either by selecting the temperature or by

remotely sending the set point temperature as a 4-20mA signal to terminals (5) and (6).• If EMS 4-20mA option was selected, the user must set the temperature range based on the 4mA

and 20mA setting that follows. See “Wiring 4-20mA Remote Set Point” on page 8

CONTROL MODE:

Set Point

EMS 4-20mA

DISPLAy uNITOptions:ºF,ºC Default:ºFMenu Button:/<System Startup>/Control Mode/Display Unit• The ETV can display two different temperature standards across all of its menus and functions,

Fahrenheit or Celsius. If ºF is selected, all temperatures will display in Fahrenheit. If ºC is selected, all temperatures will display in Celsius.

DISPLAY UNIT:

F

C

4MA AND 20MA SET POINTAvailable only when the Control Mode is set to EMS-4-20mA4mASetPointAdjustablefrom60ºF/16ºCto160ºF/12ºF Default:60ºF/16ºC20mASetPointAdjustablefrom80ºF/27ºCto180ºF/82ºF Default:180ºF/82ºCMenu Button:/<System Startup>/Control Mode/Display Unit/4mA Set Point /20mA Set Point/• If EMS 4-20mA option was selected as the Control Mode, the user will need to set the temperature

range to match the EMS system’s range. First, set the 4mA temperature set point, then the 20mA temperature set point.

• To shutdown the ETV using the EMS signal, send a signal that is above 22mA or below 2mA. The display will show the message “Shutdown by EMS”. And the valve will close.

4mA Set Point:

60 F

20mA Set Point:

180 F

MODuLATION OuTPuT SIGNALOptions:0-10V,2-10V,0-5V,1-5V,4-20mA Default:0-10VMenu Button:/<System Startup>/Control Mode/Display Unit/Mod.Output Sig.• The ETV is capable of operating a variety of actuators. The factory-supplied actuator operates

using 0-10V signal only. Make sure to use terminals 15 through 18 for voltage output. See “ETV to Actuator Voltage Wiring” on page 6.

MOD.OUTPUT SIG.:

0-10V

2-10V

0-5V

1-5V

4-20mA

STARTuP MENuSHEAT-TIMER CORP.

V1.00 c 2008

ELEC.TEMP.VALVE

CONTROLLER

TOTAL CLEAR!

RELEASE BUTTON

DISPLAY UNIT:

F

C

4mA Set Point:

60 F

20mA Set Point:

180 F

MOD.OUTPUT SIG.:

0-10V

2-10V

0-5V

1-5V

4-20mA

Default ScreenACTUAL= 148 F

TARGET= 150 F

BACK ▲ ▼ MENU/SET

------- MAIN -------

Set Point 120 F

EMS SetPnt 120 F

<Settings>

<Maintenance>

<Sys.Startup>

<Info>

ARE YOU SURE?

No

Yes

CONTROL MODE:

Set Point

EMS 4-20mA

EMS 4-20mA

Set Point

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SET POINTEMS Set Point is Read OnlySetPointisAdjustablefrom60ºF/16ºCto180ºF/82ºC Default:120ºF/49ºCMenu Button:/Set Point• The Set Point is the temperature that the ETV will hold during normal operation. The temperature

may fluctuate slightly around the Set Point. The amount of fluctuation is controlled by the Gain setting.

• If the Control Mode was set to EMS 4-20mA, the set point will be available as read only and can only be changed remotely using the 4-20mA input signal. See “Control Mode” on page 10

Set Point:

120 F

GAINAdjustablefrom-10to+10 Default:3Menu Button:/<Settings>/Gain• The Gain setting adjusts the PID aggressiveness of the ETV. The higher the Gain, the more

aggressive the ETV adjusts the valve based on a change in water temperature. • If the water temperature tends to oscillate quickly, reduce the Gain. If the water temperature tends

to stay below the Set Point, increase the Gain.• Start with a Gain setting of 3, and always wait at the least ten minutes after adjusting the gain to

determine its affect on the system.

Gain:

3

SETBACkAdjustablefrom0Fº/0Cºto80Fº/44Cº Default:10Fº/6CºMenu Button:/<Settings>/Setback• The Setback provides a lower DHW temperature when demand is low. It is used to save energy

during nights and low load conditions. It requires the wiring of the Setback terminals (9) and (10) to a time clock or BMS system. See “Setback” on page 8.

• The setback is the number of degrees the set point will be lowered when the Setback input is shorted.

Setback:

10 F

SENSOR TRIMAdjustablefrom-20Fº/-11Cºto20Fº/11Cº Default:0Fº/0CºMenu Button:/<Maintenance>/SysTrm or Aux Trim• The Heat-Timer temperature sensors are very accurate, and normally require no calibration.

However, sometimes it may be desirable to make small adjustments to the displayed value.• The Aux Trim will only be available when a Heat-Timer sensor is connected to it.

--- MAINTENANCE --

SysTrm +0 F

AuxTrm +0 F

OPERATING MENuSDefault ScreenACTUAL= 148 F

TARGET= 150 F

BACK ▲ ▼ MENU/SET

OUTPUT= 40%

AUX SNR= OPEN

------- MAIN -------

Set Point 120 F

EMS SetPnt 120 F

<Settings>

<Maintenance>

<Sys.Startup>

<Info>

Set Point:

120 F

----- SETTINGS ----

Gain 3

Setback 10 F

Gain:

3

Setback:

10 F

--- MAINTENANCE --

SysTrm +0 F

AuxTrm +0 F

System Trim:

+ 0 F

ETV V1.00

Output: 0-10V

Set Point

Unit:0 F

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TROuBLESHOOTINGNo Display or LED Lights • Check the power to the ETV. The ETV requires 120 VAC power

to terminal 1 and 2. Turn the power off and back on.• If unsuccessful, make sure the fuse on the back of the Enclosure

Display Module is working by checking it with a continuity meter. If no continuity exists, replace the fuse with a 20 mm 2.5 amp fuse.

Sensor Reads OPEN or SHORT and Valve is Fully Closed• The ETV will close the valve when the System Sensor reads Short or Open. See “Display Messages” on page 9.

• If the System Sensor reads Open, short the sensor input terminals. The display should read Short. If it does, check the sensor wiring. If it doesn’t, the ETV may be damaged.

• If the System Sensor reads Short, remove the wires from the input terminals. The display should read Open. If it does, check the sensor wiring. If it doesn’t, the ETV may be damaged.

Sensor Reads Incorrect Temperature• Remove the wires from the Sensor input terminals. The display

should change to read Open. If it doesn’t, the ETV may be damaged. Otherwise, take an ohm reading across the detached sensor wires. The ohm reading should correspond to the Temperature Sensor Chart. If the difference is within 5°F adjust the Trim of the sensor. Otherwise, the sensor may need to be replaced.

No Hot Water• Shutdown Shorted - If the ETV displays “Shutdown”, check the

Shutdown terminals. If the Shutdown terminals are shorted, the ETV will close the valve. See “Shutdown” on page 8.

• If the ETV was using an external 4-20mA set point, the signal may be below 2mA or above 22mA. See “4mA and 20mA Set Point” on page 10.

ETV Does Not Move the Floating Motorized Valve• Firstcheckthevalvewiring-Make sure that the wiring to the

actuator power terminals has between 20 to 24 VAC. If the voltage is higher or lower, the actuator may stop moving or get damaged.

• ValveModulatingSignal-Make sure that the ETV Modulating Signal is set to 0-10V to match the actuator’s signal. Press the BACK button to read valve opening %. Your voltage signal meter reading must correspond to that ETV’s %. If the valve-opening % was at 40%, then the signal should read 4VDC. If it did not, the ETV control is damaged. See “Default Display” on page 9.

Outlet Temperature Fluctuates• ChecktheCirculatingLoopPiping-The ETV requires the use

of a circulating pump and a circulating loop. The loop temperature must be at least 7°F lower than the set point. If the loop is insulated, its temperature may not be much lower than the set point. This will cause outlet temperature oscillation. To reduce the oscillation, install an aquastat on the circulating loop to operate the circulating pump. Set the aquastat to at least 10°F below the ETV set point. See “Circulating Loop” on page 4.

Fuse

Temperature Sensor Chart

TEMPERATuRE Value(in

Ohms)°F °C

OPEN 150000

-30 -34 117720

-20 -29 82823

-10 -23 59076

0 -18 42683

10 -12 31215

20 -7 23089

25 -4 19939

30 -1 17264

35 2 14985

40 4 13040

45 7 11374

50 10 9944

55 13 8714

60 16 7653

70 21 5941

80 27 4649

TEMPERATuRE Value(in

Ohms)°F °C

90 32 3667

100 38 2914

110 43 2332

120 49 1879

130 54 1524

140 60 1243

150 66 1021

160 71 842

170 77 699

180 82 583

190 88 489

200 93 412

210 99 349

220 104 297

230 110 253

240 116 217

250 121 187

SHORT 100

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AC

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Page 14: Operates a Modulating Motorized Valve to Regulate …cdn.heat-timer.com/wp-content/uploads/2013/01/ETV-Manual.pdfOperates a Modulating Motorized Valve to Regulate Domestic Hot Water

14 ETV Installation and Operation Manual

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AC

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ETV Installation and Operation Manual 15

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32” M

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16 ETV Installation and Operation Manual

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Sen

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ETV Installation and Operation Manual 17

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Sen

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18 ETV Installation and Operation Manual

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ETV

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ETV Installation and Operation Manual 19

HT#

059

092-

00 D

WIR

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20 ETV Installation and Operation Manual

HT#

059

092-

00 D

20 New Dutch Lane, Fairfield, NJ 07004 Ph: (973) 575-4004 • Fax: (973) 575-4052

http://www heat-timer com

SPECIFICATIONSETV CONTROLVoltage Input: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 VAC 60 HzPower Consumption: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 VA MaxDisplay: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Lite 2 Line Alphanumeric LCD DisplayDisplay Units: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fahrenheit (ºF) and Celsius (ºC)Set Point Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . from 60˚F (16˚C) to 180˚F (82˚C)Setback: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . from 0F˚ (0C˚) to 80F˚ (44C˚)Gain: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . from -10 to +10Valve Output Signal: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10V, 2-10V, 0-5V, 1-5V, 4-20mAValve Modulating Outputs: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Voltage outputs and one 4-20mA outputLED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Actuator SignalInputs: . . . . . . . . . System Temperature Sensors, Aux Temperature Sensor, Shutdown Input, Setback Input, 4-20mA Set PointButtons: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 (BACK, ▲, ▼, MENU/SET)Dimensions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ⅝”W x 10”H x 3 ½”Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 pound

WARRANTyWARRANTIES AND LIMITATIONS OF LIABILITY AND DAMAGE: Heat-Timer Corporation warrants that it will replace, or at its option, repair any Heat-Timer Corporation manufactured product or part thereof which is found to be defective in material workmanship within one year from the date of installation only if the warranty registration has been properly filled out and returned within 30 days of the date of installation. Damages to the product or part thereof due to misuse, abuse, improper installation by others or caused by power failure, power surges, fire, flood or lightning are not covered by this warranty. Any service, repairs, modifications or alterations to the product not expressly authorized by Heat-Timer Corporation will invalidate the warranty. Batteries are not included in this warranty. This warranty applies only to the original user and is not assignable or transferable. Heat-Timer Corporation shall not be responsible for any maladjustments of any control installed by Heat-Timer Corporation. It is the users responsibility to adjust the settings of the control to provide the proper amount of heat or cooling required in the premises and for proper operation of the heating or cooling system. Heat-Timer Corporation shall not be required to make any changes to any building systems, including but not limited to the heating system, boilers or electrical power system, that is required for proper operation of any controls or other equipment installed by Heat-Timer Corporation or any contractor. Third Party products and services are not covered by this Heat-Timer Corporation warranty and Heat-Timer Corporation makes no representations or warranties on behalf of such third parties. Any warranty on such products or services is from the supplier, manufacturer, or licensor of the product or service. See separate Terms and Conditions of Internet Control Management System (“ICMS”) services, including warranties and limitations of liability and damages, for ICMS services.

THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED AND HEAT-TIMER CORPORATION SPECIFICALLY DISCLAIMS ANY AND ALL WARRANTIES OF MERCHANTABILITY FOR A PARTICULAR PURPOSE. UNDER NO CIRCUMSTANCES SHALL HEAT-TIMER CORPORATION, ITS AUTHORIZED REPRESENTATIVES, AFFILIATED OR SUBSIDIARY COMPANIES BE LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES, EXCEPT AS SPECIFICALLY STATED IN THESE TERMS AND CONDITIONS OF SALE. THE SOLE REMEDY WITH RESPECT TO ANY PRODUCT OR PART SOLD OR INSTALLED BY HEAT-TIMER CORPORATION SHALL BE LIMITED TO THE RIGHT TO REPLACEMENT OR REPAIR F.O.B. FAIRFIELD, NJ. HEAT-TIMER CORPORATION SHALL NOT BE LIABLE OR RESPONSIBLE FOR LOSS OR DAMAGE OF ANY KIND RESULTING FROM DELAY OR INABILITY TO DELIVER FOR ANY REASON, INCLUDING BUT NOT LIMITED TO FIRE, FLOOD, LIGHTNING, POWER FAILURE OR SURGES, UNAVAILABILITY OF PARTS, STRIKES OR LABOR DISPUTES, ACCIDENTS AND ACTS OF CIVIL OR MILITARY AUTHORITIES.

03122010