on-site emergency plan - welcome to...

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Plot No: 3405/3406 GIDC IND.ESTATE, ANKLESHWAR, DIST: BHARUCH PIN NO. 393002

ON-SITE EMERGENCY PLAN

[Prepared as required by Schedule 8-A, Rule 68 – J (12) (1) of The GFR 1963] OF

M/s.MEGHMANI INDUSTRIES LTD

MAY 2018

AVDHESH

Typewritten Text

Annexure 13.2

On-Site Emergency Plan of M/s Meghmani Industries Ltd, Dahej

CONTENTS

PREFACE.. ............................................................................................................................4

PURPOSE @@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@.5

DEFINITIONS ........................................................................................................................7

CHAPTER- 1: Name and adress of the person furnishing the information .................... 10

CHAPTER-2: Key personal of the organization and responsibility assigned to them in

case of an emergency ..................................................................................... 11

CHAPTER- 3: Outside organization in involved in annotating during on-site

emergency ........................................................................................................ 33

(a)Types of accident ............................................................................................ 33

(b)Responsibility assigned .................................................................................. 33

CHAPTER- 4: Details of laison arrangement between the organizations ...................... 34

CHAPTER- 5: Information on the preliminary hazard analysis ....................................... 36

(a) Types of accidents ......................................................................................... 39

(b)System elements or event that can lead to a majoraccident .......................... 39

(c) Hazards........................................................................................................... 39

(d) safety relevant components ........................................................................... 42

CHAPTER- 6: Details about the site .................................................................................. 45

(a)Location of dangerous Substance: ................................................................. 46

(b) Seat of key personnel .................................................................................... 46

(c) Emergency control room (ECC) ..................................................................... 46

CHAPTER- 7: Description of hazardous chemicals at plant site .................................... 56

(a)Chemicals (Qulification and toxicological data): ............................................ 56

(b) Transformation if any which could occur ...................................................... 58

(c) Purity of Hazardous Chemicals: ..................................................................... 61

CHAPTER- 8: Likely dangers to the plant ........................................................................ 62

CHAPTER- 9: Enumerate effects of: ............................................................................... 113

(i) Stress and strain and safety and security System ....................................... 113

(ii) Fire and explosion inside the plant and effect if any, of fire and explosion

out side .............................................................................................................. 114

CHAPTER- 10: Details regarding .................................................................................... 115

(i)Warning alarm and safety / security system:................................................. 115

(ii)Alarm and hazard control plans in line with disaster control and hazard

control planning, ensuring the necessary technical and organizational

precautions; ...................................................................................................... 116

(iii)Reliable measuring instruments, control units and servicing of such

equipments ........................................................................................................ 117


(iv) Precautions in designing of the foundation and loadbearingparts

ofthebuilding: .................................................................................................... 117

CHAPTER- 11: Details of communication facilitesavailable during emergency and

required for an off-site emergency .............................................................. 118

CHAPTER-12: Details of fire fighting and other facilites avilble and those required for

off-site emergency ......................................................................................... 133

CHAPTER- 13: Details first-aid and hospital services avilable and its adequacy ....... 137


PREFACE

Our First Emergency Plan was prepared in 2015 and then after it has been

regularly updated as & when required based on learning from various Mock

drills and on account of expansion in the facility. Updating of the OSEP(On

Site Emergency Plan) was done to incorporate various elements of risks,

hazards and consequences that are relevant to our Plants which were taken

either from published data or derived from our own experience. Mock drills

being conducted to test the plan and improve our emergency preparedness.

Also, we had reviewed the potential hazards and assessment earlier done. The

results of these exercises, identification and assessment of all credible

scenarios, survey of various Rules, Regulations and standards were taken as

basis for modifying the On Site Emergency Plan. The plan has now been

revised after the classification of Emergencies as well as keeping in view the

requirements of implementation of ISO 14001:2004 and OHSAS 18001:2007.

As emergencies arise suddenly the necessity to remain always alert and ready

with supporting facilities to face them is of paramount importance. This

document is a broad guidelines as per Factory act and Gujarat Factory Rules.

By periodically conducting regular table top exercise and mock drills our

preparedness will improve, which will help us to minimize the consequences of

emergencies as and when they arise.

All the key personnel are requested to study the document and familiar with

the contents and disseminate information to those working with your team.

MR. PIYUSH NATHWANI

SR. GM - WORKS


PURPOSE In chemicals, Dyes & pesticides manufacturing unit like us, we handle various

hazardous chemicals & employ processes involving high pressure and temperature.

In spite of precautions and safety measures we take, an incidence of potential

damage may arise by system failure or unavoidable circumstances. Such incidents if

effectively handled by the Group Heads/ Shift-in-Charges / Shift Engineers would

cease to be a potential hazard thereafter. However, in case the situation demands

for greater assistance, the mitigation measures are not enough to control or when the

Shift-in-Charge / Shift Engineer is in doubt of combating and controlling the situations

with resources at his command, he will initiate the emergency procedure. “The

purpose of this plan is to lay down guidelines to handle such emergencies.”

Schedule 8-A of Sub rule 68-J-(12) (1) of Gujarat Factory Rule 1963 & Schedule-11 of

Rule 13(1) of MSIHC Rule 1989 requires that every occupier of a hazardous factory

shall prepare an ON-SITE emergency plan and detailed disaster control measures

including linkage with off Site Emergency Management for the factory. Accordingly,

the ON-SITE and OFF-SITE emergency plan with details of disaster control measures

has been prepared for the employees and general public living in the vicinity of the

factory. This plan gives the safety measures to be taken in the event of any accident

or disaster happening at the plant.

The provisions of the following guidelines given by the Factory Inspectorate office are

also kept in mind while preparing this plan.

• Status relating to risk assessment and environment impact in case of Fire,

Explosion and the measures taken for prevention of such accident.

• Probabilities of possible hazard due to the failure of provided control measures

and equipment such as safety valve, pressure gauge, temperature indicator etc.

at different stages of process. (Which gives out Reactor, Boilerand Chemicals

etc.)

• Provisions for all facilities and procedures for immediate control to minimize the

effect of such probabilities.

• Arrangement with mutual aid agencies.

• Arrangement for informing workers through emergency alarm and public in

vicinity and surrounding factories through telephone and loud speakers in case

of emergency at the factory.

• Arrangement for evacuation of persons likely to be affected due to emergency.

• Arrangement for transporting affected persons to the hospital and medical

center through Car/Ambulance.


• Arrangement for necessary treatment and availability of antidotes at hospitals

and at medical center.

• Organization Chart for fixation of responsibilities of managers, officers, workers

at different stages for handling emergency due to fire, explosion etc.

• Details regarding alert system like emergency detection and alarm.

• Submission of the map of the emergency facilities such as hospitals, police

station, and fire services etc.

• Notification of place of gathering of workers and staff at the time of emergency.

• Information in detail, regarding any disaster, which might have occurred in

factory.

• Provisions of main control for 24 hours to use at the time of emergency.

• Arrangement regarding maintenance of different equipment, control measures

and safe procedure of work so that they shall work effectively.

• A statement of all possible source of accidents involving fire, explosion, and

plan of showing the place of above accidents with the facilities to control the

emergency near the place and at the control place.

• OFF-SITE emergency services that is a link between ON-Site and OFF-SITE

Emergency Plan. While preparing this plan, the following documents have been

referred and thankful to those for their contribution. We updated this OSEP to

include new plants as per schedule 8A of GFR 1963.


DEFINITIONS Some definitions used in on-site emergency plan are given below:

AN INCIDENT:

Undesired event giving rise to death, ill health, injury, damage or other loss.

A MAJOR INCIDENT:

Is a sudden, unexpected, unplanned event, resulting from uncontrolled developments

during an industrial activity, which causes or has the potential to cause serious

adverse effects immediate or delayed ( death, injuries, poisoning or hospitalization) to

a number of people inside the installation and / or to persons outside the

establishment, or significant damage to crops, plants or animals or significant

contamination of land, water, air or an emergency intervention outside the

establishment (e.g. Evacuation of local population stopping of local traffic) or

significant change in the process operating conditions, such as stoppage or

suspension of normal work in the concerned plant for a significant period of above, or

any combination of the above effects.

AN EMERGENCY:

An emergency is an abnormal event, which could result in danger to personnel,

property and environment. It could be due to fire, Explosion, Heavy spillage of

hazardous liquid, toxic gas release etc.

A MAJOR EMERGENCY:

Is one that may affect several departments within it and/or may cause serious

injuries, loss of life, and extensive damage to property or serious disruption outside

the works It will require the use of outside resources to handle it effectively.

NOTE : Emergency due to operating conditions, uncontrolled reaction, small fire,

small gas leak, spill, failure of power, water, air, steam, cooling media, scrubbing

media etc. and which can be locally handled by plant personnel alone (without

outside help) is not considered as major emergency.

DISASTER: Is a catastrophic situation in which the day-to-day life patterns are, in

many instances, suddenly disrupted and people are plunged into helplessness and

suffering and as a result need protection, clothing, shelter, medical and social care

other necessities of life, such as: Disasters resulting from natural phenomena like

earthquakes, volcanic eruptions, storm surges, cyclones, tropical storms, floods,

landslides, fierce fires and massive insect infestation. Also in this group, violent


drought which will cause a creeping disaster leading to famine, disease and death

must be included.

Second group includes disastrous events occasioned by man, or by man's impact on

the environment, such as armed conflict, industrial accidents, factory fires, explosions

and escape of toxic releases of chemical substances, river pollution, mining or other

structural collapses, air, sea, rail and road transport accidents, aircraft crashed,

collisions of vehicles carrying inflammable liquids, oil spills at sea and dam failures.

HAZARD: Source or situation with a potential for harm in terms of injury or ill health,

damage to property, damage to the workplace environment or a combination of these.

RISK: Combination of the likelihood and consequence(s) of a specified hazardous

event occurring.

CLASSIFICATION OF EMERGENCY:

LEVEL – 1

The incident or emergency which are confinable, controllable within the plant

premises, which under normal circumstances does not affect area outside the said

plant battery limit and controlling does not involve / require external help. This

situation is called emergency stand by and affected unit / plant have to handle

emergency

LEVEL – 2

When the incident or emergencylevel-1 is not controlled within 10 to 15 minutes or

does not come under control within 10 to 15 minutes, incident controller, site main

controller reviews the situation and decides. If situation is Worsening.

LEVEL – 3

After surveying off-site implications of level – 2 emergency if there is a likelihood of

chlorine gas cloud formation and spreading of cloud in down wind direction affecting

neighbouring population of industry and villagers and / orin case of following incident

IC( Incident Controller) and SMC (Site Main Controller)are of the opinion that there

will beoff-site implications.

Note: Level-I and Level- II shall normally be grouped as onsite emergency and Level-

III as offsite emergency.


MODE OF EMERGENCY

Man made Natural Calamities Extraneous

• Heavy Toxic Leakage/

Spillage • Flood

• Riots/Civil Disorder/Mob

Attack

• Fire • Earthquake • Terrorism

• Explosion • Cyclone • Sabotage

• Failure of Critical

Control system

• Outbreak of

Disease • Bomb Threat

• Design deficiency

• Tsunami

• Lightning

• War/Hit by missiles

• Unsafe acts • Abduction

• In-adequate

maintenance

• Food Poisoning/Water

Poisoning

The On-site emergency plan deals with, measures to prevent and control

emergencies within the factory and not affecting outside public or Environment.

The Off-site emergency plan deals with, measures to prevent and control

emergencies affecting public and the environment outside the premises.


CHAPTER- 1: NAME AND ADRESS OF THE PERSON FURNISHING THE INFORMATION

Full Name & Address

of the company:

M/s Meghmani Industries Ltd.

Plot no: Z-6, SEZ -1, Dahej, Tal-Vagra, Dist: Bharuch,

Gujarat.

Contact No.: (O): 08155002095 E-Mail:

[email protected] Factory: Tel: 08155002096

Fax No. : ----

Full Name & Address

of the occupier :

Mr. Lalit K Patel

30, Park Hill Society, Behind

ManekBaug Society,

Ambawadi, Ahmedabad.

Contact No:

Office Residence

8155001751 9825008722

Full Name & Address

of the Manager :

Mr. Piyush Nathwani

Plot no: Z-6, SEZ -1,

Dahej, Tal-Vagra, Dist:

Bharuch, Gujarat.

Contact No:

Office Residence

6359645460 7984535603

Manufacturing

Processes

(1) Electrolysis (2) Hydrogenation (3) Oxidation (4)

Chlorination (5) Sulphonation (6) Nitration (7) Esterification

Name of the shift Maximum workers at a time In “workers”

include all

employees

contract

workers,

trainees,

apprentices

Male Female Others Total

General (G) 55 -- 15 70

First (A) 55 -- 10 65

Second (B) 50 -- 05 55

Third (C) 55 -- 05 60

Total Workers 250

First person to be contacted in the case of

emergency: Mr. Piyush Nathwani

Name of the

shift

First person to be contacted in the case of emergency

Name & Designation Place of

availability

Contact

No.(Mobile)

General (G)

Mr. PiyushNathwani Admin Building 6359645460 First

Second

Third

On Holiday Mr. Somkumar Shukla Admin Building 9726430387


CHAPTER-2:KEY PERSONAL OF THE ORGANIZATION AND RESPONSIBILITY ASSIGNED TO THEM IN CASE OF AN EMERGENCY

Emergency Organization Chart& Communication Chart

Emergency

Level-1

Level-2

Level-3

Hospital

Neighbouring factory

General Public

Mutual Aid

Fire Brigade

Communication Through Phone/ Runner

InterAction

District Crisis Group (DCR)

Local Crisis Group (LCR)

DISH Office

G.P. C.B.

Press / Media

Any Other External Party

SITE MAIN CONTROLLER (SMC) &Dy SMS (E.C.C.)

INCIDENT CONTROLLER(IC)

Information &Communication

FIRST RESPONDER

Support

& Co-

KEY PERSONNEL

Production Manager, Safety Manager, Security Officer, Factory Medical Officer GM IR Telephone Operator Adjacent Plant In Charge

TEAM WORK UNDER SMC

Transportation of evacuated personnel

Assembly point Managing & Control

ESSENTIAL PERSONNEL TEAM

1. Firefighting Team

2. ERT

Information

& Control

ALARM RISER


AN EMERGENCY ROLES AND RESPONSIBILITY OF EMERGENCY RESPONSE

PERSONNEL

• FIRST RESPONDER

Any person who notices the abnormal incident of hazardous nature, his

responsibilities as first responder:

1. As soon as he notices any incident of hazardous nature i.e. Fire, Explosion,

Toxic gas Release, Heavy Spillage of hazardous & Toxic Chemicals. He will

first inform to his superior and co-worker about the situation.

• ALARM RISER

1. After getting instruction from Respective Incident Controller,Alarm riser will

raise the siren.

2. In case of failure of power supply rings the manual bell loudly

.

• SITE MAIN CONTROLLER

He is the head authority of the Emergency Organization. Unit Head holds the

responsibility of the Site Main Controller. He is having overall responsibility for

directing operation and calling for outside help from Emergency Control

Centre.

In absence of Unit Head, Incident site Group Head will Act as a Deputy Site

Main Controller and During Silent hours,

On being informed about the emergency he will-

1. To rush to the ECC

2. To relieve the incident controller from responsibilities for overall main control.

On consultation with I.C. and Key Personnel decide about the type of

emergency and activate on site / off site Emergency Plan if not activated.

3. To ensure that key personnel are called in.

4. After declaring the major emergency,

a) To activate the off site plan (if required).

b) To ensure about the outside emergency services and mutual aid helps are

called.

c) To inform neighbours factories by telephone or by sending runner and

surrounding population through loud speakers.


5. To continuously review and assess possible developments to determine the

most probable course of events.

6. To direct the safe close down and evacuate the plant in consultation with the

incident controller and key person. If necessary, arrange to evacuate the

neighbouring population.

7. To ensure that the casualties are receiving adequate attention –

a) To arrange for hospitalization of victims.

b) To inform/ensure that the relatives are informed.

8. To inform and liaison with DPMC, Local Crisis Group (SDM-LCC), District

Crisis Group (collector-DCR), Joint Director (Industrial safety & Health),GPCB

and experts of health and safety.

9. To ensure that assembly point managing team reached on the company

assembly point to take charge.

10. To ensure the accounting of personnel and rescue of missing persons.

11. To control traffic movement inside factory.

12. To ensure canteen facilities, if the emergency is prolonged.

13. To issue authorized statement to the news media.

14. To ensure preservation of evidence make arrangement for photographs etc.

15. To control rehabilitation of affected areas and victims on cessation of

emergency.

16. To instruct the Security office to raise “All Clear Siren” after ensures that the

emergency is controlled and over.

17. To ensure that the plant is not start unless inspected / investigated by Joint

Director (Industrial safety & Health) or Government Authorities/ insurance

surveyor.

• INCIDENT CONTROLLER

Respective Shift In-charge of the Plant (Site) &Head of the Department holds the

responsibility of the Incident Controller, if the incident is in their plant/area. On

being informed of the emergency and its location he will rush to the site and he

will,

1. Assess the scale of emergency, if the emergency is minor, try to prevent by using

internal resources like fire extinguishers in case of fire, and cover the spillage by

sand in case of liquid spillage.

2. Assess the scale of emergency, if the emergency is major / unable to prevent by

using internal resources, he will start to activate on-site plan by raising the siren


through telephone office/security office. The security officer on duty will inform

Security staff for raise the siren.

3. If fire emergency is there and fire is major /unable to prevent by using internal

resources, the incident controller (IC) will inform to local fire brigade by telephone

through (ECC) office.

4. Incident controller and in his absence, deputy incident controller shall also have to

take responsibilities of Site main controller (SMC), till site main controller take the

charge of emergency control centre (ECC).

a) They should remain at the plant assembly point with their personnel if safe to

do so unless instructed by SMC/IC.

b) Partial shutdown of plant should be followed by trained essential person of the

plant/area.

c) As per the emergency, to send the essential person team member will fully

equip at incident place.

5. Incident controller shall depute one or two other’s area Incident controller of other

plant/area for his help in communication to SMC.

6. To send telephonic message to Site Main Controller and key personnel or send

messenger/runner to inform them about incident.

7. As per the incident, direct the respective team of essential personnel to prevent it

by using extinguishers in case of fire, by covering the liquid spillage by sand or

soil in case of liquid spillage or by adequate equipment, etc.

8. To ensure about the key personnel arrived and distribute their duties.

9. To ensure that Firefighting, First aid & rescue and Engineering service trained

ERT team member reported at the site.

10. Establish a control point at a safe distance.

11. To set up a communication point and establish contact with the emergency control

centre.

12. To ensure availability of the outside services like mutual aid, fire brigade through

emergency control centre.

13. Direct the safe shut down of the plant or part of the plant and evacuate the plant or

area to the safe company assembly point.

14. Direct all operations within the affected areas with the following priorities.

a) Secure the safety of personnel.

b) Minimum damage to plant, property and environment.

c) Minimize loss of material.

15. To search for causalities.

16. To give advice and as asked by the head of fire brigade and emergency services.

17. To brief site main controller and keep informed of development of situation.


18. To Inform the Site Main Controller/Telephone operator after controlling the

emergency to raise all clear siren.

19. To preserve evidences that will be necessary for subsequent inquiry into the cause

of the emergency and concluding preventive measures.

• KEY PERSONNEL

On being informed of the emergency he will rush to the incident site and will report

to incident controller or Site Main Controller at E.C.C.

The responsibilities and duties of key personnel are as follows.

A: Production Manager

1. To keep in touch with IC & SMC in assessing/ controlling the emergency.

2. To guide essential personnel team.

3. To guide personnel for safe close down of the plant.

4. To guide transport for safe shifting of materials from one place to other.

5. To guide mutual aids services and the teams.

6. To keep informed the site main controller about developments.

7. To make arrangement like emergency light, water etc.

8. To assess the emergency & evacuate the neighbouring factory workers and

neighbouring population through SMC.

9. To inform the effect of emergency and steps to be taken to avoid the affects

of a radiation etc.

B: Safety Manager

1. To assist incident controller in controlling emergency

2. To help site main controller in communication.

3. To provide necessary equipment like FFE, PPE & RPE.

4. To guide transport for safe shifting of materials from one place to other.






9. To inform the effect of emergency and steps to be taken to avoid the effects

of a Fire etc.

C: Security officer

1. To help incident controller & site main controller at the time of emergency.


2. To cordon the area and inform incident controller or site main controller

about the development of emergency.

3. To provide necessary equipment like Fire Fighting Equipment, Personal

Protective Equipment& Respiratory Protection Equipment.

4. To fight the fire with available internal FFE.

5. To make arrangement for evacuating workers from the place of accident

and guide non- essential workers towards company assembly point.

6. To carry out head counting at assembly point &search of missing persons.

7. To ensure that the roadway to plant is clear for emergency vehicles. Obtain

assistance to keep roadway clear and to stop non-emergency traffic from

entering.

8. To direct their personnel (Response force & Task force) for evacuation of

non-essential workers & Crowd control.

9. To liaise with mutual aid services for their help and guide to them.

10. To blow emergency siren & all clear siren on receiving message from

IC/SMC through telephone office.

D: Factory Medical Officer

1. To take charge of Occupational Health Centre.

2. To provide treatment/ first aid to the affected persons and if necessary,

send them to hospitals for further treatment.

3. To keep liaison with hospitals and inform them about the type of emergency

help required as per discussion with Site main control.

4. Arrangement for adequate stock of antidotes, lifesaving drugs and special

medicines.

5. To keep the record of persons given first aid/ treatment and send them to

hospitals with their name.

6. To keep ready the list of blood groupings.

7. To inform site main controller about the developing situation.

8. To guide/instruct first aider, first aid & Rescue team in case of any

emergency.

9. To keep ready the list of first aider.

10. To identify of all the hospitals for facilities to render medical aid to victims

of exposure to dangerous chemical substances, burns and other specific

injuries. (State authorities, local authorities, ESICS, Private,

Railways/Voluntary institutions, trusts etc.) & report to SMC

11. To keep provisions of buffer stock of essential medicines like intravenous

fluids, dressing materials, splints, oxygen cylinders, suction apparatus etc.

Keeping in view the large number of third degree burns, heat radiation.


E: Personal& Admin Department

1. To assist site main controller & incident controller in controlling emergency.


3. To get the detail of head counts from all Assembly points and report to

Security department.



6. To arrange external help like Medical,Fire,etc



8. To inform the effect of emergency and steps to be taken to avoid the affects

of a Fire etc.

9. To deal with external communication like media & external agencies

F: Adjacent Plant in-charge

1. To assist site main controller & incident controller in controlling emergency

2. To help site main controller in communication..



G: Telephone Operator

1. He will guide all visitors of admin building to move at assembly point.

2. He will help SMC and IC for establish communication chain internally and

externally.

3. He will also help SMC/ IC to establish communication link mobile ECC /

incident control centre.

• ESSENTIAL PERSONNEL TEAM

As soon as the essential personnel hear the emergency siren or any emergency

brought to the knowledge, they first report to incident controller (After hand over

their charge to other plant supervisor) with fully equipped themselves. (For proper

information all team member have to contact immediately on telephone Number)

The team of the essential personnel trained in Fire Fighting,First aid and

Engineering controls. And they are available in factory in all shifts.


Their responsibilities are as under:

A: Fire Fighting Team:

1. To rush at the site for help with fully equipped. I.e. firefighting equipment,

SCBA sets, etc.

2. To decide line of action in consultation with incident controller & Key

personnel and take appropriate measures to extinguish the fire & to control

spillage.

3. To fight fire till a fire brigade takes the charge.

4. To help to the fire brigade and mutual aid teams.

5. To send wiremen at Fire pump immediately.

6. Keep ready require quantity of dry sand or dry clay.

7. To work as per the instruction/direction of IC, SMC.

B: Emergency Response Team:

1. To Rescue the injured person.

2. To provide first aid to the affected persons and if necessary, send them to

hospitals for treatment.

3. To take charge of ambulance room and first aid room.

4. To help & assist Factory Medical officer.

5. To assist at casualties reception areas to record details of casualties.

6. To send wiremen at Fire pump immediately.

7. To provide emergency power supply if required.

8. To take emergency Electrical black out if required.

9. To provide emergency searchlight if required.

10. To remain near control point and await further instruction from IC.

11. On hearing the siren or any emergency brought to the knowledge, reach at

incident with fitters and toolbox for any mechanical assistance.

12. To do emergency engineering work like isolation of equipments, material,

process, providing temporary by pass lines safe transfer of materials,

urgent repairs and replacement etc.

13. On hearing the siren or any emergency brought to the knowledge, arrange

for vehicles for material handling like Tractor- trailer, tanker, tempo etc.

&keep ready them to cater the needs emergency as per the instruction of

SMC & IC.

14. To keep ready equipment at store to cater emergency requirement.


15. On hearing the siren or any emergency brought to the knowledge, arrange

for vehicles like JCB, scrapper etc. & keep ready them to cater the needs of

SMC & IC.

16. Keep ready require quantity of dry sand or dry clay.

17. To ensure that the roadway to plant is clear for emergency vehicles.

18. To stop non-emergency traffic from entering.

19. Prevent unauthorized entry in factory.

20. To work as per the instruction/direction of IC, KP, SMC.

• FOLLOWING WORKS UNDER SITE MAIN CONTROLLER

The responsibilities and duties are as follows.

1. For Transportation of persons, company’s vehicles, car, etc. to be first used

and if needed then the vehicles from mutual aid centres are called for help.

2. The company assembly points for gathering non-essential workers/reserved

staff/Contractor/Visitors are fixed.

3. Assembly points are decided as per the direction of wind and are at safe

location.

4. Runner’s/Messengers for off-Site Agencies & Liaison at on-site

a) To report to site main controller.

b) To transmit message to key personnel, essential workers at their home

addresses.

c) To transmit messages to neighbouring factories about emergency.

d) To transmit the message from incident controller to site main controller.

e) To send authentic messages to the local authorities, emergency

services help, etc. As per the directives of S.M.C.


� INCIDENT CONTROLLERS

Shifts

Name

Any one shall be available in each shift & on holiday on call

Designation Qualification

Place of availability Phone No.

In the Residence In the Residence

Factory address Factory

OBAPLANT

First Mr.Sachin Patel

Chemist B.sc OBA

17, Rameshwar Park,

Ankleshwar 231 9924936276

General Mr.Sumit Dyal

Chemist B.sc OBA

Sai Villa Soc, Nr.

RajpiplaChokdi,

Ankleshwar

231 7405741857

Second Mr.Ram Lalit Zha Chemist B.sc OBA

Bhaibabh Park C.176

KapodraPatiyaBaliya

Road Ankleshwar

231 9662584652

Third Mr.Dilip Singh Chemist

B.sc OBA Ankleshwar 231 9898029867

SOLVENT PLANT

Generl Mr Mohit S.Patel Supervisor PGDMM Solvent

8,Bhagshree street

Shukla Tirth ,Bharuch 257 9033487290


Shifts

Name






DYES PLANT

First Mr Pinakin T. Raval Production

Chemist B.sc

First floor

office

SwaminarayFrunya,

Zadeshwar, Bharuch 236 9898977710

General Mr Brijesh J. Patel Senior

Executive B.sc

First floor

office

Vachnumurt Colony,

Zadeshwar, Bharuch 9099931204 9825716313

Second Mr Rakesh Patel Production

Chemist B.sc

First floor

office

SwaminarayFrunya,

Zadeshwar, Bharuch 236

Third Mr Santosh Prajapati

Production

Chemist B.sc

First floor

office

Pramukhu Park

Socity, Godhok,

Ankleshwar

236 7383715602

AGRO PLANT

First Mr Amit K. Bijawe

Production

Executive B.E Chemical

2nd Floor

Office, Agro,

Aa – 203 Bhgavti

Angan Apartment,

Zadeshwar, Bharch

218 8155002076

General Mr V.M Patel

Production In

charge B.sc

2nd Floor

Office, Agro,

Block No. 98, Sankar

Banglows,

Zadeshwar, Bharuch

218 8141085014


Shifts

Name






Second Mr Suresh B. Patil Production

Chemist B.sc

2nd Floor

Office, Agro,

B – 47 Phase – 2

KumKum Banglows,

Ankleshwar

218 9904431628

Third

Mr Hardik

Dashlanaya Plant Operator ITI AOCP

2nd Floor

Office, Agro,

21 – Happy

Ressidensi,

Zadeshwar, Bharuch

218 9824119113

DT PLANT

First Manoj Gupta Production

Chemist M.sc

Production

Area Ankleshwar 246 8735901367

General Indresh K.

Kushawaha

Production

Chemist B.sc

Production

Area Bharuch 246 9601570477

Second Santosh Yadav Production

Chemist B.sc

Production


Third Ratilal Patel Operator SSC Production



� SITE MAIN CONTROLLERS

Sr.

No.

Name in Priority Designation Qualification

Place of arability Phones

In Factory Residence

Address

In

Factory

Residence

( Mobile)

1 Mr.Piyush Nathwani Sr.G.M (WORKS) BE Chemical Admin

Building --- 261 7984 5356 03


� KEY PERSONNEL:

Sr

No

Department

Name he may

be called at any

time for this

plant

Designation

Qualification

Place of Availability Phone No.

Factory Residence Factory Residence

1 Safety Mr.Samadhan

Chaudhari

Safety

officer A.D.I.S

Safety

Office

Shivshakti Nagar

Zadeshwar

Gam,Bharuch

7622002235,

251

07202976220

2 Safety Mr. Ruturaj K

Jadav

Safety

officer P D I S

Safety

Office Garden City Ankleshwar

7622002235,

251

9925079949

3 Security Security Officer Security

Officer Qualified Main Gate

VRC Colony, Jolva,

Dahej

8155002095,

9726430377,

201,241

8155002095,

9726430377

4 Fire & Gas

control

Mr.Jagdish

Kamaliya

Safety

officer A.D.I.S

Safety

Office

Zadeshwar Chokdi

,Bharuch

7622002235,

251

09725523453

5

Leak / Spill

& pollution

Control

Mr.Vipul

Makwana

Environment

Head

M.sc(IC)

PDIS E.T.P

Zadeshwar

Chokdi,Bharuch 203 09727704412

6

First Aid &

Medical

First Aid

Dr. Tejas Mehta Dr. M.B.B.S Jolwa

cilinic --- --- 09723708257

7 Transport Mr.Somkumar

Shukla

H.R /Admin

Head

BA, MSW,

PGDCSR,

PGDHRM,

Diploma

Disaster

Management,

HR Office

Vishwas 10 Ajanta

Nagar Near Mahaveer

Nagar

Shaktinath,Bharuch

09726430387,

202

09426253717


CNM, CCCD,

CHR

8 Mechanical

Aid Mr.M.K.Singh Manager

B.E

Mechanical

Mechanical

Office

A 8101 Surya kiran

Apartment Near

Kapodra,Ankleshwar

09726430381

250,

09726430381

9 Stores Mr.Rajesh

Tiwari

Senior.

Executive M.A. Store

H- 8, Narmada Nagar,

Bharuch

08155002078,

219

08155002078

10 Electrical Mr.Kamal Patel Assistant

Manager.

Diploma in

Electrical

Electrical

Office

B -30, Surbhi Bunglows

Near Parathna Vidhalai

Bhoval Bharuch

8155002081,

210

09898714624

11 Personnel Mr. Somkumar

Shukla

Senior

Manager

HR & Admin

BA, MSW,

PGDCSR,

PGDHRM,

Diploma

Disaster

Management,

CNM, CCCD,

CHR

HR office

Vishwas 10 Ajanta

Nagar Near Mahaveer

Nagar

Shaktinath,Bharuch

09726430387,

202

09426253717


� ESSENTIAL PERSONS FOR FIRE FIGHTING& ERT TEAM

Shift Sr.

No.

any one shall Available in shift & on Holiday on call

Name Designation

Trained for work of Place of Availability Phone No Personal

protective

equipmen

t required

In the

Factory

Residence Address In the

Factory

Reside

nce

No.

C 01 Mr.Hardik Daslaniya

Plant

Operator

Fire Fighting

And First Aid

Agro Plant

01 Floor

21 – Happy

Ressidensi,

Zadeshwar, Bhaaruch

216 098241

19113

Hand

gloves

,Goggles,

Face

Shield,

Helmets,

Gas

,Airline

respirator,

SCBA,

Torch,

Emergenc

y light

A 02 Mr.Suresh Patil

Production

Executive

Fire Fighting

And First Aid

Agro Plant

02 Floor

B -47 KumKum

BanglosValiyaRaodAn

kleshwar

218

099044

31628

B 03 Mr.Amit Bijvae

Production

Executive

Fire Fighting

And First Aid

Agro Plan

02 Floor

Aa-203 BhagvatiAgan

App. Zadeshwar

Bharuch

218

081550

02076

C 04 Mr.Yogesh Gajera Technician Fire Fighting

And First Aid

Pandi Plant

02 Floor

248 Shiw Darsan

Surat 224

098793

84588

A 05 Mr.Latit Jha

Production

Executive

Fire Fighting

And First Aid

O.B.A Plant

01 Floor

C-176 Bhaipath Park

Kapodra PatiyaValiya

Raod Ankeshwar

213

096625

84651

099241

62299

G 06 Mr.Kalpesh Kaniyalal

Executive

Fire Fighting

And First Aid Store

B-36 Jalaram

Sosyti

Sukaltirth

219

097146

95459


Shift Sr.

No.


Name Designation


protective

equipmen

t required

In the

Factory


Factory

Reside

nce

No.

Bharuch

G 08

Mr.Dharmendra

Pramukhbhai Patel

Sr. Fitter Fire Fighting

And First Aid

Maintenance

Office

266 Rushikesh Nager

Bhoval Bharuch 250

097242

84542

G 09 Mr.Miral Panchal Sr.

Executive

Fire Fighting

And First Aid

Maintenance

Office Ankleshwar 250

098984

45513

A 10

Mr.Hemrajsinh

Ranjitsinh Sindha

Sr. Operator Fire Fighting

And First Aid Dyes 01 Floor

B-D 01 1 Floor Santi

NiketanSoc, Andada

Ankleshwar

236

076210

18125

C 11 Mr.Raghuvir Rana

Senior

Electrician

Fire Fighting

And First Aid

Electric

Maintenance

Office

C19 Hari Om Nagar

Soc, NadelavRaod

Bharuch

222

098253

46498

B 12 Mr.Pinakin T Raval

Production

Chemist

Fire Fighting

And First Aid Dyes 01 Floor

At.PSinhnj ,Tal

Madabad Dist, Kheda 236

098989

77710

G 13

Mr.Indaresh

Khushwaha

Chemist Fire Fighting

And First Aid

D.T Plant F

Floor

B01/06 Mangal Deep

Soc, Bharuch 247

096016

70477

C 14 Mr.Ratilal B. Patel

Sr. Plant

Operator

Fire Fighting

And First Aid

D.T Plant F

Floor

Kalwada Char Rasta

,PritiCoplexFisrt Floor

-5 Valsad.

247

099254

12396

B 15 Mr.Harshad Chauhan

Executive

Fire Fighting

And First Aid Agro Plant 3

A-301 Sai Sharadha

App. 257

099747

75400


Shift Sr.

No.


Name Designation


protective

equipmen

t required

In the

Factory


Factory

Reside

nce

No.

ZadeshwarBhauch

G 16

Mr.Yashpalsinh D.

Mahida

Utility

Supervisor

Fire Fighting

And First Aid Work Shop

At. Ora Tal Vagra Dist.

Bharuch 220

098255

52217

A 17 Mr.Jay Maheta Maintenance

Engineer

Fire Fighting

And First Aid

Maintenance

Office

2143,Shivkrupa Soc,

Nr, Ektanagar

Bharuch

210 090337

36047

B 18 Mr.Kiran Kumar R

Patel

Maintenance

Engineer

Fire Fighting

And First Aid

Maintenance

Office

At.P. Denana Tal.

Becharaji Dist.

Bharuch

210 090336

27894

C 19 Mr.Kalpesh K Pandya Sr Fitter Fire Fighting

And First Aid Work Shop

At Keshwan Tal Vagra

Dist, Bharuch 220

099783

97382

A 20 Mr.Santosh Kumar

Yadav

Production

Chemist

Fire Fighting

And First Aid

D.T Plant 01

Floor

B01/06 Mangal Deep

Soc, Bharuch 247

091737

33469

B 21 Mr.Milan S Pathak Supervisor Fire Fighting

And First Aid

O.B.A

Paking Area

C-182 Vaibhav Park

Soc, Ankleshwar 234

094278

75612

G 22 Mr.Hitesh Kumar M

Baria Operator

Fire Fighting

And First Aid

Dyes Plant

Packing Area

Amrapali Soc.

Andada. Ankleshwar 259

089802

54207

G 23 Mr.Krunal N Patel Assistant Fire Fighting

And First Aid

Dyes Plant

Packing Area

A-84 Samrodhi

Bonglos Bhoval

Bharuch

259 094293

38046

G 24 Mr. Snehal Kumar J

Maru Assistant.

Fire Fighting

And First Aid Excise Office

B/5 Ghanshyam

Nagar ,Air Force Raod

Makarpura Vadodara

205 088663

89409


Shift Sr.

No.


Name Designation


protective

equipmen

t required

In the

Factory


Factory

Reside

nce

No.

G 25 Mr. Ketan A Rana Assistant.

Store

Fire Fighting

And First Aid Store

1022 Gayatri Nagar

,Ghb, Bharuch 219

097146

95459


� EMERGENCY CONTROL CENTRE:

Details of Emergency Control Centres (ECC) is given in table here under. The

emergency control centre (or room) is the place from which the operations to handle

the emergency are directed and coordinated. The site main controller, key personnel

and senior officers of the fire, police, factory inspectorate, district authorities and

emergency services will attend it. The centre should be equipped to receive and

transmit information and directions from and to the incident controller and areas of

the works as well as outside. It should also have equipment for logging the

development of the incident to assist the controllers to determine any necessary

action.

In addition to the means of communication, the centre should be equipped with

relevant data and equipment which will assist those manning the centre to be

conversant with the developing situation and enable them to plan accordingly.

It should be sited in an area of minimum risk and close to a road to allow for ready

access by a radio-equipped vehicle for use if other systems fail or extra

communication facilities are needed.

For large sites or where fire may occur might be anticipated, consideration should be

given to setting up two control centres to ensure, so far as is possible, that one will

be available for use, should the other be disabled. If necessary the police will assist

to set up an emergency control centre remote from the works.

The centre should therefore contain:

1. An adequate number of internal telephones.

2. An adequate number of external telephones. It is strongly recommended that at

least one should be ex-directory or capable of use for outgoing calls only. This

will avoid the telephone switchboard being overloaded with calls from anxious

relatives, the press etc. the least telephone directories with a separate list of

important numbers.

3. Plans of the factory Should be show:

a) Areas of large inventories of hazardous materials including tanks, reactors,

and drums, compressed gas cylinders.

b) Sources of sirens and safety equipment including fire, explosion, and Toxic

gas Release, Heavy Spillage of Hazardous & Toxic Chemicals.


c) Stocks of other fire extinguishing materials.

d) The fire – water system and additional sources of water.

e) Site entrances and road system, updated at the time of the emergency to

indicate any road that is impossible.

f) Company assembly point, shelters, lunchroom and canteen.

g) Casualty treatment centers, first aid centers and ambulance room.

h) Parking points, rail sidings and visitors room.

i) Location of the factory in relation to the surrounding community

4. Additional plans which may be marked up during the emergency Should be show:

a) Areas affected or endangered within the factory.

b) Surrounding areas, population and other environment likely to be affected

due to fire wind speed recorders and ready computer models (risk counters)

based on prevailing wind direction, velocity, weather conditions and other

parameters, will be much useful for quick judgment and evacuation of those

areas.

c) Areas where particular problems arise.

d) Area evacuated and safe routes for escape.

e) Deployment of emergency vehicles and personnel.

f) Other relevant information.

5. Nominal roll of employees, work permits, MSDS, gate entries and documents for

head count or access to this information. Employee’s blood group information and

addresses will also be useful.

6. Note pads, pens, pencils, rubber and stationery to record all messages received

and sent by whatever means.

7. Note copies of this on-site emergency plan i.e. updated full text including all

information from this, some vehicles and messengers (runners) should be kept

ready at the center.

8. Torches, umbrella, raincoats and some extra sets of gas detectors, explosive

meters and personal protective equipment.


• Details of the emergency control centre:

EMERGENCY CONTROL CENTRE

Sr No

LOCATION OF THE CENTRE :

Telephone No Note :-

Internal External

Details of equipment , information provided in ECC

1 OHC

Sr.No Items kept in the center

Numbers

or

Quantity

Persons who

will

handle/operate

this items

Its period of operation Person who

will look

after ECC

Place of

Availability

Phone

Last Present Office Residence

1

Copy of on-site plan 1

Production

Manager

None None

Safety Officer Safety

Department

08155002083 2

Personal Protective

Equipment Adequate

None None

3 Self-Contained Breathing

Appts 1

4 Chlorine kit for toner leakage 1 None None


CHAPTER- 3: OUTSIDE ORGANIZATION IN INVOLVED IN ANNOTATING DURING ON-SITE EMERGENCY

(a)TYPES OF ACCIDENT

a) Fire & Explosion

b) Toxic gas release

c) Spillage of strong acid/ Alkali

(b)RESPONSIBILITY ASSIGNED

Site Main Controller is responsible for informed to all following authorized

organization in case of On/Off-site emergency.

Moreover main mutual supply from DMC Dahej & Dahej SEZ fire station.

1. DMC –Dahej (Fire station). Mr. Hitesh Shah

2. Dahej SEZ limited (Fire station). Mr. Jaydeep Bhatt

Full scale Fire Brigade services with full rescue team available from –DMC (Dahej –

Fire station) & Dahej SEZ limited (Fire station).


CHAPTER- 4: DETAILS OF LIAISON ARRANGEMENT BETWEEN THE ORGANIZATIONS

As mentioned in chapter-2, Liaison arrangement with other organization and

internally will be done by SMC with help of Telephone operator.

They will be responsible to make communication with all Government authority,

nearby Organization, Journalist, population, Employees and nest to kin of the

Employees. Following arrangement will also be useful

� MUTUAL AID

Since combating major emergencies might be beyond the capability of individual

unit, it is essential to have mutual aid arrangements with neighbouring

industries. Consideration shall be given to the following while preparing mutual

aid arrangements:

(a) Written mutual aid arrangements are to be worked out to facilitate

additional help in the event of Level-II emergencies by way of

rendering manpower, medical aid or firefighting equipment, etc.

(b) The mutual aid arrangement shall be such that the incident controller of

the affected installation shall be supported by neighbouring industries

on call basis for the support services materials and equipment already

agreed. Further, all such services deputed by member industry shall

work under the command of the INCIDENT CONTROLLER of the

affected installation.

(c) Mutual aid associations shall conduct regular meetings, develop written

plans and test the effectiveness of their plans by holding drills. Drills are

essential to establish a pattern for operation, detect weaknesses in

communications, transportation and training. Periodic drills also develop

experience in handling problems and build confidence in the

organization.

(d) To make the emergency plan a success, the following exchange of

information amongst the member organizations of mutual aid

association is considered essential:-

i. The types of hazards in each installation and fire fighting

measures.

ii. List of all the installations or entities falling along the routes of

transport vehicles carrying petroleum or petroleum products.


iii. The type of equipment, that would be deployed and procedure for

making the replenishment.

iv. Written procedures which spell out the communications system for

help and response. This is also required to get acquainted with

operation of different firefighting equipment available at mutual aid

members and compatibility for connecting at users place.

v. Familiarization of topography and drills for access and exit details

carried out by mutual aid members.

Note: Incidents involving road transport vehicles carrying petroleum

products shall be attended by the nearest installation on request of

civil authorities even in absence of mutual aid agreement with the

consignor.

� MUTUAL AID ARRANGEMENTS OF FIRST- AID AND HOSPITAL SERVICES

AVAILABLE:

SR

NO

HOSPITAL NAME

WITH ADDRESS AND

PHONE NUMBER

DESIGNATED

CONTACT PERSONS

WITH ADDRESS (O, R)

AND PHONE:-

NUMBERS (O, R, M)

NO. OF

BEDS

NO. OF DOCTORS,

NUMBER, STAFF

TOTAL

NO.

OF

BURN

WARD

NO. OF

AMBULANCE

REMA

RKS

1 2 3 4 5 6 7 8

1

Sai Clinic, &

Occupational Health

Centre

F/4-5, Sanskar Avenue

complex,

!st floor, Near

Subagrand Hotel, Dahej

road, Jolva,

9723708257

Dr. Tejas Mehta

09723708257

7

Doctor – 2

Nursing staff - 2

1 NA --

2

Shrey Clinic &

Occupational

HealthCentre

41, Anamika complex,

IPCL road, Dahej

O9429037301

Dr. Naresh Gadhvi

09979891252

7

Doctor -1

Nursing staff - 2

1 NA --

3

Patel Multispecialty

Hospital

Station Road, Near

S.T.Depot, Ankleshwar

Ph. – 09982965856 /

02646246535

Dr.A. K.Patel

9898595681

40

Doctor – 18

Nursing staff - 28

3 02 --


CHAPTER- 5: INFORMATION ON THE PRELIMINARY HAZARD ANALYSIS

� INTRODUCTION

Hazard is a physical situation or phenomena, which cause human injury,

damages to property or the environment or combination of these criteria. Hazard

Identification provides vital information to risk management and based on this

information, management can keep ready the essential facilities & train the

persons against the probable emergency.

Identification, analysis, assessment of hazards and risk provide vital information

to risk management. Objective of this plan is to assess the risk and to provide

guidelines for facing and controlling the emergency.

This Chapter contains the information of possible accidents, hazards and Safety

relevant components.

This Emergency plan would also deal with following emergency situation

provided; it can be rehearsed and updated on regular basis.

Man made Natural Calamities Extraneous

• Toxic gas release • Flood • Riots/Civil Disorder

• Mob Attack

• Fire • Earthquake • Terrorism

• Explosion • Cyclone • Sabotage

• Failure of Critical

Control system

• Outbreak of

Disease • Bomb Threat

• Spillage of strong

Acid and Alkalis

• Tsunami

• Lightning

• War/Hit by missiles

• Abduction

• Food Poisoning/Water

Poisoning


� PROCESS DESCRIPTION

Detailed process description / information was available with respective department.

List of Products, By Product:

SR.NO.

NAME OF PRODUCT

QTY

MT/MONTH

A)Synthetic Organic Dyes

1 Acid Black–210 75

2 Acid Black–234 75

3 Acid Brown–210 75

4 Reactive Black–B 100

5 Reactive Red–195 100

6 ReactiveYellow–145 75

B)Optical Brightening Agents

1 Optical Brightening Agents–2B 40

2 Optical Brightening Agents–4BB 150

3 Optical Brightening Agents–DMX 50

4 Optical Brightening Agents–BBU 150

5 Optical Brightening Agents–BA 40 6 Optical Brightening Agents–DT 30

7 Optical Brightening Agents–PL 20

8 Optical Brightening Agents–PL1 20

C)Agrochemicals

1 AmetryneTechnical 40

2 Simetryne Technical 40 3 Terbutryne Technical 40

4 Prometryne Technical 40

5 Hexaconazole Technical 20

6 Propiconazole Technical 20

7 Pendimethalin Technical 50

8 PMDA 300 9 Cybutryn Technical 40

10 Glyphosa Tetechnical 200

11 Glyphosate IPA Salt 200

D)Agrochemicals

1 AmetryneWP 50

2 AmetryneSC 10

3 AmetryneWDG 10

4 SimetryneWP 50

5 SimetryneSC 10

6 TerbutryneWP 10

7 TerbutryneSC 50

8 PrometryneWP 10 9 PrometryneSC 10

10 HexaconazoleEC 80

11 HexaconazoleSC 50 12 PropicanazolEC 50


13 PendimethalineEC 10 14 PendimethalineSC 25

15 GlyphosateSL 100

16 GlyphosateWDG 50

17 AtrazineWP 100

18 AtrazineSC 25

19 AtrazineWDG 25

20 CarbemdazimWP 50

21 CarbemdazimSC 20

22 CarbemdazimWDG 20

23 PropanilEC 100

24 TrichlopyrEC 50

25 ButachlorEC 20

26 DifenconazolEC 25

27 PretilachlorEC 50

28 SulphurWDG 100

29 ThiophanateMethyl WP 25

30 TebuconazolEC 25

31 TebuconazolSC 20

32 2,4-D EC 20


(a) TYPES OF ACCIDENTS

a) Fire & Explosion

b) Toxic Gas release

c) Toxic Chemical release& Spillage

d) Environmental Pollution

e) Spillage of strong acids &alkalis

� COMMON CAUSES OF FAILURE

Failure of containment or Pipeline may be caused by various reasons resulting in

spillage / leakage of Flammable Liquids, Leakage of toxic gas, fire and

explosion. It may be due to manmade, unsafe act, unsafe condition or due to

natural calamity.

(b) SYSTEM ELEMENTS OR EVENT THAT CAN LEAD TO A MAJORACCIDENT

A. Inadequate design against internal pressure, external forces, corrosion

and temperature.

B. Mechanical failure of Pipes, Vessels, elbows due to corrosion, erosion,

impact, liquid expansion, weld failure etc.

C. Failure of manual / automatic control system.

D. Unsafe operation / maintenance including wrong operation of valve,

mixing or overflowing of liquid chemicals.

E. Leakages and spillage of flammable material.

F. Uncontrolled vehicle movement.

G. Any source of Ignition to flammable liquid may be the reason of

emergency.

(c) HAZARDS

Company is involved with various Hazards. However, the major hazards areas

are identified as follows;

a) Storage & Handling area of Hazardous Chemicals like, Chlorine,

Aniline, Morpholine, Diethanol Amine, Toluene, Solvent C-9, Ortho

Xylene, Heptane,


HCl,HydrogenBomide,PotassiumBromide,Bromine,MetaDichloroBenz

ene,Ethylenedichloride,Methenol,DimethyalSulfoxide,Dimethyal

sulfate etc Hazardous Process Area

b) Boiler Area

Being continuous process of manufacturing intermediates, the various

related hazards are posed due to different incidental activities at the site.

The probable emergency can be classified according to the physical &

chemical properties as per following.

Table- (a) : Probable Emergency

Sr. No.

Type of Probable Emergency

Hazardous Chemicals

Locations

1. Fire

Aniline

Pipeline & Storage Tank,

Reactor & Tanker

Diethanol Amine

Morpholine

Toluene

O- Xylene

Heptane

Dimethyal sulfate

Dimethyal Sulfoxide

Methenol

Meta Dichloro

Benzene

Ethylene dichloride

2. Toxic gas release

Hydrogen Bromide Pipeline & Storage Tank,

Reactor & Tanker Bromine

Hydrochloric Acid


Table (b) : The conditions of events which could be significant in bringing one

about:

Sr.

No.

Type of

Accident/Occurrence Probable Reasons

1. Fire & Explosion

Inadequate design against internal

pressure, external forces, corrosion and

temperature.

Mechanical failure of Pipes, Vessels, &

elbows due to

• Corrosion & Erosion,

• Impact, liquid expansion, weld

failure

Failure of manual / automatic control

system.

Unsafe operation / maintenance including

wrong operation of valve, mixing or

overflowing of liquid chemicals.

Uncontrolled vehicle movement.

Any source of Ignition like Matchbox,

Mobile, Welding, Cutting, etc

2. Toxic Chemical Spillage

Inadequate design against internal

pressure, external forces, corrosion and

temperature.

Failure of manual / automatic control

system.

Mechanical failure of Pipes, Vessels, &

elbows due to

• Corrosion & Erosion

• Impact & weld failure

Uncontrolled vehicle movement.

Unsafe operation / maintenance including

wrong operation of valve


(d) SAFETY RELEVANT COMPONENTS

a) Personal protective equipment

b) Fire Fighting Extinguishers

c) Dyke provided

d) Interlock system

e) Mock drill of emergency preparedness plan

f) Fire Hydrant system

g) Work Permit system

� OTHER HAZARDS AND CONTROLS:

Hazards, which are not classified as storage hazards, i.e. hazards due to boilers,

non-chemical pressure vessels, spills from pipelines or vessels, structural

collapse, bad housekeeping and hazards from outside or likely to come from

neighbouring plants, tank farms, etc. are given below:


� OTHER HAZARDS & CONTROLS:

Sr.

No.

Name of the

possible

Hazard

Or Emergency

Its source &

reasons

It's Effect on persons

Property &

Environment

Place

Affected

Control Measure Provided

Incharge Person

Name &

Designation

Telephone

1

Boiler

Explosion

Boiler House

due to Failure of

Controls or poor

Maintenance

Hit of Fragments of boilers

or Building Boiler

House

Water level indicator & controller inter

lock

Mr. R R patel

AGM

(Mech)

250

Hot water splash and

burns Air to full ratio control

Damage to boiler Flame failure control device

Fire in Boiler

Area in F.O

day Tank

Furnace oil leak

Spill in Boiler

House

Fire and burns, smoke

Inhalation

Boiler

House

Temperature indicator & controller

Boiler damage, loss of

Equipment.

Regular inspection / cleaning Testing of

Boiler

Hot work permit followed in this area

Fire Extinguisher Hydrant provided.

Isolated area with full ventilation, RCC

Construction.

2

Diesel

Generator

House

HSD tank fire

Spark/Fire in

Generator area

And HSD tank

Fire

Fire and burns to

personnel

Generator

Room

Housekeeping maintained

Mr. Kamal

Patel

Assistant

Manager

Electrical

210 Generator damage, loss of

equipment.

Spillage/leak attended

Loose drums, buckets avoided

Level indicator on HSD tank in DG Room

Hot work permit followed in this area.

3 Transformer

Fire

Transformer oil

leakage/Spill

Short circuit in

Transformer

Power Failure

Production hindrance

Transformers

Provided

at various

Locations

No smoking in area Mr. Kamal

Patel

Assistant

Manager

Electrical

210

Fire Extinguishers

Fire Hydrant protection

temperature indicator and interlock in

selected transformer


Sr.

No.

Name of the

possible

Hazard

Or Emergency

Its source &

reasons

It's Effect on persons

Property &

Environment

Place

Affected

Control Measure Provided

Incharge Person

Name &

Designation

Telephone

Overheating of

Transformer &

fire.

Smoke inhalation

While Fire fighting

Smoke detector in area of selected

transformer

Oil spill containment and soaking

arrangement

Hot work permit followed.


CHAPTER- 6: DETAILS ABOUT THE SITE

� BRIEF HISTORY:

A USD 550 million Ahmedabad based Meghmani Group entered into Dyestuff

manufacturing business in the year 1977 in the company named ‘Ashish Chemicals’ to

manufacture Direct Turquoise Blue and Reactive Turquoise Blue. Expanding the

business and diversifying the product range, Meghmani Dyes and Intermediates ltd was

started in 1979.

From this humble beginning, Meghmani Group evolved into a prominent manufacturer of

Chemical products in the country and established as leading brand name internationally

with a strong customer base in over 60 countries. With a small start from just 1 plant

today, Meghmani Group has modest network of 27 manufacturing units across the states

of Gujarat and MP and a wide supply chain network and sales offices.

Starting with the dyestuff business initially, Meghmani Group diverse to a wide range of

products in Dyes, Intermediates, Optical Brightening Agents, Pigments & Additives, Fine

Chemicals, Crop protection Chemicals & Biocides, PVC Flex/ Banners and decorative

sheets, WPC-PVC Boards and Doors, Digital Printing Ink, Packaging solutions etc for

B2B and B2C segments.

The group has several national and international collaborations for technological

advancements and a dedicated team of researchers and technical experts keep their

work on to bring out innovation and advancements in product offerings.

Group Companies are privileged to be few of the Indian companies to have registered for

REACH and have several other world class certifications and affiliations. Furthermore,

the group is constantly striving to make products and processes greener and

environment friendly. Recently, MDILLP, one of the Group companies has joined the

esteemed club “ZDHC” as contributor to promote cleaner production.

Meghmani Industries Ltd.

House of a variety of popular agro – chemical products, Meghmani Industries Ltd (MIL) is

the group company of Meghmani group. Meghmani Industries Ltd. is mainly involved in

manufacturing of agrochemicals and works with a focus to protect crops from insects and

distinct diseases and aims to support farmers with its constant research and quality

products. Product line at MIL includes Herbicides, Fungicides, Insecticides. Depending

upon the customer requirement, mixtures are also manufactured at MIL. Other key

products manufactured in MIL are Dyes and OBA and intermediates.


Adjoining Properties

North side GIDC OPEN PLOT

East side INDOBAJIN PVT LTD.

West side FIRMINIC LIMITED

South side GIDC OPEN PLOT

(a) Location of dangerous Substance:

Location of above mentioned hazardous substances kept in tank farm storage

& respective plant area. Approach for these location is easy in case of

emergency situation.

(b) Seat of key personnel

All key personal of the organisation are available at ECC centre or safety

office at the time of emergency.

Key personnel list also mentioned in this chapter.

(c) Emergency control room (ECC)

OHC , will be declared as Emergency Control Centre.

ECC also mentioned in this chapter.


� LOCATION IN GUJARAT

Dahej


� SITE PLAN:

On-Site Emergency Plan of M/s

� Key Map- A :- Bharuch railway station to Meghmani Industries Ltd

(Distance:52.6 km)

Site Emergency Plan of M/s Meghmani Industries Ltd

Bharuch railway station to Meghmani Industries Ltd

Meghmani Industries Ltd, Dahej

Bharuch railway station to Meghmani Industries Ltd – Dahej


� Key Map – B :- Meghmani Industries Ltd. – Dahej To Sai Clinic & Occupational

center (Distance: 4.1 km)


� PLOT PLAN:


� ASSEMBLY POINTS:

Identificati

on

Sr. No. of

the

Assembly

point

Location incident

cont. to choose

one

out of two

depends

upon wind

direction

at time of

emergency

Accommodati

on capacity

AT TIME OF EMERGENCY.

Person in-charge Nearest

Phone No

PPE

that

May be

require

d

Name &

Designation


In the

Factory

Residence

address

In the

Factory

Residenc

e

address

1 Near Main Gate 25 Security Officer

Main

Gate VRC Colony, Jolva, Dahej

81550020

96 NA

81550020

96

Hand

Gloves

Goggle

s, Face

Shield,

Helmet

s, Gum

boot,

Gas

Mask.

2 Near ETP Plant 25

Mr. Vipul

Makwana

Plant In charge

ETP Near Zadeshwar chokdi,

Bharuch 203 97277044

12 277


� KEY PERSONNEL:

Sr

No

Department

Name he may

be called at any

time for this

plant

Designation

Qualification



1 Safety

Mr.Samadhan

chaudhari

Safety

officer A.D.I.S

Safety

Office

Shivshakti Nagar

Zadeshwar

Gam,BhARUCH

7622002235

251

07202976220

2 Safety Mr. Ruturaj K

Jadav

Safety

officer P D I S

Safety

Office Garden City Ankleshwar

7622002235

251

9925079949

3 Security Security Officer Security

Officer Qualified Main Gate

VRC Colony, Jolva,

Dahej

8155002095

9726430377

201,241

8155002095

9726430377

4 Fire & Gas

control

Mr.Jagdish

Kamaliya

Safety

officer A.D.I.S

Safety

Office

Zadeshwar Chokdi

,Bharuch

7622002235

251

09725523453

5

Leak / Spill

& pollution

Control

Mr.Vipul

Makwana

Environment

Head

M.sc(IC)

PDIS E.T.P

Zadeshwar Chokdi,

Bharuch 203 09727704412

6

First Aid &

Medical

First Aid

Dr.Tejas Mehta

Doctor M.B.B.S Jolwa cilinic ??? 09723708257 09723708257


SrNo

.

Department

Name he may

be called at any

time for this

plant

Designation

Qualification



7 Transport Mr.Somkumar

Shukla

H.R /Admin

Head

BA, MSW,

PGDCSR,

PGDHRM,

Diploma

Disaster

Management,

CNM, CCCD,

CHR

HR Office

Vishwas 10 Ajanta

Nagar Near Mahaveer

Nagar

Shaktinath,Bharuch

09726430387

202

09426253717

8 Mechanical

Aid Mr.M.K.Singh Manager

B.E

Mechanical

Mechanical

Office

A8101 Surya kiran

Apartment Near

Kapodra,Ankleshwar

09726430381

250

09726430381

9 Stores Mr.Rajesh

Tiwari

Senior.

Executive M.A. Store

H- 8, Narmada Nagar,

Bharuch

219

08155002078

08155002078

10 Electrical Mr.Kamal patel Assistant

Manager.

Diploma in

Electrical

Electrical

Office

B -30, SurbhiBunglows

Near Parathna Vidhalai

Bhoval Bharuch

8155002081

210

09898714624

11 Personnel Mr. Somkumar

Shukla

Senior

Manager

HR & Admin

BA, MSW,

PGDCSR,

PGDHRM,

Diploma

Disaster

Management,

CNM, CCCD,

CHR

HR office

Vishwas 10 Ajanta

Nagar Near Mahaveer

Nagar Shaktinath,

Bharuch

09726430387

202

09426253717


� Details of the emergency control centre:

EMERGENCY CONTROL CENTRE

Sr No

LOCATION OF THE CENTRE : Telephone No Note :-

Internal External

Details of equipment , information provided in ECC 1 OHC

Sr.No Items kept in the center

Numbers

or

Quantity

Persons who

will

handle/operate

this items

Its period of operation Person

who will

look after

ECC

Place of

Availability

Phone

Last Present Office Residence

1 Copy of on-site plan 1

Production

Manager

None None

Safety

Officer

Safety

Department 251 08155002083 2 Personal Protective Equipment Adequate

None None 3 Self-Contained Breathing Appts 1

4 Chlorine kit for toner leakage 1 None None


CHAPTER- 7: DESCRIPTION OF HAZARDOUS CHEMICALS AT PLANT SITE

(a) CHEMICALS (QULIFICATION AND TOXICOLOGICAL DATA):

Sr No.

Name Of Hazardous substances

Quantity Place of its Storage

State of its Storage

Pressure & Temp

Type of hazard

possible ( fire

Explosion etc)

Control measure provided

In-charge person

Maximum that can

be stored

Actually Stored

Name and Desig .

Phone

1 Bromine 16KL 6KL Ground Floor

Atmospheric Hazard Gas Dyke , Scurbing System

Mansukh. A, Fultariya

8155001207

2 MDCB 30KL 20KL Tank Yard Atmospheric Fire Hazardous

Fire Hydrant System , Dyke


8155001207

3 Methanol 20kl 10kl U/Groud Tank Yard

Atmospheric Fire Hazardous

Fire Hydrant System , Flame Arrester


8155001207

4 Toluene 30kl 15kl U/Groud Tank Yard


Fire Hydrant System, Flame Arrester,


8155001207


Sr No.

Name Of Hazardous substances

Quantity Place of its Storage

State of its Storage

Pressure & Temp

Type of hazard

possible ( fire

Explosion etc)

Control measure provided

In-charge person

Maximum that can

be stored

Actually Stored

Name and Desig .

Phone

5 EDC 30kl 15 Kl U/Ground


Fire Hydrant System, Flame Arrester


8155001207

6 Dimethyl Sulphoxside

4kl 3kl Ground Floor


Fire Hydrant System, Flame Arrester


8155001207

7 N-Hexane 20kl 10 Kl U/ Ground Atmospheric Fire Hazardous

Fire Hydrant System , Flame Arrester


8155001207


(b) Transformation if any which could occur

Name of

Chemical

Sp.

Gravity

(Water

=1)

Vapour

density

(Air=1)

Boiling

Point 0C

Melting

Point 0C

Flash

Point 0C

Auto

Ignition

0C

Explosive

Limit %

Solubility

in water

Vapour

Pressure

TLV –

/ppm UN No

Aniline 1.0216 3.22 184.1 -6 70 615

LOWER:

1.3%

UPPER:

23%

Soluble 0.1 kPa

(@ 20°C) 2 1547

Diethanol

Amine 1.1 3.6 268 28

CLOSED

168.9

OPEN

165.6

662 -- Soluble -- 0.46 3082

Morpholine 0.9168 3 128.19 -4.9

CLOSED

35 OPEN

38

310

LOWER:

1.8%

UPPER

11.2%

Soluble

7 mm of

Hg (@

20°C)

-- 2054

Toluene 0.8636 3.1 110.6 -95

CLOSED

4.4444

OPEN

16

480

LOWER:

1.1%

UPPER:

7.1%

Insoluble 3.8 kPa

(@ 25°C) -- 1294

Ortho Xylene 0.88 3.7 144.4 -25 CLOSED

17 463

LOWER:

0.9%

UPPER:

6.7%

Insoluble 0.9 kPa

(@ 20°C) -- 1307

Heptane 0.6838 3.5 98.4 -90.7

CLOSED

-4

OPEN

1.1111

203.89

to 223

LOWER:

1.05%

UPPER:

6.7%

Insoluble 5.3 kPa

(@ 20°C) -- 1206


Name of

Chemical

Sp.

Gravity

(Water

=1)

Vapour

density

(Air=1)

Boiling

Point 0C

Melting

Point 0C

Flash

Point 0C

Auto

Ignition

0C

Explosive

Limit %

Solubility

in water

Vapour

Pressure

TLV –

/ppm UN No

Chlorine 1 0.62 100 -- -- -- -- soluble 2.3 kPa

(@ 20°C) - 1017

Bromine 3.11 7.1 59 -7.2 -- -- -- Slightly

soluble

175 mm

Hg 0.1 1744

MDCB 1.46 5.08 172.12 53.75 CLOSED

65.56 413

LOWER:

2.5%

UPPER:

16%

Very

slightly

soluble

--- -- 3077

Methanol 0.7915 1.11 65.5 -97.8

CLOSED

12

OPEN 16

464

LOWER:

6 %

UPPER:

36.5%

12.3 kPa

(@ 20°C) 250 1230

EDC 1.2 3.4 84 -35 13 413 - -- 81.3 hPa

at 20 °C -- 1184

DMSO 1.10 2.71 189 18.45

CLOSED

89

OPEN

95

215

LOWER:

2.6 %

UPPER:

28.5%

soluble 0.1kPa at

20 °C -- 2811

DMS 1.33 4.35 188 -31.8

CLOSED

83.3

OPEN

115

495 --- Partially

soluble

0.54 mm

of Hg (@

20°C)

0.5 1595


� PROCESSHAZARDS & CONTROLS:

Sr.

No

Name of hazardous

process &

operation

Name of the

vessel and its

location

Operating

parameters

Type of possible

hazards Precaution

1 Amination Reactor

Max. temp110 deg C, Pressure 450 lbs

Toxic fume release, Explosion

• Safety valve & Rupture disc provided on autoclave.

• Closed fittings

2 Reduction Reactor

Max. temp110 deg C At atmospheric Pressure

Toxic fume release

• Regulated flow of caustic

• Cooling through jacket

• Temperature indicator

• Transfer of sulphur by scoop

3 Sulpher treatment

Slurry preparation tank & Sand mill, Spray dryer

Temp. 40 deg C at atmospheric pressure

Toxic fume release

• Charging of toluene by vacuum.

• Earthing& flameproof fittings

• Closed vessel fumes absorbed in the mass

4 Cynuration MS Reactor

Temp. below 20 deg C

Fire, Toxic fume release

• SO2 tonners check periodically,

• System connected with scrubber.

• FFE, PPE & Emergency kit provided.

5 Bromination Reactor Temp. below 25 deg C

Exothermic release hazard

• Cooling chiling PLC / DCS systeam

• Scrubingsysteam


Sr.

No

Name of hazardous

process &

operation

Name of the

vessel and its

location

Operating

parameters

Type of possible

hazards Precaution

gas - Bromine

6 Valeropenone Preparation

Reactor Maximum Temp. 80 deg C

Exothermic release hazard gas - Chlorine

• Cooling chilling PLC / DCS system

• Scrubbing system

7 Oxirame Preparation Reactor Temp. 40 to 50 deg C

Exothermic release corosive gas



8 Interediat of TPM Reactor Temp. 25 to 30 deg C

Exothermic hazard gas



9 Condensaion Reactor Temp. 40 to 44 deg C

Exothermic • Cooling chilling PLC / DCS system


(c) Purity of Hazardous Chemicals:

Purity of the all hazardous Substances mentioned above are having technical grade.


CHAPTER- 8: LIKELY DANGERS TO THE PLANT

� MAXIMUM CREDIBLE ACCIDENT (MCA)

A Maximum Credible Accident (MCA) is an accident with maximum damage

potential, which is believed to be credible in a hazardous installation.

In other word, Emergency situations posing various possible incidents – rather

than just the worst-case scenario, MCA illuminates those scenarios that are really

important and those that are most likely to occur.

MCA identified for Meghmani Industries Ltd, dahej based on historical accident

experiences of Chemical industry are as follows:

1. Chlorine tonner (900 kg): Continuous release of toxic vapor

2. Chlorine tonner (900 kg): Instantaneous release of toxic vapor

3. Bromine Storage (9 kl): Catastrophic Release (Toxic vapour) of full tank and

its domino effect on nearby facility

4. Bromine Storage (9 kl): Continuous toxic Vapour Release from tank and its

domino effect on nearby facility

5. DMSO Storage (5 kl): Catastrophic Release (Flammable area vapour cloud )

of full tank and its domino effect on nearby facility

6. DMSO Storage (5 kl): Continuous (Flammable area vapour cloud ) Release

from tank and its domino effect on nearby facility

7. HCl Storage (40 kl): Catastrophic Release (Toxic vapour) of full tank and its


8. HCl Storage (40 kl): Continuous toxic Vapour Release from tank and its


9. Toluene Storage (25 kl): Catastrophic Release (Flammable area vapour

cloud ) of full tank and its domino effect on nearby facility

10. Toluene Storage (25 kl): Continuous (Flammable area vapour cloud ) Release


11. DMS Storage (3 kl): Catastrophic Release (Flammable area vapour cloud ) of

full tank and its domino effect on nearby facility

12. DMS Storage (3 kl): Continuous (Flammable area vapour cloud ) Release



� CONSEQUENCE ANALYSIS:

• INTRODUCTION

The selected release sources and the short listed sources for RA have been

considered for release consequence calculation. The results of the

calculations are summarized in this chapter.

Major industrial hazards are generally associated with the potential for toxic

chemical release.

Events involving release of materials

a) Slow release of toxic substance from a leaking valve,

b) Rapid release for limited duration due to fracture of pipe leading to a toxic

cloud which may travel or dissipate (leading to MCA scenario),

c) Massive release of toxic substance due to failure of large storage or

process vessel or uncontrolled chemical reaction (leading to Worst case

scenario which is generally having very low probability and not considered

for practical purpose).

d) Tabular data showing data for toxic chemicals.


� MAXIMUM CREDIBLE ACCIDENT ANALYSIS (MCA)

• Chlorine(900kg tonner):

Chlorine Tonner(900 kg) ,

SITE DATA:

Location: DAHEJ, DIST- BHARUCH, INDIA

Building Air Exchanges Per Hour: 0.33

(sheltered double storied)

Time: November 26, 2015 1310 hours ST

(user specified)

CHEMICAL DATA:

Chemical Name: CHLORINE

Molecular Weight: 70.91 g/mol

AEGL-1 (60 min): 0.5 ppm AEGL

min): 2 ppm AEGL-3 (60 min): 20 ppm

IDLH: 10 ppm

Ambient Boiling Point: -34.0° C

Vapor Pressure at Ambient Temperature:

greater than 1 atm

Ambient Saturation Concentration: 1,000,000

ppm or 100.0%

ATMOSPHERIC DATA: (MANUAL INPUT OF

DATA)

Wind: 1 meters/second from SW at 3 meters

Ground Roughness: open country

Cloud Cover: 5 tenths

Air Temperature: 32° F

Stability Class: F (user override)

No Inversion Height

Relative Humidity: 50%

THREAT ZONE:

Model Run: Heavy Gas

Red : 1.8 kilometers --- (10 ppm = IDLH)

Orange: 3.8 kilometers ---

[60 min])

Yellow: 7.0 kilometers --- (0.5 ppm = AEGL

[60 min])


MAXIMUM CREDIBLE ACCIDENT ANALYSIS (MCA)

Chlorine(900kg tonner): Continuous release of toxic vapor cloud

1m/s F, Continuous release of toxic vapor cloud

BHARUCH, INDIA





1 (60 min): 0.5 ppm AEGL-2 (60

3 (60 min): 20 ppm

34.0° C



(MANUAL INPUT OF





(10 ppm = IDLH)

(2 ppm = AEGL-2

(0.5 ppm = AEGL-1


Continuous release of toxic vapor cloud



� Chlorine Tonner(900 kg)

SITE DATA:




Time November 26, 2015 1310 hours ST

(user specified)

CHEMICAL DATA:




2 ppm AEGL-3 (60 min): 20 ppm

IDLH: 10 ppm



greater than 1 atm


ppm or 100.0%


DATA)






No Inversion Height


THREAT ZONE:



Orange: 4.8 kilometers ---

[60 min])


[60 min])


Chlorine Tonner(900 kg), 2m/s F, Continuous release of toxic vapor

BHARUCH, INDIA


Time November 26, 2015 1310 hours ST


g/mol

1 (60 min): 0.5 ppm AEGL-2 (60 min):

3 (60 min): 20 ppm

34.0° C



(MANUAL INPUT OF





(10 ppm = IDLH)

(2 ppm = AEGL-2

(0.5 ppm = AEGL-1




� Chlorine Tonner(900 kg),

SITE DATA:





(user specified)

CHEMICAL DATA:




min): 2 ppm AEGL-3 (60 min): 20 ppm

IDLH: 10 ppm



greater than 1 atm


ppm or 100.0%


DATA)





Stability Class: D (user override)

No Inversion Height


THREAT ZONE:



Orange: 4.0 kilometers --- (2 ppm = AEGL

[60 min])


[60 min])


(900 kg), 3m/s D , Continuous release of toxic vapor cloud

BHARUCH, INDIA



ame: CHLORINE


1 (60 min): 0.5 ppm AEGL-2 (60

3 (60 min): 20 ppm

34.0° C


Concentration: 1,000,000

(MANUAL INPUT OF




(user override)

(10 ppm = IDLH)

(2 ppm = AEGL-2

(0.5 ppm = AEGL-1




• Chlorine(900kg tonner): As Catastrophic rupture

Chlorine Tonner(900 kg), 1 m/s F, Catastrophic rupture ( Toxic vapour cloud)

SITE DATA:

Location: DAHEJ, INDIA



Time: August 29, 2018 1225 hours ST (using

computer's clock)

CHEMICAL DATA:


CAS Number: 7782-50-5


AEGL-1 (60 min): 0.5 ppm AEGL-2 (60 min):

2 ppm AEGL-3 (60 min): 20 ppm

IDLH: 10 ppm



greater than 1 atm


ppm or 100.0%


DATA)

Wind: 1 meters/second from sw at 3 meters

Ground Roughness: urban or forest


Air Temperature: 30° C


No Inversion Height


THREAT ZONE:


Red : 1.4 kilometers --- (20 ppm = AEGL-3

[60 min])

Orange: 3.7 kilometers --- (2 ppm = AEGL-2

[60 min])

Yellow: 6.6 kilometers --- (0.5 ppm = AEGL-1

[60 min])


Chlorine Tonner(900 kg), 1 m/s F, Catastrophic rupture ( Toxic vapour cloud)

SITE DATA: Location: DAHEJ, INDIA Building Air Exchanges Per Hour: 0.32 (sheltered double storied)

Time: August 29, 2018 1227 hours ST (using computer's clock)

CHEMICAL DATA: Chemical Name: CHLORINE CAS Number: 7782-50-5 Molecular Weight: 70.91 g/mol

AEGL-1 (60 min): 0.5 ppm AEGL-2 (60 min): 2 ppm AEGL-3 (60 min): 20 ppm

IDLH: 10 ppm Ambient Boiling Point: -34.0° C Vapor Pressure at Ambient Temperature: greater than 1 atm

Ambient Saturation Concentration: 1,000,000 ppm or 100.0%

ATMOSPHERIC DATA: (MANUAL INPUT OF DATA)

Wind: 2 meters/second from sw at 3 meters Ground Roughness: urban or forest Cloud Cover: 5 tenths

Air Temperature: 30° C Stability Class: F (user override) No Inversion Height Relative Humidity: 50% THREAT ZONE: Model Run: Heavy Gas Red : 1.8 kilometers --- (20 ppm = AEGL-3 [60 min])

Orange: 5.1 kilometers --- (2 ppm = AEGL-2 [60 min])

Yellow: 9.6 kilometers --- (0.5 ppm = AEGL 1 [60 min])


Chlorine Tonner(900 kg) , 3 m/s D, Catastrophic rupture ( Toxic vapour cloud)


Time: August 29, 2018 1228 hours ST (using computer's clock)

CHEMICAL DATA: Chemical Name: CHLORINE CAS Number: 7782-50-5 Molecular Weight: 70.91 g/mol





Wind: 3 meters/second from sw at 3 meters Ground Roughness: urban or forest Cloud Cover: 5 tenths

Air Temperature: 30° C Stability Class: D No Inversion Height Relative Humidity: 50% THREAT ZONE: Model Run: Heavy Gas Red : 2.3 kilometers --- (20 ppm = AEGL-3 [60 min])

Orange: 5.6 kilometers --- (2 ppm = AEGL-2 [60 min])

Yellow: 9.2 kilometers --- (0.5 ppm = AEGL-1 [60 min])


Site Emergency Plan of M/s Meghmani Industries Ltd, Dahej

Dahej


• Bromine (8 kl) : Catastrophic rupture

Bromine (8 kl), 1 m/s F, Catastrophic rupture ( Toxic vapour cloud)


Time: May 22, 2018 1706 hours ST (using computer's clock)

CHEMICAL DATA: Chemical Name: BROMINE CAS Number: 7726-95-6 Molecular Weight: 159.81 g/mol

AEGL-1 (60 min): 0.033 ppm AEGL(60 min): 0.24 ppm AEGppm

IDLH: 3 ppm Ambient Boiling Point: 58.7° CVapor Pressure at Ambient Temperature: 0.35 atm

Ambient Saturation Concentration: 346,204 ppm or 34.6%


Wind: 1 meters/second from ssw atmeters

Ground Roughness: urban or forest Cloud Cover: 5 tenths

Air Temperature: 30° C Stability Class: F (user override) No Inversion Height Relative Humidity: 50% THREAT ZONE: Model Run: Heavy Gas Red : 8.8 kilometers --- (3 ppm = IDLH) Orange: greater than 10 kilometers (0.24 ppm = AEGL-2 [60 min])

Yellow: greater than 10 kilometers (0.033 ppm = AEGL-1 [60 min])


Bromine (8 kl) : Catastrophic rupture

1 m/s F, Catastrophic rupture ( Toxic vapour cloud)


double storied) Time: May 22, 2018 1706 hours ST

Chemical Name: BROMINE 6

Molecular Weight: 159.81 g/mol 1 (60 min): 0.033 ppm AEGL-2

(60 min): 0.24 ppm AEGL-3 (60 min): 8.5

Ambient Boiling Point: 58.7° C Vapor Pressure at Ambient Temperature:

Ambient Saturation Concentration:

(MANUAL INPUT

Wind: 1 meters/second from ssw at 3


Air Temperature: 30° C Stability Class: F (user override)

(3 ppm = IDLH)

Orange: greater than 10 kilometers --- 2 [60 min])

Yellow: greater than 10 kilometers --- 1 [60 min])



Bromine (8 kl) , 2 m/s F, Catastrophic rupture (Toxic




AEGL-1 (60 min): 0.033 ppm AEGLmin): 0.24 ppm AEGL-3 (60 min): 8.5 ppm




Wind: 2 meters/second from ssw at 3 meters



Yellow: greater than 10 kilometers (0.033 ppm = AEGL-1 [60


Catastrophic rupture (Toxic vapour cloud)

Building Air Exchanges Per Hour: 0.32 (sheltered double storied) Time: May 22, 2018 1711 hours ST (using


Weight: 159.81 g/mol 1 (60 min): 0.033 ppm AEGL-2 (60

3 (60 min): 8.5 ppm


Ambient Saturation Concentration: 346,204

(MANUAL INPUT




(3 ppm = IDLH)

Orange: greater than 10 kilometers --- 2 [60 min])

Yellow: greater than 10 kilometers --- 1 [60 min])



Bromine (8 kl) 3 m/s D, Catastrophic rupture (




AEGL-1 (60 min): 0.033 ppm AEGL(60 min): 0.24 ppm AEGLppm






Air Temperature: 30° C Stability Class: D No Inversion Height Relative Humidity: 50% THREAT ZONE: Model Run: Heavy Gas Red : 8.1 kilometers --- (3 ppm = IDLH) Orange: greater than 10 kilometers (0.24 ppm = AEGL-2 [60 min])



Bromine (8 kl) 3 m/s D, Catastrophic rupture ( Toxic vapour cloud)


Time: May 22, 2018 1740 hours ST



(60 min): 0.24 ppm AEGL-3 (60 min): 8.5

Ambient Boiling Point: 58.7° C at Ambient Temperature:


(MANUAL INPUT



(3 ppm = IDLH) Orange: greater than 10 kilometers ---

2 [60 min]) than 10 kilometers ---

1 [60 min])



• Bromine (8 kl) ) : Continuous release

Bromine (8 kl) 1 m/s F, Continuous release (




AEGL-1 (60 min): 0.033 ppm AEGL(60 min): 0.24 ppm AEGL8.5 ppm




Wind: 1 meters/second from ssmeters





Bromine (8 kl) ) : Continuous release

Bromine (8 kl) 1 m/s F, Continuous release ( Toxic vapour cloud)





AEGL-3 (60 min):

Ambient Boiling Point: 58.7° C Vapor Pressure at Ambient


(MANUAL INPUT





2 [60 min]) Yellow: greater than 10 kilometers ---

1 [60 min])



Bromine (8 kl), 2 m/s F, Continuous release (




AEGL-1 (60 min): 0.033 ppm AEGL(60 min): 0.24 ppm AEGL8.5 ppm






Air Temperature: 30° C Stability Class: F (user override) No Inversion Height Relative Humidity: 50% THREAT ZONE: Model Run: Heavy Gas Red : 6.7 kilometers --- (3 ppm = IDLH)Orange: greater than 10 kilometers (0.24 ppm = AEGL-2 [60 min])



2 m/s F, Continuous release ( Toxic vapour cloud)




lar Weight: 159.81 g/mol 1 (60 min): 0.033 ppm AEGL-2

(60 min): 0.24 ppm AEGL-3 (60 min):



(MANUAL INPUT





2 [60 min]) Yellow: greater than 10 kilometers ---

1 [60 min])



Bromine (8 kl) 3 m/s D, Continuous release ( Toxic vapour cloud)




AEGL-1 (60 min): 0.033 ppm AEGLmin): 0.24 ppm AEGL-3 (60 min): 8.5 ppm






Air Temperature: 30° C Stability Class: D No Inversion Height Relative Humidity: 50% THREAT ZONE: Model Run: Heavy Gas Red : 4.3 kilometers --- (3 ppm = IDLH) Orange: greater than 10 kilometers ppm = AEGL-2 [60 min])

Yellow: greater than 10 kilometers ppm = AEGL-1 [60 min])


Bromine (8 kl) 3 m/s D, Continuous release ( Toxic vapour cloud)


Time: May 22, 2018 1740 hours ST (using


Molecular Weight: 159.81 g/mol 1 (60 min): 0.033 ppm AEGL-2 (60

3 (60 min): 8.5 ppm

Ambient Boiling Point: 58.7° C t Temperature:


(MANUAL INPUT OF



(3 ppm = IDLH) Orange: greater than 10 kilometers --- (0.24

ometers --- (0.033



• DMSO (5 kl) : Catastrophic rupture

DMSO (5 kl), 1 m/s F, Catastrophic rupture ( Flammable area vapour cloud)

SITE DATA: Location: DAHEJ, INDIA Building Air Exchanges Per Hour: 0.25 (sheltered double storied) Time: May 23, 2018 1331 hours ST (using computer's clock)

CHEMICAL DATA: Chemical Name: DIMETHYL SULFOXIDE CAS Number: 67-68-5 Molecular Weight: 78.13 g/mol PAC-1: 150 ppm PAC-2: 290 ppm PAC-3: 1800 ppm

LEL: 26000 ppm UEL: 285000 ppm Ambient Boiling Point: 190.9° C Vapor Pressure at Ambient Temperature: 0.0011 atm



Wind: 1 meters/second from ssw at 3 meters Ground Roughness: urban or forest Cloud Cover: 5 tenths Air Temperature: 30° C Stability Class: F (user override) No Inversion Height Relative Humidity: 50% THREAT ZONE: Threat Modeled: Flammable Area of Vapor Cloud

Model Run: Heavy Gas Red : 220 meters --- (15600 ppm = 60% LEL = Flame Pockets)

Yellow: 504 meters --- (2600 ppm = 10% LEL)


DMSO (5 kl ), 2 m/s F, Catastrophic rupture ( Flammable area vapour cloud)



CHEMICAL DATA: Chemical Name: DIMETHYL SULFOXIDE CAS Number: 67-68-5 Molecular Weight: 78.13 g/mol

PAC-1: 150 ppm PAC-2: 290 ppm PAC-3: 1800 ppm

LEL: 26000 ppm UEL: 285000 ppm Ambient Boiling Point: 190.9° C Vapor Pressure at Ambient Temperature: 0.0011 atm Ambient Saturation Concentration: 1,120 ppm or 0.11%




Air Temperature: 30° C Stability Class: F (user override) No Inversion Height Relative Humidity: 50% THREAT ZONE: Threat Modeled: Flammable Area of Vapor Cloud




DMSO (5 kl), 3 m/s D, Catastrophic rupture ( Flammable area vapour cloud)











Model Run: Heavy Gas Red : 181 meters --- (15600 ppm = 60% LEL = Flame Pockets) Yellow: 448 meters --- (2600 ppm = 10% LEL)


• DMSO (5 kl) : Continuous release

DMSO (5 kl ) 1 m/s F, Continuous release ( Flammablearea vapour cloud)



CHEMICAL DATA: Chemical Name: DIMETHYL SULFOXIDE CAS Number: 67-68-5 Molecular Weight: 78.13 g/mol PAC-1: 150 ppm PAC-2: 290 ppm PAC-3: 1800 ppm




Wind: 1 meters/second from ssw at 3 meters Ground Roughness: urban or forest Cloud Cover: 5 tenths



Note: Threat zone was not drawn because effects of near-field patchiness

make dispersion predictions less reliable for short distances.



DMSO (5 kl ) 2 m/s F, Continuous release ( Flammable area vapour cloud)
















DMSO (5 kl ), 3 m/s D, Continuous release ( Flammable area vapour cloud)










Air Temperature: 30° C Stability Class: D No Inversion Height Relative Humidity: 50% THREAT ZONE: Threat Modeled: Flammable Area of Vapor Cloud








• HCl (40 kl) : Catastrophic rupture

HCl (40 kl), 1 m/s F, Catastrophic rupture (Toxic vapour cloud)



CHEMICAL DATA: Warning: HYDROGEN CHLORIDE can react with water and/or water vapor. This

can affect the evaporation rate and downwind dispersion. ALOHA cannot

accurately predict the air hazard if this substance comes in contact with

water. Chemical Name: HYDROGEN CHLORIDE CAS Number: 7647-1-0 Molecular Weight: 36.46 g/mol AEGL-1 (60 min): 1.8 ppm AEGL-2 (60 min): 22 ppm AEGL-3 (60 min): 100 ppm




Wind: 1 meters/second from ssw at 3 meters Ground Roughness: urban or forest Cloud Cover: 5 tenths

Air Temperature: 30° C Stability Class: F (user override) No Inversion Height Relative Humidity: 50%

THREAT ZONE: Model Run: Heavy Gas Red : 6.9 kilometers --- (50 ppm = IDLH) Orange: 9.4 kilometers --- (22 ppm = AEGL-2 [60 min])

Yellow: greater than 10 kilometers --- (1.8 ppm = AEGL-1 [60 min])


HCl (40 kl) 2 m/s F, Catastrophic rupture (Toxic vapour cloud)






water. Chemical Name: HYDROGEN CHLORIDE CAS Number: 7647-1-0 Molecular Weight: 36.46 g/mol







Air Temperature: 30° C Stability Class: F (user override) No Inversion Height Relative Humidity: 50% THREAT ZONE: Model Run: Heavy Gas Red : 7.0 kilometers --- (50 ppm = IDLH) Orange: 9.9 kilometers --- (22 ppm = AEGL-2 [60 min])



HCl (40 kl) 3 m/s D, Catastrophic rupture (Toxic vapour cloud)













Air Temperature: 30° C Stability Class: F (user override) No Inversion Height Relative Humidity: 50% THREAT ZONE: Model Run: Heavy Gas Red : 7.9 kilometers --- (50 ppm = IDLH) Orange: greater than 10 kilometers --- (22 ppm = AEGL-2 [60 min])



• HCL (40 kl) : Continuous release

HCl (40 kl) 1 m/s F, Continuous release ( Toxic vapour cloud)
















HCl (40 kl) 2 m/s F, Continuous release ( Toxic vapour cloud)
















HCl (40 kl), 3 m/s D, Continuous release ( Toxic vapour cloud)













Air Temperature: 30° C Stability Class: D No Inversion Height Relative Humidity: 50% THREAT ZONE: Model Run: Heavy Gas Red : 2.4 kilometers --- (50 ppm = IDLH) Orange: 3.7 kilometers --- (22 ppm = AEGL-2 [60 min])



� Toluene (25 kl) : Catastrophic rupture

Toluene (25 kl) , 1 m/s F, Catastrophic rupture ( Flammable



CHEMICAL DATA: Chemical Name: TOLUENE CAS Number: 108-88-3 Molecular Weight: 92.14 g/mol

AEGL-1 (60 min): 67 ppm AEGLmin): 560 ppm AEGL-3 (60 min): 3700 ppm

IDLH: 500 ppm LEL: 11000 ppm UEL: 71000 ppm

Ambient Boiling Point: 110.6° CVapor Pressure at Ambient Temperature: 0.048 atm







Yellow: 1.2 kilometers --- (1100 ppm = 10% LEL)


Toluene (25 kl) : Catastrophic rupture

1 m/s F, Catastrophic rupture ( Flammable area vapour cloud)



Chemical Name: TOLUENE 3

Molecular Weight: 92.14 g/mol 1 (60 min): 67 ppm AEGL-2 (60

3 (60 min): 3700

IDLH: 500 ppm LEL: 11000 ppm

ing Point: 110.6° C Vapor Pressure at Ambient Temperature:


(MANUAL INPUT




Threat Modeled: Flammable Area of Vapor

(6600 ppm = 60%

(1100 ppm = 10%


area vapour cloud)


Toluene (25 kl), 2 m/s F, Catastrophic rupture (

SITE DATA: Location: DAHEJ, INDIA Building Air Exchanges Per Hou(sheltered double storied)







ATMOSPHERIC DATA: (MOF DATA)





Yellow: 1.1 kilometers --- 10% LEL)


2 m/s F, Catastrophic rupture ( Flammable area vapour cloud)

Building Air Exchanges Per Hour: 0.32 (sheltered double storied) Time: May 22, 2018 1515 hours ST



3 (60 min): 3700




(MANUAL INPUT




Threat Modeled: Flammable Area of

(6600 ppm = 60%

(1100 ppm =


rea vapour cloud)



Dahej


Toluene (25 kl) 3 m/s D, Catastrop




AEGL-1 (60 min): 67 ppm AEGLmin): 560 ppm AEGL-3 (60 min): 3700 ppm IDLH: 500 ppm LEL: 11000 ppm UEL: 71000 ppm







Model Run: Heavy Gas Red : 478 meters --- (6600 ppm = 60% LEL = Flame Pockets) Yellow: 1.0 kilometers --- (1100 ppm = 10% LEL)


Toluene (25 kl) 3 m/s D, Catastrophic rupture ( Flammablearea vapour cloud)





3 (60 min): 3700


Ambient Boiling Point: 110.6° C Ambient Temperature:


(MANUAL INPUT



Threat Modeled: Flammable Area of

(6600 ppm = 60%

(1100 ppm =


rea vapour cloud)


• Toluene (25 kl) : Continuous release

Toluene (25 kl), 1 m/s F, Continuous release ( Flammablearea vapour cloud)



CHEMICAL DATA: Chemical Name: TOLUENE CAS Number: 108-88-3 Molecular Weight: 92.14 g/mol AEGL-1 (60 min): 67 ppm AEGL560 ppm AEGL-3 (60 min): 3700 ppm





Wind: 1 meters/second from Ground Roughness: urban or forest Cloud Cover: 5 tenths Air Temperature: 30° C Stability Class: F (user override) No Inversion Height Relative Humidity: 50% THREAT ZONE: Threat Modeled: Flammable Area oCloud




Toluene (25 kl) : Continuous release

1 m/s F, Continuous release ( Flammablearea vapour cloud)



Chemical Name: TOLUENE

Molecular Weight: 92.14 g/mol 1 (60 min): 67 ppm AEGL-2 (60 min):

3 (60 min): 3700 ppm m LEL: 11000 ppm UEL:



: (MANUAL INPUT OF

Wind: 1 meters/second from ssw at 3 meters Ground Roughness: urban or forest



(6600 ppm = 60% LEL

(1100 ppm = 10% LEL)


1 m/s F, Continuous release ( Flammablearea vapour cloud)


Toluene (25 kl), 2 m/s F, Continuous release ( Flammable area vapour cloud)



CHEMICAL DATA: Chemical Name: TOLUENE CAS Number: 108-88-3 Molecular Weight: 92.14 g/m




Ambient Saturation Concentrppm or 4.83%




Air Temperature: 30° C Stability Class: F (user overr No Inversion Height Relative Humidity: 50% THREAT ZONE: Threat Modeled: Flammable Area of Vapor Cloud




2 m/s F, Continuous release ( Flammable area vapour cloud)





3 (60 min): 3700

IDLH: 500 ppm LEL: 11000 ppm UEL:



(MANUAL INPUT





(6600 ppm = 60% LEL

(1100 ppm = 10%


2 m/s F, Continuous release ( Flammable area vapour cloud)


Toluene (25 kl), 3 m/s D, Continuous release ( Flammable area vapour cloud)



CHEMICAL DATA: Chemical Name: TOLUENE CAS Number: 108-88-3 Molecular Weight: 92.14 g/mol AEGL-1 (60 min): 67 ppm AEGL560 ppm AEGL-3 (60 min): 3700 ppm





Wind: 3 meters/second from ssw at 3 meters Ground Roughness: urban or forest Cloud Cover: 5 tenths Air Temperature: 30° C Stability Class: D No Inversion Height Relative Humidity: 50% THREAT ZONE: Threat Modeled: Flammable Area of Vapor Cloud




3 m/s D, Continuous release ( Flammable area vapour cloud)



Chemical Name: TOLUENE

Molecular Weight: 92.14 g/mol 1 (60 min): 67 ppm AEGL-2 (60 min):

3 (60 min): 3700 ppm IDLH: 500 ppm LEL: 11000 ppm UEL:

110.6° C Vapor Pressure at Ambient Temperature:


(MANUAL INPUT OF

Wind: 3 meters/second from ssw at 3 meters Ground Roughness: urban or forest


(6600 ppm = 60% LEL =

(1100 ppm = 10% LEL)


3 m/s D, Continuous release ( Flammable area vapour cloud)


• DMS (3 kl) : Catastrophic rupture

DMS (3 kl), 1 m/s F, Catastrophic rupture ( Flammable area vapour cloud)



CHEMICAL DATA: Chemical Name: DIMETHYL SULFATE CAS Number: 77-78-1 Molecular Weight: 126.13 g/mol AEGL-1 (60 min): 0.024 ppm AEGL-2 (60 min): 0.12 ppm AEGL-3 (60 min): 1.6 ppm


Carcinogenic risk - see CAMEO Chemicals Ambient Boiling Point: 189.0° C Vapor Pressure at Ambient Temperature: 0.0014 atm







DMS (3 kl ), 2 m/s F, Catastrophic rupture ( Flammable area vapour cloud)



CHEMICAL DATA: Chemical Name: DIMETHYL SULFATE CAS Number: 77-78-1 Molecular Weight: 126.13 g/mol

AEGL-1 (60 min): 0.024 ppm AEGL-2 (60 min): 0.12 ppm AEGL-3 (60 min): 1.6 ppm


Carcinogenic risk - see CAMEO Chemicals

Ambient Boiling Point: 189.0° C Vapor Pressure at Ambient Temperature: 0.0014 atm


ATMOSPHERIC DATA: (MANUAL INPUT OF DATA) Wind: 2 meters/second from ssw at 3 meters







Dahej


DMS (3 kl), 3 m/s D, Catastrophic rupture ( Flammable area vapour cloud)















• DMS (3 kl) : Continuous release

DMS3 (3 kl ), 1 m/s F, Continuous release ( Flammable area vapour cloud)

SITE DATA: Location: DAHEJ, INDIA

Building Air Exchanges Per Hour: 0.25 (sheltered double storied)


CHEMICAL DATA: Chemical Name: DIMETHYL SULFATE CAS Number: 77-78-1 Molecular Weight: 126.13 g/mol AEGL-1 (60 min): 0.024 ppm AEGL-2 (60 min): 0.12 ppm AEGL-3 (60 min): 1.6 ppm











DMS (3 kl ), 2 m/s F, Continuous release ( Flammable area vapour cloud)



















DMS (3 kl ), 3 m/s D, Continuous release ( Flammable area vapour cloud)



















SUMMARY OF CONSEQUENCES DISTANCE:

Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent

of damage (10

ppm=IDLH)

Chlorine

(900 kg)

Toxic vapor

release

F 1

Continuous

15 kg/min 1.8 km

F 2 15 kg/min 2.2 km

D 3 15 kg/min 2.2 km

Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent

of damage (10

ppm=IDLH)

Chlorine

(900 kg)

Toxic vapor

release

F 1

Instantaneou

s

15 kg/sec 1.4 km

F 2 15kg/sec 1.8 km

D 3 15 kg/sec 2.3 km

Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent

of damage (3

ppm=IDLH)

Bromine

(9 kl)

Toxic vapor

release

F 1

Continuous

412 kg/min 6.8 km

F 2 412 kg/min 6.7 km

D 3 412 kg/min 4.3 km

Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent

of damage ( 3

ppm=IDLH)

Bromine

(9 kl)

Toxic vapor

release

F 1

Instantaneou

s

412 kg/sec 8.8 km

F 2 412 kg/sec 8.3 km

D 3 412 kg/sec 8.1 km


Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent

of damage

(15600 ppm =

60% LEL =

Flame Pockets)

DMSO

(5 kl)

FlammableA

rea vapor

release

F 1

Continuous

90.9 kg/min 42 m

F 2 90.9 kg/min 23 m

D 3 90.9 kg/min 17 m

Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent

of damage

(15600 ppm =

60% LEL =

Flame Pockets)

DMSO

(5 kl)

FlammableA

reavapor

release

F 1

Instantaneou

s

90.9 kg/sec 220 m

F 2 90.9 kg/sec 220 m

D 3 90.9 kg/sec 181 m

Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent

of damage (10

ppm=IDLH)

HCl

(40 kl)

Toxic vapor

release

F 1

Continuous

512 kg/min 4.2 km

F 2 512 kg/min 4.0 km

D 3 512 kg/min 2.4 km

Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent

of damage (10

ppm=IDLH)

HCl

(40 kl)

Toxic vapor

release

F 1

Instantaneou

s

512 kg/sec 6.9 km

F 2 512 kg/sec 7.0 km

D 3 512 kg/sec 7.9 km


Chemical Name

Emergency Event

Weather

class

Wind

Speed

m/s

Release Rate of Release

Probable extent of damage (21600 ppm = 60% LEL = Flame Pockets)

DMS

(3 kl)

Flammable Area vapor release

F 1 Continuous 65.8 kg/min 26 m

F 2 65.8 kg/min 11 m

D 3 65.8 kg/min 11 m

Chemical Name

Emergency Event

Weather

class

Wind

Speed

m/s

Release Rate of Release

Probable extent of damage (216600 ppm = 60% LEL = Flame Pockets)

DMS

(3 kl)

Flammable Area vapor release

F 1 Instantaneous

65.8 kg/sec

152 m

F 2 65.8 kg/sec

136 m

D 3 65.8 kg/sec

80 m

Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent of

damage (66000

ppm = 60% LEL =

Flame Pockets)

Toluene

(25 kl)

Flammable

Area vapor

release

F 1

Continuous

358 kg/min 130 m

F 2 358 kg/min 75 m

D 3 90.9 kg/min 52 m

Chemical

Name

Emergency

Event

Weather

class

Wind Speed m/s

Release Rate of

Release

Probable extent of

damage (66000

ppm = 60% LEL =

Flame Pockets)

Toluene

(25 kl)

FlammableA

reavapor

release

F 1

Instantaneo

us

358 kg/sec 479 m

F 2 358kg/sec 549 m

D 3 358 kg/sec 478 m


� EMERGENCY DUE TO NATURAL CALAMITIES

• TYPES OF NATURAL CALAMITIES& ITS ACTION PLAN:

1) Earth quake:

DURING EARTHQUAKE, if indoors:

• Take cover under a piece of heavy furniture or against an inside

wall and hold on.

• Stay inside.

• The most dangerous thing to do during the shaking of an

earthquake is to try to leave the building because objects can fall

on you.

DURING EARTHQUAKE, if outdoors:

• Move into the open, away from buildings, street lights, and utility

wires.

• Once in the open, stay there until the shaking stops.

DURING EARTHQUAKE, if in a moving vehicle:

• Stop quickly and stay in the vehicle.

• Move to a clear area away from buildings, trees, overpasses, or

utility wires.

• Once the shaking has stopped, proceed with caution. Avoid

bridges or ramps that might have been damaged by the quake.

AFTER EARTHQUAKE

• Be prepared for aftershocks. Although smaller than the main

shock, aftershocks cause additional damage and may bring

weaken structures down. Aftershocks can occur in the first hours,

days, weeks, or even months after the quake.

• Help injured or trapped persons.

• Give first aid where appropriate.

• Do not move seriously injured persons unless they are in

immediate danger of further injury.


• Call for help.

• Listen to a battery-operated radio or television for the latest

emergency information.

• Remember to help your neighbors who may require special

assistance–infants, the elderly, and people with disabilities.

• Stay out of damaged buildings.

• Return home only when authorities say it is safe.

• Use the telephone only for emergency calls.

• Clean up spilled chemicals or other flammable liquids

immediately. Leave the area if you smell gas or fumes.

2) Lighting & Thunderstorm:

BEFORE

• Thunderstorm is invariably accompanied by lightning A single

stroke of lightning has 125, 000, 00 volts of electricity. That’s

enough power to light a 100-watt light bulb for more than 3

months, or enough to seriously hurt or to skill someone. Know

what steps to take in the event of an oncoming thunder storm &

lightning. Lightning is something you should not be careless

about, so seek a safe shelter immediately! Be warned, lightning

can and does strike just about any object in its path. When you

see lightning, follow these safety rules.

INDOORS

• Stay or go indoors! If you hear thunder, don’t go outside unless

absolutely necessary. Stand clear from windows, doors, and

electrical appliances.

• Stay away from anything that could conduct electricity. This

includes electric, lines, Electric Instruments, wires etc and phones

Unplug appliances well before a storm strikes – never during.

• Don’t use any plug-in electrical instruments. If lightning strikes

your building they can conduct the charge to you.

• Don’t use the telephone during the storm. Lightning may strike

telephone lines outside. Use the telephone only for emergencies


quickly. Avoid contact with piping including sinks, baths and

faucets.

OUTDOORS

• When outdoors, seek shelter from lightning! Buildings are best for

shelter, but if no buildings are available, you can find protection in

a cave, ditch, or a campus. Trees are not good cover. Tall trees

attract lightning. Never use a tree as a shelter.

• Stay in your vehicle if you are travelling, vehicles gives you

excellent lightning protection. Get in a hard topped car.

• If you can’t find shelter avoid the tallest object in the area. If only

isolated trees are nearly, your best protection is to crouch in the

open, keeping twice as far away from isolated trees are high.

Avoid areas that are higher than the surrounding landscape.

• Don’t use metal object outside. Keep away from metal objects

including bikes, electric or telephone poles, fencing, machinery

etc.

• Get out of the water. Immediately get out and away from pools,

lakes, and other bodies of water.

• When you feel the electrical charge – if your hair stands on end or

your skin tingles- lightning may be about to strike near you.

Immediately crouch down and cover your ears. Do not lie down or

place your hands on the ground.

• Victims of lightning shock are administered CPM (Cardio

pulmonary resuscitation) i.e. artificial respiration, if necessary.

Seek medical aid.

3) Heavy Rain:

• Stay out of the basement.

• Stop all jobs outside.

• Heavy rain many times accompanies high-speed wind. Stop all

work at height.

• Disconnection power supply to all electrical Machines in open

yards.


• Cover all JBs\DBs where chances of water coming to it are there.

• Keep Gumboot, Raincoat and umbrellas ready.

• Keep all dewatering pumps ready in working order.

• Move valuable objects upstairs only if safe to do so, without

straining yourself

• Keep yourself indoors and away from rivers and creeks

• Stay away from low/lying areas

• Avoid walking through a waterlogged area on foot; you can get

swept away easily.

• Assemble everyone inside shelters or buildings.

• Close windows and blinds.

• Evacuate rooms that might bear the full force of the wind

• Avoid enclosures that have long roof spans.

• Keep the office radio tuned to a local station for current advisory

information


CHAPTER- 9: ENUMERATE EFFECTS OF:

(i) Stress and strain and safety and security System

� SECURITY SYSTEM:

• A premise is covered by fully fencing and Main gate is secured by guard for 24 hours.

• All transport vehicles are checked at the gate for driver licenses, MSDS, Emergency Information Panel and for any unwanted /

undesired threat material etc.

• Security staff takes round throughout the factory for security of plant & others.


(ii) Fire and explosion inside the plant and effect if any, of fire and explosion out side

Sr.

No.

Name of the possible

hazard or emergency

Its source & reasons

Its effect on

persons,

property &

environment

Place of effects Control Measure Incharge person at source

Name & Designation Tele. No.

1 Boiler Fire &

Explosion

Boiler House

due to Failure of

Controls or poor

Maintenance

Person &

Property

Factory

Premises only

Regular inspection /cleaning Testing of Boiler Fire Extinguisher Hydrant provided, trained and qualified operators

Mr. Vasant Soor DGM(Engg.)

9099069378

2 Electricity 1. Burning 2. Shock 3. Fire

Loose contact of wires, weak earthing Short Circuit, Improper Insulation

Person & Property

Factory Premises only

Regular inspection of electrical fitting, flame proof fitting provided in flammable area, proper earthing. Lightening arrestor provided, regular measurement of earth pit resistance

Mr. Yatin Patel Sr. Manager (Electrical) 7567860317


CHAPTER- 10: DETAILS REGARDING

(i) WARNING ALARM AND SAFETY / SECURITY SYSTEM:

Plant wise Alarm Points Sound difference if any

Sr. No.

Name & Location

No. of floor

Area of each Floor App.

Sq. mt.

Sr.No. of the alarm point

Its place of location with floor Number

Type of the

alarm or siren

Its Period

of checking

The alarm

is heard up to

Type of emergency

Type of the

alarm or or siren

Duration of

sounding

Type of sound

of alarm/ siren

1

Security Office Near Main Gate

Security Office

1000 Sq. mt

01 At Security

Office

3 phase 230 volt siren with 5miles ran-

ge at DM plant.

Once in a Week on Thursday 11:00 am for one minute

From and to whole Plant.

Onsite Wailing siren

15 second “on” – 5 second “off” for 6 times

Up & down siren

Offsite Wailing siren

2 min + 1 min gap + 2 min + 1 min gap + 2 min Total 8 min

Up & down siren

All clear Continuous siren

Total 2 min

Straight siren

2

O.B.A Plant 02

02 02 02

G/F Near Lift F/F Near Lift S/F Near Lift

Test

Continuous siren

Total 1 min

Straight siren

3

D.T Plant 03

01 01 01 01

G/F Near Office F/F Near Office S/F Near Office T/F Near Office


(ii) Alarm and hazard control plans in line with disaster control and hazard control planning, ensuring the necessary technical and organizational precautions;

• Uniform siren code has been established and implemented for emergency situations which is mentioned as above.

• Manual siren also provided in all plants and Security Gate


(iii) Reliable measuring instruments, control units and servicing of such equipment.

• All Measuring Instruments and Control units used at Critical processes and

storages are maintained well by Instrumentation department and records are

maintained.

(iv) PRECAUTIONS IN DESIGNING OF THE FOUNDATION AND

LOADBEARING PARTS OF THE BUILDING:

• Factory premises have been approved by DISH-Government of Gujarat.

• Stability in form no.1 (A) was taken from Government approved Competent

Agency

� CONTINUOUS SURVEILLANCE OF OPERATIONS:

• It has been done by qualified and technical person on regular basis.

� MAINTENANCE AND REPAIR WORKS ACCORDING TO THE GENERALLY

RECOGNIZED RULES OF GOOD ENGINEERING PRACTICES:

• It has been done by qualified and technical person.

� Reliable measuring instruments, control units and servicing of such

equipment.

• All Measuring Instruments and Control units used at Critical processes and

storages are maintained well by Instrumentation department and records are

maintained.


CHAPTER- 11: DETAILS OF COMMUNICATION FACILITESAVAILABLE DURING EMERGENCY AND REQUIRED FOR AN OFF-SITE EMERGENCY

� COMMUNICATION ARRANGEMENTS DURING EMERGENCY AND FOR OFF-SITE

EMERGENCY

After the Risk and their possible environmental impact and after making an

organization for the preparedness to control the emergency, the next step is to make

ready the communication system. It is crucial factor in handling an emergency.

Under section 41-b of our factories act, now the disclosure of information to the

workers, general public, local authority and the chief inspector is made compulsory.

Such advance communication is for the purpose of their emergency preparedness.

For the purpose of on-site and off-site emergency plan, we should have quick and

effective communication system to make the emergency known

(a) Inside the factory

(b) To key personnel outside normal working hours

ITo the outside emergency services and authorities and

(d) To neighbouring factories and public in vicinity.

The communication system beginning with raising the alarm, declaring the major

emergency and procedure to make it known to others is explained below in brief.Siren

Code has been given above.

� RAISING THE ALARM

Any person who notices any incident of hazardous nature i.e. fire, Explosion,

Spillage of Toxic & Hazardous Chemicals, Toxic Gas leakage etc. he will first

inform to his superior and co-worker.

The Incident Controller/ Respective Incident Controller will order to raise the

siren/Rings siren or manual siren.


The duties of an alarm raiser shall be described in the Chapter-2& Details of

alarms and sirens provided in the factory & different siren codes in Chapter -10

� DECLARING THE MAJOR EMERGENCY

The declaration of major emergency puts many agencies on action and the

running system may be disturbed which may be very costly at times or the

consequences may be serious, therefore such declaration should not be decided

on whims or immature judgment or without proper thought.

Reff. Chapter- 2 for Incident Controller &Site Main Controller.

• TELEPHONE MESSAGES

After hearing the emergency alarm and emergency declaration or even while just

receiving the emergency message on phone, a telephone operator has to play an

important role. He/she should be precise, sharp, attentive and quick in receiving

and noting the message and then for immediate subsequent action of further

communication. Describe his duties in the emergency instruction booklet given.

A form is suggested for a telephone operator to receive and record the first

emergency call. You should prescribe such form for your purpose with necessary

modification, All Internal and External phones are provided in Chapter – 12.

• COMMUNICATION OF EMERGENCY

These should be an effective system to communicate emergency.

a) Inside the factory i.e. to the workers including key personnel and

essential workers, on duty and inside during normal working hours

b) To the key personnel and essential workers not on duty and outside

during normal working hours

c) To the outside emergency services and the government authorities

and

d) To the neighboring firms and the general public in the vicinity. Key

points are suggested below:


TO KEY PERSONNEL OUTSIDE NORMAL WORKING HOURS

Generally, because of the planning suggested in chapter –2 the key personnel and

essential workers will be available in all shifts or on short call. But due to some reason,

if some are outside or not on duty and if their help is required, their up-dated lists

(Chapter 2) shall be kept and (if located elsewhere) the communications centre from

which the call in will be made.

Names should be listed in order of priority. Communicators should be told to call in the

personnel in the order given, but not to waste time hanging on unduly for the call to be

answered. Instead, they should proceed through the list and return to those where the

initial call was unanswered. If the second call remains unanswered, they should try to

contact the nominated deputy.

On making contact, the communicator should give a short prearrange message to the

effect that a major emergency has been declared at the works. Those contacted should

not try to elicit further information at this stage, thereby delaying other calls. Liaison

with the police will help to establish means whereby personnel called in can be allowed

to proceed through any road blocks set up as part of their traffic control arrangements.

TO THE OUTSIDE EMERGENCY SERVICES AND THE AUTHORITIES

Once the declaration is made, it is essential that the outside emergency services, if

they have not already been called in, are informed in the shortest possible time.

Liaison at local level will help to determine the best means of achieving this, for

example, by direct line or automatic alarm to the fire brigade or by any emergency

system. Predetermined code words to indicate the scale and type of the emergency

may be useful.

In high risk works and where there is no fulltime works emergency team, it may be

advisable to provide for the outside emergency services to be informed on all occasion

when the emergency alarm is raised. Local discussion with the outside services will

help to decide, but it should be borne in mind that it is better for the emergency

services to arrive to find a situation already under control than to find one out of hand

due to delay in call-in.

The inside and outside emergency services including mutual aid are listed in Chapter 4

& 13. These should be utilized as per need.


The emergency must be immediately communicated to the government control room

and other authorities such as fire brigade, police, district emergency authority, factory

inspectorate, hospital, etc.

The statutory information to above authorities must be supplied beforehand so that

they can be well prepared to operate their offsite emergency control (contingent) plan.

As per their advice or consultation your on-site plan should be modified and updated

also.

TO NEIGHBOUR FIRMS AND THE GENERAL PUBLIC

A major emergency may affect areas outside the works. The surrounding public will be

alerted with PA system. The police will undertake any necessary action to safeguard

members of the public. In the case of other nearby industrial concerns, consideration

should be given to the need for a direct notification to them of the major emergency.

This can serve a dual purpose in that it will enable them to take prompt action to

protect their own employees and to take whatever measure may be possible to prevent

further escalation of the emergency due to effects on their own installations. At the

same time, they may be able to provide assistance as part of a prearranged mutual aid

plan.

The statutory information to the general public must be supplied before hand to them

for their emergency preparedness. Such information u/s 41-B of the factories act is as

under.

1) Name of the factory and address where situated.

2) Identification by name and position of the person giving the information.

3) Confirmation that the factory has approval from the factories inspectorate

and pollution control board.

4) An explanation in the simple terms of the hazardous process (s) carried on

in the premises.

5) The common names of the hazardous substance used which could give a

rise to an accident likely to affect them, with an indication of their principal

harmful characteristics.

6) Brief description of the measures to be taken to minimize the risk of such an

accident in compliance with its legal obligations under relevant safety

statues

7) Salient features of the approved disaster control measure adopted in the

factory.

8) Details of the factor’s emergency warning system for the general public.


9) General advice on the action members of the public should take on hearing

the warning.

10) Brief description of arrangements in the factory, including liaison with the

emergency services to deal with foreseeable accidents of such nature and to

minimize their effects.

11) Details of where further information can be obtained.


• IMPORTANT INTERNAL TELEPHONE NUMBERS:

Department Name Ext

No. Mobile

Operations Mr. Piyush Nathwani 261 06359645460

Production Mr. Prashan B Bhende ( DGM ) 261 07622000457

HR Mr. Somkumar Shukla 202 09426253717

O.B.A Mr. Hemaraj Bannagre 230 09726430368

Solvent Mr. Dipak Dangrechya 258 08155001792

D.T Mr. Dayaram Yadav 246 09998621140

Agro Mr. Vishnu Patel 218 09913767025

Pendi Mr. Shankar Patel 225 09099033726

Dyes Mr. Jignesh Patel 236 09099976327

Engineering (Mech) Mr. M K Singh 250 09726430381

Electrical Mr. Kamal Patel 210 08155002081

Store Mr. Rajesh Tiwari 219 08155002078

Finance Mr. H L Patel 204 09909930724

Safety Mr. Vipul Makwana 251 08155002083

ETP Mr. Vipul Makwana 203 09727704412

Security Security officer 201 9726430377

Driver Ganpatbhai --- 07096964681

Driver Ghanshyam --- 09727273328

Driver Rajkumar --- 07383055900

Driver Sudhir --- 09173781270

Driver Bharatbhai --- 09913185293

Driver Jigar --- 09737480206


• IMPORTANT EXTERNAL TELEPHONES NUMBERS:

Sr.

No. Name or Designation Mobile No. Office/Residence

1. Dahej SEZ Ltd.

Fire Station 07874787973 02641 291101

2. D.M.C Dahej

Fire Station 09824475576 02641 256670

3.

RIL Ltd Dahej

09998984700 02641 282400/282431

4. Hindalco Birla Copper Ltd EXT no. 101 02641 256004/05/06/

5.

GCPTCL Dahej

202/333/ 02641 256315/16/17

6. L.N.G Dahej 300444/445 02641 300101/102

7. Bharuch Fire Station 9574007006 02642 220151

8. Ankleshwar Fire Station

(DPMC)

9426889616 02646 653101

9. A K PATEL Hospital

Ankleshwar

09898595681 02646 246535

10. Hospital

Sai Clinic (Jolva)

09723708257 02641 254040

11. Police Station

Dahej

09426882581 02641 256233

12. M.F.L Dahej 09979882207 02641 256148


• Arrangement for Off Site Emergency plan and communication:

Incident

Place

SMC at Emergency

Control

Center(ECC) of the

Factory

On-site Emergency Plan

(In case of Off-site Emergency)

Emergency

Control room of

the concerned

Satellite Central

Control Room

Warning/Evacuation&

Traffic Wing

Police Control

Room(PCR)

Mutual Aid

Members

Other Agencies

RTO,GSRTC,

Railway, Voluntary

Organisation, Civil Supply,

Directorate of

Information, Etc

Demolition &

Reconstruction

Health &

Medical

Wing

Fire & Rescue

Wing

Fire

Station

Local Control

Room(LCR)

Chairman,(LCG)

District Control Room

(District Collector office)

State Crisis Group

Casualty

Reception

Centers


� ROLES AND RESPONSIBILITIES OF STAKEHOLDERS INCLUDING EXTERNAL AGENCIES

The general responsibilities of the various authorities and agencies involved in

mitigation of off-site emergency are listed below. In addition, the authorities and

agencies will perform all such tasks as per the demands of emergency situation at

hand.

� Duties of Site Main Controller

(NOW Co-ordinator& Liaison Man) During Off Site Emergency, Unit’s Site Main

Controller becomes Co-ordinator& Liaison Man and his duties are as follows:

• He has to extend liaison, co-ordination and facility to the Chairman of

local crisis group or Chairman of district crisis group.

• He has to explain about disaster, his efforts and what type of help is

needed in brief to Chairman of Local Crisis group (Govt. Authority) and

Central Control Room.

• He has to communicate about available resources, fatality/injury to his

own employees and probable affected surrounding area with maximum

credible scenario.

• He has to keep ready with maps, layout of unit, records, documents, On

Site Emergency Plan, M.S.D.S., Details of Process Hazards, Safe

Handling procedure on specific hazardous chemicals etc.

• He has to advise for special medical treatment and availability of

antidotes.

• He has to divert Communication system for Offsite emergency.

• He has to divert all available resource for Offsite emergency.

• He has to provide aid and assistance for Off Site Emergency.

• Shutdown plant safely, if hazards is not involved.

• He has to reorganize the work of Key personal & essential worker.

• Arrangement of food, water, rest etc. for the person engaged in the

duty.

• Arrangement of disposal of contaminated water, effluent, solid waste,

etc.

� Duties of Incident Controller

• He has to show the actual incident place to offsite action group.

• He has to provide proper information to all incoming off site action

group.


• He has to also explain safe route for offsite team members, fire crew

members, etc.

• He has to describe available resources, other hazardous material near

disaster, available PPE, Neutralizing Media, etc.

He has to show safe & proper parking arrangement for offsite action group

members.

� District emergency Authority (DEA – District Collector)

• Take overall responsibility for combating the Off-site emergency

• Ensure the Police and Fire, personnel combat the emergency

• Arrange, if necessary, for warning and evacuating the public, through

the Department of Police

• Communicate with Media to disseminate vital information to public

• Arrange for dispensing vital information to public using arrangements

like mass-sms, public announcement using pre-recorded tapes

• Direct the team of Doctors headed by the Medical Officer

• Direct the local chief of State Transport Corporation to arrange for

transport of victims and evacuation of people trapped within the hazard

zone, if necessary

• Direct the Electricity Board officials to give uninterrupted power supply

• Direct the official in-charge to provide uninterrupted water supply as

required

• If evacuation of population is necessary direct the Revenue officer and

the Supply officer to provide safe shelters, food and other life sustaining

requirements for the evacuees, if required

• Co-ordinate with the media

• Arrange for, release and provide necessary funds at various stages of

disaster mitigation

• Direct railways to stop train, if required


Police

Communicate and co-ordinate with --

• MAH unit

• DEA

• Fire Services

• Transport authorities

• Medical Department

• Media

• Civil Defense and Home Guards

• Local Army establishment as required

• Warn and advice the people in the affected area

• Regulate and divert traffic

• Arrange for evacuation

• Maintain law and order in the area

• Ensure protection of life and property of evacuees

• Deal sternly with people exploiting opportunism in wake of a disaster

Fire Service Department

• Perform fire-fighting operations by deploying men and appliances

• Perform rescue operation in the affected area.

• Communicate and co-ordinate with Police, Medical Department of

necessary information

• Keep knowledge on appropriate response to different chemical

emergency scenarios

• Keep adequate stock and resource information on necessary means,

material, appliances required to deal with particular emergency

situations with updated details of suppliers and stockiest

Medical Department

• Arrange for preparing casualties to be sent to government/private

hospitals


• Set up temporary medical camp and ensure medical facilities at

affected location and neighborhood

• Keep knowledge on appropriate response to different cases of toxic

consumption and injuries

• Set up temporary mortuary, identification of dead bodies and post-

mortem

Factory Inspectorate Department

• Provide necessary direction to MAH unit and assistance to DEA, Fire

Department, Medical Department among others

• Seek help from and involve assistance of Technical Experts of relevant

and appropriate expertise and specialization

• Initiate, facilitate and provide for investigation into the accident

Occupier of MAH Unit

• Possess up-to-date copy of Off-site Emergency Plan

• Communicate promptly, any foreseeable disaster, to the DEA, Police,

Fire Service and Inspector of Factories in-charge of the District

• Communicate changes within the factory that may require inclusion or

suitable modification in the off-site plan to the DEA (Maintenance

Officer) of the Plan

Technical Experts

• Promptly respond to provide the necessary technical advice to MAH

unit, DEA, Factory Inspectors, Fire Department, Medical Department

among others

• Provide on-phone help after properly understanding and assessing the

situation

• Make visit to the site in co-ordination with DEA, Factory Inspector(s) to

provide for appropriate technical assistance


Mutual AID Groups

To quickly mobilize the resources required to emergency mitigation at the site or

wherever required

Pollution Control Board

• Project likely areas to be polluted.

• Carry out pollution assessment at suspected locations including soil,

river and air assessment

• Ensure controlling of long-term pollution damage

• Identify unidentified substances, chemical releases, if any

• Transport Fleet Owners Including State Transport

• Act on the direction of DEA or Police

• Ascertain the extent of transport required with pick-points, routes and

destinations to transport people

• Promptly arrange for dispatch of vehicles with sufficient fuel for

evacuation purposes

• Arrange vehicles to transport water and other provision to camps set up

Media

• Disseminate vital information to public on direction of DEA, Police and

other Authorities

• Act responsibly in disseminating vital information and dispel rumours, if

any

Railways

• Act as per the direction of DEA to stop incoming trains, if required

• Arrange for evacuation, if required


Transporters of Hazardous Chemical

• Possess up-to-date copy of Off-site Emergency Plan

• Communicate promptly, any foreseeable disaster during transportation

to the DEA, Police, Fire Service and Inspector of Factories in-charge of

the District

• Communicate new assignments, newly added routes or other changes

that may require inclusion or suitable modification in the off-site plan to

the DEA (Maintenance Officer) of the Plan

Electricity Board

• Arrange for uninterrupted power supply to the plant, as required

• Arrange for lighting; at temporary medical camps etc

• Arrange for switching off power supply on request from District

Authorities

• Take care of electrical equipment within the damaged zone

Telecommunication Department

• Ensure working of communication lines to enable effective

communication between various responder agencies

Civil Defence

• Co-ordinate with Police authorities

• Extend help in evacuation

• Arrange for round the clock security arrangements in the affected and

evacuation areas

• Safeguard the properties and belongings of evacuees

National Disaster Response Force

• Carry out tasks for disaster mitigation as required


Local Government Bodies

• Mobilize necessary resources in emergency mitigation

• Provide for community halls, town halls for evacuees

Public Works Department

• Ensure adequate water supply for firefighting

• Arrange for drinking water for evacuated persons at rallying posts,

parking yards and evacuation centers. Arrange water for cattle.

Water Supply Board

• Arrange for supply of water to evacuees and all others involved in

emergency control operations

Civil Supplies Department

• Arrangement to provide food and clothing as necessary, to the

evacuees and all others involved in emergency controlling operations

Regional Transport Authority

• To investigate into the cause of road accident involving hazardous

goods carrier and take necessary action

Note: If any incident happens in plant premises responsible person has to rush to the

site immediately.


CHAPTER-12: DETAILS OF FIRE FIGHTING AND OTHER FACILITES AVAILABLE AND THOSE REQUIRED FOR AND OFF-SITE EMERGENCY

AVAILABILITY OF FIRE EXTINGUISHERS:

FIRE AND TOXICITY CONTROL ARRANGEMENTS.

Fire water : No. of reservoirs : One No of Tanks:- One

Total quantity : 750 M

3

Alternate

power arrangem

ent

No. of Extinguishers Other source

& capacity

No. of hydra

nt point

s

Fire pump, &It's

Capacity in

M3/Hour.

No. of hose reals & total

Length.

No of fire Tenders

and capacity

No. of sprinklers / monitors

Fixed Lifting

ht.

Pressu

re

Portable

Lifting ht. Pressu

re

1 2 3 4 5 6 7 8 9 10 11

Dahej GIDC

150 M3 32

Jockey pump 10 m3 /hr, Main pump 63 m3/hr

Hose pipe

15 meter – 40 No.

NA Monitor 7

kg/cm2 Nil Nil DG Set 115 No.

Foam type

Water jel type Other extinguisher Personal Protective Equip.

Type of No.of portable Type of No. of portable No. & Other jell

Number

Respiratory

Non respiratory

powder & total Qty.

Exting-

uishers

Tonners

Foam & total Qty.

Exting uishers.

Tonners. (Foam Trolley)

size of blanket.

products

quantity

Type Or

quantity

Type & No. Type & No.

12 13 14 15 16 17 18 19 20 21 22 23

DCP- 55 No.

NA AFFF 37 Nos. NA

CO2 23 No. SCBA-5 Nos

Gloves

375 kg

1397 lit

103 kg

Goggles

Apron Face shield, Gumboot Other equipment available.


Name and Address

of the factories

and Fire stations.

Appro

x.

Distan

ce

contact FFE

Available

PPE

Available

No. of

experts

& trained

person

available

Decontaminat

ion

substances

available

Gas

/Smoke

detecto

rs

Availabl

e.

PPE

Available

Person

Tele.

No. Type &

Qty.

Type

Qty.

Fermenich Aromatics

Production India Pvt Ltd.

200

meter Mr.Kamlesh

909903

6230

Indobaijin Chemical Pvt ltd.

200

meter Mr.Jignesh

942832

1817

Indofil Industries Ltd

500

meter Mr.Bhavesh

909997

4614 ...... As per need....... N.A N.A N.A

Dahej SEZ limited

Fire station 1.5 km

Mr. Jaydeep

Bhatt

DMC Dahej,

Fire station 3 km

Mr. Hitesh

Shah


HYDRANT SYSTEM:

Detailed Hydrant System drawing, pipe line layout, hydrant post locations along with isolation valve positions displayed in all ECC as well as fire stations and plant control rooms

Fire water reservour : 750 kl + 150 kl

Fire water pumps : 175 m3/hr, 1 Nos. (Electrical)

Jockey pump : 10 m3/hr. 1 Nos.

Fire pumps operation / status indication panel provided at on automatic with audio / visual alarm.

Single Hydrant points : 65 Nos.

Double Hydrant points : NA

Riser fire escape hydrant points : NA Nos.

Fixed Monitor : 3 Nos.

Hose boxes (FEH) : 65 Nos.

Central Hose Station : NA

Hose pipes: 15 Mts. : 75 Nos.

Hose pipes 7.5 Mts. :. NA

Branch pipes (Jet types) : 10.

Branch pipes (Triple purpose) : 02.

Foam making branch pipes : 02.

Foam compound : 1000 ltrs.

Foam generator with high expansion foam:. NA


LIST OF FIRE EXTINGUISHERS:

Sr. No. Type of Extinguisher Qty No. of Extinguisher

01 ABC Fire Extinguishers 06 KG 33

02 ABC Fire Extinguishers 09 KG 07

03 CO2 Fire Extinguishers 4.5 KG 36

04 CO2 Fire Extinguishers 6.5 KG 01

05 DCP Fire Extinguishers 05 KG 37



08 FOAM Fire Extinguishers 09 LTR 48



171


CHAPTER- 13: DETAILS FIRST-AID AND HOSPITAL SERVICES AVILABLE AND ITS ADEQUACY

Location

Tele. phone Nos.

In-charge Person

Facilities &

Equip.

Anti- dotes availa.

First aiders availab.

Accomo

dation availa

Place

of Avai

Capa- city

Facilities In the Van

Driver's Name & address

Name & Designation

Residence

Phone No.

Address

abilit

y

OHC 251

Medical

Assistant

NA NA

Stretcher -Oxygen Cylinder -First aid

Box -Medicine

None Yes 4 nos

2 person

s NA NA NA NA

Other medical staff

Name & address

of the

factories &

hospital

Approx.

distance

Contact Facilities available

Phone No.

Resi.

Name &

Address &

Phones

Phon

e No.

Office

Phon

e

No. Resi.

Person Phone No.

Accommoda

tion

Doctor

s

Other Staff

Equipment and Antidotes

Ambulan

ce Van

9723708

257

Sai clinic -- -- --

7 km

Dr Tejas Mehta

9723708

257

7 persons

2 3 -- -- --


Mutual Aid Arrangements:

SR NO

HOSPITAL NAME WITH ADDRESS AND PHONE

NUMBER

DESIGNATED CONTACT PERSONS

WITH ADDRESS (O, R) AND PHONE:-

NUMBERS (O, R, M)

NUMBER OF BEDS

NUMBER OF DOCTORS,

NUMBER, STAFF TOTAL

NO. OF BURN WARD

NO OF AMBULANCE

REMARKS

1 2 3 4 5 6 7 8

1

Sai Clinic, & Occupational Health Centre F/4-5, Sanskar Avenue complex, !st floor, Near Subagrand Hotel, Dahej road, Jolva, 9723708257

Dr. Tejas Mehta

09723708257 7

Doctor – 2

Nursing staff - 2 1 NA --

2

Shrey Clinic & Occupational Health Centre 41, Anamika complex, IPCL road, Dahej O9429037301

Dr. Naresh Gadhvi

09979891252 7

Doctor -1

Nursing staff - 2 1 NA --

3

Patel Multispecialty Hospital Station Road, Near S.T.Depot, Ankleshwar Ph. – 09982965856 / 02646246535

NA 40 Doctor – 18

Nursing staff - 28

3 02 --

----End of the Report----

on-site emergency plan - welcome to...

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