scoar · on-line leak sealing and repair ... •highest repair and design capabilities •pressure...

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Page 1: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

SCOAR

Page 2: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

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We are committed to safety excellence and strive daily for zero injuries and incidents. Safety and quality are the core driving forces behind everything we do at TEAM. We maintain management systems designed to assure compliance with all applicable laws, regulations, and internal requirements, as well as to facilitate the continuous improvement of our processes, products, and personnel.

Driving Execution Excellence

Our highest priority at TEAM is the safety of our employees, clients, and other contractors.

TEAM Safety Commitment and Core Values

Page 3: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

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Introducing TEAM’s 12 Life Saving Rules

Page 4: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Experience Matters

• Premier specialty industrial services provider

• 7,000 trained personnel

• 25 million annual man hours worked

• Over 140 years combined experience

• Over 48,000 annual training hours completed

• 200,000 service call outs

performed annually

• 17 patented technologies

Page 5: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

SPECIALISTSPrepared to handle any need

− Localized Isolation and HydrostaticWeld Testing

− Valve Insertion

− Specialty Welding

− Project Services

− Manufacturing

− Engineering

− Heat Treating

− Mechanical Integrity

− Rope Access

− NDE/NDT Inspection

− Pipeline Intervention: Hot Tap, Line Stop and Line Freeze

− On-Line Leak Sealing and Repair

− Field Machining Services

− Technical Bolting and Torqueing

− Valve Repair and Testing

− Emissions Control

− Composite Repair

− Concrete Repair

Page 6: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Team Industrial Services - DivisionsInspection & Heat Treating

• Inspection and NDE Services• Heat Treating • Mechanical Integrity• Rope Access

Mechanical Services• Leak Repair, Pipe Repair Products• Hot Taps, Line Stops, Insert Valves• Field Machining, Technical Bolting,

Isolation Test Plugs• Valve Repairs• Leak Detection and Repair (LDAR)

Quest Integrity• Asset Lifecycle Management• Engineering & Data Analysis• Laser Scanning

Page 7: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

NDE and Inspection Services• Visual Inspection (VT)

➢ API – 510, 570, 653 Certified Inspectors➢ AWS Certified Welding Inspectors (CWI)➢ NACE Coating and Corrosion Inspectors

• Conventional NDE

➢ Magnetic Particle (MT)➢ Liquid Dye Penetrant (PT)➢ Ultrasonic Inspections (UT)➢ Positive Material Identification (PMI)

• Direct Assessment

➢ Pit Depth, Hardness, Ferrite, Coatings

• Radiographic Testing (RT)

➢ Profile erosion / corrosion radiography➢ Code weld quality

• Computed RT (CRT) / Direct RT (DRT)

➢ Lower energy source➢ Smaller exclusionary area

Page 8: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Advanced NDE and Inspection Services• Remote Viewing and Video Inspection

➢ Limited accessibility, Recording capabilities➢ Robotics, fiber optics and borescopes

• Ground Penetrating Radar (GPR)

• ACFM

• Magnetic Flux Leakage (MFL/MFE)

• Open Vision (RTR)

• Neutron Backscatter

• Ultrasonics (UT)

➢ Shearwave Flaw Detection

➢ Thickness and Corrosion Monitoring

➢ Automated Ultrasonic Testing (AUT)

➢ Phased Array (PAUT)

➢ Time of Flight Diffraction (ToFD)

➢ Tank Crawlers

Page 9: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Advanced NDE and Inspection Services• Guided Wave Testing (GWT)

• Tube Inspection ET/RFT/IRIS

• Pulsed Eddy Current (PEC)

• Surface Eddy Current and EC Array

• EMAT

• Tank Inspection

• Mechanical Integrity

• Rope Access

Page 10: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Heat Treating ServicesPost Weld Heat Treat Welding Preheat

Dry Out / Bake Out Wireless Heat Treating

Space Heating Process Heat Ups

Temporary Furnaces Coating Cures

Expansions Turbine Warming Systems

Structural Integrity Analysis

P-91 Remote Temperature Monitoring

Heat Transfer Analysis Induction Heating

Page 11: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Team Smart Heat With Data Log

Page 12: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Leak Repair Services

• On-stream, non-destructive repair of leaking component• Valves, flanges, piping, elbows• Steam, water, air, chemical processes• Cost-effective alternative to shutdowns

• Highest repair and design capabilities• Pressure from vacuum to 6,000 psig • Temperature from cryogenic to 1,700 F • Meets all process safety management (PSM) and API 570 requirements

• Quality program meets the requirements of 10CFR50 App. B And ISO 9001

• Largest inventory of stock clamps and enclosures

• Engineered Composite Repair – Fiberglass, Carbon Fiber

Page 13: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

• Hot Tap - ½” thru 84” up to 13500F & 4,300 psi

• Line Stop - ½” thru 36” up to 1480 psi (Pivoting Head)

• Folding Head 16” thru 96”, up to 150 psi

• Hot Stop® - specialty elastomer to 7000F & 700 psi

• Hi-Stop® - applications up to 1,2000F & 2,600 psi

• Hot Tap and Line Stop Fittings

• Valve Insertions

• Line Freeze

• Bag Stops

Hot Tapping Services - HTS

Page 14: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Technical Bolting ServicesLeak-free bolted joints

Applications

• Break-out

• Torqueing

• Tensioning

• Hydraulic nut splitting

• Ultrasonic measurement

Joint Integrity Program

• Unbolting of the joint

• Calculation of preload

• Inspection to ANSI specifications

• Machining of flange sealing surfaces

• Bolting of the joint

• Preload verification

• Gasket selection

Page 15: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Field Machining Services• Portable Machining Equipment

• In-place repair or modification of equipment

• Experienced Machining Personnel• Project supervisors• Cross-trained technicians

• Applications• Flange facing• Drilling and tapping

• Precision holes, thread reconditioning • Pipe cutting and beveling

• Line bores, Counter bores• 37 degree, 37/10 bevels, double bevels, J-bevels • Guillotine Saws

• Journal / shaft turning

• Shaft diameters range from 1.5” to 27”• Milling

• Motor, pump, turbine bases• Laser Tracker

Page 16: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

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Cost Savings Opportunities

TRADITIONAL APPROACH

TEAM APPROACHVS. The Higher Value Solution Partnership in Planning – Improved

Coordination & Clearly Defined Scope

Cost Savings Focused on Efficiencies

Past Project Information Creates Future Benchmark Data

Daily Cost & Schedule Tracking

Increased Time on Tools Through Multi-Craft, Certified Technicians

Leverage Workforce Team

Rough Order of Magnitude Scope

Price-Focused Cost Savings

Incomplete Data Sets

Daily Cost Tracking Challenges

Skilled, Craft Labor Shortages

Direct Wrench Time 50% - time on tools

The TEAM Approach is more holistic, covering the project from inception to completion. This allows for time and cost saving opportunities to be identified from reduced man hours and increased time on tools throughout the project.

Page 17: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

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Benefits of an Integrated Service Provider

• Single Point-of-Contact• Will be provided for your TA to have one company to deal with

• Be the focal point to ensure on time project execution

• One single invoice for all Team Industrial Services

• Delivery of consistent safety and quality across the entire project

• Reduced Indirect Costs• Indirect cost can range from 10% to 30% depending on TA size from 200,000 to

800,000 labor hours

• One leadership team to manage your entire TA from inspection, heat treating and mechanical services

• Driving Increased Time on Tools• Increased time on tools through multi-trained craft

• Time savings yields better results than unit price savings

Page 18: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

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Bundled Services

EffectiveProject

Management

Through effective project management and bundled services, a more comprehensive solution is offered, creating enhanced customer value.

Improved Safety & Quality

Up-Front Review & Input in Final Solution

Improved Visibility to Total Cost & Schedule

Reduced Delays Between Back-to-Back Activities

Single Point-of-Contact for Multiple Service Lines

Decreased Administrative & Support Cost

Heat Treating

NDT / NDE Inspection

Hot Tapping

Leak Detection

Field Machining

Leak Sealing

Valve Repair

Tank Inspection

Representative sample of solutions

offered.

Page 19: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

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Key Takeaways: Why Team• Responsive

• TEAM has the ability and mobility to source and staff customer job’s, projects, turnarounds with certified and qualified technicians leveraging the regional and enterprise network.

• Resources are allocated to meet all customers’ technical needs as well as the capability to meet surge demands for all staffing requirements.

• Trained• Technicians are cross trained on key competencies allowing for increased utilization

and the ability to staff certain jobs with fewer resources – saving customers time and decreasing overall cost.

• TEAM SMEs set industry standards through continuous Service Line development.

• Certified• TEAM technicians are managed and trained to a single set of global service line

technical training and certification standards.

Page 20: SCOAR · On-Line Leak Sealing and Repair ... •Highest repair and design capabilities •Pressure from vacuum to 6,000 psig ... 570 requirements •Quality program meets the requirements

Thank You