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1 On Farm Biogas production with solid manure in organic farming Evaluation of the two stage dry anaerobic biogas plant production and recycling on Skilleby experimental farm in Järna 2004 -2010 Final report December 2011 Artur Granstedt Biodynamic Research Institute Skilleby, 153 91 Järna, Sweden

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On Farm Biogas production with solid

manure in organic farming

Evaluation of the two stage dry anaerobic biogas plant production and recycling on Skilleby experimental farm in Järna 2004 -2010

Final report December 2011

Artur Granstedt Biodynamic Research Institute Skilleby, 153 91 Järna, Sweden

2

Evaluation of the two stage dry anaerobic biogas plant and the influence on production and recycling on Skilleby experimental farm in Järna 2004 -2010

Background European countries are committed to reduce CO2 emissions originating from fossil fuels.

Additional changes in policy priorities as well as the development of agricultural technology

are important driving forces. Organic farming principles for their part include the use of

renewable energy resources and the minimisation of nutrient losses on-farm as far as possible.

On-farm produced biogas may replace fossil fuels and thereby contribute to achieve the target

of reduced green house gas emissions. Losses of nitrogen are also reduced by dry anaerobic

digestion of organic material. In accordance with the EU-regulation (EU 1774/2002) animal

by-products can also be used for biogas production.

Most on-farm biogas plants in Europe use slurry and co-substrate for biogas production. This

technology is reasonable only on farms, where slurry technology is already in use. Slurry

based biogas plants are well developed in those European countries where investment

subsidies for biogas plants are granted and prices for electric power production are low. Such

favourable conditions prevail mainly in Germany. Farms, which use a dry manure chain

technology, and farms without livestock are not able to use the prevailing on-farm biogas

technology.

The top 10 benefits of dry anaerobic-digestion biogas plants are clearly in line with organic

farming principles and strengthen sustainable agriculture (Hoffmann, 2002, quote from

Schäfer, Lehto and Teye, 2006):

1. Dry anaerobic digestion is suitable for nearly all farm residues like manure, plant

residues, and household organic wastes. Higher energy density compared to slurry

digestion requires reduced reactor capacity and reduces construction costs.

2. High dry matter content reduces transport costs due to reduced mass transfer in

respect of the produced biogas quantity per mass unit.

3. Mobile digester modules allow batch production and continuous, easily controllable

gas production.

4. Dry anaerobic digestion residues can be composted and in this way fertilisers, also suitable

for off-farm use, are produced. Composted manure may also be better for food quality

compared to liquid manure.

5. Dry anaerobic batch digestion does not need special techniques like slurry pumps,

mixers, shredders, and liquid manure injectors for distribution. Most of the machinery

needed for filling and discharging the digester like front loaders and manure

spreaders are often already available on-farm.

6. The amount of energy required for heating the process is lower than in slurry reactors

because of

reduced reactor size. Process energy of dry anaerobic batch digestion is not

required because continuous homogenisation is not needed.

7. There is improved process stability and reliability. There occur no problems like foam or

sedimentation. Possible digestion breakdowns are easily dealt with in batch

3

digesters by exchanging the module.

8.There are reduced odour emissions because there is no slurry involved.

9. There is reduced nutrient run-off during storage and distribution of digester residues

because there is no liquid mass transfer.

10. The process is suitable for farms without slurry technology, especially farms using deep

litter

systems e.g. chicken production. 50% of Swedish manure originates from farms

handling solid dung.

Figure 1. The two stage dry anaerobic-digestion biogas plant in Järna build on the biodynamic

farm Yttereneby Järna by the Biodynamic Research Institute (Photo 2003, Wienfried

Schäfer).

The Biogas plant on the Biodynamic experimental farm Skilleby - Yttereneby in Järna and the aim of this study.

Figure 1. The two stage dry anaerobic-digestion biogas plant in Järna build on the biodynamic

farm Yttereneby Järna by the Biodynamic Research Institute (Photo 2003, Wienfried

Schäfer).

4

One of the world's first large scale on-farm dry anaerobic-digestion biogas plants has been

built on the mainly self-supporting farm organism, Skilleby-Yttereneby by the Biodynamic

Research Institute in Järna. This on-farm biogas plant is integrated into the farming system

and employs a new process technique: Dairy cattle manure and organic residues originating

from the farm and nearby food processing units are digested in two different reactors.

The first reactor is continuously filled with solid manure from a stanchion barn. The organic

matter contains 17.7 to 19.6 % total solids. After digestion the residue is discharged and

separated into a liquid and a solid fraction. The liquid fraction is further digested in a methane

reactor and the effluent is used as liquid fertiliser. The solid fraction is composted and used as

manure on the winter wheat in the five year crop rotation. The use of the composted manure

has been evaluated as part of the long term study during 2006 – 2010.

The Biogas plant is build on the farm YtterEneby which functions as a unit with Skilleby

experimental farm. The purpose of the plant is to evaluate and demonstrate the possibility to

achieve ecological recycling agriculture which is fully based on the local renewable resources,

is environmentally sustainable and with the best possible productivity and food quality.

The following goals were formulated:

1. To make agriculture production self sufficient in energy

2. To reduce the negative impact on the environment compared to traditional manure

management with respect to green house gas emissions, leaching of plant nutrients,

and ammoniac emissions.

3. To increase the efficiency in agriculture production through effective internal

recycling of plant nutrients in manure and liquid manure and with reduced losses

from the farming system in line with ecological recycling agriculture (ERA)

principles (Granstedt, et al 2008).

The objective of this study is to evaluate the extent to which these goals have been reached

and identify possible improvements. In addition this study will evaluate:

4. the capacity of manure to improve the fertility of and humus content in soil thereby

improving yields and food quality .

The evaluation includes the technical evaluation of the biogas plant, the material and nutrient

flows on the whole Skilleby/Yttereneby farm unit and field studies over many years.

The two-stage fermentation process results in the production of two fractions of manure , one

solid fraction and one liquid fraction. The solid fraction has been composted and compared

with non-fermented manure. The liquid manure has been used like urine. The evaluation has

been done as an integrated part of the long-term on-farm study of manure recycling and

utilisation on Skilleby- Yttereneby .

The technical evaluation of the biogas plant covers the period between 2003 - 2005, the

biological evaluation of the fermentation and on farm studies including comparative field

trials were carried out between 2006 and 2008. The future of the biogas plant at Yttereneby

has not yet been decided. To cover the costs for managing the biogas plant it would be

necessary to increase production and the price of the biogas in order to cover production

5

costs. This would be possible if the application to the Swedish Board of Agriculture to use

slaughter wastes from the local wild meat slaughterhouse close to the farm is approved and

the subsides for investments to produce electric power from the gas produced in the biogas

plant are granted.

Material and methods

Technical description of Skilleby – Yttereneby biogas plant

The first reactor is continuously filled with solid manure from a stanchion barn. The organic

matter contains 17.7 to 19.6 % total solids. After discharge the digestion residue is separated

into a liquid and a solid fraction. The liquid fraction is further digested in a methane reactor

and the effluent is used as liquid fertiliser. A complete technical description of the biogas

plant has been published (Schäfer, Lehto and Teye, 2006).

6

Figure 2. The Material flow chart of the biogas plant at Yttereneby, Järna, Sweden (

Schäfer, Lehto and Teye, 2006)

Figure 3. Material flow diagram with manure, feeding and mixing marked.

(Schäfer, Lehto and Teye, 2006)

7

Figure 4. Pictures illustrating manure from the cow, feeding and mixing

Feeding and mixing 1 (Figure 3 and 4)

A hydraulic powered scraper shifts manure into feeder channel (1 in figure 2). The manure of 65

livestock units kept in a dairy stanchion is a mixture of faeces, straw and oat husks. A part of the

output of the hydrolysis is conveyed back to the feeder channel and inoculated into the fresh manure.

The urine is separated in the stall via a perforated scraper floor.

Figure 4. Pictures illustrating manure from the cow, feeding and mixing

Hydrolysis reactor (figure 5)

The manure is pressed to the top of the 30o inclined hydrolysis reactor with a 53 m

3 capacity. The

bottom of the hydrolysis reactor on both sides of the feeder pipe is provided with hot water channels.

The 400 mm wide feeder pipe is made of PVC. The substrate is discharged through a bottomless

drawer in the lower part of the reactor. The drawer is guided within a regular channel and powered

by a hydraulic cylinder.

.

8

Figure 5. Outside and inside of the hydrolysis reactor

Separation in liquid and solid fractions (Figure 6)

From the transport screw the major part of the substrate partly drops into a down crossing extruder

screw where it is separated into liquid and solid fractions. The liquid fraction is collected in a buffer

container of 2 m3 capacity (8 in figure 2) and from there pumped in methane reactor (10 in figure 2).

The solid fraction from the extruder screw is stored on the dung yard for composting. Liquid from

the buffer container returns into the feeder pipe of the hydrolysis reactor to improve the flow ability.

Figure 6. Separation into liquid and solid fractions.

Methane generation (figures 7 and 8)

The methane reactor is 4 m high with a total capacity of 17,6 m3 and filled with elements offering a

large surface area for methane bacteria settlements. After a reaction time of 15 to 16 days at 380C

the effluent in the methane reactor is pumped into the slurry store (11 in figure 2). The gas generated

in both reactors is collected and stored in a sack in a container. A compressor generates 170 mbar

pressure to supply the burners of the process and estate boiler with biogas for heating purposes.

The first biogas production started in 15th

of November 2003 and continued until the animals were

let out to pasture on the 8th

of May 2004. The production, is shown in Figure 9. A frozen gas pipe

blazed the gas yield of the hydrolysis reactor impeding correct measurement of the gas yield in

9

April. The potential cumulative gas yield capacity was therefore assumed to be higher than this first

test year and this was later confirmed.

In contrast to the design calculations, the methane reactor produced less gas than the hydrolysis

reactor. The methane reactor generated in average the first period 34 vol % and in the second period

11 vol % of the methane. This indicates that the process management can be improved so that the

load rate of the second reactor is increased (Schäfer, Lehto and Teye 2006).

Figure 7. Material flow diagram the methane gas generation, methane gas compressor store, and

effluent store are marked.

Figure 8. Pictures showing the inside of the biogas reactor, elements for the bacteria, store sack and

the slurry store.

10

Figure 9. Observed biogas yield, mean day temperature, total observed cumulative methane yield

and yield separated into the production from the methane reactor and from the hydrolysis reactor

(Schäfer, Lehto and Teye 2006.

The farm

Geographic localisation and climatic conditions

The Skilleby-Ytterenby farm has until recently been two farms, Skilleby and Yttereneby but

nowadaysis running as one unit. The field experiment wasfirst started on Skilleby in 1991.

The biogas plant was constructed in 2002 and received manure from the cow barn which is

shared by both farms. The farm is situated 50 km south of Stockholm, on a clay soil in

eastern Sörmland (Figure 10) with a northern latitude 59o30´ , at 30-40 metres above sea

level, with an annual average precipitation of 590 mm, a yearly average temperature 6,2oC

and 6-8 snow free months (Figure 2). The topsoil is generally frozen 3-4 months in the year

(December – March). The weather conditions are presented in more detail for the

experimental period in Supplement 1. The Skilleby experimental farm has 42 ha arable land

which lie on each side of a small water way which after some kilometres south east of the

farm feeds into the Stafbofjärden in the Baltic Sea. Since 2002 Yttereneby and Skillebyfarms

have been managed as one working unit with 137 ha with the same five years crop rotation

on each and the manure distributed on both until 2010.

Soil conditions The soils are composed mainly of clay loam with a humus content between 2,8 and 4,2 %, a

large proportion of silt predisposes them to crust formation. The soil under topsoil depth is

stratified, with glacial clay at the bottom. The natural history for this soil formation is shown

in Figure 11 where the top soil with the secondary sorting of the soil texture fractions (post

glacial clay, loam and silt) are seen. The glacial clay is close to the topsoil in elevated areas.

In the more low-lying areas the clay content is lower and the soils dry out more quickly in the

spring. This geological background where most of younger fossil sediments were eroded

11

during the last ice age, and the sediment clay is based mainlyon primary rocks, explains why

the soil is high in potassium and low in phosphorus.

Three soil samples were taken from each experimental plot from the top soil (o – 20 cm),

from 30 – 60 cm depth and 60 – 90 cm depth at the start of the long term field experiment

1991. These samples were analysed for their chemical and biological properties including Ctot,

Ntot, pH, P-Al, K-AL, Ca-Al, Mg.AL. These analyses were repeated after each five year crop

rotation period and are of special interest for the evaluation of the biogas manure effects on

soil on HV1 (2006), HV2 (2007), HV 5 (2008), HV 3 (2009) and HV 4 (2010). The P-AL

values in top soil are mainly between 2 – 3 and the K-AL values between 10 – 15 mg in 100 g

soil and pH values between 5,5 -6,0 according the figures presented from HV1 and HV2 in

Supplement 2.

The Biodynamic Research Institute

A B

Figure 10. Localisation of the Skilleby long term trial in East Central Sweden, at latitude 59

o

North and longitude 18 o East, 30 – 40 m above sea level.

12

The Biodynamic Research Institute

Map with simplified high coast-

line (HK), Area above the HK

and under the HK.

In Sweden most arable land is found

where there are sedimentary soil types

below the high coast- line after last ice

time 10 000 years ago..

Natural history

Figure 11. The soils are postglacial sedimentary clay and loam with low humus content in the

lower parts mixed with some mud clay

The Biodynamic Research Institute

Granstedt, A., L-Baeckström, G.( 2000): Studies of

the preceding crop effect of ley in ecological

agriculture. American Journal of Alternative

Agriculture, vol. 15, no. 2, pages 68–78. Washington

University.

Figure 12. The focus of the Skilleby long term trial has been to study how soil fertility and

food quality is effected by manure managements regimes and soil treatments. Between 1991

and 1996 a special study comparing the effects on different durations of ley and the effects of

the preceding crop (Granstedt and Baeckström, 2000).

13

Crops, fodder production, animal husbandry, manure and plant nutrient recycling

The distribution of crops and animal husbandry is exemplified for 1997 in Figure 13. The

animal husbandry consist of milk and meat production adapted to the farm'sown fodder

production on 84 % of the total arable area (Granstedt, 2000). the remaining 16 % of the area

is used for production of food crops. The nitrogen input is based on the biological nitrogen

fixation mainly in the first and second year clover grass crops. The proceeding crops' effect

and long term crop rotation effect of clover grass on Skilleby farm was studied during 1991 to

1995 and published in Granstedt and L-Baeckström (2000). The plant nutrients in the

harvested field crops are mainly recycled through thesolid and liquid manure. The total

animal density is 0, 7 (Figure 13 says 0,6 AU/ha on the farm and also that some feed is

imported – clarify) animal unit per ha producing, on average, 250 tonnes of stable manure and

180 tonnes of liquid manure each year. The plant nutrient recycling is presented in Figure 22

(Granstedt et al 2008).

7/8/2011 AG

The prototype farm

Yttereneby –

Skilleby in Järna)

•The animal density is

adjusted to the farm’s

feed production

capacity. In this case

fodder crops on 84 %

and crops for sale on

16 % of the farm area

and with a animal

density of 0,6 AU/ha

(= average for Sweden

and European food

consumption)

Yttereneby and Skilleby 2003

Import---> Recycling Export

Feed Herd: Milk

Seed 47 cows Meat products

39 heifers

10 calves

29 sheep

0,6 AU / ha

450 m3 urine + 600 m

3 manure

+dung/urine pasture

Biogas

Arable land ha Crop rotation

Crop rotation 106 Year 1 Spring cerals + insowing

Pasture 29 2 Ley I

Vegetable - 3 Ley II

root croops 2 4 Ley III

Total 137 5 Winter cerals

Natural pasture 25

0,5%

Veget.

Root crops

1,5%

Bred grain

15%

Ley (grass

land)

47%

Pasture

21%

Feed grain

15

%

Ow

n f

eed

>84

% o

f th

e a

rea {

Bread

grain

Example of Ecological Recycling Agriculture / ERA

14

Figure 13. Fodder food crops and animal production and recycling of solid and liquid manure

(urine) on Skilleby - Yttereneby farm.

.

Crop rotation

When it started in 1967 this biodynamic farm had a seven year crop rotation with two and

sometimes three years of clover grass leys followed by bread grain, oats, green fodder and

bread grain with oats or barley sown in. The nutrient management on Skilleby with special

focus on nitrogen is well documented in a doctor's thesis by Granstedt (1990 and 1992).

From 1991, when the long-term field experiment was initiated, a new five year crop rotation

was established and followed until today:

1) oats with under sowing of clover grass

2) clover grass ley I

3) clover grass ley II (support of liquid manure)

4) clover grass ley III (only one cut before cultivation, application of farm yard

manure and sowing of winter wheat.)

5) winter wheat (with additional support of liquid manure some years).

This crop rotation was designed to improve the humus content and soil fertility.

The effects of applications of non-composted and composted manure were studied, with and

without biodynamic preparation treatments, at three levels of application (12.5, 25 and 50 tons

per ha 1991-1995 and 0, 25 and 50 tons per ha 1996-2008). This resulted in 12 treatments all

together and with 2 – 4 replications of each treatment. The trial was established on each of

the five fields in the crop rotation on Skilleby farm. From 2003 – 2010 manure from the

biogas plant was used as stable manure and special studies to compare the manure from the

biogas plant and manure direct from Nibble farm with no biogas treatment but both

composted and non-composted were carried out between 2006 – 2010. The results of nutrient

content analysis in the manure for the years 2006 and 2007 area presented in Table 1 and

Table 2.

15

Design of field trial

The Biodynamic Research Institute

Rotation Skilleby experimental

farm

1. Summer crop + ins

2. Ley I

3. Ley II

4. Ley III

5. W. wheat

Farm own manure (0.6 au/ha)

On farm long term experiment from

1991

- non-composted and composted

manure

- with and without biodynamic

preparation (split plot design)

- three levels: 12.5 (0), 25 (normal)

and 50 tons per ha)

- 2 – 4 replicates on the five rotation

fields Figure 14. The field trials are located on representative spots in each field starting with winter

wheat in the autumn 1991 on field number one. The following year winter wheat was sown on

field number 2 and so on until 1995 when the trial plots were established on the last field,

number 5.

The Biodynamic Research Institute

Experimental plan from 1991

Without BD preparation-

BD preparation each plot each yearSubplots +

50 tonK3

25 tonK2

Composted manure 12.5 ton ( 0 from 1995)K1

50 tonF3

25 ton F2

Not composted manure 12.5 ton ( 0 from 1995) F1

Treatments winter wheat

Main plot

Skilleby long-term trial started in 1991 and still continuing

Figure 15. Field trial implementation and the experiment design.

16

Manure

Table 1. Nutrient content analysis of fresh, stored (not composted) and composted manure

2006.

Table 2. Nutrient content analysis of fresh, stored (not composted) and composted manure

2007 Manure Skilleby field experiment 2007

Farm treatment Yttereneby BG Nibble Nibble

Manure tetment Comp. +BDP Comp. -BDP Comp +BD Comp -BD Not comp.

Dry matter % 24,0 24,2 31,7 27,9 21,7

Tot N, kg ton-1

6,9 6,5 8,1 7,8 6,3

Organic N ton-1

6,0 6,3 7,3 7,4 5,4

NH4 N ton-1

0,89 0,18 0,84 0,36 0,85

Tot P, kg ton-1

1,19 1,38 1,64 1,93 1,43

Tot K, kg ton-1

7,19 9,64 7,85 12,89 9,79

Tot Mg, kg ton-1

1,42 1,61 1,86 2,10 1,55

Tot Ca, kg ton-1

4,8 4,2 5,5 5,3 3,9

Tot Na, kg ton-1

0,5 0,4 0,5 0,6 0,5

Tot C, kg ton-1

71 61 116 61 59

C/N 11,8 9,3 14,3 7,9 9,4

Tot S, kg ton-1

0,89 0,99 1,00 1,20 0,96

This field experiment compares manure from the biogas plant on Yttereneby and manure from

the reference farm Nibble. The neighbouring Nibble farm has the same crop rotation and

animal production, the same type of solid manure production similar soil conditions and

productivity as the experimental farm. Fresh and composted manure from Nibble reference

17

farm (NM) was used and compared with the fresh and composted manure from the

Yttereneby fermented biogas plant (BGM). The nutrient content of the different manure

fractions from 2006 and 2007 are presented in Table 1 and Table 2. The principal differences

in the composting process between the two types of manure (BGM and NM) is reflected in

the temperatures reached during the composting process. See Figure 16. The temperature

increased only 10 degrees in the processed manure from the biogas plant but in the manure

from Nibble farm the temperature increased with 25 oC in the treatment without the

biodynamic preparation (No BD) and with 35 oC in the treatment with the biodynamic

preparation (BD).

010203040506070

2007

-05-15

2007

-05-17

2007

-05-19

2007

-05-21

2007

-05-23

2007

-05-25

2007

-05-27

2007

-05-29

2007

-05-31

2007

-06-02

oC

Biogas manureBD

Biogas ManureNo BD

Nibble manureBD

Nibble manureNo BD

Figure 16. Temperature 30 cm deep in the manure compost heaps from Nibble farm (NM) and

from the biogas plant (BGM) between period 15th

May and 2nd

June 2007. The picture shows

over the four covered heaps on the experimental field : biogas manure with and without

biodynamic preparations BGM/BP and BGM/no BDP, and Nibble manure with and without

biodynamic preparations NM/ BD and NM/ no BD.

Nutrient flow through the biogas plant

During 2006 and 2007 fractions of solid and liquid manure samples from 4 stages in the the

biogas plant process and two from the composting process were collected and analysed (Table

3). These were compared with comparable manure fractions from the biodynamic reference

farm Nibble (Table 1 and 2) before and after the composting process ending in 2006. The

effects of these differences, including the different levels of available nutrients and organic

biomass were studied in field trials 2007 and then also 2009 and 2010.

18

Table 3. Biomass and nutrient contents in manure fractions at different stages: input (faeces

+ straw) to hydrolysis reactor , the separated solid fraction output from the hydrolysis reactor,

the separated liquid fraction from the hydrolysis reactor = input to methane reactor, output

from the methane reactor for use as liquid manure, 5 - solid manure discharge after storing

and before composting, and 6 the solid manure discharge after composting.

19

Stage 1-4 in Yttereneby biogas plant Stage 5 - 6 field treatment

Farm treatmentStable manure Liquid fraction Yttereneby stable BG FYM 2006

Manure tetment Input Output Input Output BG plant 26 May CM BG 26 sept

Dry matter % 29,0 17,7 5,9 6,9 23,5 28,4

Ctot, kg ton-1

141 84 2,6 3,2 93,6 95,9

Ntot, kg ton-1

5,0 5,6 3,9 3,5 6,2 8,2

C/N 28,2 15,0 0,7 0,9 15,0 11,7

Organic N ton-1

2,1 2,9 0,9 1,0 5,8 8,1

NO3 N ton-1

1,90 1,70 1,30 1,70

NH4 N ton-1

0,97 1,00 1,70 0,84 0,4 0,1

Ptot, kg ton-1

0,94 1,15 0,60 0,82 1,0 1,5

Rest Tot C 68,66 2,34 Rest Tot C 64,01

C gas prod. 69,74 0,26 CCO2 losses 29,63

Gas prod % 49,46 9,94 Loss % 31,64

Rest Ntot 4,58 2,56 Rest Ntot 5,47

Ntot loss 0,42 1,34 Ntot loss 0,77

Loss % 8,45 34,33 Loss % 12,35

Quanties t d-1

2,2 1,05 1,1 1,1 1,05 0,72

Quanties t y-1

660 315 330 330 315 215

Analysis

The analysis have been done by the agricultural laboratory, Agrilab, Ullsväg 33, 756 51

Uppsala.

Calculation

The change and possible increase or reduction of carbon and humus content (C % units? What

are these – they are not shown on the chart) is in this study evaluated through

calculation of the differences in total carbon content between the study years.

Mass balance calculations for losses of nitrogen and carbon and the theoretically calculated

production of biogas are based on Ptot content assuming no losses of P in the aerobic

and anaerobic treatments of the manure and on homogeny and representative samples

of manure.

20

Results

Production of biogas and net production of renewable energy

The observed production of biogas during the first test period between November 2003 and

May 2004 is shown in Figure 9 and during the period April 2005 – May 2006 in Figure 17.

The latter show an average gas production of 50 m3

(500 kWh) and a potential of 70 - 90 m3

d-1

( 700 – 900 kWh). The potential exchange also confirmed during laboratory conditions

was about50 % of total carbon in the manure (Figure 18). The accumulated production during

one year was 18 644 m3 but with a documented potential to produce 29 000 m

3. The overall

energy use for the biogas plant was documented at 238 kWh d-1

according the observed data

the first year (Schäfer, Lehto and Teye, 2006). The energy input demand depends on the

temperature and the mass of input material, the environmental daily mean temperature , the

wind speed and the amount of heat energy for heating the input material. The daily manure

during winter time (200 daysyear-1

) was 2 m3d

-1. With an additional 0,5 m

3d

-1 food residues

from the kitchen at the ecological hospital Widarkliniken and an improvement of the

hydrolysis reactor's isolation the production of biogas was stabilised at 70 m3d

-1 with a net

production capacity of 500 kWhd-1

. The average use of vehicle fuels on the ecological

recycling farms has been calculated by the BERAS project to be app. 554 kWhd-1

(Granstedt, et al 2006).

Figure 17. The gas production per day during April 2005 – May 2006

21

Figure 18. a) Exchange of carbon kg d-1

in biogas (figures in the diagram) from the output

from cow barn to manure application in field in two stages. Biogas hydrolysis for the stable

manure is observed to be 50 % of total carbon in 1 m3 with a dry matter of 29 % and the

observed final losses of 22 kg carbon from in the following composting process (Skilleby-

Ytterenby. b) Losses (estimated) during storing of manure and measured losses during the

storing and final the composting process in the manure system without biogas (Nibble farm).

Nutrient flow through the biogas plant, the farm and the whole farm balance

During 2006 and 2007 samples was collected and analysed from the four stages of biogas

plant process and before and after composting. The Carbon ( C) and Nitrogen (N) flows were

calculated and compared with comparable data from the Nibble farm manure fractions

which have not been fermented in a biogas plant but are otherwise comparable. (Table 3??)

Figure 19 describes the material and flow on the normal situation without biogas

fermentation based on the manure from Nibble farm. (Check Figure 19 – it shows biogas

manure not Nibble manure!) Figure 20 describes the material and nutrient flow in the two-

stags dry anaerobic fermentation process on the Yttereneby farm.

The quality and quantity of the initial manure input is comparable from both system but the

following the differences manure treatment systems result in differences in nutrient losses

that impact crop production. Traditional solid manure management is stored over winter on a

dung plate during which time it is assumed that 15 % of the nitrogen is lost to the

atmosphere (Malgeryd, et al 2002) before the measured nitrogen losses of 29 % (minimum

26% and maximum31%) during the aerobic fermentation in the compost heap (24 % loss of N

content after winter storage). This calculated total nitrogen loss of 9 N kg-1

y-1

(39 %) can be

compared with the calculated total loss of 4,5 N kg-1

y-1

(19 %). from the two fractions of

manure from the biogas plant manure system on Yttereneby farm.

22

Manure material and nitrogen flow from cow barn to field in dry digestation system

N kg 495 N kg 802 Tot losses of input

N kg ha 4 N kg ha 6 N kg ha 9

% 15 % 24 % of input 39

Input of

manure to

hydrolys

reactor 1

Input compost Output compost

organic matter BG manure BG manure

t t t

660 561 312

N kg N kg N kg

3 300 2 805 2 003 Tot manure

N kg N kg N kg N kg ha 15

24 20 15 % of input 61

Figure 19. Manure and nutrient flow from cow barn via one stage biogas hydrolysis reactor,

winter storage on dung plate and aerobic composting from May – September before field

application on winter wheat in the five year crop rotation.

Manure material and nitrogen flow from cow barn to field biogas plant system

N kg 308 N kg 132

N kg ha-1

2 N kg ha-1

1

% 9 % 4 T ot losse s

N kg ha- 1

5

Input. re a ct. 2 Output re a ct. 2 % 19

liquid fra ction liquid fra ction

t t

330 330

Input o f Output o f N to t kg N to t kg

ma nure to proce sse d 1 287 1 155

hydro lys ma nure N t o t kg h a- 1

N t o t kg h a- 1

re a cto r 1 from re a cto r 1 9 8

organic matter organic matter

t t N kg 180

660 645 N kg ha-1

1 T ot ma nure

N to t kg N to t kg % 5 N kg ha- 1

20

3 300 2993 % 81

N t o t kg h a- 1

N t o t kg h a- 1

Input compost Output compost

24 22 BG ma nure BG ma nure

t t

315 215

N to t kg N to t kg

1 763 1 584

N t o t kg h a- 1

N t o t kg h a- 1

13 12

Figure 20. Manure and nutrient flow from cow barn via two-stage anaerobic process in

hydrolysis and methane reactor, separate storage of solid and liquid fractions during winter

and aerobic composting of solid fraction from May – September before field application on

winter wheat in the five year crop rotation.

The losses of nitrogen from the fresh manure is 50 % lower in this two-stage process than in

the traditional system. This has consequences for the whole farming system due to a lower

total surplus and lower potential emissions of nitrogen according to the two nutrient balances.

Figure 21 and Figur 22 show the differences in the calculated nutrient balance and flows in

the system with and without the biogas plant on Yttereneby calculated for the same year.

23

Flow of N/P/K kg ha-1

in the agricultural-ecosystem Yttereneby-Skilleby

Dagfinn Reder (0,6 animal unit/ha) farm 2002-2003

Total Total

input sale

58 2 3 22 4 5

Agricultural system

Purchase Vegetable

of feed Sale of cash crops 6 1 1 products

stuffs

3 2 3

Animal

foods

Own feed 72 8 37 16 3 4

Purchase

of seeds Removed Harvest Animal

1 0 0 harvest remains product.

77 9 38 29 3 15 75 10 40

Crop

106 12 53

Biol N- Release from

fixation the animals

45 59 7 36

Manure

Atmosph. Soil

deposition inorganic 36 7 36

8 68 10 47 Soil

organic

Artificial

fertilizer

0 0 0

9 -2 -6 4 0 4 23

Surplus/defecit Field losses Gas

losses from soil from manure losses

Total

surplus/deficit

36 -2 -2

Calculation factors N P K Given figures N P K

Store losses from manure 0,4 Purchace to anim. prod. 3 2 3

Field losses from manure 0,1 0,05 0,1 Purch. seeds 1 0 0

Fodder/animal production 4,6 3,0 10 Biol. N-fix 45

Atmosph. dep. 8

Artificial fertilizer 0

Crop export 5,5 1 1

Export of animal prod. 16 3 4

Calculated values

Own feed 72 8 37

Harvest remain 29 3 15

Figure 21. Flow of N/P/K kg ha-1

year-1

in the agricultural-ecosystem Yttereneby-Skilleby

farm (137 ha and 0,6 animal unit/ha) 2002-2003 without biogas plant.

24

Flow of N/P/K kg ha-1

in the agricultural-ecosystem Yttereneby-Skilleby

Dagfinn Reder (137 ha, 0,6 animal unit/ha) farm 2002-2003

after introduction of biogas production

Total Total

input sale

58 2 3 23 4 5

Agricultural system

Purchase Vegetable

of feed Sale of cash crops 7 1 1 products

stuffs

3 2 3

Animal

foods

Own feed 72 8 37 16 3 4

Purchase

of seeds Removed Harvest Animal

1 0 0 harvest remains product.

78 9 38 31 3,6 15 75 10 40

Crop

110 13 54

Biol N- Release from

fixation the animals

45 59 7 36

Manure

Atmosph. Soil

deposition inorganic 40 7 36

8 75 10 47 Soil

organic

Artificial

fertilizer

0 0 0

12 -2 -6 4 0 4 19

Surplus/defecit Field losses Gas

losses from soil from manure losses

Total

surplus/deficit

35 -2 -2

Calculation factors N P K Given figures N P K

Store losses from manure 0,33 Purchace to anim. prod. 3 2 3

Field losses from manure 0,1 0,05 0,1 Purch. seeds 1 0 0

Fodder/animal production 4,6 3,0 10 Biol. N-fix 45

Harvest remain/harvest 0,4 0,4 0,4 Atmosph. dep. 8

Artificial fertilizer 0

Crop export 6,6 1 1

Export of animal prod. 16 3 4

Calculated figures

Own feed 72 8 37

Harvest remain 31 4 15

Gas losses 19

Figure 22. Flow of N/P/K kg ha-1

year-1

in the agricultural-ecosystem Yttereneby-Skilleby

farm (137 ha and 0,6 animal unit/ha) 2002-2003 with anaerobic fermentation in biogas plant.

25

Field studies

Carbon content in soil

See Figure 14 for a description of the 12 different treatments carried out on plots in each of

the five crops rotation fields.

The average total carbon content in top soil increased on all treatment plots during the 14 year

periods in HV 1 from 1991 to 2005, in HV2 from 1992 to 2006, in HV3 from 1993- 2007, in

HV4 from 1994 to 2008 and in HV 5 during the 5 years 2002 – 2007 (Figure 23). But a

variation of carbon content resulting from the different treatments was also observed.

HV 1 -5

0,000

1,000

2,000

3,000

To

t C

% 0

-20

cm

Year 1

Year 2

Change

Year 1 2,117 1,754 2,113 1,824 1,702

Year 2 2,308 1,799 2,165 1,887 1,768

Change 0,191 0,046 0,052 0,062 0,066

HV 1 91/05 HV2 92/06 HV3 93/07 HV4 94/08 HV 5 02/07

Figure 23. The average total carbon content in the top soil and the average increase from year

1 to year 2 measured in the field experiment HV1 (year 1991- 2005), HV2 year 1992 -2006),

HV3 (year 1993-2007), HV4 (year 1994-2008) and HV5 (year 2002-2005).

The highest carbon content was measured in field HV1 and HV 3 in the five year crop

rotation and in HV 1 the highest average increase during the study period (Figure 23) was

recorded. The total carbon content in the soil increased in all treatments in HV1 from 1991 to

2005 and increased on average between 1,3 and 5% each five-year crop rotation period

(Figure 24).

After 2001 a 5 cm deeper ploughing was introduced which explain the lower observed

increase in HV2, HV3 andHV 4 compare to HV 1 (before change of ploughing depth) and

HV 5 (after change ploughing deth).

26

Figure 24. Average total carbon in top soil in all treatments in HV 1 1991, 1995, 2000 and

2005. General trend is marked.

Influence of amount of manure

The influence of the amount of manure applied on total carbon and humus content is possible

to observe by comparing the change of total carbon in top soil between the different

treatments (Figure 25).

The average carbon content in the soil was higher in the treatment using normal amounts (25

tons per ha) of manure for fertilising compared with zero application. In the treatments with

high manure levels (50 tons per ha) the average carbon and humus content was significantly

higher (104 % higher) than in the plots with zero application.

HV I

2,12

2,16

2,28 2,31

1,95

2,00

2,05

2,10

2,15

2,20

2,25

2,30

2,35

1991 1995 2000 2005

C % top soil

27

HV 1-5

0,00

0,02

0,04

0,06

0,08

0,10

0,12

C %

un

its i

n

top

so

il

HV 1-5 0,08 0,10 0,08 0,03

All treatments FYM 3 FYM 2 No manure

abab

b

a

Figure 25. Change in the total amount of carbon in the top soil after 3 years of crop rotation

(year 4, 5 and 1) (see Figure 14) , average in all treatments, with high manure (FYM 3),

normal farm manure (FYM 2) and no manure application. Figure a and b above diagram mark

a significant difference only between FYM 3 and No manure.

Influence of composted and not composted manure

The average carbon content increase was higher in HV 1 and HV 5 (P<0,1) in the treatments

with composted manure compared to non-composted manure (Figure 26). No statistically

certain changes were observed in HV 2 HV3 and HV4.

28

Change tot-C in top soil FM and CM HV 1-5

0,000

0,100

0,200

0,300

To

t-C

% u

nit

s

FM 0,163 0,040 0,047 0,104 0,051

CM 0,219 0,051 0,063 0,070 0,108

HV 1 HV2 HV3 HV4 HV 5

(b)

(b)(a)

(a)

Figure 26. Change of total carbon in top soil from 1991 - 2005, averages for non-composted

(FM) and composted manure (CM).

In HV 1 the total carbon content in top soil was studied each year (Figure 27). The carbon

content increased steadily and with a higher increase in the soils treated with composted

manure.

HV I

0,03

0,16 0,16

0,05

0,18

0,22

0,00

0,05

0,10

0,15

0,20

0,25

1995 2000 2006

Cang

e C

% u

nits

in to

p so

il

FM CM

Figure 27. Change of total carbon in top soil from 1991 – 1995, 1991 – 2000 and 1991 –

2005, averages for non-composted (FM) and composted manure (CM).

2005

29

Influence of biodynamic preparation on total carbon in topsoil

The carbon content was increased on average higher in HV1 and 5 (P<0,1) in the treatments

with composted and biodynamic preparations compared with use of non-composted manure

Figure 28) but not in HV 2, 3 and 4. In HV1, treatments with composted manure levels of 25

tons per ha (CM II) the top soil carbon increased each crop rotations period and with

significant higher level in the BDP treatments (P<0,05 ) the years 1995 and 2005 (Figure 29).

Change tot C in top soil HV 1-5

0,000

0,050

0,100

0,150

0,200

0,250

0,300

HV 1

91/05

HV2

92/06

HV3

93/08

HV4

94/09

HV 5

02/07

To

t C

% u

nit

s i

n t

op

so

il

FM-

FM+

CM-

CM+

(a)(b)

Figure 28. Change of total carbon in top soil in HV 1 from 1991 – 1995, 1992 – 2006, 1993-

2008, 1994-2009 and HV 5 1992 – 2007 for non-composted (FM) and composted manure

(CM) without (-) and with (+) the use of biodynamic preparations (BDP).

30

Change tot C in top soil HV1 CM2

-0,200

-0,100

0,000

0,100

0,200

0,300

0,400

To

t C

% u

nit

s

- BDP -0,080 0,100 0,078

+BDP 0,231 0,287 0,335

Year 91-95 Year 91-00 Year 91-05

b

a

a

b

Figure 29. HV1 with composted manure level of 25 tons per ha (CM2) without a (-BDP) and

with b (+BDP) biodynamic preparation treatments.

Influence of manure from the biogas plant on total carbon in soil

From 2003 manure from the biogas plant was used and HV results give a indication of the

higher humus content after use of composted biogas treated manure compare with non-

composted manure. The same trend was seen on HV1 but not on HV2, 3 and 4. On HV 5 the

highest humus carbon content and humus formation was observed after use of the biodynamic

treatments (Figure 28). More follow-up studies to better understand the factors affecting these

results are needed. For example it would be valuable to study the carbon immobilisation and

humus formation after one more crop rotation and compare with treatments using manure

from Nibble farm that has not been through the biogas plant.

An increase of total carbon content in the deeper soil layers was observed (+ 77 %) after

comparing total carbon in seven archive samples from 1991 with actual samples from 2009

(Figure 30).

31

Tot C in B-horizon (60-90 cm) HV I

-0,200

0,000

0,200

0,400

0,600

To

t C

% 6

0 -

90

cm

Year 1991 0,320 0,180 0,310 0,200 0,24571

Year 2009 0,310 0,340 0,400 0,413 0,38429

Change -0,010 0,160 0,090 0,213 0,13857

FM2

(n=1)

CM1(n=

1)

CM2

(n=2)

CM3

(n=3)M. s. 1-7

Figure 30. Measured total carbon in the deeper soil layer (60 – 90 cm), HV1 1991 and 2009

from one sample plot with 25 ton fresh manure per ha (FM2), one sample plot with 12,5 ton

composted manure and next crop rotations no manure (CM1), average two samples plots with

25 ton composted manure (CM2) and average three samples plots with 50 ton composted

manure to winter wheat (CM3) in the five year crop rotation and the mean the seven samples.

Number of earthworms

In 2008 the biomass of earth worms in top soil was measured to be between 700 – 1200 kg

per ha and tended to increase on plots with increasing amounts of manure. Treatment with the

biodynamic preparations tended to lower the amount of earth worms when using fresh stable

manure but not when using composted manure (Figure 32). The worm activity measured in

2006 in HV1(counted as worm holes per 30x30 cm square) was significantly higher in plots

with increasing amounts of manure and significantly higher in the plots treated with

biodynamic preparations (Figure 33). In 2009 in HV 3 manure with and without biogas

treatment was used in the plots divided in two sub plots but without randomisation (Figure

34). Here the worm activity showed tendency to be lower in plots with manure from the

biogas plant but can also be an effect of the soil.

32

Figure 31. Field studies for collecting worms in soil.

Worms 8-13 October 2008 HV 1 , 1 - 12

0

500

1000

1500

kg

/h

a 0-30 cm

1022 796 929 745 1075 939 858 630 645 711 1075 1208

F1- F1+ F2- F2+ F3- F3+ K1- K1+ K2- K2+ K3- K3+

Figure 32. Total biomass of earth worms, kg/ha, in top soil, 0-30 cm, in the different

treatments. See figure 15.

33

Worm activity HV1 2006

0

20

40

60

80

F0-F0+ F2-

F2+ F3-F3+ K

0-K0+ K

2-K2+ K

3-K3+

locks /

m2

Figure 33. Number of earthworm wholes in HV1, holes/ 30x30 cm

in the upper soil, 5 cm

Worm activity HV3 2009

0

50

100

150

200

F0-F0+ F2-

F2+ F3-F3+ K

1-K1+ K

2-K2+ K

3-K3+

Ho

les

/ 3

0 x

30

cm

sq

ue

re

BG treatm. No BG treatm

b

Figure 34. Number of earthworm wholes in HV3 2009, holes/ 30x30 cm in the upper soil, 5

cm. BG = Biogas manure treatment

Investigations in Wheat 1992-2010

Wheat, mainly winter wheat in the crop rotation, was grown during the whole study period

1991-2010 after clover grass. The yields on the different treatment plots in HV1, HV2, HV3,

HV4 and HV5 were measured.

34

Influence on yields of type of manure

In 14 of the total of 19 seasons, the yield was higher when composted manure was used

compared to non-composted manure. by an average of 3, 5 % over the whole period (Figure

35 and Table 4).

Influence on yields of the biodynamic preparations

In plots treated with the biodynamic preparations the yields were on average higher in 11 of

the 19 seasons, and in 5 of these significantly higher (P<0,05). In three seasons the yields

from the plots treated with biodynamic preparations was on average lower and in one year

this decreased yield was significant (P<0,05). The differences were higher during the first 6

years (average 5 %) compared to 2% average during the whole period. To study the trends

over time of the relation between the manure treatments and the effects on yield after three

years clover grass ley, data from the 1992 yield on plots with two previous clover grass leys

has been excluded. Two year clover grass as pre crop give higher pre crop effect compared to

three years clover grass land (Granstedt and L-Baeckström, 2000).

0

1 000

2 000

3 000

4 000

5 000

6 000

HV

1

Hv

2

HV

3

HV

4

HV

1

HV

2

HV

5

HV

3

HV

4

HV

1

HV

2

HV

5

HV

3

HV

4

HV

1

HV

2

HV

5

HV

3

HV

4

1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

F

K

Figure 35. Yield of winter wheat with non-composted manure(F) and with compostedg (K) of

manure, 1992 -2010

35

Table 4. Yield Winter wheat (85 % dm) withnon-composted (F) and composted (K) of

manure, 1992 -2010

F K

1992 HV1 5 253 5 307

1993 Hv2 3 003 2 716

1994 HV3 2 803 3 099

1995 HV4 2 204 2 095

1996 HV1 3 527 3 516

1997 HV2 3 050 3 285

1998 HV5 2 971 2 928

1999 HV3 2 774 2 938

2000 HV4 2 739 2 777

2001 HV1 2 980 3 015

2002 HV2 4 694 4 957

2003 HV5 3 949 4 096

2004 HV3 1 715 2 127

2005 HV4 4 211 4 385

2006 HV1 2 887 2 933

2007 HV2 2 984 2 737

2008 HV5 2 559 2 737

2009 HV3 2 455 2 963

2010 HV4 4 426 4 736

0

1 000

2 000

3 000

4 000

5 000

6 000

HV 1 Hv2 HV 3 HV 4 HV 1 HV 2 HV 5 HV 3 HV 4 HV 1 HV 2 HV 5 HV 3 HV 4 HV 1 HV 2 HV 5 HV 3 HV 4

No B DP

WithB DP

Figure 36. Yields of Winter wheat, in plots treated with compost with and without (No BDP)

BD preparations treatments 1992 -2010.

36

Table 5. Yields of winter wheat, in plots treated with compost with and without (No BDP) BD

preparations treatments 1992 -2010.

No BDP With BDP

1992 HV1 5 293 5 261

1993 Hv2 2 822 2 898

1994 HV3 2 871 3 028

1995 HV4 2 189 2 110

1996 HV1 3 412 3 631

1997 HV2 3 099 3 237

1998 HV5 2 926 2 973

1999 HV3 2 880 2 832

2000 HV4 2 677 2 839

2001 HV1 2 980 3 015

2002 HV2 4 601 5 049

2003 HV5 4 042 4 003

2004 HV3 2 071 1 900

2005 HV4 4 309 4 287

2006 HV1 2 893 2 927

2007 HV2 2 829 2 892

2008 HV5 2 598 2 698

2009 HV3 2 638 2 718

2010 HV4 4 506 4 655

Average 3 244 3 313

Relative 1,0213

Influence on yields of the amount of manure

Figure 37 describes the yields of winter wheat during the period 1993 to 2010 for the three

manure levels and figure 38 shows the difference between the yield with no manure (FYM1)

with the exception of 1993 -1996 when 12,5 tons of manure were applied in FYM1to winter

wheat. FYM2 represents 25 (alternatively 30 tonnes?) per ha and FYM3 50 tonnes per ha.

0

1 000

2 000

3 000

4 000

5 000

6 000

7 000

Yie

ld k

g/h

a

FYM 1 2 600 2 884 2 164 2 585 2 988 2 828 2 544 2 550 2 195 3 419 3 366 2 114 3 914 2 113 2 618 2 684 2 449 4 136

FYM2 2 869 3 154 1 961 3 657 3 323 3 021 2 962 2 815 3 289 5 015 3 864 1 570 4 540 3 132 2 825 2 620 2 556 4 945

FYM3 2 996 2 994 2 434 4 306 3 193 2 958 3 062 2 892 3 509 6 041 4 295 2 272 4 021 3 485 3 139 2 964 3 029 4 420

HV2

1993

HV3

1994

HV4

1995

HV1

1996

HV2

1997

HV5

1998

hv3

1999

HV4

2000

HV1

2001

HV2

2002

HV5

2003

HV3

2004

HV4

2005

HV1

2006

HV2

2007

HV5

2008

HV3

2009

HV5

2010

Figure 37 describes the yields of winter wheat during the period 1993 to 2010 for the three

manure levels and Figure 38 shows the difference between the yield with no manure (FYM1)

with the exception of 1993 -1996 when 12,5 tons of manure were applied in FYM1 to winter

37

wheat. FYM2 represents 25 tons (alternatively 30 tons) per ha and FYM3 50 (alternatively

60 tons) per ha.

The mean yield of 3 445 kg per ha on plots with the high manure application (FYM 3) was

significantly higher than the yield from plots with low manure application (FYM1) (P<0,05)

and the yields from the plots with normal manure application (FYM 2) show a tendency to be

higher (P<0,1) (Figure 37).

0

500

1 000

1 500

2 000

2 500

3 000

3 500

4 000

kg

/ha

kg/ha 2 786 3 229 3 445

FYM 1 FYM 2 FYM 3

(a)

(b)(ab)

y = -0,008x2 + 4,6613x + 2741,6

R2 = 0,0664

0

1000

2000

3000

4000

5000

6000

7000

0,00 50,00 100,00 150,00 200,00 250,00 300,00 350,00

FYM tot N kg/ha

Yie

ld k

g/h

a

Figure 38. The average yields of winter wheat, in plots treated with low (FYM 1), normal

(FYM 2) and high (FYM 3) level of manure (composted and non-composted manure

treatments) 1993 -2010. (The difference between (a), and (b) is statistically significant)

Figure 39. The relation between the total nitrogen content in applied manure (both composted

and non composted) in plots treated with low (FYM 1), normal (FYM 2) and high (FYM 3)

manure applications and the yield of winter wheat,.

The relation between total nitrogen in applied manure (tot N kg/ha) and the yield of winter

wheat (kg/ha) for the five experimental fields 1993 - 2010 is presented in figure 39.

Influence on yields of composted and non-composted manure

Figure 40 shows the relation between yields of winter wheat and manure that has (CM) and

has not been composted (FM) from 1993 to 2010. The regression lines indicate a very weak

tendency for increased yield during the period 1993 - 2010 (y=26+2853, R2=0,08 and

y=42+2823, R2=0,03 respectively) with a tendency for higher yields with composted manure

4 of the years (1994, 1997, 2004, 2005, P<0,1 and significantly higher 2009, P<0,05).

38

0

1 000

2 000

3 000

4 000

5 000

6 000

Yield kg/ha

FM CM

FM 3 003 2 803 2 204 3 527 3 050 2 971 2 774 2 739 2 980 4 694 3 949 1 715 4 211 2 887 2 984 2 559 2 455 4 426

CM 2 716 3 099 2 095 3 516 3 285 2 928 2 938 2 777 3 015 4 957 4 096 2 127 4 385 2 933 2 737 2 737 2 963 4 736

Hv2 HV3 HV4 HV1 HV2 HV5 HV3 HV4 HV1 HV2 HV5 HV3 HV4 HV1 HV2 HV5 HV3 HV4

1 993 1 994 1 995 1 996 1 997 1 998 1 999 2 000 2 001 2 002 2 003 2 004 2 005 2 006 2 007 2 008 2 009 2 010

Figure 40. The relation between non-composted (FM) and composted (CM) manure and the

yields of winter wheat 1993 - 2020

Influence of biogas fermentation on yields

From 2003 manure from the biogas plant (BGFYM) was used and studied through

comparison studies with Nibble manure (NFYM) both non-composted (F) and composted (C)

from 2006 to 2010 (Figure 41 and 42). There was no significant difference in yield on plots

treated with biogas and Nibble manure. In HV4 and 5 only the normal manure application

(30 kg per ha) of Nibble and biogas manure were compared. In 2006, the first year of this

comparison study, only non-composted manure was used in the field HV1. The results

showed that both biogas and Nibble composted manure gave higher yields than non-

composted manure. The biogas plant produces two fractions of manure, one solid and one

liquid fraction. Mass balance calculations show that about the same amount of solid manure is

produced from the biogas plant as composted biogas manure from the compost heap. The

effect on yield of the additional liquid manure from biogas plant (BLM) was studied in 2010

(Figure 43). The addition of 20m3 BLM per ha to the F2 treatment (30 t per ha of non-20 m3

BLM to the C2 treatment (30 t per ha of composted manure) gave a significantly higher yield

of 760 kg ha-1

. (16 %). The average nitrogen yield of winter wheat was 73 and 81,5 kg N ha-1

respectively and gave 13 and 10 kg N ha-1

in higher yield respectively (+ 18 and 12 %).

39

Winter Weat 2006-2010

0

1 000

2 000

3 000

4 000

5 000

6 000

Year

Yie

ld k

g /

ha

F NFYM 2 887 2 938 2 681

F BGFYM 2 930 3 077 2 618

C NFYM 2 845 3 027 3 081 4 509

C BGFYM 2 689 2 737 2 909 4 949

HV1 HV2 HV5 HV3 HV4

2006 2007 2008 2009 2010

Figure 41. Yield of winter wheat after treatments with Nibble farm yard manure (NFYM) and

biogas farm yard manure (BGFYM) both non- composted manure (F) and composted manure

(C) during the five years 2006 – 2010 on the five years crop rotation on the fields HV1 – HV5

on Skilleby experimental farm.

W Wheat HV4 2010

0

1 000

2 000

3 000

4 000

5 000

6 000

yie

ld k

g/h

a

BGM 4 203 4 723

plus BLM 4 675 5 483

F2 C2

Figure 42. Average annual yield of winter

wheat after treatments with normal farm

yard manure (NFYM) and biogas farm

yard manure (BGFYM) used as non-

composted manure (F) and composted

manure (C) during the five years 2006 –

2010 on the five years crop rotation on

the fields HV1 – HV5 on Skilleby

experimental farm.

Figure 43. The yield of winter wheat on HV4

2010 with regular application (30 t per h

)of non-composted and composted (F2

and C2) biogas farm yard manure

(BGFYM) and additional application of

20 m3 biogas liquid manure ( BLM) per

ha.

Winter Wheat 2006-2010

0

1 000

2 000

3 000

4 000

kg / ha and

year

F NFYM 2 835

F BGFYM 2 875

C NFYM 3 366

C BGFYM 3 321

1

40

Discussion

Introduction One hundred years ago agriculture production depended on the use of local renewable energy

resources. The farmer used the wood from the forest for heating and raised horses and oxen

for draft power The farmer was also dependent on maximal recycling of nutrients and humus

building organic material from manure in combination with crop rotations with a high share

grasslands to build biomass and biological nitrogen fixation (Granstedt, 1995).

Recent economic developments in countries like Sweden have forced a specialisation in

agriculture with increasing areas of arable land under crop production without clover and

grass leys and without animal production producing farm yard manure. Animal production is

on other hand concentrated to a smaller group of specialised animal farms were high surpluses

of nutrients cause dangerous levels of emissions to the environment This highly specialised

agriculture is to a great extent dependent on external inputs of both fossil energy and

imported fertilizers fodder as well as a growing use of pesticides especially in simplified crop

rotations with low variation.

In a farming system without animals and leys a reduction of 0,24% per year of the carbon

content in the top soil has been observed On an average mineral soil this can mean a loss of

about 600 kg C or 1440 kg CO2 per ha and year (Bertilsson, 2010). At the same time the lack

of nutrient recycling has led to a decrease of trace elements in soils.

Ecological recycling agriculture documented through on farm studies in the countries around

the Baltic Sea (Granstedt et al 2008) has shown the potential of the integration of crop and

animal production (where the animal production is adapted to the farms own fodder

production capacity) to increase the recycling, reduce use of external resources and reduce

losses of nitrogen and phosphorus compounds to the environment. An additional important

step to realise sustainable agriculture based on local resources is the capacity to produce

renewable energy on the farms. Through anaerobic fermentation of manure before recycling

it is possible to produce methane gas for heating and power for agricultural machines and

transports.

One of the world's first large scale dry anaerobic-digestion on-farm biogas plant has been

built in Järna/Sweden in the context of the highly self-supporting farm organism, Skilleby-

Yttereneby by Biodynamic Research Institute in Järna. This on-farm biogas plant employs a

new process technique: Dairy cattle manure and organic residues originating from the farm

and the surrounding food processing units are digested in two different reactors.

This biogas plant has been evaluated in relation to the following goals:

1) Biogas production and energy self-sufficiency at farm level

2) Reduce negative impact to the environment

3) Effective internal recycling of plant nutrients and improved crop production

4) Improved humus content, fertility and long term production capacity of soil.

41

Biogas production and self sufficiency with energy on farm level The biogas production was evaluated during the years 2003 – 2009. During optimal

conditions it was possible to convert in percent of total carbon close to 50 % of the total

carbon content in the 2 m3

produced manure per day (Figure 43).

Figure 43. Exchange of carbon in gases of the total carbon content in manure.

The X axes shows the different stages of biogas production from the manure input to the

biogas plant on Skilleby-Ytterenby farm in Järna.

During one year total methane gases production was 18 644 m3 but with a documented

potential to produce 29 000 m3.

The production capacity of the plant is presented in figures 9,

17 and 18. Of this the biogas plant needs energy for heating the reactors to stabilise the

temperature to the optimal process temperature of 370C 37 and uses up about 9 000 m

3 during

one year. With an additional 0,5 m3d

-1 food residues from kitchens in the nearby ecological

hospital Widarkliniken and process improvements biogas production increased to more than

70 m3d

-1 and a net production capacity of 500 kWh d

-1. The average use of vehicle fuels on

ecological recycling farms was in the BERAS project calculated to 554 kWh d-1

(Granstedt,

et al 2006).

It can be concluded that based on the farms own manure it is possible to produce 50 – 100 %

of the farms requirements for the vehicle fuels and that the higher level can be realised if it

possible to add additional carbon sources such as food residues. This energy production in

combination with biological nitrogen fixation, recycled manure and animal production based

on the farms own fodder demonstrates how, with the help of modern technology, it is

possible to realise a self-sufficient sustainable agriculture production based on local and

renewable resources.

100 81 74

55

0 19 26

45

0 10 20 30 40 50 60 70 80 90

100

Fresh Low Normal High

Exchange stages

Gas % of C tot

C in CO2 and CH4

C in org. matter

42

Reduce negative impact to the environment

The comparison between the conventional manure management with winter storage on a

dung plate and composting (C NFYM) and the biogas manure system (C BGFYM) show that

total nitrogen losses can be reduced by half in the biogas system from 9 N kg-1

y-1

(39 %) to

4,5 N kg-1

y-1

(19 %). This means that more nitrogen is recycled to the soil. These

calculations confirm the findings of Schäfer et al (2008) but with the difference that the

reduction of nitrogen losses was 38 % lower in the biogas system compare to the previous

manure management system on the farm used system. Use of liquid manure can give higher

gas emissions compared to use of solid manure which can reduce the total higher nitrogen

efficiency in the biogas system.

The lower nitrogen emissions and higher nitrogen efficiency mean that emissions of NH4 N

and N2O N are reduced with about 50 %. However the effect on N2O and NO3 N emissions

from soil after the use of liquid manure fraction need further study. In the literature lower

emissions of CH4 have also been documented.

Effective internal recycling of plant nutrients and improved crop production The field experiment with additional application in May of 20 tonnes biogas liquid manure

ha-1

gave 14 % higher yield of the cash crop winter wheat (15 % higher N yield) and also a

corresponding increase of crop residues. In the total balance the nitrogen surplus was 35

instead of 36 N kg-1

y-1

thus reducing the total potential nitrogen emissions from the biogas

plant system compared to the conventional manure management system. The higher

production of crop residues with a high C/N ratio also increases nitrogen immobilisation and

in this way also contributes to increased humus content in the soil.

Humus content in soil, long term fertility and production capacity

Carbon balance in a sustainable system with clover grass ley

Based on data from this study and field experiments with clover grass leys on Skilleby

(Granstedt and L-Bäckström, 2000) it has been calculated that a three-year clover grass ley

with an annual nitrogen fixation between 100 – 200 kg N ha-1 can result in the net

assimilation of 18 tons of carbon in biomass which is then going to the soil organic matter

formation process both directly from crop residues and roots and indirectly through recycled

manure and food residues. The effect of grassland leys in different years is exemplified in

Figure 45.

43

Soil Organic Matter in topsoil as a fuction by ley

0

1

2

3

4

5

6

7

8

0 2 3 5

Number of leys in 6 years crop rotation

SO

M %

Silt loam

Silt loam

Till clay

Soil Organic Matter = SOM in top soil after three rotations in North Sweden (Persson, 1994)

Soil Organic Matter in topsoil as a fuction by ley

0

1

2

3

4

5

6

7

8

0 2 3 5

Number of leys in 6 years crop rotation

SO

M %

Silt loam

Silt loam

Till clay

Figure 45. Soil organic matter after three crop rotations with different numbers of leys in the 6

years crop rotation (Persson, 1994)

Previous experiment

In the thirty-two year long K-experiment (1958 – 1990) the treatments with organic manure

combined with the clover/grass ley gave a clear increase of organic carbon in the topsoil

compared with no use of organic manure (Reents, Pettersson & Wistinghausen, 1992). The

mineral fertilized treatments and the unfertilized treatment gave no increase of the carbon and

humus content despite the inclusion of leys in the crop rotation. The total amount of organic

carbon to a depth of 60 cm, after interpolation of the humus content in the soil layers between

them, was calculated to an annual average increase of organic carbon in the order of 800 kg

per ha in the biodynamic treatment (Granstedt and Kjellenberg, 2008). This amount is

comparable to what is reported from the renowned Rhodale long term experiment from 1981

to 2005 in Pennsylvania in USA in a more legume based farming system with farm yard

manure, Soya beans and clover/grass ley (Hepperly, Douds & Seidel, 2006) and correspond

with the DOK experiment in Switzerland where the effect of biodynamic (BD) preparation

and composted manure are also reported (Mäder et al, 2002).

In a study comparing biodynamic and conventional cultivation, the UJ-experiment (1971-

1979), it was possible to analyse the importance of leys in each system (Pettersson, 1982).

The humus concentration in the biodynamic trial B2 with ley increased from 2.72% to 3.06%

(1.58 to 1,77 % C-org) during the 8-year trial period (slightly more than 10%) while the

humus content remained at the same level in the trial with conventional cultivation A1

without leys (Figure 46).

44

Soil Organic Carbon Järna experiment

1,45

1,5

1,55

1,6

1,65

1,7

1,75

1,8

1971 1973 1976 1979

Co

rg -

%

0

-20

cm

B2

B1

A2

A1

L+FYM

L+MinF

FYM

Min

Figure 46. Trials comparing biodynamic and conventional cultivation in Järna 1971 – 1979. (

L – ley, MinF – mineral fertiliser and FYM – farmyard manure)

In these trials the importance of leys and organic fertilizer for the assimilation of organic

carbon and the building up and maintenance of the humus content in the soil and with this the

associated biological soil properties is apparent (Dlouhý 1981, Pettersson, 1982, Granstedt

and Kjellenberg 1999).

During the 15 years from 1991 to 2005 the total carbon increased on average from 2.12 to

2.31 % in top soil on field experiment HV1 on Skilleby. Despite a change to deeper ploughing

before sowing winter wheat it was possible to observe an increase of organic carbon content

and formation of soil organic matter on all fields HV1 – HV 5 and a significantly higher

increase for the manure treatment compared to the no manure treatments for all fields together

(See Figure 25). The significant average increase in the 20 cm topsoil on HV 1 field was

calculated to 5 725 kg C ha-1

from 63 500 to 69 225 kg C ha-1

assuming 3000 tonnes top soil

per ha (1 % carbon = 30 000kg). This increase of carbon in soil through formation of soil

organic biomass (SOM) is in accordance with the findings of earlier studies referred to above

Influence of composting and use of Biodynamic treatments

In the Swiss DOK trials in FiBL which compared biodynamic, organic and conventional

treatments the humus content (SOM) was, after 20 years in conventional farming 2, 8 % , in

organic farming with organic manure 3,15 % and in biodynamic (BD) treatment 3,65 %

(Mäder et al, 2002). The separate effect of the composting process and the BD effect was not

45

studied. In the Järna study (HV1 in Figure 27) composted manure gave a 10,3 % increase of

the organic carbon during 14 years (1991 -2005) compare to non-composted manure's 7,3 % -

(34 % higher effect). The BD treatments gave a significantly higher increase compared to no

BD on the organic carbon and SOM in HV1 (Figure 29) and HV5 (Figure 28). These results

correspond to results in the long term study in Darmstadt, Germany (Abele, 1987)Further

studies to better understanding how this is possible are needed.

Influence of amount and composting of manure on soil fertility and plant nutrient

managements.

The total amount of worms were calculated to be more than 1000 kg biomass per ha for trial

plots with high (50 kg) applications of composted manure in HV1. The samples were taken

over a rather long time period due to variable weather conditions. Clearer differences were

seen between treatments from the counting of worm locks which gave a significant higher

indication of worm activity in plots with higher manure application and also an effect of BD

treatments. The high density of worms is one important factor explaining the fact that, despite

the net export of plant nutrients, there was no decrease of soluble nutrient contents in soils and

in some cases an increase during the project time.

Influence of the amount and composting of manure on yield of winter wheat.

The average yield on the normal (25 – 30 t per ha) manure level FYM 2 (composted and not

composted manure) was 3329 kg and was on average 16 % higher than the low (0 t per ha)

manure treatment FYM 1. The average yield in FYM 3 treatment was 23 % higher than

FYM 1 and was the only statistically significant difference. Despite a high variation in the

yield there seems to be a weak increase of the yield which from the year 2002 was about 42

kg per ha for the treatments with composted manure compare with 26 kg /ha for the

treatments with non-composted manure. For the whole study period an increase of soil

organic matter (SOM) was observed in soil with high applications of composted manure and

there was also a tendency of higher yields in plots treated with composted manure. More

research is needed to understand the complexity of factors that influence yields over the long

term.

Influence of the extent of biogas treatment on SOM, soil fertility and long term productivity.

The increase of humus content in HV 5 which had applications of only biogas manure from

2003 (Figure 28) follow the same trend as in HV 1 studied from 1991 (an increase of the soil

carbon status for all treatments). This increase in humus content has occurred despite the fact

that in the biogas treatments up to 66 % of the total carbon in the manure is lost through the

production of methane gas and loss of CO2 during both the biogas fermentation and the

following composting process (Figure 18 a). Only 34 % of the original carbon in manure is

incorporated into the soil organic biomass (SOM). This is in contrast to the 50% that is

incorporated from composted manure (Figure 18 b). It is possible that both types of manure

eventually result in the formation of the same amount of SOM corresponding to about a third

of the original biomass in manure but perhaps with lower biological activity during both the

composting process (Figure 16) and in the soil when biogas manure is used. The long term

implications of this need to be studied.

46

Conclusions

One of the world's first large scale dry anaerobic-digestion on-farm biogas plants is in Järna

Sweden on the ecological recycling farm Skilleby-Yttereneby which is to a large extent self-

sufficient. This plant is run by the Biodynamic Research Institute in Järna. The biogas plant's

fermentation process is divided into two stages: one which gives solid rest products of manure

that are composted before field application and one which produces a liquid fraction for direct

use as a complementary liquid manure in crop production.

The biogas production is based on approximately 2 tons manure per day from app. 50 dairy

cows and 50 calves. This number of animals, (0,6 animal units per ha on 137 ha), is based on

the principles of Ecological Recycling Agriculture (ERA). This means that the number of

animals is adapted to the amount of fodder that can be sustainable produced on the farm in a 5

year crop rotation with 3 years clover grassland for biological nitrogen fixation and soil

improvement.

The production process was evaluated during the years 2003 – 2009. During optimal

conditions it was possible to convert nearly 50 % of the total manure carbon content to biogas

(about 60% CH4 and 40 % CO2) from the 2 m3

manure per day.

Additional ecological food residues from public kitchens were also used as substrate

indicating the possibility to also recycle plant nutrients from food products back to agriculture

and in this way also increase the biogas production on the farm. With this complement of

food residues it was possible to produce the same amount or more of renewable net energy

used as fuel for the farm vehicles.

The 50% reduction of nitrogen compounds (NH4 N and N2O N) emissions from the manure

system as well as lowered methane gas emissions from manure mean that more nitrogen is

recycled to the soil for crop production and green house gases emissions and acidification are

decreased.

An additional benefit to the farmer is the more effective recycling of nitrogen in the form of

liquid manure that can be optimally utilised for crop production. In this documented case the

result was a 14 % higher yield of bread grain. The recycling from both the farm and food

sector, producing bio-energy and compost from solid manure make it possible for farmers to

become self-sufficient in plant nutrients while simultaneously improving soil fertility

These field studies comparing composted and non-composted manure show how a farming

system based on a five year crop rotation combined with a balanced animal production based

on on-farm fodder production and with recycling and composting of the manure can in the

long term improve soil fertility and the conditions for a better yield. This is possible to

achieve with solid manure which is first used for biogas production and is then composted

before field application.

This study shows how ecological farming based on recycling has the capacity to be self-

sufficient in energy through biogas production from solid manure and food residues while at

47

the same time improving soil fertility and reducing the surplus of carbon in the atmosphere by

improving the soils capacity to store carbon.

Acknowledgements

The author warmly thanks colleagues who in different ways have contributed to this report

and the realisation of the now evaluated Biogas Plant, especially Lars Evers who with support

from Bertil Siversson, was responsible for the construction and running of the Plant, the ,

process improvements and data collection. Thanks also to farmer Dagfinn Reder and his staff

who opened up their farm to make the construction of the biogas plant and this research

possible, with all the practical consequences this had for their daily work. Thanks also to the

farm owner, Agape Foundation, who gave economic support and guaranties and the group of

private and institutional financial supporters making the building of the biogas plant possible.

Warm thanks my colleague, Dr Winfried Schäfer who together with colleagues at MTT in

Finland, carried out the technical documentation and evaluation of the biogas plant. Finally

warm thanks to Ekhaga Foundation for the support which made this evaluation possible.

Conclusion in Swedish follows.

Sammanfattning på svenska

Gårdsbaserad biogasproduktion med fast stallgödsel i ekologisk odling

En av världens första fullskaleanläggningar på gårdsnivå baserad på fast stallgödsel blev

färdigbygd 2003 på Skilleby-Yttereneby försöksgård i Järna och vars miljö och

produktionsnytta nu har utvärderats. Anläggningen är bygd och utvecklad av Stiftelsen

Biodynamiska Forskningsinstitutet i Järna under ledning av Artur Granstedt. Konstruktör har

varit Lars Evers anställd vid institutet samt Bertil Siversson på BioMil AB.

Gården är självförsörjande på både foder och gödsel och kan genom biogasanläggningen bli

självförsörjande även på energi. Rötningsprocessen sker i två steg. Det första steget ger en

restprodukt av rötad gödsel som genomgår en efterkompostering och användes på hösten som

gödsel till höstsäd. Steg två består av en anaerob metangasjäsning av den flytande

rötningsresten från steg ett och ger en flytande restprodukt som används som flytgödsel i

växande gröda.

Biogasproduktionen baseras på ca 2 ton fast stallgödsel per dag som efter urinseparering

matas ut med tryckare från ladugården med ca 50 mjölkkor och ca 50 ungdjur och kalvar för

gårdens rekrytering. Antalet djur (0,6 djurenheter per ha och en totalareal på 137 ha) är

baserat på principerna för ekologiskt kretsloppsjordbruk (Ecological Recycling Agriculture

and Society). Det betyder att antalet djur är anpassat till den mängd foder gården uthålligt kan

producera samtidigt som det finns utrymme för odling av livsmedelsgrödor på ca 15 % av

arealen i den femåriga växtföljden med tillräcklig andel kvävefixerande och djuprotade

48

vallbaljväxter för gårdens självförsörjning med kväve och mineralämnen (vårsäd men insådd,

tre år vall följt av höstvete som gödslas före sådd).

Produktionsprocessen och rötresternas efterföljande användning utvärderades genom mätning

av producerad biogas, analyser av rötrester och beräkning av nettoproducerad energi.

Miljökonsekvensanalyser gjordes genom analyser av rötad biomassa, massbalansberäkningar

och beräkningar av växtnäringsflödena på gårdsnivå. Fältförsök genomfördes med

användande av rötrester som gödsel i jämförelser med traditionell stallgödselhantering och

som gjorde det möjligt att påvisa inverkan på humusuppbyggnad, markens

bördighetsegenskaper och skördeutfall.

Under optimala betingelser visade det sig möjligt att omforma nära 50 % av gödselns totala

kolinnehåll till biogas(omkring 60% CH4 och 40 % CO2) från omkring 2 m3

gödsel per dag.

Ytterligare tillförsel av substrat till biogasanläggningen i form köksavfall från en ekologisk

restaurang gjorde det möjligt att öka biogasproduktionen och samtidigt också öka

recirkulering av växtnäring från livsmedelsavfallet tillbaka till åkern. Med detta komplement

så uppnåddes mer effektiv växtnäringscirkulering och en nettoproduktion av förnyelsebar

energi motsvarande gårdens energibehov för traktorer och maskiner.

En 50 % reduktion av emissionen av kväveföreningar (NH4 N and N2O N) kunde på påvisas

genom att motsvarande mera kväve erhölls i form av kväve i den flytande restprodukten som

användes som flytgödsel. Detta innebär reducerade emissioner av växthusgaser samtidigt med

en effektivare resursanvändning och som gynnade växtproduktionen. I fältförsöken påvisades

14 % högre skörd av brödsäd jämfört med traditionell stallgödselhantering med fastgödsel och

efterföljande kompostering så som det tillämpades på försöksgården innan

biogasanläggningen byggdes.

Fältstudierna omfattade jämförelser mellan komposterad och icke komposterad gödsel i det

här tillämpade odlingssystemet med femårig växtföljden, treåriga baljväxtblandvallar och

därtill anpassad djurhållning. En mullhaltsökning motsvarande ca 400 kg kol per ha och år

under ett växtföljdsomlopp har här kunnat påvisas och med något högre värden för

komposterad gödsel. De påvisade mullhaltsökningarna gällde också för biogasrötad gödsel

med efterföljande kompostering.

Studien visar hur ekologiskt lantbruk baserat på kretslopp har möjligheten att vara

självförsörjande på energi genom biogasproduktion baserad på fast stallgödsel och

livsmedelsavfall och samtidigt öka bördigheten i marken. Emissionerna av koldioxid till

atmosfären minskar när det markbundna kolförrådet ökar. Till dessa miljöfördelar kommer de

minskade emissioner av växthusgaser som själva biogasproduktionen innebär med minskade

emissioner från förbrukning av fossila drivmedel på gårdsnivå.

Studien med utvärdering av biogasanläggningens miljönytta och betydelse för

lantbruksproduktionen har kunnat genomföras tack vare anslag från Ekhagastiftelsen.

49

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Granstedt, A. Thomsson, O. and Schneider, T. 2006, Environmental impacts of ecological

food systems - final report from BERAS. Work Package 2. CUL, SLU

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Raupp, Pekrun, Oltmanns and Köpke. Long Term Field Experiments in Organic Farming.

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Kjellenberg, L., Granstedt A. and Pettersson BD. 2005. The connection between soil, crop

and manure. Resuts from the K-trial, a 33-year study on the effect of fertilisation on the

properties of soil and crop, Ed. Biodynamic Research Institute, Järna, Sweden (2005).

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Kjellenberg L, Pettersson BD and Granstedt A. 1998. Samband mellan Mark Gröda Gödsling

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egenskaper in Nordisk Forskningsring meddelande, Ed. Nordisk Forskningsring för

biodynamisk odling, Järna.

Malgeryd, J., Karlsson, S., Rhode, L. & Salomon, E. 2002. Lönsam stallgödselhantering –

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51

Supplement 1. Weather conditions

Data on temperature and precipitation was obtained from the Swedish Meteorological and

Hydrological Institute weather stations in the proximity (within 20 km), from the field trial

and from 2004 and onwards on a climatic station located on the farm (figures 10- 16 ).

6,5

6,7

7,2

7,4

8,2

6,0

6,5

7,0

7,5

8,0

8,5

2004 2005 2006 2007 2008

Ave

rage

yea

r tem

pera

ture

s o C

Figure 1. Supplement 1. Average annual temperatures during 2004 – 2008.

514543

345

419

648

0

100

200

300

400

500

600

700

2004 2005 2006 2007 2008

pre

cip

itati

on

s p

er

yea m

mr

Figure 2, Supplement 1. Average annual precipitation during 2004 – 2008

52

Figure 3. Monthly

average

temperatures for

2007 (actual)

compared to the average monthly temperatures during the five years period 2004 – 2008.

-5,0

0,0

5,0

10,0

15,0

20,0

jan-08 feb-08 mar-08 apr-08 maj-08 jun-08 jul-08 aug-08 sep-08 okt-08 nov-08 dec-08

Mo

nth

ly a

vera

gre

tem

pera

ture

s o

C

Aver 2004-08 Actual 2008

Figure 4. Monthly average temperatures for 2008 (actual) compared to the average monthly

temperatures during the five years period 2004 – 2008.

-5,0

0,0

5,0

10,0

15,0

20,0

jan-07 feb-07 mar-07 apr-07 maj-07 jun-07 jul-07 aug-07 sep-07 okt-07 nov-07 dec-07

Mo

nth

ly a

vera

ge

tem

pe

ratu

res o

C

Aver 2004-08 Actual 2007

53

Supplement 2. Chemical properties

pH top soil HV I

5,0

5,5

6,0

6,5

F1

F1

+

F2

-

F2

+

F3

-

F3

+

K1

-

K1

+

K2

-

K2

+

K3

-

K3

+

pH

1991 1995 2000 2005 2005

P-AL top soil HV I

0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

F1

F1

+

F2

-

F2

+

F3

-

F3

+

K1

-

K1

+

K2

-

K2

+

K3

-

K3

+

P-A

L m

g/1

00

g

1991

1995

2000

2005

K-AL top soil HVI

0,0

5,0

10,0

15,0

20,0

F1F1+ F2-

F2+ F3-F3+ K

1-K1+ K

2-K2+ K

3-K3+

K-A

L m

g/1

00g

1991 1995 2000 2005 2005

54

Mg-AL top soil HV I

0,05,0

10,015,020,025,030,035,0

F1F1+ F2-

F2+ F3-F3+ K

1-K1+ K

2-K2+ K

3-K3+

Mg

AL

mg

/10

0g

1991 1995 2000 2005 2005

Ca-AL top soil HV I

0,0

50,0

100,0

150,0

200,0

250,0

300,0

F1F1+ F2-

F2+ F3-F3+ K

1-K1+ K

2-K2+ K

3-K3+

Ca

-Al m

g/1

00

g

1991 1995 2000 2005 2005

Figure 1 - 5 Supplement 2. Soil chemical analysis 1991, 1995, 2000 and 2005 field trial plot

HV1.

pH top soil HV2

5,60

5,80

6,00

6,20

6,40

6,60

6,80

pH-92 pH-95 pH 2007

pH-92 6,05 6,09 6,14 6,14 6,11 6,12 6,11 6,12 6,03 6,05 6,09 6,07

pH-95 6,35 6,50 6,53 6,43 6,45 6,43 6,35 6,43 6,23 6,28 6,30 6,30

pH 2007 6,43 6,38 6,58 6,48 6,48 6,55 6,13 6,38 6,40 6,48 6,40 6,53

f 0- f 0+ f 2- f 2+ f 3- f 3+ k0- k0+ k2- k2+ k3- k3+

55

P-AL top soil HV2

0,00

1,00

2,00

3,00

4,00

mg

/100 g

jo

rd

P-AL 92 P-95 P-AL 2007

P-AL 92 1,8 1,9 2,1 2,0 2,0 2,1 2,1 2,2 1,8 1,9 2,3 2,1

P-95 1,4 1,5 2,2 1,7 1,9 1,7 1,9 2,3 1,4 1,5 1,8 1,9

P-AL 2007 1,8 2,6 2,5 2,5 2,6 2,7 2,2 2,4 2,3 2,4 2,8 3,2

f0-f0

+f2-

f2

+f3-

f3

+k0-

k0

+k2-

k2

+k3-

k3

+

K- AL top soil HV2

0,00

5,00

10,00

15,00

mg

/ 1

00 g

jo

rd

K-AL-92 K-AL-95 K-AL 2007

K-AL-92 9,0 9,0 8,7 8,7 9,5 9,41 8,91 8,8 8,5 8,5 9,31 9,0

K-AL-95 10,3 10,7 11,3 11,2 12,5 12,0 10,3 10,7 11,0 10,1 11,7 10,7

K-AL 2007 10,2 10,4 11,7 11,2 13,0 12,6 10,0 10,1 11,8 11,3 13,4 12,5

f 0- f 0+ f 2- f 2+ f 3- f 3+ k0-k0

+k2-

k2

+k3-

k3

+

Figure 6 - 8 Supplement 2. Soil chemical analysis 1991, 1995, 2000 and 2005 field trial plot

HV2.