oil gas capabilities brochure

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EXPLORATION | DRILLING | PRODUCTION OIL & GAS INTERCONNECT SOLUTIONS FOR

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Smiths Connectors is a leading supplier of high performance connector solutions for demanding applications found within the oil and gas industry. We offer multiple contact technologies which are capable of withstanding the harsh environments of extreme temperature, pressure, shock and vibration, ensuring the system’s quality and reliability.

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  • EXPLORATION | DRILLING | PRODUCTIONOIL & GASINTERCONNECT SOLUTIONS FOR

  • 1SMITHS CONNECTORSSmiths Connectors is a leading supplier of application-specific, high-reliability electrical interconnect solutions from highly integrated assemblies to micro-miniature connectors and spring probe contacts.

    Smiths Connectors is comprised of Hypertac, IDI and Sabritec brands, which are synonymous of exceptional performance when critical applications require a technologically advanced, high quality, multi-pin electrical connection to ensure reliability and safety.

    Alongside Smiths Microwave and Smiths Power, Smiths Connectors is part of the Smiths Interconnect division of Smiths Group, a global leader in applying advanced technologies for markets in threat and contraband detection, energy, medical devices, communications and engineered com-ponents. Smiths Group employs around 23,000 people in more than 50 countries.

    By uniting the competencies and capabilities of three world leading interconnect brands, Smiths Connectors offers:

    Broad Range of Advanced Interconnect Technologies Vast Knowledge of Serviced Markets & Applications High Volume Product Platforms Complete Tailored Solutions Unmatched Reliability & Durability Global Reach with Local Support

  • 2GROUP CAPABILITIESSmiths Connectors in-house capabilities encompass design, development, manufacturing and testing. Providing operational excellence tailored to volume manufacturing requirements, global sourcing, world class engineering talent and rapid prototyping enable, Smiths Connectors to respond quickly and accurately to customers needs, and provide the most reliable interconnect solutions.

    We are a global provider of interconnect solutions that create value for our customers by providing them with a competitive advantage. We leverage our engineering and application specific expertise to design and manufacture superior connectors, contacts and systems that ensure optimal performance, reliability, durability and safety in critical applications.

    We meet the customers needs, whether it is a single specialized contact, custom interconnect, cable harness or a complete pretested

    sub-system. Our success does not rely on our technology alone, but also on data management, manufacturing systems, forward planning tools,

    quality control and the ability to supply functional prototypes.

    ENGINEERING DESIGN& DEVELOPMENT

    CAD/CAM & Solid Modeling Electromagnetic & Molding

    Simulation Finite Element Analysis

    PROTOTYPING CNC Turning & Milling Centers Cabling/Prototype Assembly 3-D Printing

    TESTING / QUALIFICATION Electrical, Metallurgical & Mechanical

    Testing Environmental Testing

    MANUFACTURING Extensive Machine Shops Contact Assembly Connector & Cable Assembly System Integration Validation Tests

    QUALITYFirst-class materials, state-of-the-art development methods, advanced know-how and exact processing are the essential ingredients of our quality expertise. Commercial Aviation applications demand consistent quality and reliability under the most extreme conditions. Our diverse product offering, from off-the-shelf products to customized solutions, provides unrivaled performance under the most stringent elements. This, combined with ISO certified facilities and quality assurance makes Smiths Connectors a leading provider of interconnect solutions for the Oil & Gas market.

    The Essential in Harsh EnvironmentsReliability is the essential attribute in the leading edge technologies that we utilize. With performance such as exceptional tolerance to high levels of shock and vibration, low insertion forces, high current ratings, high mating cycles and more stable contact resistance, our products deliver a competitive advantage and value to our customers offerings.

    Robust Qualification ProcessOur high pressure, high temperature connectors are designed specifically for the extreme conditions within the Oil & Gas market and go through a rigorous testing process to ensure superior performance including:

    Pressure Testing

    Thermal Shock & Vibration Testing

    Insulation & Low Level Contact Resistance

    Dielectic Withstanding Voltage (DWV)

    Insertion/Extraction Force Testing

    Durability

    Visual & Dimensional Inspection

    CERTIFICATIONSISO 9001 General International Standard for Quality Management System

    ISO 14001 International Standard for Environmental System Management

    OHSAS 18001 International Standard for Occupational Health and Safety Management Systems

    EN/AS 9100 International Standard for Quality Management

  • 3TECHNOLOGIES

    EXPLORATION | DRILLING | PRODUCTIONOIL & GASINTERCONNECT SOLUTIONS FOR

    HyperboloidHypertac is a superior performing hyperboloid contact technology designed for use in harsh and demanding environments where high reliability and safety are critical. The inherent electrical and mechanical characteristics of the Hypertac hyperboloid contact ensure unrivaled performance in terms of reliability, low contact force, minimal contact resistance, immunity to shock and vibration, fretting corrosion and long-term stability.

    Spring ProbesSpring probes are designed to optimize performance in high reliability, multi-cycle applications. Spring probes are compliant contacts which makes them ideal for blind mate applications as they self-correct for x, y, z, rotational and angular misalignment of the target. Offered in compressed heights less than 2 mm and utilized on pitches as tight as 0.4mm, they are well-suited for high density, board-to-board, battery contact, and high frequency applications.

    EMI/EMP FilterEMI filter connectors use co-fired multi-layer ceramic capacitor arrays together with inductive materials to realize robust, high performance low pass filter networks. They can be combined with high energy TVS diode technology to achieve high level lightning and EMP transient protection.

    Fiber Optic TerminiFiber optic contacts support wide bandwidth applications and are suitable for inclusion in a broad variety of connector styles. All fiber optic connectors and contacts are offered fully terminated and tested ensuring signal integrity for rugged application environments.

    RF Coax /TriaxCoax and triax contacts provide superior electrical performance plus shielding to eliminate interference from outside electrical sources in a connector. Triaxial contacts are designed for low-loss concentric 50, 75 and 95 Ohm cable types.

    High Speed DataQuadrax and twinax contacts are designed for transmission of Ethernet high-speed signals required in harsh environment applications where excellent integrity and high reliability are crucial. Manufacturing to the following protocols: Fiber Channel, Ethernet (10 Base-T, 100 Base-T, 1000 Base-T), Firewire (IEEE 1394A and 1394B), USB, DVI and infiniband.

  • 4High Power Solutions Bayonet lock to mate for easy opening and closing

    Rugged metal and plastic versions available

    IPX7 sealing when mated

    360 EMI/RFI shielding

    Temperature range: -55C to 150C

    Fiber Optic Solutions Return loss -50 dB single mode

    Low insertion loss: 0.3 dB max. mated pair

    Robust solution designed for high shock and vibration environments

    PC or APC ferrule end face

    Easy cleaning

    HPHT Connectors High pressure, high temperature sealing system

    Glass-to-metal or thermoplastic bodies dependent on pressure and temperature needs

    Gold /nickel plated contact

    Shock and vibration resistant

    High Frequency Coax Solutions Hyperboloid or bifurcated socket contact technology used for both inner and outer socket contacts

    Low VSWR < 1:3:1 up to 30 GHz

    True 50 impedance

    Robust for harsh environments

    High Density PCB Connectors Fine pitch: 0.05 (1.27 mm) spacing

    2 and 3 contact rows

    Large choice of termination options and guides

    Fretting proof

    Glass filled LCP insulation

    Spring Probe Solutions High insertion life

    Low profile, high compliance ratio

    Ideal for high shock and vibration environments

    Operating temperature up to 180C

    Mixed signals and functionality

    Extreme high density

    OIL & GAS PRODUCT PLATFORMS

  • EXPLORATION

    LEAD NG

    Smiths Connectors is committed to developing innovative and advanced technological solutions for Oil & Gas exploration. We understand that equipment used to obtain valuable seismic data works in a high shock and vibration environment, and must provide accurate information to produce asset surveys. Our connector and contact technologies provide solutions for uninterrupted data transfer.

    By utilizing the unparalleled performance of the Hypertac hyperboloid, Smiths Connectors ensures maximum contact performance and excellent wiping action in the most demanding environmental conditions.

    THE WAYAPPLICATIONS

    Geo-StreamersOff-Shore Exploration

    Land SeismicVibrator Trucks

    3D Geophysical MappingSeismic Instrumentation

    5

    Circular metal and plastic high power connectors.HBB Series

    Circular MIL-DTL-38999. ARINC 801 Connectors

  • Spring probe connectors. C Series

    Circular stainless steel connectors.M23 Series

    Standard and custom spring probe contacts

    LEAD NGTHE WAY

    6

  • 7DRILLING

    Standard or high pressure, high temperature connectors.Boot Kit Connectors

    Single pin glass-to-metal.HPHT Connectors

    DR VINGRELIABILITY

    Smiths Connectors leverages its application specific knowledge and engineering expertise to design and manufacture superior connectors, contacts and systems that ensure reliability in critical drilling operations. Service tools must meet hostile well conditions including high pressure, high temperature, shock and vibration, and aggressive fluids. We deliver robust performance through our standard product offering or working with our customers to understand their application specific needs.

    APPLICATIONSDownhole Monitoring

    Measurement While Drilling (MWD)Logging While Drilling (LWD)

    Wireline

  • 8RF triax connectors. NDL Series

    High speed micro twinax connectors.Micro Twinax Series

    RF coax connectors.MDCX/MDHC Series

    RELIABILITY

  • 9PRODUCTION

    2 mm cPCI connectors.cPCI Series

    OPTIM ZING PERFORMANCEOur expertise, constant innovation and testing capabilities enable our engineers to work closely with customers to design valuable electrical connector solutions. Well installations and operations are performed to maximize the recovery of assets. Smiths Connectors provides robust connector solutions to meet the long term needs of demanding production environments.

    APPLICATIONSSmart PIGs

    Subsea TreesTelemetry

    Data LoggingControl Systems

    Smart CompletionsElectrical Submersible Pumps

    MIL-DTL-55302 compliant PCB connectors. KA Series

    Micro low profile interposers.MLPI Series

  • 10

    Modular/rectangular high power connectors.L/N Series

    Triax connectors.MIL-DTL-38999

    High speed, high density rugged interconnects.KVPX Series

  • AMERICASCosta Mesa, CA 1.714.371.1100Hudson, MA 1.978.568.0451Kansas City, KS 1.913.342.5544

    EUROPEFrance 33.2.3296.9176Germany 49.991.250.120Italy 39.010.60361United Kingdom 44.208.236.2400

    ASIAShanghai, China 86.21.3318.4650Singapore 65.6846.1655Suzhou, China 86.512.6273.1188

    FOR MORE INFORMATION | smithsconnectors.com | Copyright 2015 Smiths Connectors | All Rights Reserved