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Offshore Wind Turbine Operations & Maintenance Solutions

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Page 1: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Offshore Wind Turbine Operations &

Maintenance Solutions

Page 2: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Limpet® - partnering with leading turbine OEMs onshore

Senvion MM82 GE XLE 1.6 Siemens SWT-2.3-93 Vensys 1.5

Limpet® - Next Generation Climb Assist

Page 3: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Limpet® Technology – New Product Development

Climb assist & fall

prevention for use

onshore.

Climb assist, fall

prevention, work

positioning, rescue and

evacuation for use offshore.

Climb assist, fall prevention,

work positioning, rescue and

evacuation for onshore

applications.

Designed for heave

compensated hoisting of heavy

loads (multiple personnel/

materials) offshore.

Page 4: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Limpet® M5 – Development & Certification

Limpet® M5 based on L5 Design but

with “higher-spec” components and

sealing plus additional corrosion

protection measures.

• 1000 hours salt mist test

• Accelerated life testing on custom test

rig simulates 20+ years of service life

conducted under supervision of GL

• GL Certified April 2014 - Technical file

review (PPE and MD certificates,

reports, risk assessments,

maintenance schedules etc.) plus

8000 cycle rope test

Page 5: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Limpet®: One Product – Multiple Functions

Climb Assist/ Lift

Personnel Hoist

Rescue & Evac Kit

Fall Arrest System

Rope Access

Limpet® M5, a new class of offshore product designed to replace multiple

height safety and access systems and processes.

Page 6: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Limpet® M5 Offshore – Multiple use-cases

Heave compensated

materials/ personnel

hoist & evacuation

Personnel safety

system for boat

access & egress

Blade & monopile

inspection/ repair

system

Hoist rescue system

for monopile and/ or

main tower

A single Limpet M5 positioned

appropriately on the WTG

gantry can solve multiple

access and safety problems

and save huge expense for

offshore wind farm operators

Page 7: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Limpet® M5 – Offshore Trial with MVOW at Thanet

Specially fabricated base unit

secured to gantry grating.

Using WTG mains supply

Page 8: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Limpet® - Reduces Need for Technical Rope Skills

Wire anchor strops of pre-determined length clipped straight into anchors to avoid requirement for knots & reduce dependence on IRATA level 3

Page 9: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Injured but

conscious

Unconscious/

Incapacitated

Unconscious &

primary line fails

Unconscious &

power fails

Self-Rescue via RF

remote

Buddy rescue via

HID control

Manual unwind.

UPS option

Rescue hub used

to lower 2nd line

Limpet® Improves time to Rescue

Remote rescue means rapid

recovery with a single button press.

Reduced risk as no need for

rescuer to go to height.

Page 10: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Limpet® - New Solutions to Offshore WTG problems

Limpet working with clients to produce

technical solutions to WTG access

issues e.g. Base Section corrosion

repair

• Limpet position (yellow) and top

pulley (red) gives access to regions

around the WTG

• Limpet® unit installed on ladder

supports access, egress and work

positioning during maintenance

Page 11: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Limpet® M5 - Technical Specifications

Technical Specifications

Dimensions 658 x 506 x 403mm (L X W X H)

Unit Weight 63kg in normal configuration

Safety Line Materials Dyneema® core with option of para-aramid

(very good thermal resistance) or polyester (very

good UV resistance) sheath both with MBL of

41.7kN

Safety Line Capacity 130m (with 7mm safety line)

Unit Materials Pain system to ISO 12944 C5-M/ Norsok M-

501. Stainless steel and nylon components

Power Requirements 220 – 240V, AC, 16A, 50/60Hz single phase

Operating Temperature -40 to +54 C (per requirements of ANSI

Z359.14)

Control Cabled and wireless remote control (IP67)

User Weight (Min – Max) 40kg – 140kg

Main Features Active Motion Technology™ (equivalent to wave

heave compensation)

Intelligent Climb Assist® (up to 90% user

weight)

Proactive Fall Prevention™

Rapid Remote Rescue

Clip & Go Evacuation

Precise Work Positioning and Personnel Hoist

Manual Override to ANSI Z359.14 SRL-R

Fails to safe

Black box data recorder

Button-less start mode

Configurable UPS back up power supply

25+ year design life

Technical Specifications

Integrated Safety Factor Static load safety factor of 15x maximum user

weight

Hoist Speed 0.3m/s (140kg) – 0.5m/s (90kg)

Acceleration ~2.5m/sec

Descent Speed 0.5 – 1.2m/s

Mounting Multiple mounting options

No. of Users Multiple users when integrated with Limpet line

return system. Two man simultaneous descent

Certification CE marked under the Machineries Directive

2006/42/EC

CE marked under the PPE Directive 89/686/EEC

Test Standards Limpet Test Standard 001:2009 which includes

requirements from standards ANSI Z359,

CSAZ259.2.2, EN360, EN341, EN353-1, EN364,

EN1496 and others

PPE Test Highlights Fully compliant with HSE 08 Type Test

10km continuous descent test with 140kg test

weight

22kN Static Load Test

Dynamic Ultimate Strength Test – 136kg test

weight and 1.2m drop

Arrest forces negligible in dynamic performance

test

Deceleration negligible in dynamic performance

test

Negligible vertical displacement in dynamic fall

test

Ingress Protection Rating IP66, Connectors IP67

Service Interval Annual maintenance service or every 60,000 drum

revolutions, whichever is sooner

Page 12: Offshore Wind Turbine Operations & Maintenance · PDF fileSenvion MM82 GE XLE 1.6 Vensys 1.5 Siemens SWT-2.3-93 Limpet® - Next ... Blade & monopile inspection/ repair system Hoist

Pioneering World Class Height Safety & Industrial Access Solutions

Questions?

www.limpettechnology.com

[email protected]

+44 (0) 131 551 2727