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OEM Product Technical Specifications GEN.0000000004183

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Page 1: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

OEM Product Technical Specifications

GEN.0000000004183

Page 2: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

T a b l e o f C o n T e n T s

DisC brake speCifiCaTions .............................................................................................................................................................................................................................4

HyDrauliC anD MeCHaniCal DisC brake fork MounTs ...................................................................................................................................................................... 5INTErNaTIONal STaNdard FOrk MOuNT ......................................................................................................................................................................................................................................................................5FOrk POST MOuNT (dIrEcT MOuNT FOr 160 MM rOTOr) ......................................................................................................................................................................................................................................615 MM & 20 MM Thru-axlE FOrk POST MOuNT (dIrEcT MOuNT FOr 160 MM rOTOr) ..........................................................................................................................................................................7

HyDrauliC anD MeCHaniCal DisC brake rear MounTs ...................................................................................................................................................................... 8dIrEcT MOuNT FOr avId rOTOrS MY2012 FOrward ..............................................................................................................................................................................................................................................9rEar POST MOuNT FOr avId rOTOrS PrIOr TO MY2012 .....................................................................................................................................................................................................................................10

Hub Drawing - Hub speCifiCaTions ............................................................................................................................................................................................................ 119 MM FrONT hub ............................................................................................................................................................................................................................................................................................................................ 1115 MM Thru-axlE FrONT hub ................................................................................................................................................................................................................................................................................................ 1120 MM FrONT hub ......................................................................................................................................................................................................................................................................................................................... 1115 MM Thru-axlE FrONT ......................................................................................................................................................................................................................................................................................................... 1120 MM Thru-axlE FrONT ........................................................................................................................................................................................................................................................................................................ 11

roTor DiMensions .............................................................................................................................................................................................................................................12

spoke ClearanCe ..............................................................................................................................................................................................................................................13

Caliper posiTioning sysTeM (Cps) ............................................................................................................................................................................................................. 14FrONT calIPEr .............................................................................................................................................................................................................................................................................................................................. 14INTErNaTIONal STaNdard ................................................................................................................................................................................................................................................................................................... 1420 MM rEar POST MOuNT adaPTErS .............................................................................................................................................................................................................................................................................. 14rEar calIPEr ................................................................................................................................................................................................................................................................................................................................. 14

Caliper anD spaCer ConfiguraTion .........................................................................................................................................................................................................15

Caliper MounTing opTions .......................................................................................................................................................................................................................... 16calIPEr MOuNTING OPTIONS ................................................................................................................................................................................................................................................................................................ 16brackETS FOr avId calIPErS MY2012 FOrward ................................................................................................................................................................................................................................................... 16brackETS FOr avId calIPErS PrIOr TO MY2012 ..................................................................................................................................................................................................................................................... 17

HyDrauliC DisC brake lever ....................................................................................................................................................................................................................... 18

brake fluiD & HyDrauliC line ..................................................................................................................................................................................................................... 19brakE FluId .................................................................................................................................................................................................................................................................................................................................... 19hYdraulIc lINE ............................................................................................................................................................................................................................................................................................................................ 19FrONT brakE ................................................................................................................................................................................................................................................................................................................................. 19rEar brakE .................................................................................................................................................................................................................................................................................................................................... 19

MeCHaniCal DisC brake speCifiCaTions ..................................................................................................................................................................................................21ball bEarING 7 ............................................................................................................................................................................................................................................................................................................................. 21ball bEarING 5............................................................................................................................................................................................................................................................................................................................. 21

Page 3: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

riM brake speCifiCaTions ...............................................................................................................................................................................................................22rEar INTErNaTIONal STaNdard aNd POST FOrk MOuNT ............................................................................................................................................................................................................22SPEEd dIal ....................................................................................................................................................................................................................................................................................................................22brakE bOSS dIMENSIONS.....................................................................................................................................................................................................................................................................................23brakE bOSS SPacING .............................................................................................................................................................................................................................................................................................23lINk TO arM dIMENSION .......................................................................................................................................................................................................................................................................................24brakE Pad adjuSTMENT SlOT .........................................................................................................................................................................................................................................................................24cablE lINk / NOOdlE / bOOT ...........................................................................................................................................................................................................................................................................25brakE lEvEr SPEcIFIcaTIONS ..........................................................................................................................................................................................................................................................................25cablE carrIEr aNd STraddlE cablE lENGTh ...................................................................................................................................................................................................................................26

Page 4: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

4 Disc Brake specifications

D i s C b r a k e s p e C i f i C a T i o n s

i M p o r Ta n T•avid disc brakes are designed to common industry standards.

The following drawings provide specific dimensions, tolerances, and caliper footprint areas.

•Except where noted, all specifications are in millimeters.

Page 5: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

5 HyDraulic anD MecHanical Disc Brake fork Mounts

International Standard Fork Mount

70

50

51±0.1

(2.2)

87.3±0.1

49.7±0.1

4±0.1

60 CALIPER CLEARANCE AREA

2 X 6.2

Name references: International Mount

2 x 6Ø

50

(2.2)

51±0.1

49.7±0.1

4±0.1

87.3±0.1

70

Ø 60 caliper clearance area

H y D r a u l i C a n D M e C H a n i C a l D i s C b r a k e f o r k M o u n T sD i s C b r a k e s p e C i f i C a T i o n s

Page 6: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

6 Disc Brake specifications

6.8

56±0.1

74.17±0.1

0.94

6.3

10°

M6 X 1- 6H, 2X15 mm MAX THREAD DEPTH

Fork Post Mount (direct Mount for 160 mm rotor)

10°

0.946.30

6.874.14±0.10

M6 x 1 - 6h, 2x15 mm Max Thread depth

56±0.10

Name references: Post Mount

Page 7: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

7 Disc Brake specifications

74.17±0.1

10.94

5.94

6.8

56±0.1

M6 X 1 -6H, 2X15mm MAXIMUM THREAD DEPTH

15 mm & 20 mm Thru-axle Fork Post Mount (direct Mount for 160 mm rotor)

74.14±0.10

56±0.10

6.8

5.9410.94

M6 x 1 - 6h, 2x15 mm MaxIMuM Thread depth

Name references: Post Mount

Page 8: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

8 HyDraulic anD MecHanical Disc Brake rear Mounts

H y D r a u l i C a n D M e C H a n i C a l D i s C b r a k e r e a r M o u n T s

n oT e s1. clearance listed provide proper assemly and hex wrench access to cPS mounting bolts on all disc brake models, as well as the cable anchor bolts on ball bearing mechanical

disc brake models. Tighter clearance may be possible on hydraulic disc brake models. verifying clearance using 3d sales models on all desired configurations is highly recommended.

2. all clearance envelopes are measured from the center axis of International Standard mounting bolt holes or the top surface of the direct mount posts and center axis of the rear cPS mounting bolt.

[3] international standard rear: Sketch applied to the smallest rotor size desired on frame. clearance is sufficient for all larger rotor and bracket sizes. 140IS rear setup shown in view.

[4] Direct Mount (non step-up compatible): Sketch applied to the smallest direct mount size desired on frame. clearance is only sufficient for the desired mounting size. caliper/seatstay interference may occur if larger rotor and bracket sizes are used. direct mount 140 mm shown in view.

[5] Direct Mount (step-up compatible): Sketch applied to the smallest direct mount size desired on frame. clearance is sufficient for the desired mounting size and all larger rotor and bracket sizes. direct mount 140 mm with step-up bracket for 160 mm rotor shown in view.

[3] International Standard rear [4] direct Mount (non step-up compatible) [5] direct Mount (step-up compatible)

40 4040

575757

8

85° 135°135°

135°

21.5

8

Page 9: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

9 HyDraulic anD MecHanical Disc Brake rear Mounts

n oT e s1. check fit with avid caliper and rotor.

[2] 15 mm minimum clearance for caliper.

[3] Measured from inside dropout face.

[4] recommended maximum thickness.

[5] True distance.

[6] Perpendicular to thread axis and mounting surface.

direct Mount for avid rotors MY2012 Forward

M6 x 1 12 Min. 2x

74.2 ± 0.1

wheel / rotor this side

hub axle

[4] 11[3] 5.5

[5] dim c

[6] dim a

[6] dim b[5] dim d

[2]

Direct Mount rotor Diameter

DiM a

DiM b

DiM C

DiM D additional notes

Ø 140 mm 47.2 2.2 47.2 89.8140 mm direct Mount - mounting hardware available for 160 mm and 180 mm rotors; no 200 mm rotor option.

Ø 160 mm 56 6.8 58.4 98.5160 mm direct Mount - mounting hardware available for 180 mm and 200 mm rotors; no 140 mm rotor option.

Ø 170 mm 60.3 9.9 61 103 170 mm direct Mount - mounting hardware available for 170 mm rotors.

Ø 180 mm 64.7 11.8 65.7 107.6 180 mm direct Mount - mounting hardware available for 200 mm rotors.

Ø 200 mm 73.3 16.8 75.2 116.9 200 mm direct Mount only.

Page 10: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

10 HyDraulic anD MecHanical Disc Brake rear Mounts

n oT e s1. check fit with avid caliper and rotor.

[2] 15 mm minimum clearance for caliper.

[3] caliper clearance circle.

[4] Measured from inside dropout face.

[5] recommended maximum thickness.

[6] True distance.

[7] Perpendicular to thread axis and mounting surface.

rear Post Mount for avid rotors Prior to MY2012

Direct Mount rotor Diameter

DiM a

DiM b

DiM C

DiM D additional notes

Ø 140 mm 47.2 2.2 47.2 89.8140 mm direct Mount - mounting hardware available for 160 mm and 180 mm rotors; no 203 mm rotor option.

Ø 160 mm 56 6.8 58.4 98.5160 mm direct Mount - mounting hardware available for 185 mm and 203 mm rotors; no 140 mm rotor option.

Ø 185 mm 66.6 13.6 68.0 110.2 185 mm direct Mount only - no mounting hardware available for 140, 160, or 203 mm rotors.

Ø 203 mm 74.1 18.5 76.3 118.6 203 mm direct Mount only - no mounting hardware available for 140, 160, or 185 mm rotors.

[5] 11

hub axle

rotor

[4] 5.5[3] 11

[3] (6)

[7] dIM b

[7] dIM a[6] dIM c

74.2

[2]

[6] dIM d

M6 x 1 12 Min. 2x

Page 11: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

11 HuB Drawing - HuB specifications

Direct Mount rotor Diameter

DiM a

DiM b

DiM C

DiM D additional notes

Ø 140 mm 47.2 2.2 47.2 89.8140 mm direct Mount - mounting hardware available for 160 mm and 180 mm rotors; no 203 mm rotor option.

Ø 160 mm 56 6.8 58.4 98.5160 mm direct Mount - mounting hardware available for 185 mm and 203 mm rotors; no 140 mm rotor option.

Ø 185 mm 66.6 13.6 68.0 110.2 185 mm direct Mount only - no mounting hardware available for 140, 160, or 203 mm rotors.

Ø 203 mm 74.1 18.5 76.3 118.6 203 mm direct Mount only - no mounting hardware available for 140, 160, or 185 mm rotors.

10.5

34.0 MAX

34.0 MAX

10.5

44.0 BOLT CIRCLE

9 mm FRONT

15 mm THRU-AXLE FRONT 15 mm THRU-AXLE FRONT 20 mm THRU-AXLE FRONT

15.5

34.0 MAX

20 mm THRU-AXLE FRONT

6 x M5 X 0.8 10.0 MIN THREAD

44.0 BOLT CIRCLE

20

6 x M5 X 0.8 10.0 MIN THREAD

15

110 100

100

H u b D r a w i n g - H u b s p e C i f i C a T i o n s

9 mm Front hub 20 mm Front hub

15 mm Thru-axle Front 20 mm Thru-axle Front 15 mm Thru-axle Front hub

Not to scale

Page 12: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

12 rotor DiMensions

r o T o r D i M e n s i o n s

34.8MAX CLEARANCE

44BOLT CIRCLE

160

THRU, 6xEQUALLY SPACED

5.5

1.8 mm1.5 mm minimum thickness

rotation

i M p o r Ta n T•The rotor size is the same for front or rear - (140 mm rear only) / 160 / 180 / 200

•The International Standard mounting bracket is only necessary when mounting on International Standard fork of frame mounts.

Torque values

rotor Mounting bolts 6.2 N·m (55 in-lb)

Page 13: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

13 spoke clearance

s p o k e C l e a r a n C e

160 0-0.5

2 140 0-0.5

185 0-0.5

203 0-0.5

18.26 MIN

180 0-0.1

200 0-0.5

19.12 MIN

20.09 MIN

21.05 MIN

21.29 MIN

22.01 MIN

22.16 MIN

61 MAX

3

ROTOR MOUNTING FACEHUB AXIS

1

n oT e s[1] caliper body will not extend beyond this datum.

datum accounts for caliper manufacturing tolerances and variation in pad advancement

[2] 140 mm rotor dimensions apply only to rear wheel setups. all other dimensions apply to both front and rear wheel setups.

[3] caliper position shown for 160 mm rotor.

Page 14: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

14 caliper positioning systeM (cps)

C a l i p e r p o s i T i o n i n g s y s T e M ( C p s )

i M p o r Ta n T•The cPS hardware is not optional. The proper use (as pictured) is required for proper alignment of the rotor and brake pads.

•The International Standard mounting bracket is only necessary when mounting on International Standard fork or frame mounts.

21 3 4 5 6 7 8 9 10 11 12 13 14 15

B

A

C

D

E

F

G

H

J

K

B

A

C

D

E

F

G

H

J

21 3 4 5 6 7 8 9 10 11 12 13 14 15

K

Inte

rnat

ion

al S

tan

dar

d

international standard Mounting bracket

Torque values

cPS bolts 9-10 N·m (80-90 in-lb)

International Standard Mounting bracket bolts

9-10 N·m (80-90 in-lb)

21 3 4 5 6 7 8 9 10 11 12 13 14 15

B

A

C

D

E

F

G

H

J

K

B

A

C

D

E

F

G

H

J

21 3 4 5 6 7 8 9 10 11 12 13 14 15

K

20 m

m r

ear

Po

st M

ou

nt

ad

apte

rs

post Mount Cps spacer

Page 15: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

15 caliper anD spacer configuration

C a l i p e r a n D s p a C e r C o n f i g u r a T i o nc

PS

cal

iper

Frame/Fork rotor upper Spacer upper bolt lower Spacer lower bolt Spacer kit description Figure

140 Post

140 mm N/a 29 mm N/a 29 mm 0 direct Post bracket a

160 mm 17.5 mm 43 mm 12.5 mm 37.5 mm 20 Post Spacer b

160 Post

170 mm 12.5 mm 37.5 mm 7.5 mm 32 mm 10 Post Spacer b

180 mm 17.5 mm 43 mm 12.5 mm 37.5 mm 20 Post Spacer b

185 mm 20.5 mm 46 mm 15 mm 40.5 mm 25 Post Spacer b

180 Post 200 mm 17.5 mm 43 mm 12.5 mm 32 mm 20 Post Spacer b

Sta

ndar

d c

alip

er

Frame/Fork rotor upper Spacer upper bolt lower Spacer lower bolt Spacer kit description Figure

140 Post

140 mm N/a 16.8 mm N/a 16.8 mm 0 direct Post bracket c

160 mm 12.5 mm 37.5 mm 7.5 mm 32 mm 20 Post Spacer b

160 Post

170 mm 10 mm 24 mm 10 mm 24 mm 10 Post Spacer d

180 mm 12.5 mm 37.5 mm 7.5 mm 32 mm 20 Post Spacer b

185 mm 17.5 mm 43 mm 10 mm 37.5 mm 25 Post Spacer b

180 Post 200 mm 12.5 mm 37.5 mm 7.5 mm 32 mm 20 Post Spacer b

Length Length

Spacer cPS washers bolt

Cps standard

top line 140 rotor CPS

140 rotor Non-CPS

all others

top line 140 rotor CPS

140 rotor Non-CPS

all others

top line 140 rotor CPS

140 rotor Non-CPS

all others

top line 140 rotor CPS

140 rotor Non-CPS

all others

Figure a

Figure d

Figure b

Figure c

Page 16: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

16 caliper Mounting options

C a l i p e r M o u n T i n g o p T i o n sCaliper MounTing opTions

• Front and rear: Post Mount or International Standard Mount

60 mm i.s. bracket Typical application: rear I.S. mount to a 200 mm rotor.

40 mm i.s. bracket Typical application: rear I.S. mount to a 180 mm rotor.

20 mm i.s. bracket Typical application: rear I.S. mount to a 160 mm rotor.

40 mm post bracket Typical application: 160 direct mount to a 200 mm rotor.

20 mm post bracket Typical application: 160 direct mount to a 180 mm rotor (longer bolts and washers required).

20 mm offset Typical application: 160 direct mount to a 180 mm rotor (cPS washers required).

0 mm i.s. bracket Typical application: rear I.S. mount to a 140 mm rotor.

brackets for avid calipers MY2012 Forward

rotation

Page 17: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

17 caliper Mounting options

C a l i p e r M o u n T i n g o p T i o n sCaliper MounTing opTions

• Front and rear: Post Mount or International Standard Mount

140 Direct Mount to 185 post Mount bracket

140 Direct Mount to 160 post Mount bracket

185 i.s. front bracket 203 post Mount bracket

160 i.s. front bracket

140 i.s. rear bracket185 post Mount bracket

185 i.s. rear bracket 203 front boXXer bracket

160 i.s. rear bracket 185 front boXXer bracket

203 i.s. rear bracket 203 is front bracket

rotation

brackets for avid calipers Prior to MY2012

Page 18: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

18 HyDraulic Disc Brake lever

H y D r a u l i C D i s C b r a k e l e v e r

arrows must face up

no gap

gap

lever Clamp bolt Torque values

discrete clamp bolts 5-6 N·m (44-52 in-lb)

hinge clamp bolt 5-6 N·m (44-52 in-lb)

Pinch clamp bolts 2.8-3.4 N·m (25-30 in-lb)

xloc hinge clamp bolt 5-6 N·m (44-52 in-lb)

Split clamp bolts 3-4 N·m (35-44 in-lb)

MatchMaker bolts 3-4 N·m (35-44 in-lb)

spliT ClaMp insTallaTion

i M p o r Ta n T

Discrete Clamp

split Clamp MatchMaker

brake lever ClaMp sTyles

pinch ClampHinge Clamp

(MMX)

Xloc/reverb Hinge Clamp

3-4 N·m (35-44 in-lb)

b r a k e f l u i D & H y D r a u l i C l i n e

Page 19: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

19 Brake fluiD & HyDraulic line

lever Clamp bolt Torque values

discrete clamp bolts 5-6 N·m (44-52 in-lb)

hinge clamp bolt 5-6 N·m (44-52 in-lb)

Pinch clamp bolts 2.8-3.4 N·m (25-30 in-lb)

xloc hinge clamp bolt 5-6 N·m (44-52 in-lb)

Split clamp bolts 3-4 N·m (35-44 in-lb)

MatchMaker bolts 3-4 N·m (35-44 in-lb)

b r a k e f l u i D & H y D r a u l i C l i n e

brake fluiD

For all avid hydraulic brakes, use only dOT 5.1 or dOT 4.0 brake fluid.

Notice: Do not use DOT 5.0 fluid.

i M p o r Ta n T• The use of proper brake fluid is critical. The only brake fluids currently certified by avid are dOT 4 and dOT 5.1.

• OEM shipping condition - brakes are shipped filled and pre-bled, unless otherwise specified.

HyDrauliC line

• aftermarket hydraulic line lengths (one front, one rear): one end is crimped and terminated. replaceable fittings are installed by the end user into the un-terminated end to allow custom hydraulic line length.

• banjo bolt torque: 3.5 N·m (40 in-lb)

• calculating hydraulic line lengths:

front: Stem length (center-to-center) + Fork length (center of dropout to top of steerer tube) + 65 mm. rear (Top Tube routing): Stem length (center-to-center) + Top Tube length (center-to-center) + Seatstay length (center of seattube to center of dropout) + 65 mm. rear (Down Tube routing): Stem length (center-to-center) + head Tube length + down Tube length (center-to-center) + chainstay length (center of seattube to center of dropout) + 65 mm.

Front brake rear brake

Page 20: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

20 Brake fluiD & HyDraulic line

exposed Hose length “X” indicated Hose length

615 650

665 700

715 750

765 800

815 850

865 900

915 950

965 1000

1015 1050

1065 1100

1115 1150

1165 1200

1215 1250

1265 1300

1315 1350

1365 1400

1415 1450

1465 1500

1515 1550

1565 1600

1615 1650

1665 1700

1765 1800

1865 1900

1965 2000

n oT eFor the indicated length, refer to the closest tabled value of “x”

• banjo Fitting - compression Nut Fitting: measure from the end of the compression nut to the edge of the banjo crimp ferrule.

• compression Nut Fitting - compression Nut Fitting: Measure from the end of one compression nut to the other.

“x” ± 10 mm

“x” ± 10 mm

banjo Fitting compression Nut Fitting

compression Nut Fitting compression Nut Fitting

M e C H a n i C a l D i s C b r a k e s p e C i f i C a T i o n s

Page 21: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

21 MecHanical Disc Brake specifications

ball bearing 7

Mounting Options

• front: Post or International Standard Mount

• rear: International Standard Mount

i M p o r Ta n T• brake pad and cable adjustments: the barrel adjuster on the brake levers should be used to remove any slack in the cables. The brake pad adjusting knobs should be used to

adjust for brake pad wear. This prevents affecting the actuation of the brake lever arm.

Torque values

cable anchor bolt 5-7 N·m (40-60 in-lb)

ball bearing 5

Mounting Options

• front: Post or International Standard Mount

• rear: International Standard Mount

i M p o r Ta n T• after the cable is anchored, check to be sure that there is 20 mm or less of excess cable past the anchor bolt.

Torque values

cable anchor bolt 5-7 N·m (40-60 in-lb)

Mounting bolts 9-10 N·m (80-90 in-lb)

CaliperRotor

Brake pad

CaliperRotor

CaliperRotor

Brake pad

CaliperRotor

CaliperRotor

Brake pad

CaliperRotor

CaliperRotor

Brake pad

CaliperRotor

M e C H a n i C a l D i s C b r a k e s p e C i f i C a T i o n s

bb7 brake Pad adjustment

bb5 brake Pad adjustment

Turn both pad adjustment knobs counter-clockwise until desired pad/rotor clearance is achieved (approximately 2 or 3 clicks each).

Outboard pad adjustment knob

Torque to 5-7 N·m (40-60 in-lb)

T25 TOrx®

Even spacing

Turn adjustment knob until the rotor is centered in the caliper.

Inboard pad adjustment knob

Page 22: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

22 riM Brake specifications

rear inTernaTional sTanDarD anD posT fork MounT

Caliper/lever Compatibilitylevers/brakes Single digit Shorty Shorty ultimate bb7 MTb & bb5 MTb bb7 road & bb5 road hydraulic discSpeed dial levers x xFr-5 x xhydraulic xroad brake levers x x x

lever cable Pull Single digit Shorty Shorty ultimate bb7 MTb & bb5 MTb bb7 road & bb5 road hydraulic discless than 20 mm x x x20 mm - 32 mm x xGreater than 32 mm Ok Ok

i M p o r Ta n T• brake levers with a cable pull of more than 32 mm are compatible with vid Single digit, bb7 MTb, and bb5 MTb mechanical disc brakes, but reduce brake power.

• avid Single digit, bb7 MTb, and bb5 MTb mechanical disc brakes are compatible with virtually all side-pull specific brake levers. as with any side-pull brake, it is recommended to use adjustable leverage brake levers when using Single digit, bb7 MTb, and bb5 MTb mechanical disc brakes.

speeD Dial

range of speed DialFr-5 Speed dial 7 & Sl ultimate

Minimum cable Pull 25 mm 25 mm 23 mmleverage ratio 2:1 2:1 2:1

Maximum cable Pull 29 mm 32 mm 32 mmleverage ratio 2.75:1 2.75:1 2.75:1

r i M b r a k e s p e C i f i C a T i o n s

Page 23: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

23 riM Brake specifications

brake boss DiMensions

brake Post length Standards

dimension “l”

Post-2008 Shimano™ Standard

21.0 mm

Pre-2008 Shimano™ Standard

22.0 mm

brake boss spaCing

avid rim brakes are designed with brake boss spacing at 80 mm. avid brakes are supplied with 3 brake pad spacers (1, 2, and 3 mm) to achieve 3, 4, 5, or 6 mm spacing for proper brake setup. brakes are shipped with the 3 mm spacing setup. reference the spacer chart on this page for recommended spacing to accomodate various rim widths and brake boss spacing.

23 MAX

"L"

8.5±0.1

7.95+0.3-0.1

10 0-0.2 5.5

1

8

12 MIN

12

8

2.4 +0.4 0

NO PAINT ON THESE SURFACES

3 mm

4 mm

5 mm

6 mm

brake Pad Spacer configuration

Page 24: OEM Product Technical Specifications -  · PDF fileOEM Product Technical Specifications ... 170 mm direct Mount ... and variation in pad advancement [2]

24 riM Brake specifications

link To arM DiMension

i M p o r Ta n T• To prevent the link from contacting the cable anchor arm, and to prevent further

movement, the link must be at least 38 mm from the inside edge of the cable anchor arm. however, if the link and arms are too far apart, the top of the brake arms can extend too far from the frame or fork and contact the rider’s feet.

brake paD aDjusTMenT sloT

all Single digit brakes:

• Minimum - 21.25 mm

• Maximum - 35.00 mm

> 38 mm

19.00 mm

19.00 mm

38.00 mm

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25 riM Brake specifications

Cable link / nooDle / booT

C au Ti o nroller-Type noodles: do not use roller-type noodles with avid side-pull brakes. due to the radius of most roller-type noodles, and the diameter of the brake cable, there is a safety concern. Do noT modify or use the avid rollamajig for brake application.

•The avid cable link on all side-pull brakes (except Single digit ultimate) is made of stainless steel and is riveted onto the brake arm. It is specifically designed for use with the avid noodle.

• The avid noodle on Single digit 7/Sl and ultimate is specifically designed to allow the installation and removal from the link without removing the Overcoat boot from the noodle tip.

• The noodle is available in the following bends: 90, 110, and 135 degrees.

Overcoat boot Installation

brake Caliper Torque values

brake Mounting bolt 5-7 N·m (40-60 in-lb)

brake Pad Fixing bolt 5-7 N·m (40-60 in-lb)

cable anchor bolt 5-7 N·m (40-60 in-lb)

brake lever speCifiCaTions

brake lever Torque values

Speed dial handlebar clamp bolt 6-8 N·m (50-70 in-lb)

Speed dial ultimate handlebar clamp bolt 3-4 N·m (28-36 in-lb)

handlebar clamp diameter (Id) - 22.4 mm

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26 riM Brake specifications

79 mm - 82 mm brake boss Spacing

18 mm - 23 mm rim width

w/2

a

Opening

h

h 56.8

d 31.78

c/2

a: length of straddle cable in mm.c: Opening angle of straddle cable in degreesd: designed width of Shorty in mm.h: Total height in mm.h: designed height of Shorty in mm.w: Total width in mm.Pivot width in mm.Opening in mm.

CCC Type s CCC Type a CCC Type b CCC Type D CCC Type C

a: 63.00 mm 73.00 mm 82.00 mm 93.00 mm 106.00 mm

C: 110.00 deg. 95.00 deg. 87.00 deg. 90.00 deg. 80.00 deg.

D: 31.78 mm 31.78 mm 31.78 mm 31.78 mm 31.78 mm

H: 92.94 mm 106.12 mm 116.28 mm 122.56 mm 138.00 mm

h: 56.80 mm 56.80 mm 56.80 mm 56.80 mm 56.80 mm

w/2: 51.61 mm 53.82 mm 56.45 mm 65.76 mm 68.14 mm

pivot width: 63.21 mm 67.64 mm 72.89 mm 91.52 mm 96.27 mm

opening: 39.65 mm 44.08 mm 49.33 mm 67.96 mm 72.71 mm

Cable Carrier anD sTraDDle Cable lengTH

Shorty 6, Shorty 4

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27 riM Brake specifications

90° (recommended)

250 mm stradle wire (recommended)145 mm to top of

cable hanger

79 mm - 82 mm brake boss Spacing

18 mm - 23 mm rim width*

Shorty ultimate

Measure brake boss

you must measure your bicycle's brake bosses to determine which spacer configuration your installation requires.

1. Measure the brake boss from the end of the brake boss to the shoulder. 22 mm: You must use the black, 1 mm plastic spacers (a) that fit over the brake boss. 21 mm: You must use the silver, 1 mm steel spacers (b) that fit over the mounting bolt threads.

1a

b

22 mm

21 mm

CoMpaTibiliTy*wheel rims wider than 23 mm (ex. Zipp 303 Cyclocross): use aftermarket brake pad kit part number 00-5115-044-020.

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