oe air experience and capabilities - donaldson...

Air Filtration Experience and Capabilities

Donaldson is an established leader in the

development of advanced air filtration

intake systems for original equipment

manufacturers.

With locations throughout the world, we

have the people, tools, and experience

to develop and deliver unique and high

performance concepts that enhance your

equipment designs.

2 Donaldson Air Filtration Experience and Capabilities

Markets Served• Medium-andHeavy-duty

TruckandBus• Construction• Industrial• Mining• Agriculture• HighPerformanceAutomotive• Military/Defense

Technology• PowerCore™FiltrationTechnology• Ultra-Web®NanofiberFiltration

Technology• Pleatloc®MediaSpacing• RadialSealSealing

Products• PowerCore™AirCleaners• Spiracle™filtrationsystemforopenand

closedenginecrankcaseventilation• RadialSealAirCleaners

EPG,ERA,EPG,ERB,FKB,FPG,FRG,XRB,SSG,SPB,SRB

• DisposableAirCleaners DuraLite™AirCleaners(ECB,ECC,

ECDmodels)• AxialSealAirCleaners

EBA&ECGKonepac™,EBB,FLB,FTG,FVG,STG,STB,SRG

• CabinAirVentilationFilters• PulseJetAirCleaner(PJAC™),V-Pac™

• IntakeAccessories Hoods,pre-cleaners,TopSpin™

pre-cleaner,filterserviceindicators,Informer™,elbows,moistureeliminators,breathers,Donaspin™pre-cleaner

Aftermarket Experience- Differentiateddesignstoretain

aftermarketrevenue- RoutetomarketthroughOEDealer

networks- Donaldsonbrandproductsavailablefor

engine/vehicleapplications

Original Equipment Experience

Donaldson Air Filtration Experience and Capabilities 3

Wide Selection- Proprietaryformulations- Cellulose,synthetic,blendsandspecialty- Mediatypesavailablefor:

-Primaryfilters -Safetyfilters -Cabinventfilters -Flameretardantapplications

Media Characterization Testing - Permeability- Efficiency- Submicronloading(soot)- Tensilestrength- Burststrength- Basisweight- Thickness- Stiffness

In-House Media Capabilities- Wet-laidmediaproduction

- Forapplicationdevelopment- Trialmediaruns- Developmentofproprietary

formulations- Ultra-Webmediaproduction

Filter Performance- Efficiencytesting

- gravimetric- fractional

- CapacitytestingperISO5011,SAEJ726

ULTRA-WEB®

Filter Media


Development ToolsPrediction & Simulation

Modeling Capability- Proprietary,internallydevelopedfilter

modelingsoftware- Allowsperformancepredictionsbasedon

designvariables

- Theoreticalmodelingbasedon- Fundamentalfiltrationtheory- Proprietyadvancedfiltrationtheory- Fundamentalfluidmechanics- Computationalfluiddynamicmethods

- Scope- Mediafiberdefinition(a)- Mediaconfiguration(b)- Elementconfiguration(c)- Inertialseparationconfiguration(d)- Systemconfiguration(e)- Environmentalconditions- Validatedagainstlabtesting

FlowFLUENT- Computationalfluiddynamics(CFD)- Predictsperformanceofcomponents- Predictsfluidflow,pressureloss,flow

distribution,velocitydistribution

MacroFlow- Predictsperformanceofsystemsby

component- Predictsfluidflow,pressureloss,flow

velocity,flowrates,heattransferrates- Considerstransientandsteady-stateflow

StructuralAnsys and Abaqus - FiniteElementAnalysis(FEA)- Stressanalysisoncomponents- Modalsweepanalysistoassessresonance

issue

AcousticsComet- Acousticmodelingsoftware- Enablepredictionoftransmissionloss- Considersimpactofshellnoisefromsystem

surfaces- Factorsimpactofshellmaterial- WorksinconjunctionwithANSYS

Pe rms Brownian displacementfiber diameter

DD Uf

− =

=1

21 2( / )

(a)

(b)

(c)(b)

(d)

(e)

(c)

E St KuI ∝ / ( )2 2


Particle Characterization- ScanningElectronMicroscope- AutomatedParticleSizingandCounting- EnergyDispersiveSpectroscopy

Chemical Analysis Laboratory - TemperatureProgrammedDesorption

(TPD;TGA-MS)-loadinganddesorptionprofilesasafunctionoftemperature

- LiquidChromatography,GasPhase- GasChromatography-massSpectrometry

(GC-MS)- FourierTransformInfraredSpectroscopy

(FTIR)- ThermogravimetricAnalysis(TGA)- DifferentialScanningCalorimetry(DSC)- BreakthroughTestBenches

- NOxbenchconductsdynamicevaluationofNOxloadingandregeneration

- AmmoniabenchusedfordynamicevaluationofNH3loadingandregeneration

- SulfurdioxidebenchperformsdynamicevaluationofSO2loadingandregeneration.

- VOC’sbenchdynamicevaluationofNOxloadingandregeneration

Acoustical AnalysisHemi-anechoic Chambers (2)- Usedfortransmissionlossanalysis

HEAD® Acoustics- Usedforsoundqualityanalysis- Identifiesobjectionablesoundsto

humanhearing

In-Cab Acoustics - Allowsanalysisofin-cabnoisebasedon

cabdesign- Considersaffectsofnoisefrequency

Development ToolsAnalytical Capabilities


Development ToolsPrototype & Performance Testing

Air Test Labs- TestfacilitiesinU.S.,EuropeandAsia- Environmentally-controlledtestconditions- Efficiency,capacity,pressureloss,water

separationtesting- Capabilitiesto28,000CFM(793m3/min)- Automaticflowcontrolanddataacquisition- Multiplestandardizedcontaminants- Multiplecontaminantfeedsystems

Crankcase Ventilation Tests- Flatsheetscaleambienttemperaturebench- Filterscaleambienttemperaturebench- Filterscaleelevatedtemperaturebenches- GenerateproposedISOstandardaerosol- Measureefficiencyvs.particlesizevs.time- Measurefilterdifferentialpressurevs.time

Soot Loading Bench- Usehighlycontrolleddieselengineexhaust

tomeasuresootloadingcapacityandretentionofmedia

Prototype capabilities- Mediahandsheetprototyping- Rapidprototyping:3-DPrinter(projectteam

cangofromconcepttotestableplasticpartsovernight)

- Machining:cutting,bending,turningandweldingofplastics,steel,aluminumandstainless.Computerizedplasmacuttingstation

- Vacuumforming- Elementfabrication


Test and EvaluationVibration Tables - Usedtostresshardwaretoassess

durability- Appliessine,random,shockor

computerizedvibrationprofiles- Capabilitytoconducthotorcoldtest- Capabilitytotestunderflowconditions- Multipletestscells-U.S.andEurope

Tensile/Compression Tester- Usedtotestmaterial,componentand

assemblyproperties

Temperature Chambers- Allowstestingathotorcold

temperature,withhumiditycontrol- Staticortemp/RHcycles

Design Validation / Field TestVariety of Vehicles - Medium-andHeavy-duty

TruckandBus,Construction,Industrial,Mining,Agriculture,Military/Defense

Extreme Geography and Climate- Extremehotandcoldclimates

- ArizonasummerstoMinnesotawinters- Highandlowaltitudes

Data Collection- Filterweight- Visualandmechanicalinspection- Collectrun-timedatafromdatalogger- Operationalcheck

Performance Monitoring- TelemetrydataacquisitionwithGPSfor

real-timedatacollection

Development ToolsProduct Durability

Donaldson Company, Inc.Minneapolis, MN55440-1299

www.donaldson.com

Brochure No. F000000 (0/00)© 2007 Donaldson Company, Inc. Printed in U.S.A. Donaldson Company, Inc. reserves the right to change or discontinue any model or specification at any time and without notice.

North & South America952-887-3131

Europe & Middle East32-16-38-3811

Asia Pacific65-6311-7373

Donaldson Company, Inc.Minneapolis, MN55440-1299

www.donaldson.com

North & South America952-887-3131

Europe & Middle East32-16-38-3811

Asia Pacific65-6311-7373

Brochure No. F111236 (11/07)© 2007 Donaldson Company, Inc. Printed in U.S.A. Donaldson Company, Inc. reserves the right to change or discontinue any model or specification at any time and without notice.

- 1910’s first air cleaner “the Twister” designed for Bull Tractor Co.

- 1930s - Oil-washed air cleaners introduced to Ford, Caterpillar and John Deere.

- 1940’s Donaldson supplies air filters to the U.S. Army

- 1950s Donaldson introduces the first dry-type air cleaner.

ProductionFacilities

Locations- United States, Mexico, Europe, Asia-Pacific,

South America, India, South Africa and Australia- Located strategically with global partners

Quality Certification- All global facilities are ISO/TS certified (refer to

Donaldson web site for complete listing)

A History of Innovation

- 1960s - Donaldson expands operations to Japan, Belgium, Australia, S. Africa and France

- 1980s - Pleatloc® and fine fiber filtration and urethane filters introduced

- 1990s - PowerCore® technology introduced in engine air applications

oe air experience and capabilities - donaldson...

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