october 22, 2007 president and chief nuclear officer · luke h. graessle, manager amerenue p.o. box...
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UNITED STATES NUCLEAR REGULATORY C O M M I S S I O N
R E G I O N I V 611 RYAN PLAZA D R I V E , SUITE 400
ARLINGTON, TEXAS 7601 1-4005
October 22 , 2007
Charles D. Naslund, Senior Vice President and Chief Nuclear Officer Union Electric Company P.O. Box 620 Fulton, MO 65251
SUBJECT: MEETING SUMMARY CONCERNING CALLAWAY PLANT PUBLIC MEETING ON OCTOBER 19, 2007
Dear Mr. Naslund:
This refers to the public meeting conducted at the NRC Region IV office in Arlington, Texas, on October 19, 2007. At this meeting, NRC and AmerenUE management discussed various topics, including: essential service water; the current problem identification and resolution crosscutting issue; recent human performance improvements; circumstances leading to the September 6, 2007, emergency declaration; and, safety culture.
In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice,'' a copy of this letter and its enclosures will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of NRC's document management system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.qov/readinq-rm/adams. html (the Public Electronic Reading Room).
Since re1 y ,
Vincent G. Gaddy, Project Branch B Division of Reactor Projects
Docket: 50-483 License: NPF-30
Enclosures: 1. Attendance List 2. Presentation Slides
Union Electric Company -2-
John O’Neill, Esq. Pillsbury Winthrop Shaw Pittman LLP 2300 N. Street, N.W. Washington, DC 20037
Scott A. Maglio, Assistant Manager Regulatory Affairs
AmerenUE P.O. Box 620 Fulton, MO 65251
Missouri Public Service Commission Governor’s Office Building 200 Madison Street P.O. Box 360 Jefferson City, MO 651 02-0360
H. Floyd Gilzow Deputy Director for Policy Missouri Department of Natural Resources P. 0. Box 176 Jefferson City, MO 651 02-01 76
Rick A. Muench, President and
Wolf Creek Nuclear Operating Corporation P.O. Box 41 1 Burlington, KS 66839
Chief Executive Officer
Dan I. Bolef, President Kay Drey, Representative Board of Directors Coalition for the Environment
6267 Delmar Boulevard University City, MO 631 30
Lee Fritz, Presiding Commissioner Callaway County Courthouse 10 East Fifth Street Fulton, MO 65251
Les H. Kanuckel, Manager Quality Assurance AmerenUE P.O. Box 620 Fulton, MO 65251
Union Electric Company -3-
Director, Missouri State Emergency
P.O. Box 116 Jefferson City, MO 65102-01 16
Management Agency
Scott Clardy, Director Section for Environmental Public Health P.O. Box 570 Jefferson City, MO 651 02-0570
Luke H. Graessle, Manager
AmerenUE P.O. Box 620 Fulton, MO 65251
Regulatory Affairs
Thomas B. Elwood, Supervising Engineer Regulatory Affairs/Licensing
AmerenUE P.O. Box 66149, MC 470 St. Louis, MO 63166-6149
Certrec Corporation 4200 South Hulen, Suite 422 Fort Worth, TX 76109
Keith G. Henke, Planner Division of Community and Public Health Office of Emergency Coordination 930 Wildwood, P.O. Box 570 Jefferson City, MO 65102
Technical Services Branch Chief FEMA Region VI1 2323 Grand Boulevard, Suite 900 Kansas City, MO 641 08-2670
ENCLOSURE 1
ATTENDANCE SHEET - CALLAWAY PUBLIC MEETING (10/19/07)
PAGE I OF
ENCLOSURE 2
October 19, 2007
1
Chuck Naslund Senior Vice President
and Chief Nuclear Officer
1
Introduction - Chuck Naslund
Pi&R Cross Cutting Issue - Adam Heflin
ESW Update - Tim Herrmann
Human Performance - Procedure Use and Adherence - Fadi Diya
PRA improvements and Actions to Meet RG 1.200 - Luke Graessle
Safety Culture Update - Chuck Naslund
2% 3
2Q2007 Callaway Plant NRC ance Indicator Status
. PLE -Periormanca Umlt Exceeded: thC YSIUB llm1ls the number 01 allowed lalluies for any men rnonllored companenl wllhoul tumlng the monlloied system Whlle under MSPI. I1 thls llmlt Is sxcaeeded. Ihe MSPI for the monitored system 15 While. TeBarrllesS Of he SalcUIeted Value of the Index RII PLE Values lor second quarter2007 are 1.55 lhen 50 OB~CB~L
2
2Q2007 Callaway Plant NRC Performance Indicator Status
Callaway NRC White Industry Cornerstone NRC Performance lndlcaior Threshold Threshold NRC Status AvglMedian Comments
8% 5
INPO PI Index -1ndustlyand Callaway
100 95 90 a5 a0 75 70 65 60 55 50 45 40 35 - -
O!mter
+Callaw ay - Best Ouarble -Median -Worst Ouarble
g b h i r d Quarter PI = 85.33 --- Proiected Fourth Quarter PI = 97.91 6
3
Goal - End of Year 2007: <=I 5 Corrective Maintenance Jobs
Good
0
DecOd AprOG AugO6 Dec06 Apr07 AugO7 DecO7 I
ests Good
>O 0
I ? I I
I 9
! I
i 8 bm I
Top Quartile c280
Hov 05 Mar 06 Jul06 Uov 06 Mar 07 JulO7 Mor 07
- Goai of <I 50 by 1/1/2008 e Industry best at 187
4
\
l o o i n 80 J I
Cumulative Plant Dose 2007
.- 2 4000 - - .- E 3500 - g 3000 ," 2500 r
al = 2000
a 1500 s 1000
500
0 1 2 3 4 5 6 7 B 9 D ~ ~ Q U 6 ~ W 8 U 2 0 2 1 Z L 2 1 2 4 2 5 2 5 ~ 2 5 ~ 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 1 3 3 4 0 4 1 ~ 2 4 3 W ~ 5 C S 4 1 4 ~ 3 9 ~ 5 1 9
Week
+Olmrula$e b s e -bse(hal -Tap cede W r l m c e
5
ustry Perfor Industrial Safety Accident Rate
18 hbnth Period
0.4
0.3
0.2
0 .I
0 m m Z T m m m
9 N 0 0 N
2 6 9
0 cu 0 0 N LrJ 0 0 N
2 9 0 0 N
m 0 0 N
9
Year. Last Month Of Quarter
&I% 11
Unplanned Automatic Scrams 24 Month Period
2
1.5
1
0.5
m m m m m m 9 9 r. 0 0 N
9 (D 0 0 N
9 Ul 0 0 N
9 d 0 0 N
9 m 0 0 N
N 0 0 N
Year. Last Month Of Quarter 3"
6
Chemistry Performance Indicator
18 Month Period
-T17t7-r'l- m m
9 P- 0
o m o. m 9
I-! I I , I 1 I I I
N o N N N O N
o m 4 m
u) 0 0 m 0 0 N 0 0 0 O N 0 0
Year. Last Month Of Quarter g% 13
Radiation Exposure 18 hhnthPeriod
2001
0 m m m m m m
9 9 9 6 W
0 0
9
0 N
LD 0 9 * 0 9
m g o 8 8 N 0
N N
Year. Last Month Of Quarter
8% 14
7
ry Perfor INPO Screened Events-Human Performance
Two Year Rolling Average
~ m w m ~ m a m ~ m w m ~ m w m ~ m w Y 9 9 9 7 0 . 9 9 - 9 9 9 7 9 9 9 - 9 9 m u w w w h r n m m o ~ ~ ~ m u w ~ w ~ m m m m m m m m m o o o o o o o o o o m m m m a m m m m o o o o o o o o o o r r r r r r - r r N N N N N N N N "
Yearbst Month Of Quarter
Adam Heflin resident, Nuclear
16
8
0
e
Letter received March 2, 2007 There were 14 findings related to Problem I dent if ica t io n and Resol ut ion
Root Cause pointed at oversight and behaviors
improvements were already in place
We are getting the right results now
0
* Benchmarking and process
e
!g% 17
awiors current lace 0 Lower and broader identification threshold is clear and
being implemented 0 Extensive training on Operability Determinations and RIS
2005-20 h a s resulted in consistently accurate high quality Operability Determinations owned by the shift managers
m Management engagement in establishing corrective actions and proper close out of issues is required and occurring
0 Senior leadership established expectations for managers, superintendents and supervisors and the team is holding e a c h other accountable to meetina exDectations
“ I
18
9
versight in place e Established the plant director as the CAR5
Chairman 0 Improved root cause team support and
management engagement with the team e Retrained and requalified all CAWB members to
improve knowledge of CAP fundamentals and CARB oversight expectations
* Implemented a Daily CARS Leadership Review Meeting
Self I dent if icatisn 0 0 .2-
ln m
0 m
0 h
ln co
Goal: Greter Than 90%
a (D
Octo6 Dee06 Mar07 Jun07 Sep07 Dee07
Good
10
CAR Ge 7000
6000
5000
4000
3000
2000
1000
0
Good
Adverse Conditio Goal: Less than 450 by EOY 2007
11
SCAQ (Sig I) CARS wlo Recurrence 0 0 v
0 m
e, 4 0 0 u w rn
0 r--
0 10
Goal: 100%
Jan07 Mar07 May07 JulO7 Sep 07
Quality of Cause Analysis Goal: Greater Than or Equal to 90
0 In
0. U
@ - $ , i . , . . . /
AprO? Jun07 AugO? Octo? DecO?
--El-- Sig 3 Qual& + Sig 112 Approved at CARB first time Sk, 4 Qual&
Good
12
Violations with PI&R Cross Cutting Issues
:r P.1.a Law Threshold
In S 0 m 0 > 0 a Q
S z
.- +I - .- * L
E
4 QRT 06 1 QTR 07 2 QTR 07 3 QRT 07 4 QTR 07
cess and are in place.
ce
ue
13
Tim Herrmann Vice President, Engineering
21
ccomplishments
e Planned replacement of small bore pipe 9 Inspected portions of 30”, 8” and 6” diameter pipe
- Replaced portions of 30”, 8” and 6” diameter pipe based on inspection results
- Repaired portions of 30” diameter pipe using internal base metal repairs and external weld overlay repairs
Q Inspected a sample of vent and drain lines - Replaced a few vent and drain lines based on
inspection results
14
Small Bore ESW Pipe Replacement Status
4000
3500
3000
2500
- g 2000
1500
I000
500
0
Replacing remainder of small bore piping by the end of Refuel I 6 Replacing majority of buried large bore ESW piping with HDPE material by the end of Cycle 16 (intent is to route and connect in Cycle 16 using a requested LCO extension.) Replacing ‘B’ ESW pump
S% 30
15
Q The scope of the inspection program is based on: -What has not been inspected - Pipe that will not be replaced by the end of
- Monitoring repaired pits - Monitoring non-repaired pits Future replacements will be driven by the inspection program
Refuel 16
0 Overall reliability of the ESW System has improved: - Reduction in frequency of small bore leaks (over 2
years since last leak) - No structural concerns for the pipe degradation found
in ESW System - Piping replacement has increased flow margin to
ESW System heat loads and reduced probability of through-wall leakage
Additional pipe replacement will further increase flow margin and reduced probability of through-wail leakage
32
16
Fadi Diya Plant Director
33
e Continuing the Use and Reinforcement of Human Performance Event Prevention Tools
a Continuing the Use of Coaching Observations:
- Over 1100 Documented Observations Per Month
Consequential Error Rate at 0.069 Per 10,000 Hours Worked
17
Violations with Human Performance Cross Cutting Issues
Human Performance Cross Cutting lsues4QTR06 -
9
8 -. 3QTRO7
6 -. H'2.C
- 0 H.3.a 5 5 - 5 H.4.a
E 4 -. H.4.b
fib- 4QRT06 1 QTR07 2 QTR07 3QRT07 4QTRQ7
Luke Graessle anager, Regulatory Affairs
36
18
Q Training & Qualification of new PRA E ng i nee rs PRA Model Upgrade to RG 1.200 Future Projects
37
Chuck Naslund Senior Vice President and
Chief Nuclear Officer
19
39
20