nx cam virtual optimization with post processing …...nx cam creation of efficient tool paths...

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NX CAM virtual optimization with Post Processing and Machine Simulation PLM Europe 2018 Florian Weisse & Thomas Schulz Unrestricted © Siemens AG 2018

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Page 1: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

NX CAM virtual optimization with Post

Processing and Machine SimulationPLM Europe 2018 Florian Weisse & Thomas Schulz

Unrestricted © Siemens AG 2018

Page 2: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Content

• Current challenges

Best-in-class software tools

• Post Processing

• Simulation

• Use Case Demo

• Summary

Page 3: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Content

• Current challenges

Best-in-class software tools

• Post Processing

• Simulation

• Use Case Demo

• Summary

Page 4: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Business needs in production

• Proper utilization of resources

• Safe processes

• Optimize machining time

• Flexible configuration

Software requirements

• Creation of efficient tool path

• Easy to create high quality NC code

• Dry run on virtual twin

• Optimize process

Current challenges

Page 5: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Software Tool To use for…

NX CAMCreation of efficient tool paths

Tools/devices/feeds & speeds libraries

Postprocessing

Simulation

ShopDoc / work instructions

Postprocessing

• Post Configurator

• Using build-in libraries

• Optimized NC Code Output

Simulation

Full integrated into NX CAM

NC-Code based

Material removal & Collision detection

Machine Time reports

Page 6: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Content

• Current challenges

Best-in-class software tools

• Post Processing

• Simulation

• Use Case Demo

• Summary

Page 7: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Benefits of Post Configurator

• New easy-to-use and integrated development tool for Post

Processors within NX CAM

• Promote Re-use rather than Re-write

• Layer concept instead of monolithic files

• Separated core functionality from customization

• Based on the same underlying MOM architecture

• Built-in protection capability for Post Processors

Page 8: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Concept of Layers

• Post Processor is more than one monolithic file now, it is split up in layers

• Multiple layers with different functionality, not every layer is always required

• A layer...

... can add new functionality.

... can overwrite existing functionality.

... can be Tcl code.

... can be encrypted.

... can be protected.

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© Siemens AG 2018

Siemens PLM Software

Lib

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Core

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Controller

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Machine Series

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Service

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Page 10: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Content

• Current challenges

Best-in-class software tools

• Post Processing

• Simulation

• Use Case Demo

• Summary

Page 11: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Simulation

Portfolio

From Tool Path Verification to Virtual Prove Out… …get it right the first time!

Generic Machine Specific

Machine Simulation Machine Simulation Virtual MachineTool Path Verify

NX Kinematics CSE / VNCK

Internal Tool Path NC - Code

NX CAM operation NX CAM operation NX CAM operation Any CAM System

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© Siemens AG 2018

Siemens PLM Software

NX 11 NX12.0.2

Simulation in Task Environment - General

Page 13: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Content

• Current challenges

Best-in-class software tools

• Post Processing

• Simulation

• Use Case Demo

• Summary

Page 14: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Demo system on end-to-end use case

Page 15: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Content

• Current challenges

Best-in-class software tools

• Post Processing

• Simulation

• Use Case Demo

• Summary

Page 16: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

• Problem

Machine tool axis is broken / bad behavior

Unfit be used to produce high quality parts

• Solution Idea

Use B-Axis Head

Available on shop floor and the controller

never used in planning department

• Needed Action

Adopt the Machine Kit to use this new

configuration include Kinematic, Post and

Simulation

Software Question

Do we need some consultant service days?

Answer

With some basic knowledge target achievable by:

KIM 2 changes in the kinematic model(make pocket for head static)

CAM 2 adjustments in the CAM setup (Add head and place tools)

POST 6 action with Post Configurator(Create new PP Adjust some settings)

MTSK link new Post to the MTSK in the library

CSE 4 adjustments in the Simulation context (new head subprogram / tool mount / chain)

Use case summary

Page 17: NX CAM virtual optimization with Post Processing …...NX CAM Creation of efficient tool paths Tools/devices/feeds & speeds libraries … Postprocessing Simulation … ShopDoc / work

© Siemens AG 2018

Siemens PLM Software

Contact

Realize InnovationRealize Innovation

Florian Weisse

Product Manager

Manufacturing Engineering Software

Nonnendammallee 101

13629 Berlin, Germany

Mobile: :+49 (173) 2589137

E-mail: [email protected]

Thomas Schulz

NX CAM Customer Success

Manufacturing Engineering Software

Nonnendammallee 101

13629 Berlin, Germany

Mobile: :+49 (171) 272 3193

E-mail: [email protected]

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Thank you.