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Page 1: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 112

Nordberg NP series impact crushers

Wear parts application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 212

2

There are many different feedmaterials each with its owncharacteristics Some are easy tocrush some disintegrate intopowder some are very abrasive

Therefore according each type ofmaterial and each application itexists different type of crusher

In compression crushing (primary gyratory jaw crusher and cone crusher) the material issqueezed between 2 surfaces which getcloser to each others The crushing move-ment speed is between 05 ms up to 15ms

In impact crushing (Horizontal ShaftImpactor - HSI Vertical Shaft Impactor ndash VSI)the material is subject to shocks given byrotating parts (rotor equipped with blowbars etc) and thrown against metal surfaces The movement speed is from 30 up to80 ms

- Good shape end product - Low initial investment - High reduction ratioFeed material is reduced by - Initial impact with blow bar (60 ) - Impact with breaker plates (30 ) - Inter-particle collisions

Crusher sizes

There are many different crusher sizes The first two figures indicate the diameter ofthe rotor The last two figures indicate thefeed opening width For example NP1415has a rotor diameter of 14 m (55 in) and a

feed opening width of 15m (60 in)

NP impact crusher components

The main components of the NP Impactcrusher are the rotor rotor shaft framesblow bars and breaker plates

In small mobile machines (NP1110 andNP1213) there is only one breaker plate

Wear parts application guide - Nordberg NP series impact crusher

NP impactor and basic concepts

Breaker plates

Side liners

Blow bars

NP Model Feed openingMaximum

feed size

Maximum

speed

Nominal

installed power

Maximum

installed powerNP1110 1020 x 820 mm 40rdquo x 323rdquo 600 mm 24rdquo 800 RPM 160 kW 220 HP 200 kW 250 HP

NP1213 1320 x 880 mm 52rdquo x 346rdquo 600 mm 24rdquo 700 RPM 200 kW 250 HP 250 kW 350 HP

NP1315 1540 x 930 mm 606rdquo x 366rdquo 600 mm 24rdquo 700 RPM 250 kW 350 HP 315 kW 400 HP

NP1520 2040 x 995 mm 803rdquo x 392rdquo 700 mm 28rdquo 600 RPM 400 kW 500 HP 500 kW 700 HP

NP1313 1320 x 1200 mm 52rdquo x 472rdquo 900 mm 36rdquo 700 RPM 200 kW 250 HP 250 kW 350 HP

NP1415 1540 x 1320 mm 606rdquo x 52rdquo 1000 mm 40rdquo 600 RPM 250 kW 350 HP 315 kW 400 HP

NP1620 2040 x 1630 mm 803rdquo x 643rdquo 1300 mm 52rdquo 500 RPM 400 kW 500 HP 500 kW 700 HP

NP2023 2310 x 1920 mm 91rdquo x 756rdquo 1500 mm 59rdquo 520 RPM 1000 kW 1300 HP 1000 kW 1300 HP

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 312

3

Setting

The space between the breaker plates andthe blow bars only permits sized material toexit from the crusher Materials that are larg-er in dimension remain in the crushing cavi-ty until the correct size is obtained Then

they are discharged Normally the crushingcavity is limited by two adjustable breakerplates which control crushed product sizeand capacity

The closer the breaker plates are to theblow bars the smaller is the product size andthe lower the capacity through the crusher The smaller the setting is wearing is natural-ly faster

The further the breaker plates are from theblow bars the higher is the throughput ofthe crusher and the larger the product size

The setting is the distance between the tipof the blow bar and the breaker plate whenthe blow bar is facing the bottom breakerplate liner The measurement of the setting isobtained through the side access doors withthe frame closed

The minimum operation setting dependson the size the nature of the feed materialand the capacity through the machine

Adjustment of the second breaker platedefines the size of the product dischargedfrom the crusher Knowing the setting of thesecond breaker plate S2 and the feed materi-al size (the largest dimension) the setting forthe first breaker plate S1 can be calculatedusing the following formula

S1 = (S2 + Feed Material size) 4 + 20 mm

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 412

4

Basic principle of operating withNP impact crusher is quite simple

There are however many thingsthat all have an impact onmachines output Feeding speed

feed material water contentwear part selection and settingsare just examples of all thepossible factors affecting throughput optimation

Following table gives you somehints how to adjust NP impactcrusher in order to optimizepower consumption product

gradation and product shape tosuit desired purposes

How to operate an NP impact crusher

Specific powerconsumption

Product gradationfineness

Product shape

Decrease the setting

Decrease the feeding

Increase the speed

Soften the feed material

Effect

A d j u s t m e n t

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 512

5

The selection of the liner typeand material for Impact crushersis fundamental to ensure itsdesired performance The linersmust be chosen according to the

material type abrasion foreignelements and size at the feedingand the required product so thatbest properties of differentmetallic alternatives may be used

Choices for material are manganese steelmartensitic steel and white chromium ironAlso a metal matrix composite productshave been added to the selection and theirimportance is remarkable

Continuous impact resistance is vital forfiner crushing applications and shock resis-tance is needed in primary applications andcases in recycling crushing area where metalscrap is entering the crushing chamber Wearparts have been designed using sophisticat-ed simulation methods and based on longexperience in wear part design

It is important to choose material thatunder normal operating circumstance offersthe best performance

NP Impact crusher contains mainly threedifferent groups of wear parts Blow bars

Breaker plate liners and Side wear platesFeed liners and Discharge lip for conveyor inMobile applications can be considered as a

wear parts The blow bar is the component of an impactcrusher most strongly subjected to mechani-cal stress It accounts for 60 to 70 of thewear costs

The proportion of wear per elements cor-responds more or less to contribution ofeach of them to the crushing action Therefore the wear is the most important onblow bars because the most reduction worktakes place when the particle are struck bythe blow bars See the attached table for

indicative wear lives

Wear part selectionIndicative chart of the proportion of wear per element

Blow bars Breaker plate liners Sideliners Miscellaneous

80

70

60

50

40

30

20

10

0

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 612

6

Metso linersBreaker plate liners

Attaching system depends on the linermaterial- In the Manganese liners the attachingsystem contains a bolt that is at the wearside of the liner

- In the Chromium iron liner the hexagonalscrew is attached directly from the oppositeside to the liner

Side liners

The side liners protect the frame and 2 typesof hardness are available (400 HB and 520HB) There are also 2 thicknesses available(20 mm and 30 mm)

Spring washer

Locking screw

Side liner

Breaker plate liner

Spring washersShim

Washers

Hexagonal screw

Breaker plate liner

Bolt

Locking nut

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 712

7

Metso blow barsIn general two cases of stress are distin-guished at the blow bars rim impact andcentral impact Favorable energy conditionsfor crushing are achieved with centralimpact if the particle can penetrate with itscenter of gravity into the orbit of the blow

bar The portion of rim impacts is higherthan for central impacts The consequence isa strong rounding of the blow bar edge Animprovement of the central impact can beachieved by an extension of blow bar heightand rotor speed adjusted to the conditions

Rotor speed plays an important role in thecrushing effect but in an other way on thewear of the blow bars In fact increasing thespeed increase the kinetic energy distributedto the material then we create more surfac-es able to wear the blow bars The relationbetween speed and wear can be summa-rized by the following formula

L = K Wsup2

Where L represents the blow bar wearK represents the specific wear factor andW represents the rotor speed

It appears that the wear doesnrsquot increaseproportionally with the speed it is a functionof the square of the speed We have then toconsider the life length in hours of the blow

bar depending on abrasivity of the material

When the blow bars are new and presenta plane surface and a sharp edge the impactis more violent the energy explodes thestones in many pieces When the blow barsare worn and rounded the stones are onlyscuffed by the blow bar edges They are less

fragmented and the energy of the impact islower

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 812

8

Manganese

This is mainly Metso XT510 manganese Thisalloy is used in primary crushers or crushersthat have tramp iron in the feed Manganesesteels will be used whenever very high shockresistance or some elongation is needed Theblow bar life is not easily predictable anddepends on many factors

Martensitic (Alloy) Steel

Martensitic steel will be used wheneverhardness and impact resistance are bothneeded ie in all the applications whereusage of white (chromium) irons can lead tobreakage Generally martensitic steel have ahigher lifetime than Mn steels in more abra-sive applications when the feed size is below900mm It is used in primary and recyclingapplications

White Cast Iron (Chromium)

White irons are used when the shock level israther low and the castings rather thick Feedto the crusher must be well prepared as faras top size and must be free of tramp ironBecause of the brittle nature of this alloytramp iron will cause catastrophic failure ofthe blow bars This material is used in sec-ondary tertiary and asphalt recycle applica-tions where there is no tramp iron

Composite solutionMetal Matrix Composite (MMC) consisting ofmetallic matrix (steel or cast iron) and ceram-ic alloy The ceramic part consists of particles

spread across the wear surface These com-posites have the effect of combining thevery hard surface of ceramic with the usefulmechanical properties of cast iron or steel This combination makes the whole structuresufficiently tough to resist to breakage dur-ing service

Compared with standard alloys this solu-tion considerably increases the partsrsquo lifespan and the tonnage crushed by each setof parts especially in more abrasive condi-tions Metso MMC offering includes Xwinreg

martensitic Xwinreg white iron (chromium)

Recyxreg and neoXreg

Blow bar material selection

Abrasion resistance

Austenitic

manganese steel

Martensitic steels

White cast iron

Ceramics

Toughness

Composites

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 912

9

Xwinreg Martensitic SteelCeramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in amartensitic steel matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of steel These (martensiticceram-ic) blow bars can have two to four times thelife of standard mono-alloy blow bars- Recycling industries (primary)- Concrete- Asphalt- Quarries (primary)

- NOT suitable for slag recycling (too abra-sive) or limestone (lifetime too long risk ofmetal stress)

Recyxreg Martensitic steelCeramic

This is a MMC blow bar consisting of hard

ceramic particles on the wear surface in a

new martensitic steel matrix Ceramic inlay isdeeper and wider than standard Xwin andwill provide higher lifetime These are highperformance blow bars for recycling applica-tions- Recycling industries (primary)

- Concrete- Asphalt- Quarries (primary)- NOT suitable for slag recycling (too hard)or limestone (lifetime too long risk of metalstress)

Xwinreg White iron (chromium)Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of chromium iron These (chromi-umceramic) blow bars can have two to fourtimes the life of standard mono-alloy blowbars- Secondary application in quarries and grav-el pits- Asphalt (when no risk of unbreakable parts)

- NOT suitable for primary crushers or

extreme abrasivehard materials Carbidebased matrix accepts near to no shocks

neoXreg (Xwinreg III) High Chromium Iron

Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix The quality of theceramic inlay has a more durable wear resis-tance than standard Xwinreg Designed spe-cially for the gravel pit or quarry applications- Secondary application in very abrasiveworking conditions (quarries and gravel pitssteel slag)- Asphalt in some cases (when no risk ofunbreakable parts)- Main target is in applications where Xwinregwhite iron gains no lifetime improvementagainst monoalloy solution- NOT suitable for primary crushers or low tomiddle abrasive conditions

Xwinreg Recyxreg and neoXreg are produced by

Magotteaux for Metso Xwinreg Recyxreg and neoXregare registered trademarks of Magotteaux

Simple application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 2: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 212

2

There are many different feedmaterials each with its owncharacteristics Some are easy tocrush some disintegrate intopowder some are very abrasive

Therefore according each type ofmaterial and each application itexists different type of crusher

In compression crushing (primary gyratory jaw crusher and cone crusher) the material issqueezed between 2 surfaces which getcloser to each others The crushing move-ment speed is between 05 ms up to 15ms

In impact crushing (Horizontal ShaftImpactor - HSI Vertical Shaft Impactor ndash VSI)the material is subject to shocks given byrotating parts (rotor equipped with blowbars etc) and thrown against metal surfaces The movement speed is from 30 up to80 ms

- Good shape end product - Low initial investment - High reduction ratioFeed material is reduced by - Initial impact with blow bar (60 ) - Impact with breaker plates (30 ) - Inter-particle collisions

Crusher sizes

There are many different crusher sizes The first two figures indicate the diameter ofthe rotor The last two figures indicate thefeed opening width For example NP1415has a rotor diameter of 14 m (55 in) and a

feed opening width of 15m (60 in)

NP impact crusher components

The main components of the NP Impactcrusher are the rotor rotor shaft framesblow bars and breaker plates

In small mobile machines (NP1110 andNP1213) there is only one breaker plate

Wear parts application guide - Nordberg NP series impact crusher

NP impactor and basic concepts

Breaker plates

Side liners

Blow bars

NP Model Feed openingMaximum

feed size

Maximum

speed

Nominal

installed power

Maximum

installed powerNP1110 1020 x 820 mm 40rdquo x 323rdquo 600 mm 24rdquo 800 RPM 160 kW 220 HP 200 kW 250 HP

NP1213 1320 x 880 mm 52rdquo x 346rdquo 600 mm 24rdquo 700 RPM 200 kW 250 HP 250 kW 350 HP

NP1315 1540 x 930 mm 606rdquo x 366rdquo 600 mm 24rdquo 700 RPM 250 kW 350 HP 315 kW 400 HP

NP1520 2040 x 995 mm 803rdquo x 392rdquo 700 mm 28rdquo 600 RPM 400 kW 500 HP 500 kW 700 HP

NP1313 1320 x 1200 mm 52rdquo x 472rdquo 900 mm 36rdquo 700 RPM 200 kW 250 HP 250 kW 350 HP

NP1415 1540 x 1320 mm 606rdquo x 52rdquo 1000 mm 40rdquo 600 RPM 250 kW 350 HP 315 kW 400 HP

NP1620 2040 x 1630 mm 803rdquo x 643rdquo 1300 mm 52rdquo 500 RPM 400 kW 500 HP 500 kW 700 HP

NP2023 2310 x 1920 mm 91rdquo x 756rdquo 1500 mm 59rdquo 520 RPM 1000 kW 1300 HP 1000 kW 1300 HP

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 312

3

Setting

The space between the breaker plates andthe blow bars only permits sized material toexit from the crusher Materials that are larg-er in dimension remain in the crushing cavi-ty until the correct size is obtained Then

they are discharged Normally the crushingcavity is limited by two adjustable breakerplates which control crushed product sizeand capacity

The closer the breaker plates are to theblow bars the smaller is the product size andthe lower the capacity through the crusher The smaller the setting is wearing is natural-ly faster

The further the breaker plates are from theblow bars the higher is the throughput ofthe crusher and the larger the product size

The setting is the distance between the tipof the blow bar and the breaker plate whenthe blow bar is facing the bottom breakerplate liner The measurement of the setting isobtained through the side access doors withthe frame closed

The minimum operation setting dependson the size the nature of the feed materialand the capacity through the machine

Adjustment of the second breaker platedefines the size of the product dischargedfrom the crusher Knowing the setting of thesecond breaker plate S2 and the feed materi-al size (the largest dimension) the setting forthe first breaker plate S1 can be calculatedusing the following formula

S1 = (S2 + Feed Material size) 4 + 20 mm

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 412

4

Basic principle of operating withNP impact crusher is quite simple

There are however many thingsthat all have an impact onmachines output Feeding speed

feed material water contentwear part selection and settingsare just examples of all thepossible factors affecting throughput optimation

Following table gives you somehints how to adjust NP impactcrusher in order to optimizepower consumption product

gradation and product shape tosuit desired purposes

How to operate an NP impact crusher

Specific powerconsumption

Product gradationfineness

Product shape

Decrease the setting

Decrease the feeding

Increase the speed

Soften the feed material

Effect

A d j u s t m e n t

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 512

5

The selection of the liner typeand material for Impact crushersis fundamental to ensure itsdesired performance The linersmust be chosen according to the

material type abrasion foreignelements and size at the feedingand the required product so thatbest properties of differentmetallic alternatives may be used

Choices for material are manganese steelmartensitic steel and white chromium ironAlso a metal matrix composite productshave been added to the selection and theirimportance is remarkable

Continuous impact resistance is vital forfiner crushing applications and shock resis-tance is needed in primary applications andcases in recycling crushing area where metalscrap is entering the crushing chamber Wearparts have been designed using sophisticat-ed simulation methods and based on longexperience in wear part design

It is important to choose material thatunder normal operating circumstance offersthe best performance

NP Impact crusher contains mainly threedifferent groups of wear parts Blow bars

Breaker plate liners and Side wear platesFeed liners and Discharge lip for conveyor inMobile applications can be considered as a

wear parts The blow bar is the component of an impactcrusher most strongly subjected to mechani-cal stress It accounts for 60 to 70 of thewear costs

The proportion of wear per elements cor-responds more or less to contribution ofeach of them to the crushing action Therefore the wear is the most important onblow bars because the most reduction worktakes place when the particle are struck bythe blow bars See the attached table for

indicative wear lives

Wear part selectionIndicative chart of the proportion of wear per element

Blow bars Breaker plate liners Sideliners Miscellaneous

80

70

60

50

40

30

20

10

0

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 612

6

Metso linersBreaker plate liners

Attaching system depends on the linermaterial- In the Manganese liners the attachingsystem contains a bolt that is at the wearside of the liner

- In the Chromium iron liner the hexagonalscrew is attached directly from the oppositeside to the liner

Side liners

The side liners protect the frame and 2 typesof hardness are available (400 HB and 520HB) There are also 2 thicknesses available(20 mm and 30 mm)

Spring washer

Locking screw

Side liner

Breaker plate liner

Spring washersShim

Washers

Hexagonal screw

Breaker plate liner

Bolt

Locking nut

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 712

7

Metso blow barsIn general two cases of stress are distin-guished at the blow bars rim impact andcentral impact Favorable energy conditionsfor crushing are achieved with centralimpact if the particle can penetrate with itscenter of gravity into the orbit of the blow

bar The portion of rim impacts is higherthan for central impacts The consequence isa strong rounding of the blow bar edge Animprovement of the central impact can beachieved by an extension of blow bar heightand rotor speed adjusted to the conditions

Rotor speed plays an important role in thecrushing effect but in an other way on thewear of the blow bars In fact increasing thespeed increase the kinetic energy distributedto the material then we create more surfac-es able to wear the blow bars The relationbetween speed and wear can be summa-rized by the following formula

L = K Wsup2

Where L represents the blow bar wearK represents the specific wear factor andW represents the rotor speed

It appears that the wear doesnrsquot increaseproportionally with the speed it is a functionof the square of the speed We have then toconsider the life length in hours of the blow

bar depending on abrasivity of the material

When the blow bars are new and presenta plane surface and a sharp edge the impactis more violent the energy explodes thestones in many pieces When the blow barsare worn and rounded the stones are onlyscuffed by the blow bar edges They are less

fragmented and the energy of the impact islower

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 812

8

Manganese

This is mainly Metso XT510 manganese Thisalloy is used in primary crushers or crushersthat have tramp iron in the feed Manganesesteels will be used whenever very high shockresistance or some elongation is needed Theblow bar life is not easily predictable anddepends on many factors

Martensitic (Alloy) Steel

Martensitic steel will be used wheneverhardness and impact resistance are bothneeded ie in all the applications whereusage of white (chromium) irons can lead tobreakage Generally martensitic steel have ahigher lifetime than Mn steels in more abra-sive applications when the feed size is below900mm It is used in primary and recyclingapplications

White Cast Iron (Chromium)

White irons are used when the shock level israther low and the castings rather thick Feedto the crusher must be well prepared as faras top size and must be free of tramp ironBecause of the brittle nature of this alloytramp iron will cause catastrophic failure ofthe blow bars This material is used in sec-ondary tertiary and asphalt recycle applica-tions where there is no tramp iron

Composite solutionMetal Matrix Composite (MMC) consisting ofmetallic matrix (steel or cast iron) and ceram-ic alloy The ceramic part consists of particles

spread across the wear surface These com-posites have the effect of combining thevery hard surface of ceramic with the usefulmechanical properties of cast iron or steel This combination makes the whole structuresufficiently tough to resist to breakage dur-ing service

Compared with standard alloys this solu-tion considerably increases the partsrsquo lifespan and the tonnage crushed by each setof parts especially in more abrasive condi-tions Metso MMC offering includes Xwinreg

martensitic Xwinreg white iron (chromium)

Recyxreg and neoXreg

Blow bar material selection

Abrasion resistance

Austenitic

manganese steel

Martensitic steels

White cast iron

Ceramics

Toughness

Composites

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 912

9

Xwinreg Martensitic SteelCeramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in amartensitic steel matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of steel These (martensiticceram-ic) blow bars can have two to four times thelife of standard mono-alloy blow bars- Recycling industries (primary)- Concrete- Asphalt- Quarries (primary)

- NOT suitable for slag recycling (too abra-sive) or limestone (lifetime too long risk ofmetal stress)

Recyxreg Martensitic steelCeramic

This is a MMC blow bar consisting of hard

ceramic particles on the wear surface in a

new martensitic steel matrix Ceramic inlay isdeeper and wider than standard Xwin andwill provide higher lifetime These are highperformance blow bars for recycling applica-tions- Recycling industries (primary)

- Concrete- Asphalt- Quarries (primary)- NOT suitable for slag recycling (too hard)or limestone (lifetime too long risk of metalstress)

Xwinreg White iron (chromium)Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of chromium iron These (chromi-umceramic) blow bars can have two to fourtimes the life of standard mono-alloy blowbars- Secondary application in quarries and grav-el pits- Asphalt (when no risk of unbreakable parts)

- NOT suitable for primary crushers or

extreme abrasivehard materials Carbidebased matrix accepts near to no shocks

neoXreg (Xwinreg III) High Chromium Iron

Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix The quality of theceramic inlay has a more durable wear resis-tance than standard Xwinreg Designed spe-cially for the gravel pit or quarry applications- Secondary application in very abrasiveworking conditions (quarries and gravel pitssteel slag)- Asphalt in some cases (when no risk ofunbreakable parts)- Main target is in applications where Xwinregwhite iron gains no lifetime improvementagainst monoalloy solution- NOT suitable for primary crushers or low tomiddle abrasive conditions

Xwinreg Recyxreg and neoXreg are produced by

Magotteaux for Metso Xwinreg Recyxreg and neoXregare registered trademarks of Magotteaux

Simple application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 3: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 312

3

Setting

The space between the breaker plates andthe blow bars only permits sized material toexit from the crusher Materials that are larg-er in dimension remain in the crushing cavi-ty until the correct size is obtained Then

they are discharged Normally the crushingcavity is limited by two adjustable breakerplates which control crushed product sizeand capacity

The closer the breaker plates are to theblow bars the smaller is the product size andthe lower the capacity through the crusher The smaller the setting is wearing is natural-ly faster

The further the breaker plates are from theblow bars the higher is the throughput ofthe crusher and the larger the product size

The setting is the distance between the tipof the blow bar and the breaker plate whenthe blow bar is facing the bottom breakerplate liner The measurement of the setting isobtained through the side access doors withthe frame closed

The minimum operation setting dependson the size the nature of the feed materialand the capacity through the machine

Adjustment of the second breaker platedefines the size of the product dischargedfrom the crusher Knowing the setting of thesecond breaker plate S2 and the feed materi-al size (the largest dimension) the setting forthe first breaker plate S1 can be calculatedusing the following formula

S1 = (S2 + Feed Material size) 4 + 20 mm

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 412

4

Basic principle of operating withNP impact crusher is quite simple

There are however many thingsthat all have an impact onmachines output Feeding speed

feed material water contentwear part selection and settingsare just examples of all thepossible factors affecting throughput optimation

Following table gives you somehints how to adjust NP impactcrusher in order to optimizepower consumption product

gradation and product shape tosuit desired purposes

How to operate an NP impact crusher

Specific powerconsumption

Product gradationfineness

Product shape

Decrease the setting

Decrease the feeding

Increase the speed

Soften the feed material

Effect

A d j u s t m e n t

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 512

5

The selection of the liner typeand material for Impact crushersis fundamental to ensure itsdesired performance The linersmust be chosen according to the

material type abrasion foreignelements and size at the feedingand the required product so thatbest properties of differentmetallic alternatives may be used

Choices for material are manganese steelmartensitic steel and white chromium ironAlso a metal matrix composite productshave been added to the selection and theirimportance is remarkable

Continuous impact resistance is vital forfiner crushing applications and shock resis-tance is needed in primary applications andcases in recycling crushing area where metalscrap is entering the crushing chamber Wearparts have been designed using sophisticat-ed simulation methods and based on longexperience in wear part design

It is important to choose material thatunder normal operating circumstance offersthe best performance

NP Impact crusher contains mainly threedifferent groups of wear parts Blow bars

Breaker plate liners and Side wear platesFeed liners and Discharge lip for conveyor inMobile applications can be considered as a

wear parts The blow bar is the component of an impactcrusher most strongly subjected to mechani-cal stress It accounts for 60 to 70 of thewear costs

The proportion of wear per elements cor-responds more or less to contribution ofeach of them to the crushing action Therefore the wear is the most important onblow bars because the most reduction worktakes place when the particle are struck bythe blow bars See the attached table for

indicative wear lives

Wear part selectionIndicative chart of the proportion of wear per element

Blow bars Breaker plate liners Sideliners Miscellaneous

80

70

60

50

40

30

20

10

0

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 612

6

Metso linersBreaker plate liners

Attaching system depends on the linermaterial- In the Manganese liners the attachingsystem contains a bolt that is at the wearside of the liner

- In the Chromium iron liner the hexagonalscrew is attached directly from the oppositeside to the liner

Side liners

The side liners protect the frame and 2 typesof hardness are available (400 HB and 520HB) There are also 2 thicknesses available(20 mm and 30 mm)

Spring washer

Locking screw

Side liner

Breaker plate liner

Spring washersShim

Washers

Hexagonal screw

Breaker plate liner

Bolt

Locking nut

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 712

7

Metso blow barsIn general two cases of stress are distin-guished at the blow bars rim impact andcentral impact Favorable energy conditionsfor crushing are achieved with centralimpact if the particle can penetrate with itscenter of gravity into the orbit of the blow

bar The portion of rim impacts is higherthan for central impacts The consequence isa strong rounding of the blow bar edge Animprovement of the central impact can beachieved by an extension of blow bar heightand rotor speed adjusted to the conditions

Rotor speed plays an important role in thecrushing effect but in an other way on thewear of the blow bars In fact increasing thespeed increase the kinetic energy distributedto the material then we create more surfac-es able to wear the blow bars The relationbetween speed and wear can be summa-rized by the following formula

L = K Wsup2

Where L represents the blow bar wearK represents the specific wear factor andW represents the rotor speed

It appears that the wear doesnrsquot increaseproportionally with the speed it is a functionof the square of the speed We have then toconsider the life length in hours of the blow

bar depending on abrasivity of the material

When the blow bars are new and presenta plane surface and a sharp edge the impactis more violent the energy explodes thestones in many pieces When the blow barsare worn and rounded the stones are onlyscuffed by the blow bar edges They are less

fragmented and the energy of the impact islower

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 812

8

Manganese

This is mainly Metso XT510 manganese Thisalloy is used in primary crushers or crushersthat have tramp iron in the feed Manganesesteels will be used whenever very high shockresistance or some elongation is needed Theblow bar life is not easily predictable anddepends on many factors

Martensitic (Alloy) Steel

Martensitic steel will be used wheneverhardness and impact resistance are bothneeded ie in all the applications whereusage of white (chromium) irons can lead tobreakage Generally martensitic steel have ahigher lifetime than Mn steels in more abra-sive applications when the feed size is below900mm It is used in primary and recyclingapplications

White Cast Iron (Chromium)

White irons are used when the shock level israther low and the castings rather thick Feedto the crusher must be well prepared as faras top size and must be free of tramp ironBecause of the brittle nature of this alloytramp iron will cause catastrophic failure ofthe blow bars This material is used in sec-ondary tertiary and asphalt recycle applica-tions where there is no tramp iron

Composite solutionMetal Matrix Composite (MMC) consisting ofmetallic matrix (steel or cast iron) and ceram-ic alloy The ceramic part consists of particles

spread across the wear surface These com-posites have the effect of combining thevery hard surface of ceramic with the usefulmechanical properties of cast iron or steel This combination makes the whole structuresufficiently tough to resist to breakage dur-ing service

Compared with standard alloys this solu-tion considerably increases the partsrsquo lifespan and the tonnage crushed by each setof parts especially in more abrasive condi-tions Metso MMC offering includes Xwinreg

martensitic Xwinreg white iron (chromium)

Recyxreg and neoXreg

Blow bar material selection

Abrasion resistance

Austenitic

manganese steel

Martensitic steels

White cast iron

Ceramics

Toughness

Composites

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 912

9

Xwinreg Martensitic SteelCeramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in amartensitic steel matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of steel These (martensiticceram-ic) blow bars can have two to four times thelife of standard mono-alloy blow bars- Recycling industries (primary)- Concrete- Asphalt- Quarries (primary)

- NOT suitable for slag recycling (too abra-sive) or limestone (lifetime too long risk ofmetal stress)

Recyxreg Martensitic steelCeramic

This is a MMC blow bar consisting of hard

ceramic particles on the wear surface in a

new martensitic steel matrix Ceramic inlay isdeeper and wider than standard Xwin andwill provide higher lifetime These are highperformance blow bars for recycling applica-tions- Recycling industries (primary)

- Concrete- Asphalt- Quarries (primary)- NOT suitable for slag recycling (too hard)or limestone (lifetime too long risk of metalstress)

Xwinreg White iron (chromium)Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of chromium iron These (chromi-umceramic) blow bars can have two to fourtimes the life of standard mono-alloy blowbars- Secondary application in quarries and grav-el pits- Asphalt (when no risk of unbreakable parts)

- NOT suitable for primary crushers or

extreme abrasivehard materials Carbidebased matrix accepts near to no shocks

neoXreg (Xwinreg III) High Chromium Iron

Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix The quality of theceramic inlay has a more durable wear resis-tance than standard Xwinreg Designed spe-cially for the gravel pit or quarry applications- Secondary application in very abrasiveworking conditions (quarries and gravel pitssteel slag)- Asphalt in some cases (when no risk ofunbreakable parts)- Main target is in applications where Xwinregwhite iron gains no lifetime improvementagainst monoalloy solution- NOT suitable for primary crushers or low tomiddle abrasive conditions

Xwinreg Recyxreg and neoXreg are produced by

Magotteaux for Metso Xwinreg Recyxreg and neoXregare registered trademarks of Magotteaux

Simple application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 4: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 412

4

Basic principle of operating withNP impact crusher is quite simple

There are however many thingsthat all have an impact onmachines output Feeding speed

feed material water contentwear part selection and settingsare just examples of all thepossible factors affecting throughput optimation

Following table gives you somehints how to adjust NP impactcrusher in order to optimizepower consumption product

gradation and product shape tosuit desired purposes

How to operate an NP impact crusher

Specific powerconsumption

Product gradationfineness

Product shape

Decrease the setting

Decrease the feeding

Increase the speed

Soften the feed material

Effect

A d j u s t m e n t

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 512

5

The selection of the liner typeand material for Impact crushersis fundamental to ensure itsdesired performance The linersmust be chosen according to the

material type abrasion foreignelements and size at the feedingand the required product so thatbest properties of differentmetallic alternatives may be used

Choices for material are manganese steelmartensitic steel and white chromium ironAlso a metal matrix composite productshave been added to the selection and theirimportance is remarkable

Continuous impact resistance is vital forfiner crushing applications and shock resis-tance is needed in primary applications andcases in recycling crushing area where metalscrap is entering the crushing chamber Wearparts have been designed using sophisticat-ed simulation methods and based on longexperience in wear part design

It is important to choose material thatunder normal operating circumstance offersthe best performance

NP Impact crusher contains mainly threedifferent groups of wear parts Blow bars

Breaker plate liners and Side wear platesFeed liners and Discharge lip for conveyor inMobile applications can be considered as a

wear parts The blow bar is the component of an impactcrusher most strongly subjected to mechani-cal stress It accounts for 60 to 70 of thewear costs

The proportion of wear per elements cor-responds more or less to contribution ofeach of them to the crushing action Therefore the wear is the most important onblow bars because the most reduction worktakes place when the particle are struck bythe blow bars See the attached table for

indicative wear lives

Wear part selectionIndicative chart of the proportion of wear per element

Blow bars Breaker plate liners Sideliners Miscellaneous

80

70

60

50

40

30

20

10

0

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 612

6

Metso linersBreaker plate liners

Attaching system depends on the linermaterial- In the Manganese liners the attachingsystem contains a bolt that is at the wearside of the liner

- In the Chromium iron liner the hexagonalscrew is attached directly from the oppositeside to the liner

Side liners

The side liners protect the frame and 2 typesof hardness are available (400 HB and 520HB) There are also 2 thicknesses available(20 mm and 30 mm)

Spring washer

Locking screw

Side liner

Breaker plate liner

Spring washersShim

Washers

Hexagonal screw

Breaker plate liner

Bolt

Locking nut

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 712

7

Metso blow barsIn general two cases of stress are distin-guished at the blow bars rim impact andcentral impact Favorable energy conditionsfor crushing are achieved with centralimpact if the particle can penetrate with itscenter of gravity into the orbit of the blow

bar The portion of rim impacts is higherthan for central impacts The consequence isa strong rounding of the blow bar edge Animprovement of the central impact can beachieved by an extension of blow bar heightand rotor speed adjusted to the conditions

Rotor speed plays an important role in thecrushing effect but in an other way on thewear of the blow bars In fact increasing thespeed increase the kinetic energy distributedto the material then we create more surfac-es able to wear the blow bars The relationbetween speed and wear can be summa-rized by the following formula

L = K Wsup2

Where L represents the blow bar wearK represents the specific wear factor andW represents the rotor speed

It appears that the wear doesnrsquot increaseproportionally with the speed it is a functionof the square of the speed We have then toconsider the life length in hours of the blow

bar depending on abrasivity of the material

When the blow bars are new and presenta plane surface and a sharp edge the impactis more violent the energy explodes thestones in many pieces When the blow barsare worn and rounded the stones are onlyscuffed by the blow bar edges They are less

fragmented and the energy of the impact islower

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 812

8

Manganese

This is mainly Metso XT510 manganese Thisalloy is used in primary crushers or crushersthat have tramp iron in the feed Manganesesteels will be used whenever very high shockresistance or some elongation is needed Theblow bar life is not easily predictable anddepends on many factors

Martensitic (Alloy) Steel

Martensitic steel will be used wheneverhardness and impact resistance are bothneeded ie in all the applications whereusage of white (chromium) irons can lead tobreakage Generally martensitic steel have ahigher lifetime than Mn steels in more abra-sive applications when the feed size is below900mm It is used in primary and recyclingapplications

White Cast Iron (Chromium)

White irons are used when the shock level israther low and the castings rather thick Feedto the crusher must be well prepared as faras top size and must be free of tramp ironBecause of the brittle nature of this alloytramp iron will cause catastrophic failure ofthe blow bars This material is used in sec-ondary tertiary and asphalt recycle applica-tions where there is no tramp iron

Composite solutionMetal Matrix Composite (MMC) consisting ofmetallic matrix (steel or cast iron) and ceram-ic alloy The ceramic part consists of particles

spread across the wear surface These com-posites have the effect of combining thevery hard surface of ceramic with the usefulmechanical properties of cast iron or steel This combination makes the whole structuresufficiently tough to resist to breakage dur-ing service

Compared with standard alloys this solu-tion considerably increases the partsrsquo lifespan and the tonnage crushed by each setof parts especially in more abrasive condi-tions Metso MMC offering includes Xwinreg

martensitic Xwinreg white iron (chromium)

Recyxreg and neoXreg

Blow bar material selection

Abrasion resistance

Austenitic

manganese steel

Martensitic steels

White cast iron

Ceramics

Toughness

Composites

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 912

9

Xwinreg Martensitic SteelCeramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in amartensitic steel matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of steel These (martensiticceram-ic) blow bars can have two to four times thelife of standard mono-alloy blow bars- Recycling industries (primary)- Concrete- Asphalt- Quarries (primary)

- NOT suitable for slag recycling (too abra-sive) or limestone (lifetime too long risk ofmetal stress)

Recyxreg Martensitic steelCeramic

This is a MMC blow bar consisting of hard

ceramic particles on the wear surface in a

new martensitic steel matrix Ceramic inlay isdeeper and wider than standard Xwin andwill provide higher lifetime These are highperformance blow bars for recycling applica-tions- Recycling industries (primary)

- Concrete- Asphalt- Quarries (primary)- NOT suitable for slag recycling (too hard)or limestone (lifetime too long risk of metalstress)

Xwinreg White iron (chromium)Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of chromium iron These (chromi-umceramic) blow bars can have two to fourtimes the life of standard mono-alloy blowbars- Secondary application in quarries and grav-el pits- Asphalt (when no risk of unbreakable parts)

- NOT suitable for primary crushers or

extreme abrasivehard materials Carbidebased matrix accepts near to no shocks

neoXreg (Xwinreg III) High Chromium Iron

Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix The quality of theceramic inlay has a more durable wear resis-tance than standard Xwinreg Designed spe-cially for the gravel pit or quarry applications- Secondary application in very abrasiveworking conditions (quarries and gravel pitssteel slag)- Asphalt in some cases (when no risk ofunbreakable parts)- Main target is in applications where Xwinregwhite iron gains no lifetime improvementagainst monoalloy solution- NOT suitable for primary crushers or low tomiddle abrasive conditions

Xwinreg Recyxreg and neoXreg are produced by

Magotteaux for Metso Xwinreg Recyxreg and neoXregare registered trademarks of Magotteaux

Simple application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 5: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 512

5

The selection of the liner typeand material for Impact crushersis fundamental to ensure itsdesired performance The linersmust be chosen according to the

material type abrasion foreignelements and size at the feedingand the required product so thatbest properties of differentmetallic alternatives may be used

Choices for material are manganese steelmartensitic steel and white chromium ironAlso a metal matrix composite productshave been added to the selection and theirimportance is remarkable

Continuous impact resistance is vital forfiner crushing applications and shock resis-tance is needed in primary applications andcases in recycling crushing area where metalscrap is entering the crushing chamber Wearparts have been designed using sophisticat-ed simulation methods and based on longexperience in wear part design

It is important to choose material thatunder normal operating circumstance offersthe best performance

NP Impact crusher contains mainly threedifferent groups of wear parts Blow bars

Breaker plate liners and Side wear platesFeed liners and Discharge lip for conveyor inMobile applications can be considered as a

wear parts The blow bar is the component of an impactcrusher most strongly subjected to mechani-cal stress It accounts for 60 to 70 of thewear costs

The proportion of wear per elements cor-responds more or less to contribution ofeach of them to the crushing action Therefore the wear is the most important onblow bars because the most reduction worktakes place when the particle are struck bythe blow bars See the attached table for

indicative wear lives

Wear part selectionIndicative chart of the proportion of wear per element

Blow bars Breaker plate liners Sideliners Miscellaneous

80

70

60

50

40

30

20

10

0

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 612

6

Metso linersBreaker plate liners

Attaching system depends on the linermaterial- In the Manganese liners the attachingsystem contains a bolt that is at the wearside of the liner

- In the Chromium iron liner the hexagonalscrew is attached directly from the oppositeside to the liner

Side liners

The side liners protect the frame and 2 typesof hardness are available (400 HB and 520HB) There are also 2 thicknesses available(20 mm and 30 mm)

Spring washer

Locking screw

Side liner

Breaker plate liner

Spring washersShim

Washers

Hexagonal screw

Breaker plate liner

Bolt

Locking nut

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 712

7

Metso blow barsIn general two cases of stress are distin-guished at the blow bars rim impact andcentral impact Favorable energy conditionsfor crushing are achieved with centralimpact if the particle can penetrate with itscenter of gravity into the orbit of the blow

bar The portion of rim impacts is higherthan for central impacts The consequence isa strong rounding of the blow bar edge Animprovement of the central impact can beachieved by an extension of blow bar heightand rotor speed adjusted to the conditions

Rotor speed plays an important role in thecrushing effect but in an other way on thewear of the blow bars In fact increasing thespeed increase the kinetic energy distributedto the material then we create more surfac-es able to wear the blow bars The relationbetween speed and wear can be summa-rized by the following formula

L = K Wsup2

Where L represents the blow bar wearK represents the specific wear factor andW represents the rotor speed

It appears that the wear doesnrsquot increaseproportionally with the speed it is a functionof the square of the speed We have then toconsider the life length in hours of the blow

bar depending on abrasivity of the material

When the blow bars are new and presenta plane surface and a sharp edge the impactis more violent the energy explodes thestones in many pieces When the blow barsare worn and rounded the stones are onlyscuffed by the blow bar edges They are less

fragmented and the energy of the impact islower

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 812

8

Manganese

This is mainly Metso XT510 manganese Thisalloy is used in primary crushers or crushersthat have tramp iron in the feed Manganesesteels will be used whenever very high shockresistance or some elongation is needed Theblow bar life is not easily predictable anddepends on many factors

Martensitic (Alloy) Steel

Martensitic steel will be used wheneverhardness and impact resistance are bothneeded ie in all the applications whereusage of white (chromium) irons can lead tobreakage Generally martensitic steel have ahigher lifetime than Mn steels in more abra-sive applications when the feed size is below900mm It is used in primary and recyclingapplications

White Cast Iron (Chromium)

White irons are used when the shock level israther low and the castings rather thick Feedto the crusher must be well prepared as faras top size and must be free of tramp ironBecause of the brittle nature of this alloytramp iron will cause catastrophic failure ofthe blow bars This material is used in sec-ondary tertiary and asphalt recycle applica-tions where there is no tramp iron

Composite solutionMetal Matrix Composite (MMC) consisting ofmetallic matrix (steel or cast iron) and ceram-ic alloy The ceramic part consists of particles

spread across the wear surface These com-posites have the effect of combining thevery hard surface of ceramic with the usefulmechanical properties of cast iron or steel This combination makes the whole structuresufficiently tough to resist to breakage dur-ing service

Compared with standard alloys this solu-tion considerably increases the partsrsquo lifespan and the tonnage crushed by each setof parts especially in more abrasive condi-tions Metso MMC offering includes Xwinreg

martensitic Xwinreg white iron (chromium)

Recyxreg and neoXreg

Blow bar material selection

Abrasion resistance

Austenitic

manganese steel

Martensitic steels

White cast iron

Ceramics

Toughness

Composites

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 912

9

Xwinreg Martensitic SteelCeramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in amartensitic steel matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of steel These (martensiticceram-ic) blow bars can have two to four times thelife of standard mono-alloy blow bars- Recycling industries (primary)- Concrete- Asphalt- Quarries (primary)

- NOT suitable for slag recycling (too abra-sive) or limestone (lifetime too long risk ofmetal stress)

Recyxreg Martensitic steelCeramic

This is a MMC blow bar consisting of hard

ceramic particles on the wear surface in a

new martensitic steel matrix Ceramic inlay isdeeper and wider than standard Xwin andwill provide higher lifetime These are highperformance blow bars for recycling applica-tions- Recycling industries (primary)

- Concrete- Asphalt- Quarries (primary)- NOT suitable for slag recycling (too hard)or limestone (lifetime too long risk of metalstress)

Xwinreg White iron (chromium)Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of chromium iron These (chromi-umceramic) blow bars can have two to fourtimes the life of standard mono-alloy blowbars- Secondary application in quarries and grav-el pits- Asphalt (when no risk of unbreakable parts)

- NOT suitable for primary crushers or

extreme abrasivehard materials Carbidebased matrix accepts near to no shocks

neoXreg (Xwinreg III) High Chromium Iron

Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix The quality of theceramic inlay has a more durable wear resis-tance than standard Xwinreg Designed spe-cially for the gravel pit or quarry applications- Secondary application in very abrasiveworking conditions (quarries and gravel pitssteel slag)- Asphalt in some cases (when no risk ofunbreakable parts)- Main target is in applications where Xwinregwhite iron gains no lifetime improvementagainst monoalloy solution- NOT suitable for primary crushers or low tomiddle abrasive conditions

Xwinreg Recyxreg and neoXreg are produced by

Magotteaux for Metso Xwinreg Recyxreg and neoXregare registered trademarks of Magotteaux

Simple application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 6: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 612

6

Metso linersBreaker plate liners

Attaching system depends on the linermaterial- In the Manganese liners the attachingsystem contains a bolt that is at the wearside of the liner

- In the Chromium iron liner the hexagonalscrew is attached directly from the oppositeside to the liner

Side liners

The side liners protect the frame and 2 typesof hardness are available (400 HB and 520HB) There are also 2 thicknesses available(20 mm and 30 mm)

Spring washer

Locking screw

Side liner

Breaker plate liner

Spring washersShim

Washers

Hexagonal screw

Breaker plate liner

Bolt

Locking nut

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 712

7

Metso blow barsIn general two cases of stress are distin-guished at the blow bars rim impact andcentral impact Favorable energy conditionsfor crushing are achieved with centralimpact if the particle can penetrate with itscenter of gravity into the orbit of the blow

bar The portion of rim impacts is higherthan for central impacts The consequence isa strong rounding of the blow bar edge Animprovement of the central impact can beachieved by an extension of blow bar heightand rotor speed adjusted to the conditions

Rotor speed plays an important role in thecrushing effect but in an other way on thewear of the blow bars In fact increasing thespeed increase the kinetic energy distributedto the material then we create more surfac-es able to wear the blow bars The relationbetween speed and wear can be summa-rized by the following formula

L = K Wsup2

Where L represents the blow bar wearK represents the specific wear factor andW represents the rotor speed

It appears that the wear doesnrsquot increaseproportionally with the speed it is a functionof the square of the speed We have then toconsider the life length in hours of the blow

bar depending on abrasivity of the material

When the blow bars are new and presenta plane surface and a sharp edge the impactis more violent the energy explodes thestones in many pieces When the blow barsare worn and rounded the stones are onlyscuffed by the blow bar edges They are less

fragmented and the energy of the impact islower

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 812

8

Manganese

This is mainly Metso XT510 manganese Thisalloy is used in primary crushers or crushersthat have tramp iron in the feed Manganesesteels will be used whenever very high shockresistance or some elongation is needed Theblow bar life is not easily predictable anddepends on many factors

Martensitic (Alloy) Steel

Martensitic steel will be used wheneverhardness and impact resistance are bothneeded ie in all the applications whereusage of white (chromium) irons can lead tobreakage Generally martensitic steel have ahigher lifetime than Mn steels in more abra-sive applications when the feed size is below900mm It is used in primary and recyclingapplications

White Cast Iron (Chromium)

White irons are used when the shock level israther low and the castings rather thick Feedto the crusher must be well prepared as faras top size and must be free of tramp ironBecause of the brittle nature of this alloytramp iron will cause catastrophic failure ofthe blow bars This material is used in sec-ondary tertiary and asphalt recycle applica-tions where there is no tramp iron

Composite solutionMetal Matrix Composite (MMC) consisting ofmetallic matrix (steel or cast iron) and ceram-ic alloy The ceramic part consists of particles

spread across the wear surface These com-posites have the effect of combining thevery hard surface of ceramic with the usefulmechanical properties of cast iron or steel This combination makes the whole structuresufficiently tough to resist to breakage dur-ing service

Compared with standard alloys this solu-tion considerably increases the partsrsquo lifespan and the tonnage crushed by each setof parts especially in more abrasive condi-tions Metso MMC offering includes Xwinreg

martensitic Xwinreg white iron (chromium)

Recyxreg and neoXreg

Blow bar material selection

Abrasion resistance

Austenitic

manganese steel

Martensitic steels

White cast iron

Ceramics

Toughness

Composites

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 912

9

Xwinreg Martensitic SteelCeramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in amartensitic steel matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of steel These (martensiticceram-ic) blow bars can have two to four times thelife of standard mono-alloy blow bars- Recycling industries (primary)- Concrete- Asphalt- Quarries (primary)

- NOT suitable for slag recycling (too abra-sive) or limestone (lifetime too long risk ofmetal stress)

Recyxreg Martensitic steelCeramic

This is a MMC blow bar consisting of hard

ceramic particles on the wear surface in a

new martensitic steel matrix Ceramic inlay isdeeper and wider than standard Xwin andwill provide higher lifetime These are highperformance blow bars for recycling applica-tions- Recycling industries (primary)

- Concrete- Asphalt- Quarries (primary)- NOT suitable for slag recycling (too hard)or limestone (lifetime too long risk of metalstress)

Xwinreg White iron (chromium)Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of chromium iron These (chromi-umceramic) blow bars can have two to fourtimes the life of standard mono-alloy blowbars- Secondary application in quarries and grav-el pits- Asphalt (when no risk of unbreakable parts)

- NOT suitable for primary crushers or

extreme abrasivehard materials Carbidebased matrix accepts near to no shocks

neoXreg (Xwinreg III) High Chromium Iron

Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix The quality of theceramic inlay has a more durable wear resis-tance than standard Xwinreg Designed spe-cially for the gravel pit or quarry applications- Secondary application in very abrasiveworking conditions (quarries and gravel pitssteel slag)- Asphalt in some cases (when no risk ofunbreakable parts)- Main target is in applications where Xwinregwhite iron gains no lifetime improvementagainst monoalloy solution- NOT suitable for primary crushers or low tomiddle abrasive conditions

Xwinreg Recyxreg and neoXreg are produced by

Magotteaux for Metso Xwinreg Recyxreg and neoXregare registered trademarks of Magotteaux

Simple application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 7: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 712

7

Metso blow barsIn general two cases of stress are distin-guished at the blow bars rim impact andcentral impact Favorable energy conditionsfor crushing are achieved with centralimpact if the particle can penetrate with itscenter of gravity into the orbit of the blow

bar The portion of rim impacts is higherthan for central impacts The consequence isa strong rounding of the blow bar edge Animprovement of the central impact can beachieved by an extension of blow bar heightand rotor speed adjusted to the conditions

Rotor speed plays an important role in thecrushing effect but in an other way on thewear of the blow bars In fact increasing thespeed increase the kinetic energy distributedto the material then we create more surfac-es able to wear the blow bars The relationbetween speed and wear can be summa-rized by the following formula

L = K Wsup2

Where L represents the blow bar wearK represents the specific wear factor andW represents the rotor speed

It appears that the wear doesnrsquot increaseproportionally with the speed it is a functionof the square of the speed We have then toconsider the life length in hours of the blow

bar depending on abrasivity of the material

When the blow bars are new and presenta plane surface and a sharp edge the impactis more violent the energy explodes thestones in many pieces When the blow barsare worn and rounded the stones are onlyscuffed by the blow bar edges They are less

fragmented and the energy of the impact islower

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 812

8

Manganese

This is mainly Metso XT510 manganese Thisalloy is used in primary crushers or crushersthat have tramp iron in the feed Manganesesteels will be used whenever very high shockresistance or some elongation is needed Theblow bar life is not easily predictable anddepends on many factors

Martensitic (Alloy) Steel

Martensitic steel will be used wheneverhardness and impact resistance are bothneeded ie in all the applications whereusage of white (chromium) irons can lead tobreakage Generally martensitic steel have ahigher lifetime than Mn steels in more abra-sive applications when the feed size is below900mm It is used in primary and recyclingapplications

White Cast Iron (Chromium)

White irons are used when the shock level israther low and the castings rather thick Feedto the crusher must be well prepared as faras top size and must be free of tramp ironBecause of the brittle nature of this alloytramp iron will cause catastrophic failure ofthe blow bars This material is used in sec-ondary tertiary and asphalt recycle applica-tions where there is no tramp iron

Composite solutionMetal Matrix Composite (MMC) consisting ofmetallic matrix (steel or cast iron) and ceram-ic alloy The ceramic part consists of particles

spread across the wear surface These com-posites have the effect of combining thevery hard surface of ceramic with the usefulmechanical properties of cast iron or steel This combination makes the whole structuresufficiently tough to resist to breakage dur-ing service

Compared with standard alloys this solu-tion considerably increases the partsrsquo lifespan and the tonnage crushed by each setof parts especially in more abrasive condi-tions Metso MMC offering includes Xwinreg

martensitic Xwinreg white iron (chromium)

Recyxreg and neoXreg

Blow bar material selection

Abrasion resistance

Austenitic

manganese steel

Martensitic steels

White cast iron

Ceramics

Toughness

Composites

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 912

9

Xwinreg Martensitic SteelCeramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in amartensitic steel matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of steel These (martensiticceram-ic) blow bars can have two to four times thelife of standard mono-alloy blow bars- Recycling industries (primary)- Concrete- Asphalt- Quarries (primary)

- NOT suitable for slag recycling (too abra-sive) or limestone (lifetime too long risk ofmetal stress)

Recyxreg Martensitic steelCeramic

This is a MMC blow bar consisting of hard

ceramic particles on the wear surface in a

new martensitic steel matrix Ceramic inlay isdeeper and wider than standard Xwin andwill provide higher lifetime These are highperformance blow bars for recycling applica-tions- Recycling industries (primary)

- Concrete- Asphalt- Quarries (primary)- NOT suitable for slag recycling (too hard)or limestone (lifetime too long risk of metalstress)

Xwinreg White iron (chromium)Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of chromium iron These (chromi-umceramic) blow bars can have two to fourtimes the life of standard mono-alloy blowbars- Secondary application in quarries and grav-el pits- Asphalt (when no risk of unbreakable parts)

- NOT suitable for primary crushers or

extreme abrasivehard materials Carbidebased matrix accepts near to no shocks

neoXreg (Xwinreg III) High Chromium Iron

Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix The quality of theceramic inlay has a more durable wear resis-tance than standard Xwinreg Designed spe-cially for the gravel pit or quarry applications- Secondary application in very abrasiveworking conditions (quarries and gravel pitssteel slag)- Asphalt in some cases (when no risk ofunbreakable parts)- Main target is in applications where Xwinregwhite iron gains no lifetime improvementagainst monoalloy solution- NOT suitable for primary crushers or low tomiddle abrasive conditions

Xwinreg Recyxreg and neoXreg are produced by

Magotteaux for Metso Xwinreg Recyxreg and neoXregare registered trademarks of Magotteaux

Simple application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 8: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 812

8

Manganese

This is mainly Metso XT510 manganese Thisalloy is used in primary crushers or crushersthat have tramp iron in the feed Manganesesteels will be used whenever very high shockresistance or some elongation is needed Theblow bar life is not easily predictable anddepends on many factors

Martensitic (Alloy) Steel

Martensitic steel will be used wheneverhardness and impact resistance are bothneeded ie in all the applications whereusage of white (chromium) irons can lead tobreakage Generally martensitic steel have ahigher lifetime than Mn steels in more abra-sive applications when the feed size is below900mm It is used in primary and recyclingapplications

White Cast Iron (Chromium)

White irons are used when the shock level israther low and the castings rather thick Feedto the crusher must be well prepared as faras top size and must be free of tramp ironBecause of the brittle nature of this alloytramp iron will cause catastrophic failure ofthe blow bars This material is used in sec-ondary tertiary and asphalt recycle applica-tions where there is no tramp iron

Composite solutionMetal Matrix Composite (MMC) consisting ofmetallic matrix (steel or cast iron) and ceram-ic alloy The ceramic part consists of particles

spread across the wear surface These com-posites have the effect of combining thevery hard surface of ceramic with the usefulmechanical properties of cast iron or steel This combination makes the whole structuresufficiently tough to resist to breakage dur-ing service

Compared with standard alloys this solu-tion considerably increases the partsrsquo lifespan and the tonnage crushed by each setof parts especially in more abrasive condi-tions Metso MMC offering includes Xwinreg

martensitic Xwinreg white iron (chromium)

Recyxreg and neoXreg

Blow bar material selection

Abrasion resistance

Austenitic

manganese steel

Martensitic steels

White cast iron

Ceramics

Toughness

Composites

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 912

9

Xwinreg Martensitic SteelCeramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in amartensitic steel matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of steel These (martensiticceram-ic) blow bars can have two to four times thelife of standard mono-alloy blow bars- Recycling industries (primary)- Concrete- Asphalt- Quarries (primary)

- NOT suitable for slag recycling (too abra-sive) or limestone (lifetime too long risk ofmetal stress)

Recyxreg Martensitic steelCeramic

This is a MMC blow bar consisting of hard

ceramic particles on the wear surface in a

new martensitic steel matrix Ceramic inlay isdeeper and wider than standard Xwin andwill provide higher lifetime These are highperformance blow bars for recycling applica-tions- Recycling industries (primary)

- Concrete- Asphalt- Quarries (primary)- NOT suitable for slag recycling (too hard)or limestone (lifetime too long risk of metalstress)

Xwinreg White iron (chromium)Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of chromium iron These (chromi-umceramic) blow bars can have two to fourtimes the life of standard mono-alloy blowbars- Secondary application in quarries and grav-el pits- Asphalt (when no risk of unbreakable parts)

- NOT suitable for primary crushers or

extreme abrasivehard materials Carbidebased matrix accepts near to no shocks

neoXreg (Xwinreg III) High Chromium Iron

Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix The quality of theceramic inlay has a more durable wear resis-tance than standard Xwinreg Designed spe-cially for the gravel pit or quarry applications- Secondary application in very abrasiveworking conditions (quarries and gravel pitssteel slag)- Asphalt in some cases (when no risk ofunbreakable parts)- Main target is in applications where Xwinregwhite iron gains no lifetime improvementagainst monoalloy solution- NOT suitable for primary crushers or low tomiddle abrasive conditions

Xwinreg Recyxreg and neoXreg are produced by

Magotteaux for Metso Xwinreg Recyxreg and neoXregare registered trademarks of Magotteaux

Simple application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 9: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 912

9

Xwinreg Martensitic SteelCeramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in amartensitic steel matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of steel These (martensiticceram-ic) blow bars can have two to four times thelife of standard mono-alloy blow bars- Recycling industries (primary)- Concrete- Asphalt- Quarries (primary)

- NOT suitable for slag recycling (too abra-sive) or limestone (lifetime too long risk ofmetal stress)

Recyxreg Martensitic steelCeramic

This is a MMC blow bar consisting of hard

ceramic particles on the wear surface in a

new martensitic steel matrix Ceramic inlay isdeeper and wider than standard Xwin andwill provide higher lifetime These are highperformance blow bars for recycling applica-tions- Recycling industries (primary)

- Concrete- Asphalt- Quarries (primary)- NOT suitable for slag recycling (too hard)or limestone (lifetime too long risk of metalstress)

Xwinreg White iron (chromium)Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix This composite hasthe effect of combining the very hard sur-face of ceramic with the useful mechanicalproperties of chromium iron These (chromi-umceramic) blow bars can have two to fourtimes the life of standard mono-alloy blowbars- Secondary application in quarries and grav-el pits- Asphalt (when no risk of unbreakable parts)

- NOT suitable for primary crushers or

extreme abrasivehard materials Carbidebased matrix accepts near to no shocks

neoXreg (Xwinreg III) High Chromium Iron

Ceramic

This is a MMC blow bar consisting of hardceramic particles on the wear surface in achromium iron matrix The quality of theceramic inlay has a more durable wear resis-tance than standard Xwinreg Designed spe-cially for the gravel pit or quarry applications- Secondary application in very abrasiveworking conditions (quarries and gravel pitssteel slag)- Asphalt in some cases (when no risk ofunbreakable parts)- Main target is in applications where Xwinregwhite iron gains no lifetime improvementagainst monoalloy solution- NOT suitable for primary crushers or low tomiddle abrasive conditions

Xwinreg Recyxreg and neoXreg are produced by

Magotteaux for Metso Xwinreg Recyxreg and neoXregare registered trademarks of Magotteaux

Simple application guide

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 10: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1012

10

When Blow bars should be changed

In order to avoid damage to the rotor blowbars should be replaced before they areworn through The wear limit ldquoDrdquo is shown inthe illustration above When changing andturning around blow bars follow the instruc-

tions in the Nordberg NP Series Impactcrusher instruction manual

Blow bar replacement

Blow bars are reversible When one face isused the blow bar can be turned around touse the other face This procedure can onlybe done once

Blow bars may need to be changed orturned around earlier if wear profile is dis-torted Unevenly worn blow bars maydecrease production Reasons for distortedwear profiles might be incorrect feeding orfeed gradation

Recommendation is to change all 4 blowbars simultaneously However in some appli-cations can be used the slotted configura-tion The slotted configuration (two wornblow bars and two new blow bars diametral-ly opposed) will produce a discharge curvewith a smaller amount of fines

Breaker plate replacement

In order to maximize the lifetime of thebreaker plates Metsorsquos machines breakerplates are protected against wear by severalsame sized breaker plate liners Because wearprofile isnrsquot same in the whole crushing

chamber breaker plate liner positions can berotated Wear is higher on the bottom of thechamber

If a few liners are worn you are notobliged to change whole set of the linersYou can either change liners places orchange just the worn ones

When to change wear parts

NP1110 NP1213 NP1315 NP1520 NP1313 NP1415 NP1620 NP2023

Dimension D inthe illustration

55 mm22 in

60 mm24 in

70 mm28 in

70 mm28 in

60 mm24 in

70 mm28 in

80 mm32 in

50 mm20 in

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 11: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1112

1111

Legal noticeMetso reserves the right to make changes inspecifications and other informationcontained in this publication without priornotice and the reader should in all casesconsult Metso to determine whether any

such changes have been made This manualmay not be reproduced and is intended forthe exclusive use of Metso customer

The terms and conditions governing the saleof Metso hardware products and the licens-ing and use of Metso software products con-sists solely of those set forth in the writtencontract between Metso and its customerNo statement contained in this publicationincluding statements regarding capacitysuitability for use or performance of prod-

ucts shall be considered a warranty byMetso for any purpose or give rise to anyliability of Metso

In no event will Metso be liable for anyincidental indirect special or consequentialdamages (including lost profits) arising outof or relating to this publication or the infor-mation contained in it even if Metso hasbeen advised knew or should have knownof the possibility of such damages

Metso 2013 All rights reserved

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O

Page 12: NP Wear Parts Application Guide 2013

7232019 NP Wear Parts Application Guide 2013

httpslidepdfcomreaderfullnp-wear-parts-application-guide-2013 1212

Expect results

Expect results is our promise to our customers andthe essence of our strategy It is the attitude we shareglobally Our business is to deliver results to ourcustomers to help them reach their goals

Metsorsquos Mining and Construction Technology S U B

J E C T T O A L T E R A T I O N W I T H O U T P R I O R N O T I C E

B R

O C H U R E N O 2 7 5 7 983085 0 5 983085 1 2 983085 S B L T A M P E R E 983085 E N G L I S H copy

2 0 1 3 M E T S O