novel oxidant naocl·5h o for organic reactions€¦ · o for organic reactions cphi worldwide 2017...
TRANSCRIPT
1
Novel Oxidant NaOCl·5H2O
for Organic Reactions
CPhI worldwide 2017 at Frankfurt
Contents1. Chemical Business of NLM
2. Introduction of NaOCl·5H2O (SHC5)
3. Application for Organic Reactions
4. Introduction of SPI corporation
NaOCl·5H2O(SHC5)Sodium Hypochlorite Pentahydrate
Stand No: 80C40
2
Nippon Light Metal Holdings Co., LTD
(In millions of JPY)
- Establishment : October 1, 2012(First Phase : Nippon Light Metal Co.LTD.,1939)
- Capital : JPY 46,525 (as of January 31, 2017)
- Consolidated Sales : JPY 448,381
- Employees : 13,126 persons(as of March 31, 2017)
- Business :
3
H2
Al
ProductsBauxite
Al
metalAl2O3
Firing Processing
Soda &
Inorganics
Electrolysis
Bayer
processHall-Héroult
process
NaOH
Al(OH)3
NaCl
Hydropower
Cl2
NaOCl
We provide a variety chemicals using hydroelectric power.
NLM’s Chemical Business
AlCl3
HCl
Organochlorine
compounds
4
NLM’s Chemical Business
Soda &
Inorganics
R-CO2H
R-CH3
R-OHR-Cl
Specialty
Chemicals
R-CH2OH
R1-CO-R2
R1-CH(OH)-R2
R-SO2Cl
R-SH
R1-CO2R2
R-CH2Cl
Cl2
NaOH
R-CHCl2
R-CCl3
R-COCl
R-CHO
Hydropower
NaCl
HClH2
Electrolysis
R1-SO-R2
R1-S-R2
R1-SO2-R2
NaOCl
Al(OH)3Al2O3
Multipurpose plant
5
Contents
1. Chemical Business of NLM
2. Introduction of NaOCl·5H2O (SHC5)
3. Application for Organic Reactions
4. Introduction of SPI corporation
Stand No: 80C40
6
Introduction of sodium hypochlorite pentahydrate
NaOCl・5H2O
Crystalline
CAS: 10022-70-5
MITI : (1)-0237
UN 3212, Class5.1
Eco-friendly oxidizing agentThe World’s first industrial production !
7
2NaOH + Cl2 → NaOCl + NaCl + H2O
Application :Oxidizing agent, Disinfectant, Bleach
Sodium Hypochlorite
Bleach
Not stable ⇒ Not user-friendly
Low concentration (~10%) ⇒ Poor volumetric efficiency
Alcohols oxidation Cyanation
Haloform reactionEpoxidation
8
2012 Start research on application to organic synthesis.
2013 NaOCl・5H2O was launched as name of SHC5
Development of SHC5
Succeeded in
industrial scale preparation
(Patent number: JP 4211130)
9
3 merits of SHC5
I. High Concentration (3.5 times higher)
⇒ High volumetric efficiency
Waste water reduction
II. High Stability (1 year below 7℃)
⇒ User-friendly
III. High Purity (Less NaOH (pH 11) )
⇒ Strong oxidizability
10
I. High Concentration
水
NaOCl
水
NaOCl
水
NaOCl
水
NaOCl
水
NaOCl
水
NaOCl
水
NaOCl
水
NaOCl
SHC5 (Crystalline)
○ High volumetric efficiency○ Waste water reduction
⇒ Higher productivity
Available Chlorine = 12%
Available Chlorine = 42%
H2O
+
impurities
H2O
Conventional
NaOCl Soln.
11
II. High Stability
Stability of SHC5 and conventional aq. NaOCl
aq. NaOCl SHC5
Remaining rate(7℃, 1 year) 83% 99%
User-friendly
12
III. High Purity
aq. NaOCl SHC5
Available Chlorine [%]
12 42
NaOH [%](pH as the aq. solution)
0.8(pH 13)
0.05(pH 11)
Other impurities High ⤴ Low ⤵
Strong oxidizability
13
Comparison among oxidizing agents
Oxidizing agents Disadvantage
Ozone (O3 )Difficult to use
Toxicity
Peroxide, (H2O2, , ) Explosive
Manganates (MnO2, KMnO4) Highly toxic
Swern Oxidation (DMSO + Oxalyl chloride) Bad odor
Hypervalent Iodine ( ) Explosive, Expensive
SHC5 could be a solution
for the problem
14
Contents
1. Chemical Business of NLM
2. Introduction of NaOCl·5H2O (SHC5)
3. Application for Organic Reactions
4. Introduction of SPI corporation
Stand No: 80C40
15
Application for Organic Reactions
All reactions are carried outwithout metal catalysts
SHC5
16
Comparison of SHC5 and aq. NaOClfor alcohols
Strong Oxidizability!
・N
O
17
Ketone or Aldehyde Synthesis
Tetrahedron 2016, 72, 2818.
Broad range of application
18
Without Organic Solvent
Dropwise: 2-octanol
2-Octanol
SHC5 + water (slurry)
TEMPO
NaHSO4H2O
Dropwise: aq. NaOCl
30% aq. NaOCl
(from SHC5)
2-Octanol
TEMPO
NaHSO4H2O
High yield using both methodsSHC5 can be use as slurry or high concentrated solution
Yield:96% Yield:97%
Method A Method B
19
Oxidation of Sulfur compound
Need with metal catalysts
Oxidizing agents : H2O2 or mCPBA
Explosive
20
Selective Oxidation for Sulfoxide
High selectivity without catalyst
21
Selective Oxidation for Sulfone
High activity and wide applicability
22
Customer comments
Annual output: More than 10 mt
We have Positive Customer feedback comments:
>Achieved better productivity
>Easy quality control and process management
23
Summary
SHC5 is three times more volumetric efficiency than
aq. NaOCl, and reduces wastes water.
The accurate mass of SHC5 can be easily measured
by using a balance without titration.
SHC5 can be adjusted to any concentration of the
solution.
SHC5 is strong oxidant and can be applied to various
organic reactions.
SHC5 can replace explosive, expensive or toxic
oxidizing agents such as H2O2, mCPBA, and
PhI(OAc)2.
24
Kambara Chemical works
25
Contents
1. Chemical Business of NLM
2. Introduction of NaOCl·5H2O (SHC5)
3. Application for Organic Reactions
4. Introduction of SPI corporation
Stand No: 80C40
Corporate profile
Corporate Name
Date of Establishment
Summit Pharmaceuticals International Corporation
November 21st, 1949Capital
480 million (100% subsidiary of Sumitomo Corporation)President & CEO
Kenichi Nakamura
Number of Employees
147 (as of April 2017)
Sales
JPY23.8 billion (year ended March 2016)
Location
Tokyo Head officeOsaka officeYokohama Support CenterAPI Laboratory
Description of Business
Import/Export and marketing of pharmaceuticals (including animal drugs), foods, food additives, quasi-drugs, cosmetics, medical devices and the material from which these items are made, bulks and end products.
Distribution of drug discovery support tools including cells / tissues from animals, plants and microorganisms, import and marketing of analytical instruments and biology service for drug discovery.Consulting services regarding pharmaceutical development and new drug licensing.
Value chain for medical & healthcare business
Research Development Manufacturing Marketing & Sales
APIs & Intermediates
FormulationRegulatory Affair /
Quality Control
Bioresource Materials, Drug Discovery
Instruments Partnering Support
Manufacturing Support Business
Global presence
Customers Supplier /
Summit Pharmaceuticals International
Distribution /Summit Pharmaceuticals
Europe
APIs, Intermediates, Excipients
56 Drum/VAN =
8,400 kg/VAN(Reefer 20 FT)
10 kg×15
・10 kg/PE bag
・PE: Thickness 0.1mm
・150 kg/Drum(10 kg×15)
Refrigerated Transport System
150
kg/Dram
30
At Stand No: 80C40
See you
Summit Pharmaceuticals Europe Ltd.
TEL: +39-0269551.210
E-mail: [email protected]
Website: http://summitpharmaeurope.com/
■For more Information
We are at our booth on 24th 15:00-16:00
All Inquiries welcome
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Supporting Information
32
Nippon Light Metal Holdings Co., LTD
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Solubility of SHC5
20.0
25.0
30.0
35.0
40.0
45.0
0.0 5.0 10.0 15.0 20.0 25.0
溶解
度[g
/100g-H
2O]
有効
塩素
[wt%
]
温度 [℃]
138
176
229
307
432
670
Availa
ble
chlo
rine [%
]
Temp. [℃]
So
lub
ility
[g
/10
0g
(H2O
)]
34
Ava
ilab
le c
hlo
rin
e [%
]A
va
ilab
le c
hlo
rin
e [%
]
Days Available chlorine
Solid state stability of SHC5
35
Solution state stability of SHC5
0
5
10
15
20
0 10 20 30
7℃
20℃
30℃
20% NaOCl溶液
経過日数 [日]
有効
塩素
濃度
[wt%
]
17
18
19
20
0 1 2
7℃
20℃
30℃
経過日数 [日]
有効
塩素
濃度
[wt%
]
0~2日の拡大図
分解<1%
0
5
10
15
20
25
30
0 10 20 30
7℃
20℃
30℃
30% NaOCl溶液
経過日数 [日]
有効
塩素
濃度
[wt%
]
27
28
29
30
0 1 2
7℃
20℃
30℃
経過日数 [日]
有効
塩素
濃度
[wt%
]
0~2日の拡大図
分解2.6%
分解5.9%
20% solution 30% solutionA
va
ilab
le c
hlo
rin
e [%
]
Ava
ilab
le c
hlo
rin
e [%
]
Ava
ilab
le c
hlo
rin
e [%
]
Ava
ilab
le c
hlo
rin
e [%
]
Days Days
Decomposition<1%
Decomposition
<6%
Decomposition
<3%
DaysDays
Enlarged figure of 2 days Enlarged figure of 2 days
36
Safety assessment
Explosive tests based on Japanese Industrial Standards
・Drop Hammer Test
⇒ Negative・Friction Test
⇒ Negative
DSC measurement
・SHC5 react with stainless steel
・SHC5 does not react with glass, titanium and resins
No explosive material
37
Safety assessment
DSC measurement
・ Stainless steel reacts with SHC5.
・ Titanium, glass and resins can use
equipments below ambient temperature.
38
NaOCl (1.2 eq.)
Bu4NHSO4 (0.05 eq.)CH2Cl2, 5℃
R2R1
OH
R2R1
O
0
10
20
30
40
50
60
70
80
90
100
0 1 2 3 4 5 6 7 8 9
Ket
on
e(%
)
Time (h)
2-Octanone
NaOCl・5H2O crystals(42%)
13% commercial NaOClaqL-Menthone
NaOCl・5H2O crystals(42%)
13% commercial NaOClaq
Oxidation with NaOCl without TEMPO
39
Effect of hydrogen sulfate
as acid catalyst
40
Application for carboxylic acid synthesis
41
Typical examples for glycol cleavageReview: Synthesis 2014, 46, 3283.
NaIO4
Pb(OAc)4
Pb(OAc)4 is highly toxic×
× Trans-isomer is resisted
42
Glycol cleavage
43
Mechanism of cleavage
Trans-isomer
Cis-isomer
44
Sulfonyl chloride synthesis
Yield (Time)
45
Sulfonyl bromide synthesis
Yield (Time)
46
Acetonitrile/water ratio
47
The effect of pH
48
Solvent effect for sulfone synthesis
49
Bromination at aromatic ring
Entry SubstrateSHC5
X eq.
NaBr
Y eq.Time Product
1 2 2.2 25 h
2 6.5 823 h
8 min
3 1.5 219 h
55 min
4 6.5 8 23 h
5 6.5 84 h
35 min
50
Halo-lactonization
Chloro-lactonization
Iodo-lactonization
OH
CH3
O NaOCl・5H2O ( 2 eq.)
AcOH ( 2 eq. )
EtOAc : H2O = 3 : 4
70 ℃ 1 h 18 min
31 %
OCl
O
CH3H
( cis : trans = 57 :43 )
OH
ONaOCl・5H2O ( 2 eq.)
NaI ( 4 eq. )
AcOH ( 2 eq. )
EtOAc : H2O = 3 : 4
r.t, 18 h 30 min97 %
OI
O
H
51
Davis oxaziridine
F. A. Davis, A. C. Sheppard, Tetrahedron, 45, 5703 (1989).
Davis, F. A.; Vishwakarma, L. C.; Billmers, J. G.; Finn, J. J. Org. Chem. 1984, 49, 3241.
Davis’ Oxaziridine
52
Succeeded in Oxaziridine Synthesis by SHC5
Usually, oxaziridine is prepared by mCPBA or Oxone®
⇒There is no example using NaOCl as an oxidant
Oxaziridine Synthesis by SHC5
53