north sea decommissioning market forecast 2016-2040 leaflet and contents

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North Sea Decommissioning Market Forecast 2016-2040 energy business insight e: [email protected] t: +44 (0)203 4799 505 www.douglas-westwood.com Aberdeen | Faversham | Houston | London | Singapore © 2016 Douglas-Westwood 29 North Sea Decommissioning Market Forecast 2016-2040 By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood Chapter 3 : Overview of Decommissioning Process Decommissioning – SLVs There have been several conceptual SLVs but only one, the Pioneering Spirit, by Allseas has actually been constructed. Its first job will be the removal of the Yme MOPU offshore Norway. It will also be removing the topsides of the Brent platforms, which all weigh >20,000 tonnes. Allseas is already planning to construct another SLV with a topside lift capacity of 72,000 tonnes. SLVs can offer significant time and cost savings to operators. Success will depend on operator will- ingness and competitive day rates. Impact of Single Lift Vessels Several SLVs have been conceptualised in recent years, including the Pioneering Spirit (previously ‘Pieter Shelte’) and Twin Marine Lifter System. However, Allseas are the only company who have firm plans to enter a vessel into the market with the Pioneering Spirit which already has two decommission- ing contracts and is due to start work in 2016. Allseas are decidedly confident and already have plans for an SLV larger than the Pioneering Spirit, following its comple- tion, currently named Amazing Grace. SLVs will have a significant impact on decommissioning times, with a correspond- ing reduction in costs. The Pioneering Spirit will be able to remove some of the heaviest topsides in the world in one lift – something that would take HLVs significantly longer at considerably higher costs, due to the need to use reverse installation methods. Preparation times for SLVs prior to lifts will also be about a fifth of those required for conventional heavy lift crane vessels. The success of SLVs rests heavily on the Pio- neering Spirit’sperformance. If it completes operations quickly, with no incidents and has a day rate that appeals to operators, it is likely a number of other companies will build rival vessels. Should the Pioneering Spirit be a success, it and the vessels that follow will at least ease the demand load across the installation, pipe laying and decommissioning sectors, creating vessel availability and easing bot- tlenecks. Other concepts for SLVs have been touted, including the Twin Marine Lifter Systemthat would have been the first to market had it been ordered and delivered as expected. This has not been the case and construction has still not begun. In 2014 the concept was sold to Shandong Twin Marine and though a contract to build the vessel was expected to be an- nounced in 2015, nothing has been forthcoming. Another SLV, ‘Borealis’, was due to be delivered in 2012, however Subsea 7 bought the order in 2009 and re-designed the vessel as a pipelay and heavy lift vessel. Table 11: SLVs Under Construction Prospects Technologies Markets © 2016 Douglas-Westwood 34 North Sea Decommissioning Market Forecast 2016-2040 By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood Chapter 4 : Supply Chain Platform Decommissioning – Infrastructure Removal & Disposal BP ConocoPhillips Shell BG Perenco Operators Amec Foster Wheeler Aker Solutions BIS Salamais EPC / Project Management ABLE Kvaerner Peterson UK & Veolia AF Decom Offshore Shipyards/Ports Veolia Bureau Veritas Cape MMO Providers Bibby Offshore Technip Subsea 7 Support Vessel Contractors Operators The Operator of the platform to be removed may award a contract for the whole decom- missioning process to a duty holder who will be responsible for the engineering and project management of the complete decommission- ing phase including infrastructure removal. MMO providers Operators must ensure the structural integrity of their infrastructure before it is removed. These services will often be sub-contracted by the duty holder/project manager or directly by the Operator. Heavy lift vessel contractors HLVs used for the removal of platforms will usually be contracted directly by the Operator or platform duty holder. For reverse installation or piece small decom- missioning methods, support vessels will often be required to transport the removed modules back to shore for disposal. Most HLV contractors will have the required support vessels and barges in their fleet. Waste management & shipyards The platform Operator or duty holder will usually be responsible for awarding waste management contracts to a waste man- agement service provider, who will then contract the shipyard or port to be used. The Operator may directly contract the yard/port themselves. Shipyards will often work in partnership with specialist decommissioning disposal and waste management companies to establish facilities at their yard. For example, in June 2015 JV partners Peterson and Veolia invested in a de- commissioning facility in Great Yarmouth port. The supply chain within the UK can be considered somewhat constrained due to the shipyard and onshore infrastructure limita- tions. It is likely that UKCS suppliers may be overlooked for UKCS disposal contracts due to the capabilities of Norwegian and Dutch yards. Supply chain integration In recent years there has been a call for the supply chain to become more integrated with the packaging of services across the supply chain to ease the supply chain, share experi- ence and expertise as well as managing the risk involved. In particular there is a call for waste manage- ment service providers to be involved in the decommissioning process from an earlier stage. HLV Heerema SAL McDermott SLV Allseas Shangdong Twin Marine Heavy Lift Vessel Contractors Veolia Sureclean Waste Management © 2016 Douglas-Westwood 41 North Sea Decommissioning Market Forecast 2016-2040 By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood Chapter 5 : Market Forecast Denmark : Total Expenditure Figure 24: Denmark – Total Cost Scenario 1 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 Expenditure ($bn) FPS Removal Heavy Transport Onshore Deconstruction PSV Substructure Removal Topside Removal Well Decommissioning Figure 25: Denmark – Total Cost Scenario 2 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 Expenditure ($bn) FPS Removal Heavy Transport Substructure Removal Onshore Deconstruction PSV+DSV Topside Removal Well Decommissioning Denmark summary Though smaller than both Norway and the UK, Denmark has a number of fixed platforms which will reach the end of their commercial life in the next few years. Decommissioning will take place in two main periods which are built around the abandon- ment dates for the major hubs in the country. Four are due to be abandoned in the forecast period – significantly less than Norway and the UK. We expect the Danand Halfdanhubs, as well as their tieback fields, to all be abandoned in the later years of this decade, with decommis- sioning work running until 2023. The Siri and Gormhubs are the other two that we expect to be decommissioned, with abandonment for both expected in 2035. Gormhas a large number of platforms with two small, six medium, one large and two extra large platforms expected to be removed by the end of the forecast period. The Siri hub consists of three medium and one extra large platform. It also has three subsea wells – % of all subsea well removals 2016-2040 in Denmark. Unlike the other two countries mentioned, Denmark has no floating platforms, with the vast majority of production coming from fixed wellhead platforms. Well decommissioning will represent only % of the total spend in S1 and % in S2 – far less than in other countries. This is due to the lack of subsea wells, which cost significantly more to P&A and remove than surface wells. Scenario 1 Total spend in S1 for Denmark will be $ bn over 2016-2040, % more than in S2. This is a higher difference than both Norway and the UK due to a higher percentage of spend in the region being focused on platform removals. The entire platform removal and onshore deconstruction process will cost $ bn, % of total country spend, essentially a reverse of Norway and the UK. Topside and substruc- ture removal will lead spend, representing % and % of the total forecast expendi- ture respectively. Scenario 2 Total expenditure in S2 will be almost $ bn, with onshore deconstruction accounting for the highest proportion of spend outside of well decommissioning ( % of the total). There is a relatively even split of spend in S2 with heavy transport accounting for % fol- lowed by substructure removal with % and topside removal with %. The relatively small percentage taken up by platform removal demonstrates the cost saving that can be made with SLVs. Danish decommissioning activity will peak in two distinct periods. Virtually all Danish production comes from fixed platforms – FPS remov- als. These tie into hubs, of which are coming to the end of their commercial life. Dan and Halfdan hubs first to be removed 2019-2023. Only subsea well removals – well decommissioning will account for a smaller proportion of spend than in Norway and the UK. 2016-2040 S1 Total Spend $ bn S2 Total Spend $ bn © 2016 Douglas-Westwood 45 North Sea Decommissioning Market Forecast 2016-2040 By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood Chapter 5 : Market Forecast Well removals The number of well removals in Norway will grow significantly over the forecast period, with the last ten years accounting for % of all removals. This trend applies to both surface and subsea wells, with the majority of fixed and floating production units expected to come to the end of their life at the end of the forecast period. With a cost of nearly $ bn and a total of subsea wells to be removed, the im- portance of subsea decommissioning work is clear. This should be a major focus for the small number of companies capable of ex- ploiting this area of the market, particularly as the number of wells in the UK will begin to decline in the 2030s. Surface wells will account for a high propor- tion of removals at %, but this will not be mirrored in the cost. They will only repre- sent % of total well cost, demonstrating the higher costs associated with subsea well work, particularly in harsh conditions. Despite this there are surface wells to be removed 2016-2040, with a cost of al- most $ bn. This highlights that there is still a large market for those companies who specialise in the plugging and abandonment of surface wells. Key subsea developments that we believe will be decommissioned over the forecast period include tiebacks to the Norne FPSO ( wells), Alvheim FPSO( wells) and the Heidrun TLP( wells). Platform removals The number of removals will grow almost exponentially over the forecast period, with a limited amount of activity in the early part of the forecast before it ramps up later. This is a result of the abundant reserves that a number of the major hubs in Norway still possess, meaning they can keep producing economically for many years. The dominance of large and extra large platforms can be seen throughout the forecast period and platforms under 1,000 tonnes will account for only % of remov- als ( platforms). None of these will be removed until 2038 as they are part of major hubs which are expected to produce into the 2030s. In comparison there are platforms that weigh more than 5,000 tonnes, accounting for % of the total number of platforms to be removed. This underlines the amount of time and cost that will be required using HLVs and the reverse installation method. The Yme MOPU will be the first job for the SLV Pioneering Sprit. The platform has never produced due to cracks in the grouting of the platform’s legs, which was discovered after installation. The platform will be trans- ported straight to shore for deconstruction after attempts to reuse it were found to be impractical. The removal will be completed with a single lift of the MOPU which weighs 15,000 tonnes. Norway : Platform & Well Removals Figure 30: Norway – Number of Platforms Removed by Size 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 Platforms Removed Extra Small (Wellhead/Flare) Small Medium Large Extra Large Figure 31: Norway – Number of Wells Removed by Surface/Subsea 0 100 200 300 400 500 600 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 2039 2040 Wells Removed Subsea Surface 84% of well remova ill take place 2031-2040. Norway is dominated by heavy plat- forms with % of platforms weighing over 5,000 tonnes. The Yme MOPU (15,000 tonnes) will be the first single lift job for the Pio- neering Spirit, scheduled for mid-2016. Major opportunity for well removal companies, particularly from 2031 onwards. 2016-2040 Platform Tonnage Removed m Platforms Removed Wells Removed Subsea % Surface % © 2016 Douglas-Westwood 37 North Sea Decommissioning Market Forecast 2016-2040 By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood Chapter 5 : Market Forecast Methodology Models Model Outputs Assumptions Outputs Data Hub Data, Collates Field Data Historical Field Production Data from Government Organisations DW Offshore Oil & Gas Database DW’s North Sea Decommissioning Market Forecast is produced using a combination of in-house databases (and external sources for verification purposes) which track projects on an individual basis. Our in-house model forecasts weight and spend using this data and estimated costs of decommissioning work. Scenario 1 Cost $ Millions Day rates Cost Number of Platform Removals Scenario 2 Cost $ Millions Day rates Cost Number of Platform Removals Well Removal Well Decommissioning Model Days Tonnage Removed Platform Decommissioning - SLV Tonnage Number of lifts Abandonment & Decommissioning Dates for Each Hub Hub O&M Costs Offshore O&M Model Field O&M Costs Field Data: FPS Units Platforms Trees Tonnage Removed Platform Decommissioning - HLV Tonnage Number of lifts Forecast Field Production D&P Model Forecast Oil and Gas Price Hub Revenue Forecast Hub Production FPS Model Days FPS Removal © 2016 Douglas-Westwood 21 North Sea Decommissioning Market Forecast 2016-2040 By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood Chapter 3 : Overview of Decommissioning Process Decommissioning Planning Phase The decision to cease production occurs as recoverable reserves are exhausted and incremental recovery costs prove financially less attractive. Oil price, petroleum tax and O&M costs all affect a field’s CoP date. Sustained low oil prices will lead to CoP for fields that are near or past optimal lift. Cessation of Production The decision on whether and when to proceed with Cessation of Production (CoP) programmes will occur as recoverable reserves are exhausted and the incremental recovery costs prove financially less attractive. Oil price is one of the key sensitivities, along with petroleum tax and O&M costs, which have traditionally been seen as having an impact on the timing of CoP, the abandon- ment of the field and the subsequent begin- ning of expenditure on decommissioning. Three financial models have traditionally been used to identify the optimum point in time to cease production: Negative net profit (NNP) is the point where operating costs exceed revenue from production. A minimum margin on ongoing expendi- ture requires an additional margin on ex- penditure to cover allocation of operating overheads, but like NNP this model fails to take account of future field cash flows. Maximising remaining Net Present Value (NPV) incorporates into the calculation all future cash flows, including decommis- sioning liabilities and available tax relief over time. A key output from the financial analysis is to identify the critical point that will trigger the commencement of preparing for decommis- sioning. This will ordinarily be the point at which the remaining NPV equates to approximately 150% of the estimated decommissioning cost. At this point security provisions will be triggered and the decommissioning project team mobilised. In practice this is often ignored; operators have a strong history of ignoring the decommissioning costs which are often deferred as long as possible, even after the field has been abandoned. There is a strong correlation between oil price and abandonment, with a higher oil price enabling field operators to deploy enhanced oil recovery techniques. This was seen in recent years as the stable high oil price (around $110 a barrel) that lasted from 2011 to mid-2014 caused numerous fields to be extended beyond their design life. Nevertheless, sustained low oil prices are likely to impact CoP for fields which are near or past their optimal life. Numerous small fields in the UK have had life exten- sion work which requires a high oil price to be economic, without it, CoP will undoubt- edly occur soon. Two fields have already suffered this fate with FPS development Athena, which only began production in 2012, as well as the well-established Dunlinfield that first entered production in the 1970s, both reaching their CoP point recently due to the oil price downturn. “If they had realistic decommissioning costs built into their balance sheet they probably should have started decommis- sioning some years ago.” Decommissioning Company “But the biggest issue that these guys have is the yearly expenditure to keep the platform operable. Just keeping the lights on, on some of these platforms is 20-30 million a year, so again it comes down to having a good economist on your team, who can look at the scenarios of oil price v decommissioning costs v Opex costs.” Decommissioning Company Figure 15: Model cash flow for a development drilling project -200 -150 -100 -50 0 50 100 150 200 250 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Cash Flow ($m) Years from Project Start Annual Cash Flow Cumulative Cash Flow Suffering risk Maximum exposure Loss Profit Net present value Payback North Sea Decommissioning Industry to Boom after Numerous False Starts Douglas-Westwood’s new North Sea Decommis- sioning Market Forecast 2016-2040 predicts that between 2016 and 2040 $70-$82 billion (bn) will be spent on decommissioning activity in Denmark, Germany, Norway and the UK; a marked increase on any past work that has been completed, as the region enters a permanent decline. Decommissioning activity is expected to grow over the next few years, driven by the sustained low oil price, the maturity of North Sea fields and the age of infrastructure that has pushed maintenance costs up, leading to a high breakeven price. The forecast includes two different scenarios, one assumes that decommissioning methods will remain the same, with reverse installations utilising Heavy Lift Vessels (HLVs) as the most common method. The other scenario considers the impact the Single Lift Vessel (SLV) Pioneering Spirit and others that follow it could have on the market. Scenario 2 will see cost reductions of around $12bn on Scenario 1, demonstrating this impact. It has to be stressed however, that this is contingent on E&P operators embracing this method of removal over the more established method. As a result a huge amount will depend on the success of early removal projects Yme and Brent. As the country with the largest amount of installed infrastructure, as well as the oldest platforms, the UK will make up over half of all expenditure, with a total cost of over $50bn in Scenario 1 or $43bn in Scenario 2. Unlike the other countries in the report, the UK will see reasonably high levels of activity throughout the forecast period. From 2030 onwards, however, Norway will grow to become an incred- ibly important part of the decommissioning market. It is expected to account for 32% of the total spend 2016-2040, with 79% of this coming in the last ten years, as the large hubs finally begin to lose com- merciality. This represents a powerful opportunity for specialist companies to establish themselves in the industry and become trusted and reliable partners to the platform operators who will desire speed, safety, cost effectiveness and reliability, as they aim to keep decommissioning costs low and ensure removal work is completed without incident. The North Sea Decommissioning Market Forecast is supported by analysis, insight and industry consulta- tion and includes: Drivers & indicators – a review of the factors influencing the North Sea decommissioning mar- ket, including: oil & gas prices; maturity of fields; tax regimes; operations and maintenance costs; legislation and challenges in the oil & gas industry. Overview of decommissioning process – an in-depth look into how decommissioning is completed, from the cessation of production all the way through to the onshore deconstruction phase. This details the different options available to operators, including the use of HLVs and SLVs and a section on the current HLV and HTV fleets.

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North Sea Decommissioning Market Forecast 2016-2040energy business insight

e: [email protected] t: +44 (0)203 4799 505

www.douglas-westwood.com

Aberdeen | Faversham | Houston | London | Singapore

© 2016 Douglas-Westwood

29

North Sea Decommissioning Market Forecast 2016-2040

By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood

Chapter 3 : Overview of Decommissioning Process

Decommissioning – SLVs

There have been several conceptual

SLVs but only one, the Pioneering

Spirit, by Allseas has actually been

constructed.

Its first job will be the removal of the

Yme MOPU offshore Norway. It will also be removing the topsides

of the Brent platforms, which all weigh

>20,000 tonnes.Allseas is already planning to construct

another SLV with a topside lift capacity

of 72,000 tonnes. SLVs can offer significant time and cost

savings to operators. Success will depend on operator will-

ingness and competitive day rates.

Impact of Single Lift Vessels

Several SLVs have been conceptualised in

recent years, including the Pioneering Spirit

(previously ‘Pieter Shelte’) and Twin Marine

Lifter System. However, Allseas are the only

company who have firm plans to enter a

vessel into the market with the Pioneering

Spirit which already has two decommission-

ing contracts and is due to start work in

2016. Allseas are decidedly confident and

already have plans for an SLV larger than

the Pioneering Spirit, following its comple-

tion, currently named Amazing Grace.

SLVs will have a significant impact on

decommissioning times, with a correspond-

ing reduction in costs. The Pioneering Spirit

will be able to remove some of the heaviest

topsides in the world in one lift – something

that would take HLVs significantly longer at

considerably higher costs, due to the need

to use reverse installation methods. Preparation times for SLVs prior to lifts will

also be about a fifth of those required for

conventional heavy lift crane vessels.

The success of SLVs rests heavily on the Pio-

neering Spirit’s performance. If it completes

operations quickly, with no incidents and

has a day rate that appeals to operators, it

is likely a number of other companies will

build rival vessels.Should the Pioneering Spirit be a success, it

and the vessels that follow will at least ease

the demand load across the installation,

pipe laying and decommissioning sectors,

creating vessel availability and easing bot-

tlenecks.

Other concepts for SLVs have been touted, including

the Twin Marine Lifter System that would have been

the first to market had it been ordered and delivered

as expected. This has not been the case and

construction has still not begun. In 2014 the concept

was sold to Shandong Twin Marine and though a

contract to build the vessel was expected to be an-

nounced in 2015, nothing has been forthcoming. Another SLV, ‘Borealis’, was due to be delivered in

2012, however Subsea 7 bought the order in 2009

and re-designed the vessel as a pipelay and heavy

lift vessel.

Table 11: SLVs Under Construction

Vessel

Pioneering Spirit(ex. Pieter Shelte)

Amazing Grace

Twin Marine Lifter

Construction

Daewoo Shipyard

TBD – In design phase

China Petroleum Liaohe Equipment Company

Owner

Allseas

Allseas

Shandong Twin Marine

(JV between Twin Marine Heavy-Lift and Shandong Shipping Corp)

Order Date

2007

-

-

Delivery Year

2016

Expected 2021

-

Max. Lift Capacity (Topsides)

48,000 tonnes

Planned 72,000 tonnes

34,000 tonnes

Max. Lift Capacity (Jacket)

25,000 tonnes

Unknown

16,000 tonnes

Max. Speed

14 knots

Unknown

Unknown

Draft

10-25m

Unknown

Design draft 8.5 m, Submerged draft 22.75 m

Estimated Cost

3bn

> 3bn

Unknown

Notes

Allseas announced in May 2015 that Pioneering Spirit

should be ready to start its first platform removal in the

North Sea later in the year.Following the delivery of Pioneering Spirit, Allseas has

announced the construction of an even larger ship

(160m wide), which is intended for the installation and

removal of the largest vessels.As part of the unique commercial offering an insurance

package is being developed which will allow fixed-price

platform removal.

• Prospects• Technologies• Markets

© 2016 Douglas-Westwood

34

North Sea Decommissioning Market Forecast 2016-2040

By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood

Chapter 4 : Supply Chain

Platform Decommissioning – Infrastructure Removal & Disposal

BP

ConocoPhillips

Shell

BG

Perenco

Operators

Amec Foster Wheeler

Aker Solutions

BIS Salamais

EPC / Project Management

ABLE

Kvaerner

Peterson UK & Veolia

AF Decom Offshore

Shipyards/Ports

Veolia

Bureau Veritas

Cape

MMO ProvidersBibby Offshore

Technip

Subsea 7

Support Vessel Contractors

Operators

The Operator of the platform to be removed

may award a contract for the whole decom-

missioning process to a duty holder who will

be responsible for the engineering and project

management of the complete decommission-

ing phase including infrastructure removal.

MMO providers

Operators must ensure the structural integrity

of their infrastructure before it is re

moved.

These services will often be sub-contracted by

the duty holder/project manager or directly by

the Operator.

Heavy lift vessel contractors

HLVs used for the removal of platforms will

usually be contracted directly by the Operator

or platform duty holder.

For reverse installation or piece small decom-

missioning methods, support vessels will

often be required to transport the removed

modules back to shore for disposal. Most HLV

contractors will have the required support

vessels and barges in their fleet.

Waste management & shipyards

The platform Operator or duty holder will

usually be responsible for awarding waste

management contracts to a waste man-

agement service provider, who will then

contract the shipyard or port to be used. The

Operator may directly contract th

e yard/port

themselves.

Shipyards will often work in partnership with

specialist decommissioning disposal and waste

management companies to establish facilities

at their yard. For example, in June 2015 JV

partners Peterson and Veolia invested in a de-

commissioning facility in Great Yarm

outh port.

The supply chain within the UK can be

considered somewhat constrained due to the

shipyard and onshore infrastructure limita-

tions. It is likely that UKCS suppliers may be

overlooked for UKCS disposal contracts due

to the capabilities of Norwegian and Dutch

yards.

Supply chain integration

In recent years there has been a call for the

supply chain to become more integrated with

the packaging of services across the supply

chain to ease the supply chain, share experi-

ence and expertise as well as managing the

risk involved.

In particular there is a call for waste manage-

ment service providers to be involved in the

decommissioning process from an earlier

stage.

HLV

Heerema

SAL

McDermott

SLV

Allseas

Shangdong Twin

Marine

Heavy Lift Vessel Contractors

Veolia

Sureclean

Waste Management

© 2016 Douglas-Westwood

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North Sea Decommissioning Market Forecast 2016-2040

By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood

Chapter 5 : Market ForecastDenmark : Total Expenditure

Figure 24: Denmark – Total Cost Scenario 1

2015

2016

2017

2018

2019

2020

2021

2022

2023

2024

2025

2026

2027

2028

2029

2030

2031

2032

2033

2034

2035

2036

2037

2038

2039

2040

Expe

nditu

re (

$bn)

FPS Removal

Heavy Transport

Onshore DeconstructionPSV

Substructure RemovalTopside Removal

Well Decommissioning

Figure 25: Denmark – Total Cost Scenario 2

2015

2016

2017

2018

2019

2020

2021

2022

2023

2024

2025

2026

2027

2028

2029

2030

2031

2032

2033

2034

2035

2036

2037

2038

2039

2040

Expe

nditu

re (

$bn)

FPS Removal

Heavy Transport

Substructure RemovalOnshore Deconstruction

PSV+DSV

Topside Removal

Well Decommissioning

Denmark summaryThough smaller than both Norway and the

UK, Denmark has a number of fixed platforms

which will reach the end of their commercial

life in the next few years. Decommissioning will take place in two main

periods which are built around the abandon-

ment dates for the major hubs in the country.

Four are due to be abandoned in the forecast

period – significantly less than Norway and

the UK.

We expect the Dan and Halfdan hubs, as well

as their tieback fields, to all be abandoned in

the later years of this decade, with decommis-

sioning work running until 2023.

The Siri and Gorm hubs are the other two

that we expect to be decommissioned, with

abandonment for both expected in 2035. Gorm has a large number of platforms with

two small, six medium, one large and two

extra large platforms expected to be removed

by the end of the forecast period. The Siri hub consists of three medium and

one extra large platform. It also has three

subsea wells – % of all subsea well removals

2016-2040 in Denmark.Unlike the other two countries mentioned,

Denmark has no floating platforms, with the

vast majority of production coming from fixed

wellhead platforms.

Well decommissioning will represent only

% of the total spend in S1 and % in

S2 – far less than in other countries. This is

due to the lack of subsea wells, which cost

significantly more to P&A and remove than

surface wells.

Scenario 1Total spend in S1 for Denmark will be $ bn

over 2016-2040, % more than in S2. This

is a higher difference than both Norway and

the UK due to a higher percentage of spend

in the region being focused on platform

removals.

The entire platform removal and onshore

deconstruction process will cost $ bn, %

of total country spend, essentially a reverse of

Norway and the UK. Topside and substruc-

ture removal will lead spend, representing

% and % of the total forecast expendi-

ture respectively. Scenario 2 Total expenditure in S2 will be almost $ bn,

with onshore deconstruction accounting for

the highest proportion of spend outside of

well decommissioning ( % of the total). There is a relatively even split of spend in S2

with heavy transport accounting for % fol-

lowed by substructure removal with % and

topside removal with %. The relatively small

percentage taken up by platform removal

demonstrates the cost saving that can be

made with SLVs.

Danish decommissioning activity will

peak in two distinct periods.Virtually all Danish production comes

from fixed platforms – FPS remov-

als.

These tie into hubs, of which are

coming to the end of their commercial

life.

Dan and Halfdan hubs first to be

removed 2019-2023. Only subsea well removals – well

decommissioning will account for a

smaller proportion of spend than in

Norway and the UK.

2016-2040S1 Total Spend $ bn S2 Total Spend $ bn

© 2016 Douglas-Westwood

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North Sea Decommissioning Market Forecast 2016-2040

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Chapter 5 : Market Forecast

Well removals

The number of well removals in Norway

will grow significantly over the forecast

period, with the last ten years accounting

for % of all removals.

This trend applies to both surface and

subsea wells, with the majority of fixed and

floating production units expected to come

to the end of their life at the end of the

forecast period.

With a cost of nearly $ bn and a total of

subsea wells to be removed, the im-

portance of subsea decommissioning work

is clear. This should be a major focus for the

small number of companies capable of ex-

ploiting this area of the market, particularly

as the number of wells in the UK will begin

to decline in the 2030s.

Surface wells will account for a high propor-

tion of removals at %, but this will not be

mirrored in the cost. They will only repre-

sent % of total well cost, demonstrating

the higher costs associated with subsea well

work, particularly in harsh conditions.

Despite this there are surface wells to

be removed 2016-2040, with a cost of al-

most $bn. This highlights that there is still

a large market for those companies who

specialise in the plugging and abandonment

of surface wells.

Key subsea developments that we believe

will be decommissioned over the forecast

period include tiebacks to the Norne FPSO

( wells), Alvheim FPSO ( wells) and the

Heidrun TLP ( wells).

Platform removals

The number of removals will grow almost

exponentially over the forecast period, with

a limited amount of activity in the early part

of the forecast before it ramps up later. This

is a result of the abundant reserves that a

number of the major hubs in Norway still

possess, meaning they can keep producing

economically for many years.

The dominance of large and extra large

platforms can be seen throughout the

forecast period and platforms under 1,000

tonnes will account for only % of remov-

als (platforms). None of these will

be removed until 2038 as they are part of

major hubs which are expected to produce

into the 2030s.

In comparison there are platforms that

weigh more than 5,000 tonnes, accounting

for % of the total number of platforms

to be removed. This underlines the amount

of time and cost that will be required using

HLVs and the reverse installation method.

The Yme MOPU will be the first job for the

SLV Pioneering Sprit. The platform has never

produced due to cracks in the grouting of

the platform’s legs, which was discovered

after installation. The platform will be trans-

ported straight to shore for deconstruction

after attempts to reuse it were found to be

impractical. The removal will be completed

with a single lift of the MOPU which weighs

15,000 tonnes.

Norway : Platform & Well Removals

Figure 30: Norway – Number of Platforms Removed by Size

2015

2016

2017

2018

2019

2020

2021

2022

2023

2024

2025

2026

2027

2028

2029

2030

2031

2032

2033

2034

2035

2036

2037

2038

2039

2040

Plat

form

s Rem

oved

Extra Small (Wellhead/Flare)

Small

Medium

Large

Extra Large

Figure 31: Norway – Number of Wells Removed by Surface/Subsea

0

100

200

300

400

500

600

2015

2016

2017

2018

2019

2020

2021

2022

2023

2024

2025

2026

2027

2028

2029

2030

2031

2032

2033

2034

2035

2036

2037

2038

2039

2040

Wel

ls Rem

oved

Subsea

Surface

84% of well remova ill take place

2031-2040.

Norway is dominated by heavy plat-

forms with % of platforms weighing

over 5,000 tonnes.

The Yme MOPU (15,000 tonnes) will

be the first single lift job for the Pio-

neering Spirit, scheduled for mid-2016.

Major opportunity for well removal

companies, particularly from 2031

onwards.

2016-2040

Platform Tonnage Removed m

Platforms Removed

Wells Removed

Subsea %

Surface %

© 2016 Douglas-Westwood

37

North Sea Decommissioning Market Forecast 2016-2040

By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood

Chapter 5 : Market ForecastMethodology

Models

Model Outputs

Assumptions (within Models)

Outputs

Data

Hub

Dat

a, C

olla

tes

Fiel

d D

ata

His

tori

cal F

ield

Pro

duct

ion

Dat

a fr

om

Gove

rnm

ent

Org

anis

atio

ns

DW

Offs

hore

Oil

& G

as D

atab

ase

DW’s North Sea Decommissioning Market Forecast is produced using a combination of

in-house databases (and external sources for verification purposes) which track projects

on an individual basis. Our in-house model forecasts weight and spend using this data and

estimated costs of decommissioning work.

Scenario 1 Cost$ Millions

Day ratesCost

Number of Platform Removals

Scenario 2 Cost$ Millions

Day ratesCost

Number of Platform Removals

Well Removal

Well Decommissioning Model Days

Tonnage Removed

Platform Decommissioning - SLV TonnageNumber of lifts

Abandonment & Decommissioning

Dates for Each Hub

Hub O&M Costs

Offshore O&M ModelField O&M Costs

Field Data:FPS UnitsPlatformsTrees

Tonnage Removed

Platform Decommissioning - HLV TonnageNumber of lifts

Forecast Field Production

D&P Model

Forecast Oil and Gas Price Hub Revenue

Forecast Hub Production

FPS ModelDays

FPS Removal

© 2016 Douglas-Westwood 21North Sea Decommissioning Market Forecast 2016-2040By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood

Chapter 3 : Overview of Decommissioning Process

Decommissioning Planning Phase

The decision to cease production

occurs as recoverable reserves are

exhausted and incremental recovery

costs prove financially less attractive.

Oil price, petroleum tax and O&M

costs all affect a field’s CoP date.

Sustained low oil prices will lead to

CoP for fields that are near or past

optimal lift.

Cessation of ProductionThe decision on whether and when to

proceed with Cessation of Production

(CoP) programmes will occur as recoverable

reserves are exhausted and the incremental

recovery costs prove financially less attractive.

Oil price is one of the key sensitivities, along

with petroleum tax and O&M costs, which

have traditionally been seen as having an

impact on the timing of CoP, the abandon-

ment of the field and the subsequent begin-

ning of expenditure on decommissioning.

Three financial models have traditionally

been used to identify the optimum point in

time to cease production:

Negative net profit (NNP) is the point

where operating costs exceed revenue

from production.

A minimum margin on ongoing expendi-

ture requires an additional margin on ex-

penditure to cover allocation of operating

overheads, but like NNP this model fails

to take account of future field cash flows.

Maximising remaining Net Present Value

(NPV) incorporates into the calculation

all future cash flows, including decommis-

sioning liabilities and available tax relief

over time.

A key output from the financial analysis is to

identify the critical point that will trigger the

commencement of preparing for decommis-

sioning.

This will ordinarily be the point at which the

remaining NPV equates to approximately

150% of the estimated decommissioning

cost. At this point security provisions will be

triggered and the decommissioning project

team mobilised. In practice this is often

ignored; operators have a strong history of

ignoring the decommissioning costs which

are often deferred as long as possible, even

after the field has been abandoned.

There is a strong correlation between oil

price and abandonment, with a higher oil

price enabling field operators to deploy

enhanced oil recovery techniques. This was

seen in recent years as the stable high oil

price (around $110 a barrel) that lasted

from 2011 to mid-2014 caused numerous

fields to be extended beyond their design

life.

Nevertheless, sustained low oil prices are

likely to impact CoP for fields which are

near or past their optimal life. Numerous

small fields in the UK have had life exten-

sion work which requires a high oil price to

be economic, without it, CoP will undoubt-

edly occur soon.

Two fields have already suffered this fate

with FPS development Athena, which

only began production in 2012, as well as

the well-established Dunlin field that first

entered production in the 1970s, both

reaching their CoP point recently due to

the oil price downturn.

“If they had realistic decommissioning costs built into their balance sheet they probably should have started decommis-sioning some years ago.”

Decommissioning Company

“But the biggest issue that these guys have is the yearly expenditure to keep the platform operable. Just keeping the lights on, on some of these platforms is 20-30 million a year, so again it comes down to having a good economist on your team, who can look at the scenarios of oil price v decommissioning costs v Opex costs.”

Decommissioning Company

Figure 15: Model cash flow for a development drilling project

-200

-150

-100

-50

0

50

100

150

200

250

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17Cas

h Fl

ow (

$m)

Years from Project Start

Annual Cash FlowCumulative Cash Flow

Suffering risk

Maximum exposure

Loss Profit

Net present value

Payback

North Sea Decommissioning Industry to Boom after Numerous False StartsDouglas-Westwood’s new North Sea Decommis-sioning Market Forecast 2016-2040 predicts that between 2016 and 2040 $70-$82 billion (bn) will be spent on decommissioning activity in Denmark, Germany, Norway and the UK; a marked increase on any past work that has been completed, as the region enters a permanent decline.

Decommissioning activity is expected to grow over the next few years, driven by the sustained low oil price, the maturity of North Sea fields and the age of infrastructure that has pushed maintenance costs up, leading to a high breakeven price.

The forecast includes two different scenarios, one assumes that decommissioning methods will remain the same, with reverse installations utilising Heavy Lift Vessels (HLVs) as the most common method. The other scenario considers the impact the Single Lift Vessel (SLV) Pioneering Spirit and others that follow it could have on the market. Scenario 2 will see cost reductions of around $12bn on Scenario 1, demonstrating this impact. It has to be stressed however, that this is contingent on E&P operators embracing this method of removal over the more established method. As a result a huge amount will depend on the success of early removal projects Yme and Brent.

As the country with the largest amount of installed infrastructure, as well as the oldest platforms, the UK will make up over half of all expenditure, with a total cost of over $50bn in Scenario 1 or $43bn in

Scenario 2. Unlike the other countries in the report, the UK will see reasonably high levels of activity throughout the forecast period. From 2030 onwards, however, Norway will grow to become an incred-ibly important part of the decommissioning market. It is expected to account for 32% of the total spend 2016-2040, with 79% of this coming in the last ten years, as the large hubs finally begin to lose com-merciality.

This represents a powerful opportunity for specialist companies to establish themselves in the industry and become trusted and reliable partners to the platform operators who will desire speed, safety, cost effectiveness and reliability, as they aim to keep decommissioning costs low and ensure removal work is completed without incident.

The North Sea Decommissioning Market Forecast is supported by analysis, insight and industry consulta-tion and includes:

• Drivers & indicators – a review of the factors influencing the North Sea decommissioning mar-ket, including: oil & gas prices; maturity of fields; tax regimes; operations and maintenance costs; legislation and challenges in the oil & gas industry.

• Overview of decommissioning process – an in-depth look into how decommissioning is completed, from the cessation of production all the way through to the onshore deconstruction phase. This details the different options available to operators, including the use of HLVs and SLVs and a section on the current HLV and HTV fleets.

North Sea Decommissioning Market Forecast 2016-2040energy business insight

e: [email protected] t: +44 (0)203 4799 505

www.douglas-westwood.com

Aberdeen | Faversham | Houston | London | Singapore

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• The supply chain – detailed analysis of the supply chain, outlining the specialised well abandonment firms, system inerting companies, disconnection specialists, infrastructure removal businesses and disposal companies

• Market forecast – summary of total expendi-ture, weight removed and the number of plat-form and well removals for the four countries featured in the report, as well as a country-by-country breakdown. Expenditure is split into two different scenarios, one showing the impact SLVs could have and one assuming the market con-tinues as it previously has. In addition, for each scenario and country, expenditure is broken down into the following segments: FPS removal, heavy transport, onshore deconstruction, PSV (and DSV), substructure removal, topside re-moval and well decommissioning. There is also a separate section on the onshore deconstruction market.

• Supporting databook – the report will be released with a supporting Excel workbook that features all of the tables and charts that are included in the report.

Why purchase the North Sea Decommissioning Market Forecast?DW’s market forecasting is trusted by sector players worldwide, with clients including the world’s top-10 oil & gas companies, top-10 oilfield services compa-nies and top-10 private equity firms.

The report is essential for financial institutions, equipment manufacturers, offshore engineering, operations & maintenance companies, ROV opera-tors, cutting service companies, contractors, oil & gas companies and agencies & government depart-ments wanting to make more informed investment decisions.

Our proven approach includes:

• Unique and proprietary data – updated year-round from published sources and insight gained from industry consultation.

• Detailed methodology – analysis is based on DW’s in-house Oil & Gas database which details every field in the North Sea. The data feeds into the market model to generate forecasts of decommissioning activity on a yearly basis.

• Comprehensive analysis – comprehensive examination, analysis and 25-year coverage of decommissioning expenditure, tonnage removal and the number of platform and well removals each year.

• Concise report layout – consistent with DW’s commitment to delivering value for our clients, all our market forecasts have a concise layout consisting of industry background and supporting materials condensed to enable quick review with ‘speed-read’ summaries of key points through-out.

2016

North Sea Decommissioning

Market Forecast

Prospects, Technologies, Markets

2016-2040

© 2016 Douglas-Westwood 2North Sea Decommissioning Market Forecast 2016-2040By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood

Contents

Table of Contents

1 Summary & Conclusions ..........................................6Summary ......................................................................................................................................... 7

Conclusions .................................................................................................................................... 8

2 Drivers and Indicators ..............................................9Offshore Oil & Gas and the North Sea .................................................................................. 10

Oil – Supply & Demand ............................................................................................................. 11

Oil Price Volatility ....................................................................................................................... 12

Oil Price Impacts ......................................................................................................................... 13

Historical Platform Installations ............................................................................................... 14

Historical Subsea Tree Installations ......................................................................................... 15

Oil & Gas Challenges ................................................................................................................. 16

Drivers of North Sea Decommissioning ................................................................................ 17

Drivers of North Sea Decommissioning – Legislation ........................................................ 18

3 Overview of Decommissioning Process ........... 20Decommissioning Planning Phase ............................................................................................ 21

Overview of Decommissioning Process ................................................................................. 22

Well Abandonment ..................................................................................................................... 23

Infrastructure Removal .............................................................................................................. 24

Other Considerations ................................................................................................................ 26

Decommissioning – HLVs .......................................................................................................... 27

Decommissioning – HTVs ......................................................................................................... 28

Decommissioning – SLVs ........................................................................................................... 29

Decommissioning – SLV: Pioneering Spirit............................................................................. 30

4 Supply Chain ............................................................ 31Well Abandonment ..................................................................................................................... 32

Platform Decommissioning – System Inerting and Disconnection ................................... 33

Platform Decommissioning – Infrastructure Removal & Disposal .................................... 34

5 Market Forecast ...................................................... 35Methodology ................................................................................................................................ 36

Denmark, Germany, Norway & UK : Total Expenditure .................................................... 38

Denmark, Germany, Norway & UK : Total Removals ......................................................... 39

Summary : Weight ....................................................................................................................... 40

Denmark : Total Expenditure ................................................................................................... 41

Denmark : Platform & Well Removals .................................................................................... 42

Germany Summary ..................................................................................................................... 43

Norway : Total Expenditure ..................................................................................................... 44

Norway : Platform & Well Removals ...................................................................................... 45

UK : Total Expenditure .............................................................................................................. 46

UK : Platform & Well Removals ............................................................................................... 47

Onshore Deconstruction .......................................................................................................... 48

6 Appendix .................................................................. 49Data and Text Conventions ...................................................................................................... 50

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Contents

Figures and Tables

Figure 1: Tonnage Removed by Country ............................................................................................................7

Figure 2: Capex Comparison S1 and S2 .............................................................................................................8

Figure 3: Global Onshore vs Offshore Oil & Gas Production, 2005-2021.................................... 10

Figure 4: Regional Offshore Oil & Gas Production, 2000-2015 .......................................................... 10

Figure 5: Oil Price & Demand,1990-2015 ....................................................................................................... 11

Figure 6: World Liquids Production Growth, 2005-2015 ..................................................................... 11

Figure 7: Historical Brent and WTI Oil Prices, January 2010 -January 2016 ................................ 12

Figure 8: Average Annual Brent Spot Price Forecasts, 2010-2020 .................................................... 12

Figure 9: O&G Sector Average Stock Performance Index, June 2014-Dec 2015 .................... 13

Figure 10: Quarterly Visible Subsea Production Tree Orders, Q1 2008-Q3 2015 ................... 13

Figure 11: Fixed Platform Installations 1990-2015 ...................................................................................... 14

Figure 12: Subsea Tree Installations 1990-2015 ........................................................................................... 15

Figure 13: Oil & Gas Production versus E&P Spend, 2000-2016 ....................................................... 16

Figure 14: Skilled Workers by Age Category, 2014 ................................................................................... 16

Figure 15: Model cash flow for a development drilling project ........................................................... 21

Figure 16: Allseas Pioneering Spirit ..................................................................................................................... 30

Figure 17: North Sea Total Cost Scenario 1 .................................................................................................. 38

Figure 18: North Sea Total Cost Scenario 2 .................................................................................................. 38

Figure 19: Number of Platforms Removed by Country .......................................................................... 39

Figure 20: Number of Wells Removed by Country................................................................................... 39

Figure 21: Substructure Tonnage Removed by Country ......................................................................... 40

Figure 22: Topside Tonnage Removed by Country .................................................................................... 40

Figure 23: Tonnage Removed by Size 2016-2040....................................................................................... 40

Figure 24: Denmark – Total Cost Scenario 1 ................................................................................................ 41

Figure 25: Denmark – Total Cost Scenario 2 ................................................................................................ 41

Figure 26: Denmark – Number of Platforms Removed by Size .......................................................... 42

Figure 27: Denmark – Number of Wells Removed by Surface/Subsea .......................................... 42

Figure 28: Norway – Total Cost Scenario 1 ................................................................................................. 44

Figure 29: Norway – Total Cost Scenario 2 ................................................................................................... 44

Figure 30: Norway – Number of Platforms Removed by Size ............................................................ 45

Figure 31: Norway – Number of Wells Removed by Surface/Subsea ............................................. 45

Figure 32: UK – Total Cost Scenario 1 ............................................................................................................. 46

Figure 33: UK – Total Cost Scenario 2 ............................................................................................................. 46

Figure 34: UK – Number of Platforms Removed by Size ....................................................................... 47

Figure 35: UK – Number of Wells Removed by Surface/Subsea ........................................................ 47

Figure 36: Onshore Deconstruction Expenditure Comparison ........................................................... 48

Table 1: Tax Rates ....................................................................................................................................................... 17

Table 2: Number of Platforms by Size Category ......................................................................................... 17

Table 3: Average Age of Platforms by Size Category ................................................................................ 17

Table 4: Key OSPAR Terms ..................................................................................................................................... 18

Table 5: Re-use and Disposal of Platform Components .......................................................................... 22

Table 6: Forms of Topside Removal.................................................................................................................... 24

Table 7: Forms of Steel Jacket Removal ........................................................................................................... 25

Table 8: Heavy Lift Barge Fleet .............................................................................................................................. 27

Table 9: Heavy Lift/Crane Vessel Fleet .............................................................................................................. 27

Table 10: Heavy Transport Fleet >5,000t Deadweight Capacity, by Operator ........................... 28

Table 11: SLVs Under Construction ................................................................................................................... 29

Table 12: Fixed Platform Size Categories ........................................................................................................ 36

Table 13: History of Platforms Offshore Germany ..................................................................................... 43

Table 14: Onshore Cost by Country ................................................................................................................. 48

Figures

Tables

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Notes & Acknowledgements

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North Sea Decommissioning

Market Forecast

is published by:

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DW report number 570-16

ISBN 978-1-910045-29-9

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A supporting databook to accompany the charts and tables presented in this report

is available in Excel format upon request.

Date of publication: 15xx February 2016

© 2016 Douglas-Westwood 5North Sea Decommissioning Market Forecast 2016-2040By purchasing this document, your organisation agrees that it will not copy or allow to be copied in part or whole or otherwise circulated in any form any of the contents without the written permission of Douglas-Westwood

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