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EUROPEAN STAN DAAD NORME EUROPÉENNE EUROPÂISCHE NORM CS 23040.60 English version EN 1092-1 Decemoer 2001 Flanges and ther joints - Crcular flanges for pipes, valves, fittings and accessories, PN designated - Part 1: Steel flanges Brides et tours assorrolages Brides circulaires oour ruees. appareils de robinettone. raccords et accessoires designees PN Partie 1: Brides en acier This European Standard was anproved by CEN on 6 July 2001 Fiansche unci ihe Verbindungen Runde Flansche fur Rohre. Armaturon. Formstucke und Zubehorteile. nach PN bezeichnet - Teil 1 Stahlflansche GEN n’embers are bound to comply with the GEN. GENELEC Internal Regulations which stipulate the conditions for giving this European Standara the status of a natronal standard without any alteration. Up-to-date ists and uibliographical references concerning such national stanca’ds may be obtained on application to the Management Gentre or to any GEN member. This European Standard exists in threo official versions (EngliSh. French, German). A version in any other language made by translation onder the responsibility of a GEN member info its own language and notified to the Management Gentre has the same status as the official versions GEN members are the national standards bodies of Austria, Belgium. Gzech Republic, Denmark. Finland, France. Germany, Greece. Iceland Ireland, ltaly, Luxembourg. Netherlands, Norway, Portugal. Spain, Sweden, Switzerland and United Kingdom. F Rrr’t \\ ii \t\tl ‘It t OP ,t \‘O) \Rl fr! 5)\ i ri\tt F krifiEf \ ‘1f— \i,-i\1;I K\1!ii\ f—1 f-(l’\l’.i It ‘r K1\llltr— i—i S \ri?\ti \(; Management Centre: rue de Stassart. 36 B-1050 Brussels 2JC1 GEN All ‘icnts t xOoira!ion fi ar’ t ‘m one h’ am. ‘‘cars ‘esejoo .r’cc’,iae t GEN :iational ‘.terre’s Rot. No EN 1C02.r 2001 E

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  • EUROPEAN STAN DAAD

    NORME EUROPÉENNE

    EUROPÂISCHE NORM

    CS 23040.60

    English version

    EN 1092-1

    Decemoer 2001

    Flanges and ther joints - Crcular flanges for pipes, valves,fittings and accessories, PN designated - Part 1: Steel flanges

    Brides et tours assorrolages Brides circulaires oourruees. appareils de robinettone. raccords et accessoires

    designees PN Partie 1: Brides en acier

    This European Standard was anproved by CEN on 6 July 2001

    Fiansche unci ihe Verbindungen Runde Flansche furRohre. Armaturon. Formstucke und Zubehorteile. nach PN

    bezeichnet - Teil 1 Stahlflansche

    GEN n’embers are bound to comply with the GEN. GENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandara the status of a natronal standard without any alteration. Up-to-date ists and uibliographical references concerning such nationalstanca’ds may be obtained on application to the Management Gentre or to any GEN member.

    This European Standard exists in threo official versions (EngliSh. French, German). A version in any other language made by translationonder the responsibility of a GEN member info its own language and notified to the Management Gentre has the same status as the officialversions

    GEN members are the national standards bodies of Austria, Belgium. Gzech Republic, Denmark. Finland, France. Germany, Greece.Iceland Ireland, ltaly, Luxembourg. Netherlands, Norway, Portugal. Spain, Sweden, Switzerland and United Kingdom.

    F Rrr’t \\ ii \t\tl ‘It t OP ,t \‘O) \Rl fr! 5)\i ri\tt F krifiEf \ ‘1f— \i,-i\1;I K\1!ii\

    f—1 f-(l’\l’.i It ‘r K1\llltr— i—i S \ri?\ti \(;

    Management Centre: rue de Stassart. 36 B-1050 Brussels

    2JC1 GEN All ‘icnts t xOoira!ion fi ar’ t ‘m one h’ am. ‘‘cars ‘esejoo.r’cc’,iae t GEN :iational ‘.terre’s

    Rot. No EN 1C02.r 2001 E

  • EN 1O921:20O1 (E)

    ContentsPage

    Foreword 3

    Introduction 4

    1 Scope 4

    2 Normative references 5

    3 Terms and definitions 73.1 DN 73.2 PN73.3 maximum aflowable pressure, PS 73.4 maximum atlowable temperature, TS 7

    4 Designation 7

    5 General requirements 85.1 Flange materials 85.2 Repairs 95.3 Bolting 95.4 Gaskets 95.6 Dimensions 105.8 Spot facing or back facing of flanges 125.9 Tolerances 125.10 Marking 12

    Annex A (normative) Bull weld-end preparation 53

    Annex B (informative) Material groups 54

    Annex C (informative) Approximate masses of flanges and coUars 56

    Annex D (informative) Additional materials 64

    Annex E (informative) Determination of pIT ratings for flanges using EN materials 65

    Annex F (informative) Determination of pIT ratings for flanges using 66ASTM materials

    Annex ZA (informative) Clauses of this European Standard addressing essentialrequirements or other provisions of EU Directives 68

    Bibliography 70

    2

  • EN 1092-1:2001 (E)

    Foreword

    This document (EN 1090-1:2001) has been prepared by Technical Committee CEN/TC 74Flanges and their joints. the secretariat of which is held by DIN.

    This European Standard shali be given the status of a national standard. either by publication ofan identical text or by endorsement. af the latest by June 2002, and conflicting national standardsshali be withdrawn at the latest by June 2002.

    This document has been prepared under a mandate given to GEN by the European Commissionand the European Free Trade Association, and supports essential requirements of EUDirective(s).

    For relationship with EU Directive(s). see informative Annex ZA, which is an integral part of thisdocument.

    According to the CEN/CENELEC Internal Regulations, the national standards organizations ofthe following countries are bound to implement this European Standard : Austria, Belgium, CzechRepublïc, Denmark, Finland, France, Germany, Greece, Iceland. Ireland, Italy, Luxembourg,Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.

    EN 1092 consists of the following four parts:

    Part 1: Steel flanges;

    Part 2: Gast ron flanges;

    Part 3: Gopper alloy flanges:

    Part 4: Aluminium alloy flanges.

    This standard includes one normative and eight informative annexes.

    3

  • EN 1092-1:2001 (E)

    Introduction

    When Technical Committee. CENÎTC 74, commenced its work of producing this EuropeanStandard t took as its basis, the International standard, ISO 7005-1. Steel flanges.

    In taking this decision, CEN/TC 74. agreed that this standard would differ significantly from the150 standard in respect of the following:

    a) Whereas 50 7005-1 included in its scope both the original DIN based flanges andalso the original ANSI/ASME based flanges. EN 1092-1 contains only the DIN basedflanges. CEN/TC 74 has produced a separate seres of standards. prEN 1759-1:2000.prEN 1759-3:1994 and prEN 1759-4:1997, dealing with the ANSI;ASME based flanges intheir original Class designations:

    b) The opportunity was taken to revise some of the technical requirements applicable tothe DIN origin flanges.

    Consequently, whilst the mating dimensions, the flange and facing types and designations arecompatible with those given in 150 7005-1, t is important to take account of the followingdifferences which exist in EN 1092-1:

    1) The p/T ratings of this standard have been reduced in many cases by either limiting thelower temperature ratings which can no onger exceed the PN value, or by increasing therate at which allowable pressures shall reduce with increase in temperature:

    2) In addition to the range of PN 2,5 to PN 40 DIN origin flanges contained in the ISOstandard, EN 1092-1 also includes PN 63 and PN 100 flanges;

    3) This standard specifies grades of European steels similar to those specified in 1507005-1, but in addition permits the use of those grades of ASTM steels which arespecified in the ISO standard for use with the ANSI/ASME based flanges;

    4) This standard gives an informative annex concerning requirements of EU Directives.

    1 Scope

    This European Standard for a single series of flanges specïfies requirements for circular steelflanges in PN designations PN 2.5 to PN 100 and nominal sizes from DN 10 to DN 4000.

    This standard specifies the flange types and their facings, dimensions. tolerances. threading. boltsizes. flange jointing face surface finish. marking. materials. pressure/ temperature ratings andapproximate flange masses.

    This standard does not apply to flanges made from bar stock by turning, or to flanges of types 11,12 and 13 made from plate material.

    4

  • EN 1092-1:2001 (E)

    2 Normative references

    This European Standard incorporates by dated or undated reference provisions from otherpubIicatons. These normative references are cited at the appropnate places in the text and thepubIicatons are listed hereafter. For dated references, subsequent amendments to or revïsïonsof any of these publications appy to this European Standard only when incorporated in t byamendment or revision. For undated references the atest edition of the publication referred toappiies (inciuding amendments).

    EN 764, Pressure equipment - Terminology and symbols - Pressure. temperature. volume

    EN 1333, Pipework components - Definition and selection of PN

    EN 1708-1 We/ding - Basic weld joint details in steel - Part 1: Pressurized components

    EN 10025, Hot rol/ed products of non-alloy structural steels - Technical delivety conditions

    prEN 10028-2:2000. Flat products made of steels for pressure purposes - Part 2: Non alloy andalloy steels with specified elevated temperature properties

    prEN 10028-3:2000, Flat products made of steels for pressure purposes - Part 3: Weldable finegrade steels, normalised

    prEN 10028-4:2000, Flat products made of steels for pressure purposes - Part 4: Nickel alloysteels with specified low temperature properties

    EN 10028-7, Flat products made of steels for pressure purposes - Part 7: Stainless steels

    EN 1021 3-2, Technica/ delivery conditions for steel castings for pressure purposes - Part 2: Steelgrades for use at room temperature and elevated temperatures

    EN 10213-3, Technical delivery conditions for steel castings for pressure purposes - Part 3: Steelgrades for use at low temperatures

    EN 10213-4, Technical delivery conditions for steel castings for pressure purposes - Part 4:Austenitic and austenitic-ferritic steel grades

    EN 10222-2, Steel forgings for pressure purposes - Part 2: Ferritic and martensitic steels withspecified elevated temperature properties

    EN 10222-3, Steel forgings for pressure purposes - Part 3: Nickel steel w/th specified lowtemperature properties

    EN 10222-4. Steel forgings for pressure purposes - Part 4: Weldable fine gram steels with highproof strength

    EN 10222-5. Steel forgings for pressure purposes - Part 5: Austenitic, martensitic and austeniticferritic stainless steels

    prEN ISO 9692-1:2000, Welding and all/ed processes - Recommendation for joint preparation -Part 1: Manual metal-arc we/ding. gas-shielded metal-arc welding and gas welding of steels(/80 DIS 9692-1:2000)

    EN ISO 9692-2, We/ding and allied processes - Joint preparation - Part 2: Submerged arcwe/ding of steels (ISO 9692-2:1998)

    5

  • EN 1092-1:2001 (E)

    EN ISO 6708, Pipe components - Definition of DN (nominal size) (ISO 6708:1995)

    SO 7-1 Pipe threads where pressure-tight joints are made on the threads —Part 1: Dimensions, tolerances and designation

    150 7-2, Pipe threads where pressure tight joints are made on the threads —Part 2: Verification by means of limit gauges

    50 887, Plain washers for metric boits, screws and nuts - General plan

    ASTM Al 05/Al 05M. Forgings. Carbon Steel. for Piping Components

    ASTM Al 82/A 1 82M. Forged or Rol/ed Al/oy-Steel Pipe Flanges, Forged Fittings, and Valves andParts for High- Temperature Service

    ASTM A203/A203M, Pressure Vessel Plates. Ailoy Steefl Nickel

    ASTM A204/A204M, Specification for pressure vessel plates, alloy steel, molybdenum

    ASTM A21 6/A21 6M, Steel Castings, Carbon Suitable for Fusion We/ding for High-TemperatureService

    ASTM A217/A217M, Steel Castings, Martensitic Stainiess and Alloy, for Pressure-Containing PartsSuitable for High- Temperature Service

    ASTM A240/A240M, Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Pia te. Sheet,and Strip for Pressure Vessels

    ASTM A325, High-Strength Boits for Structural Steel Joints

    ASTM A350/A350M, Forgings, Carbon and Low-Alioy Stee4 Requiring Notch Toughness Testingfor Piping Components

    ASTM A35 1 /A351 M, Castings, Austenitic, Austenitic-Ferritic (Duplex) for Pressure-Containing Parts

    ASTM A352/A352M, Steel Castings, Ferritic and Martensitic. for Pressure-Containing Parts Suitablefor Low-Temperature Service

    ASTM A387/A387M, Pressure Vessel Plates, Alloy Steel, Chromium-Moiybdenum

    ASTM A51 5/A51 5M, Pressure Vessel Plates, Carbon Steel. for Intermediate and HigherTemperature Service

    ASTM A51 6,A51 6M. Pressure Vessel Piates, Carbon Steel. for Moderate and Lower-TemperatureService

    ASTM A5371A537M, Pressure Vessel Plates, Heat-Treated, Carbon-Manganese-Silicon Steel

    6

  • EN 1092-1:2001 (E)

    3 Terms and defiriitions

    For the purposes of this standard the foflowng terms and definitions apply:

    3.1DN

    EN ISO 6708

    3.2PNsee EN 1333

    3.3maximum aflowable pressure, PSmeans the maximum pressure for which the equipment is designed, as specified by theequipment man ufacturer

    3.4maximum allowable temperature, TSmeans the maximum temperature for which the equipment is designed. as specified by theequipment manufacturer

    4 Designation

    4.1 General

    Table 1 specifies the flange types and ancillary components.

    Figures 1 and 2 show flange types and ancillary components with the relevant flange typenumbers. Flanges shail be denoted with “flange type and the “flange number”. Ancillarycomponents shall be denoted with ancillary component type and the type number.

    Figure 3 shows flange facing types, which may be used with the flanges or components shown infigures 1 and 2. Flange facings shall be denoted with type” and the relevant symbol.

    The range of DN. applicable to each flange type and to each PN, shall be as given in table 3.

    4.2 Standard designation

    Flanges and ancillary components in accordance with this standard shalt be designated with thefollowing:

    a) Designation. eg. flange. lapped end or collar:

    b) Number of this standard. EN 1092-1:

    c) Number of flange type in accordance with figures 1 and 2:

    d) Type of flange facing in accordance with figure 3:

    e) DN (nominal size):

    f3 PN designation:

    g) Neck thickness S (only for types 11 and 343:

    h) For type 13 flanges type of thread (R or R3;

    3 Bore diameter (for sizes greater than DN 600>:

    7

  • EN 1092-1:2001 (E)

    B (only for types 01 12 and 32):

    B (only for type 02):

    8 (only for type 04):

    j) Either the symbol or the number or the grade of the material (see tabi es 5a and 5b):k) any heat treatment requïred:

    i) material certificate, if required (see 51).

    EXAMPLE 1Designation of a flange type 01 with facing type A and nominal size DN 800. of PN 6 with borediameter B = 818 mm. made of material with the symbol S235JR.

    Flange EN 1092-1/01 NON 800/PN 6/818/S235JR

    EXAMPLE 2Designation of an ancillary component type 32 with facing type A of nominal size DN 400, PN 10and made of material with the symbol S235JR.

    Collar EN 1092-1/32 A/DN 400/PN 10/S235JR

    EXAMPLE 3Designation of a flange type 02 with facing type A of nominal size DN 400, PN 10 and made ofmaterial with the number 1 0038.

    Flange EN 1092-1/02 NON 400/PN 10/1.0038

    EXAMPLE 4Designation of a flange type 11 with facing type B2 of nominal size DN 200, PN 100 and withneck thickness, S= 10 mm, made of material with the symbol l3CrMo4-5.

    Flange EN 1092-1/11 B2/DN 200/PN 100/10/l3CrMo4-5

    5 General requirements

    51 Flange materials

    Flanges shali be manufactured from materials given in tables 5a and 5b (see also annex D). Fortype 11, 12 and 13 flanges, the manufacture shall be from forgings, For type 21 flanges themanufacture shall be from forgings or steel castings.

    The flange manufacturer shali provide documentation to ensure traceability of material. Anequipment manufacturer may require a certificate in accordance with EN 10204 which is suitablefor the category of equipment to which the flange is fitted.

    NOTE 1 The matenals given in tab1es 5a and 5b (see also annex D) are tabulated n groups having the sarne o Tratings as given in tables 15. 16. 17.18,19 and 20 (seearnex B.

    NOTE 2 The materials of ancitary components are not within toe scope o this standard.

    8

  • EN 1092-1:2001 (E)

    5.2 Repairs

    Where not otherwise prohibited by the applicable material standard, repairs by welding arepermltted when there is a proven method. All weldlng shail be carried Out in accordance with awritten procedure.

    NOTE Far approval of weding procedures. see EN 288-1. For approua af welders. see EN 287-1.

    5.3 Bolting

    Flanges shall be suitable for use with the number and size of bolting as specified in tables 6 to13. The bolting shali be chosen by the equipment manufacturer according to the pressure.temperature. flange material and gasket so that the flanged joint remains tight under theexpected operating conditions. For selection of bolting. see EN 1515-1 for combination of thematerials of flanges and bolting see prEN 1515-2:1994. for information.

    5.4 Gaskets

    The various gasket types. dimensions, design characteristics and materials used are not withinthe scope of this standard. Dimensions of gaskets are given in EN 1514-1 to EN 1514-4.

    5.5 Pressure/temperature (p)T) ratings

    The pIT ratings of flanges are given in tables 15, 16, 1718, 19 and 20.

    The p/T ratings indicate the relationship between the maximum allowable pressure PS and themaximum allowable temperature.

    The p/T ratings shall apply only for flange types 05, 11, 12, 13 and 21 having nominal sizes up toand including DN 600. The piT ratings of all other flanges shall be calculated or subject to specialexperience.

    NOTE 1 The rules for the determination of p/T ratings of the above tables are given n annexes E and F.

    NOTE 2 For the materiai groups 1 OEO to 1 6E0 (austenWc steels) tables 17 and 18 shouid be used as follows:

    table 17 shouid be chosen for applicadon n cases where the flange deformahon has to be strictly limited;

    table 18 shouid be chosen in all cases where a small amount of plastic deformaflon of the fianges can beconsdered acceptable.

    NOTE 3 Linear nterpolation s permitted for intermedate temperatures.

    For interpolation between (-10 C to 50 G) and 100 0, 20 C shall be used.

    NOTE 4 The relevant pressures and temperatures are those of the fu d n the ppework system.

    9

  • EN 1092-1:2001 (E)

    5.6 Dimensions

    5.6.1 Flanges

    The dimensions of flanges shaN be as given in tables 6 to 13 according to the PN designation.Dimension G may be vaned from the given value (see NOTE 1) which is a maximum limit. The

    neck thickness, S is a minimum value, selected according to pipe thicknesses given in ISO 4200(see NOTE 2).

    NOTE 1 The centre portion of the face of a flange type 05 need not be machined provided that the diameter of theunmachined portion does not exceed the recommencied diameter for 0 given in tables 6 to 13,

    NOTE 2 When requested by the pressure equipment manufacturer, neck thicknesses, other than these given in therelevant tables. may be supplied by agreement with the flange manufacturer.

    NOTE 3 A summary of the vanous types of flanges specified is given in table 3 showing the nominal sizes applicableto each type and to each PN.

    NOTE 4 Diameters N1. N and N3 of fiange types 11. 12, 13, 21 and 34 are the theoretical maximum values permittingthe use of ring spanners or the application of normal series plain washers without any additional machining, eg. spotfacing (see 58).

    NOTE 5 The bore diameters of flanges type 21 are not specified in this standard, the effective bore diameters areusually given in the relevant component standard(s).

    NOTE 6 Approximate masses of flanges are given in annex c.

    NOTE 7 The flange thicknesses for flanges type 05, 11 12, 13. 21 and PN 6, PN 10. PN 16, PN 25 have an unusualstop at DN 600/DN 700. This is based on a change at some flange thicknesses up to and inciuding DN 600 to meet thepressure temperature ratings (limited to DN 600). The flange thicknesses for fianges DN 700 and above are the sameas they are given in the documents of origin (DiN. BS NFE, EN etc.). They will be updated in future based en theflange calculation method as far as the corresponding work items of CEN/TC 74/WO 10 gives sufficient resuits.

    NOTE 8 For fianges type 21 dimensions A. N and R1 are nominal values and are included for guidance only.

    5.6.2 Hubs

    The hubs of flange types 12 and 13 shali be either:

    a) parallel: or

    b) taper wïth an angle not exceeding 70 on the outside surface for forging or castingpurposes.

    Details of the weld end preparation for flanges type 11 and ancillary components type 33 shall beas given in annex A.

    5.6.3 Threaded flanges

    5.6.3.1 The threads of flanges type 13 shall be parallel (symbol R) or tapered (symbol R0) inaccordance with ISO 7-1. Gauging shall be in accordance with ISO 7-2.

    NOTE Para ei threads wih be supplied unless otherwise requested by the equipment manufacturer.

    10

  • EN 1092-1:2001 (E)

    &6.32 The thread shali be concentric wth the axis of the flange and misalignments shafl notexceed 5 mm per metre,

    Flanges type 13 shail be manufactured without a parallel counterbore. but to protect the threadthey shail be chamfered to the major diameter of the thread at the hubbed side of the flange at anangie between 30 and 50 to the axis of the thread. The chamfer shall be concentric with thethread and shall be included in the measurement of the thread length provided that the chamferdoes not exceed one pitch in ength.

    56.4 Bolt holes

    Bolt holes shall be equally spaced on the pitch circle diameter. In the case of flanges type 21they shall be positioned such that they are symmetrical to the principal axes and such that noholes fall on these axes .e. positioned “offcentre”. see figures 5 to 12.

    5.6.5 Lapped joints

    The dimensions of lapped joints to be used with flanges. type 02 and type 04. are specified intables 7 to 11.

    For ancillary component type 33. the thickness of the lapped end at the facing shall be not lessthan the specified wall thickness of the pipe used.

    5.7 Flange facings

    5.7.1 Types of facings

    The types of flange facings shali be as given in figure 3 and their dimensions shali be as given infigure 4 and table 4.

    For facings types B, D, F and G. the transition from the edge of the raised face to the flange shallbe:

    a) radius; or

    b) chamfer

    at the choice of the flange manufacturer.

    5.7.2 Jointing face finish

    5,7,2.1 All flange jointing faces shall be machine finished and shall have a surtace finish inaccordance witb the values given in table 2 when compared with reference specimens by visualor tactile means.

    NOTE t s not ntended that nstrument rneasurements be taken on the faces themseves: the R and R vaues asdef red n EN ISO $287 relate to the reference specimens.

    5.72.2 For flanges with facing types A. Bi. E and F. turning shall be carried Out with a roundnosed tool in accordance with table 2.

    5.7.2.3 Flanges PN 40 shall have type B1 facings and flanges PN 63 shail have type B2factngs. unless otherwise agreed in the order.

    11

  • EN 1092-1:2001 (E)

    5.8 Spot facing or back facing of flanges

    Any spot facing or back facing shall not reduce the flange thickness to less than the flangethickness specified. When spot facing is used. the diameter shall be large enough toaccommodate the outside diameter of the equivalent normal series of washers in accordancewith lSO 887 for the bolt size being fitted. The bearing surfaces for the bolting shall be parallel tothe flange face within the limits given in table 14, When a flange is back faced a minimum filletradius, R2 (see figure 13) in accordance with table 21 shall be maintained.

    5,9 Tolerances

    Tolerances on dimensions of flanges shall be as given in table 14.

    5.10 Marking

    5,10,1 General marking requirements

    All flanges, other than type 21 flanges, shall be marked as follows:

    a) Flange manufacturer’s name or trade mark, e.g. XXX;

    b) Number of thïs standard, Le. EN 1092-1;

    c) Flange type number, e.g. 11;

    d) DN, e.g. DN 150;

    e) PN designation, e.g. PN 40;

    f) Neck thickness (S), if not to this standard;

    g) For EN materials — either the symbol or the number or the grade of the material. e.g.S235JR;

    For ASTM materials - the material grade, preceded by the specification number wherenecessary, e.g. WO 4;

    h) Oast number of melt identification or suitable control number traceable to the castnumber, eg. 12345, when test certification is required.

    EXAMPLE XXX/EN 1092-1/1 1/DN 150/PN 40/S235JR/1 2345

    It a flange is too small to enable all the markings required then the minimum marking requiredshall be:

    a) Flange manufacturer’s name or trade mark;

    b) letters “EN”;

    e) PN designation e.g. PN 40:

    g) either the symbol or the number or the grade of the material:

    h) cast number or melt identitication or suitable control number.

    12

  • EN 1O921:2OO1 (E)

    5iO2 Stamping

    Where stee’ stamps are used, the marking shail be positioned on the outer rim of the flange.

    NOTE t shou;d be ensured that stee’ stamp markngs are not liable to cause cracks in the flange materiaL

    5iO3 Declaration of compliance

    The marking EN 1092-1. together with the flange manufacturers name or trademark on or inrelation to a product. represents the flange manufacturers declaraton of compliance to thisstandard. i.e. a claim by or on behalf of the flange manufacturer that the product meets therequirements of this standard.

    13

  • EN 1092-1:2001 (E)

    Ik

    Tyoe 01Pate flange for weldng

    î1 $! 1 [1

    i:j

    _______________

    Type 02Loose pate flange with weld-on collar (seetype 32) or lapped ppe end (see type 33)

    1

    Type 04Loose pate flange(see type 34)

    with weld-neck collarType 05Blank hange

    Type 1 1Weld-neck flange

    Type 13Hubbed threaded flange

    Type 12Hubbed s)Ip-on (lange for weldng

    Type 21lntegral flange

    NOTE These sketches are diagrammatic only. in parhcular no deta) s shown for the mating surfaces (see figure 3).

    Figure 1 - Flange types

    14

  • EN 1092-1:2001 (E)

    Table 1 - Types of steel flanges and ancillary comporients

    Type No Description

    01 Plate flange for welding

    02 Loose plate flange with weld-on plate coflar or for lapped pipe end

    04 Loose plate flange with weld-neck collar

    05 Blank flange

    1 1 Weld-neck flange

    12 Hubbed slip-on flange for welding

    13 Hubbed threaded flange

    21 Integral flange

    32 Weld-on plate collar

    bLapped pipe end

    bWeld-neck collar

    Flange type 21 is an integral part of some other equipment or component.

    bAncillary components type numbers 32 and 33 are for use with type 02 flanges

    and type number 34 for use with type 04 t langes.

    NOTE Type numbers have been made non-consecutive to permit possible future addtions.

    Type 32Weld-on collar plate

    Type 33Lapped pipe end

    Type 34Weld-neck coflar

    NOTE These sketchas are dagrammatic only.

    Figure 2 - Ancillary components Types 32 to 34

    2: YJAi LJ L

    15

  • EN 1092-1:2001 (E)

    Type A Type 8 Type C Type DFlat face Raised face (Bi and Tongue Groove

    82)

    Type E Type F Type G Type HSpigot Recess 0-ring spigot 0-ring groove

    NOTE 1 The transition from the edge of the raised face to the flange face may be by radus or chamfer for types B. D.F and G on)y (see 57.1).

    NOTE 2 81 and B2 are rased face (type 8 for dfferent apphcations see 5.7.2.2. 5.7.2.3 and table 2.

    NOTE 3 For the dimensions of flange facings. see figure 4 and tab(e 4.

    Figure 3 - Flange facing types

    16

  • EN 1092-1:2001 (E)

    Table 2 Surface finish for jointing faces

    . Method ofFacing types Rad ius of tool nose R Rmachining 1

    mm jm

    min, min. max. min. max.

    A, Bib,

    E, FTurningC tO 3.2 12,5 12,5 50

    B2 . D. 0.Turning

    G- 0,8 3.2 3,2 12,5

    aR and R are defined in EN ISO 4287.

    bTypes Bi and B2 are raised face (type B) flanges with different specified surface

    roughness values for the following appications:

    Bi for PN 2,5 up to PN 40:

    B2 for PN 63 and PN 100.

    The term turning inciudes any method of machine operation producing either serratedconcentric or serrated spiral grooves.NOTE For certain appiications. eg. 10w temperature gases. 1 may be necessary to stipulate closer control to thesurface finish.

    17

  • EN1O

    921:

    2OO

    1(E

    )

    Tab

    le3

    —S

    ynopti

    cta

    ble

    DN

    0100

    30000

    )00

    )()Q

    QQ

    ri-

    TkI

    loo

    ‘D

    00

    00

    00

    00

    00

    0,ingetpe

    ne

    -tnoN

    alo

    c’4

    PNIi

    11—

    ————

    e-U

    seP

    N6

    -

    n2

    ,5X

    XX

    XX

    76

    XIX

    IXIX

    IXIX

    XX

    XLX

    IXIX

    XX

    XX

    XX

    xx8

    —U

    seP

    N4O

    --4

    4—

    Usa

    PN

    16—

    16*--

    JJse

    PN

    40-

    xlxlxlx

    lxjx10

    25—

    Use

    PN

    40

    —,-

    NR

    iL

    111i

    114

    0X

    IXIX

    IXIX

    IXX

    XX

    XX

    XX

    XX

    XX

    XX

    X12

    63

    UseP

    NlO

    O)x

    xx

    xx

    xx

    xx

    xx

    13100

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XT

    ype

    01

    76

    t

    xIxtxx

    IxIxx

    xxxx

    x

    Typ

    es02

    and

    3233

    xx

    xxx

    xx

    x

    Types

    04

    and

    34

    810

    —U

    seP

    N40--

    *6—

    Use

    PN

    16—

    ’>

    >>

    916

    <—

    Use

    PN

    40

    --xIx

    IxIxxI

    x10

    25

    —U

    seP

    N40--

    4

    1140

    XIX

    jXX

    IXIX

    XX

    XX

    IXIX

    XX

    XX

    XX

    XX

    810

    —U

    seP

    N4

    0--

    ,—

    Use

    PN

    16—

    *x

    xx

    x

    916

    *—

    Use

    PN

    40—

    xIxxjx

    Ixlx

    1025

    *—U

    seP

    N4O

    ---*

    1140

    x1xIxl

    xIxxIx

    IxIxIx

    Ix1x

    (con

    tinu

    ed)

    xx

    xx

    xx

    xx

    18

  • Tab

    le3

    (con

    tinue

    d)

    EN

    1092

    -1:2

    001

    (E)

    DN

    )Q

    ,L

    F[a

    n9et

    ype

    Tab

    laPN

    11[J

    iLL

    I——

    —U

    sePN

    6—

    76

    XjX

    lXjX

    lXjx

    XIXI

    XIXI

    XIX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    X

    8U

    seP

    N4

    0-

    —U

    seP

    N1

    6

    916

    —UseP

    N40-- x

    jxxIxI

    xjx<

    aJijI3

    1025

    —U

    seP

    N4

    0—

    1140

    XIX

    IXIX

    IXIX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    126

    34_U

    sC

    PN

    100_Ixxxxxxxxxxx

    13100

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    fype

    05

    62,5

    9

    e—U

    sex

    xx

    xx

    xx

    xx

    xx

    xx

    xx

    Typ

    e11

    76

    XIXI

    XIXI

    XIX

    XIXI

    XIXI

    XIX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    X

    810

    —U

    seP

    N40

    e-U

    seP

    N1

    6—

    xx

    xx

    xx

    xx

    xx

    xx

    xx

    xx

    xx

    x

    916

    —U

    seP

    N40—

    *xlx

    pxlx

    pxjx

    1025

    —U

    seP

    N40

    1140

    XIX

    IXIX

    IXIX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    126

    3_U

    seP

    NlO

    O_xxxxxxxxxxx

    1310

    0X

    XX

    XjX

    Xxlx

    IxlxIx

    lx(c

    on

    tnu

    ed

    xxxx

    19

  • EN10

    92-1

    :200

    1(E

    )

    Tab

    le3

    (con

    cIud

    ed

    00

    0>

    0L

    fl0

    0L

    O)))

    >0)

    )0

    00

    )Q

    ))Q

    ))))Q

    nget

    yp

    Tab

    ie—

    PN

    76

    xxxxxxxxx[xxxxxx

    810

    «---*-

    -

    916

    -

    4Jfi]

    1025

    1140

    XIX

    IXIX

    IXIX

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    1263

    +-U

    seP

    N100

    *-

    -

    1310

    0X

    XX

    XX

    XX

    XX

    XX

    XT

    ype

    12

    76

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    X

    810

    UP

    N4O

    —>

    -—

    916

    Use

    PN

    4O

    --

    --

    e-U

    seP

    N4O

    >

    : xjxIxIxIxlxx

    1263

    eU

    seP

    N1

    0O

    +x

    xx

    xx

    x

    r)e

    13

    1310

    0X

    XX

    XX

    XX

    XX

    XX

    X

    76

    XX

    XX

    XX

    XX

    XX

    XX

    XX

    XxxX

    xX

    XX

    XX

    XX

    XX

    X

    810

    Use

    N4

    Ox

    xx

    xx

    916

    Use

    PN

    4O

    xlxlxl

    xlxlx

    xxxx

    xxxx

    xxxx

    xxxx

    x

    :xIxIxI:::xxx::xm

    1263

    xxx

    xx

    xxxx

    xx

    xx

    xx

    xx

    x

    [T

    ype2

    I13

    100

    XIX

    IxIX

    IXIX

    XX

    XX

    xxxX

    XxX

    xx

    20

  • EN 1092-1:2001 (E)

    Type A: Flat face Type B: Raised face (Bi and B2)

    f2 [1

    _J1 4

    000

    f2

    Type C: Tongue Type D: Groove

    Type E: Spigot Type F: Recessc

    Type G: 0-ring spigot Type H: 0-ring groove

    NOTE 1 Dmenson C ncludes the raised face thckness.NOTE 2 Cross sechon d ameter of the O-nng is 2 R.

    Figure 4 - Flange facing (dimensions see table 4)

    21

  • EN

    1092

    -1:2

    0Q1

    (E)

    Tab

    le4

    -F

    lang

    efa

    cing

    dim

    ensi

    on

    s

    PN2

    5

    mrT

    PN6

    PNto

    PN16

    PN25

    jPN

    40jP

    N63

    PN10

    0

    mrr

    mm

    1m

    m1

    mm

    1m

    mm

    mm

    mm

    m

    tt

    tw

    Use

    PN10

    0dm

    enso

    ns

    mm

    mm

    mm

    7

    mm

    mm

    mm

    rm

    45

    H

    40 45 58 68 78 88 102

    122

    138

    162

    188

    218

    285

    345

    410

    4,0

    2,0

    158

    188

    212

    268

    320

    378

    162

    188

    218

    278

    335

    395

    DN

    10 15 20 25 32 40 50 65 80 100

    125

    150

    200

    250

    300

    350

    400

    450

    500

    600

    700

    800

    900

    1000

    1200

    1400

    1600

    1800

    2000

    2200

    2400

    600

    2800

    3000

    3200

    3400

    3600

    3800

    4000

    162

    188

    218

    285

    345

    410

    162

    188

    218

    285

    345

    410

    2434

    3523

    2939

    4028

    3650

    5135

    4357

    5842

    5165

    1650

    6175

    7660

    738/

    88/2

    9510

    911

    094

    106

    120

    121

    105

    129

    149

    150

    128

    155

    175

    176

    154

    183

    20’l

    234

    182

    239

    259

    260

    238

    292

    312

    313

    291

    343

    363

    364

    342

    41

    35 40 50 60 70 80 90 110

    128

    148

    1/8

    202

    258

    31?

    365

    415

    465

    520

    5/0

    670

    7/5

    880

    980

    1080

    1295

    1510

    1710

    1920

    2125

    2335

    2545

    2750

    2960

    3160

    3370

    3580

    3790

    50

    4,5

    25

    2

    158

    188

    212

    268

    320

    370

    430

    482

    532

    585

    685

    800

    905

    1005

    1110

    1330

    153k

    1760

    1060

    2170

    2370

    2570

    2780

    3000

    3210

    We

    PN6

    dIn1

    Gns

    ons

    1280

    1480

    1690

    1890

    2090

    2295

    2495

    2695

    2910

    3110

    3310

    3510

    3720

    3920

    4120

    438

    490

    550

    610

    725

    795

    900

    1000

    1115

    1330

    1530

    1750

    1950

    2150

    450

    505

    555

    615

    720

    820

    930

    1030

    1140

    1350

    1560

    1780

    1985

    2210

    465

    535

    560

    615

    735

    465

    535

    560

    615

    735

    840

    960

    1070

    1180

    1380

    465

    535

    560

    615

    395

    421

    422

    394

    44/

    473

    414

    446

    497

    523

    524

    496

    273,

    554

    957

    557

    654

    855

    5,0

    3,0

    649

    675

    676

    648

    751

    777

    778

    750

    856

    882

    883

    855

    961

    987

    988

    260

    1062

    1092

    1094

    1060

    1262

    1292

    1294

    1260

    6,5

    6,0

    4,0

    1462

    492

    1494

    40

    028

    416

    6216

    9216

    9416

    6018

    6218

    9218

    9418

    6020

    6220

    9220

    94?O

    tO

    22

  • EN

    1092

    -1:2

    001

    (E)

    Tab

    le5a

    -M

    ater

    ials

    -EN

    Forg

    ings

    Cas

    tings

    Hot

    roll

    edpro

    duct

    s

    Gro

    up

    —S

    ym

    bol

    “ia

    nd

    ard

    Mat

    eria

    lS

    ym

    bol

    Sta

    nd

    ard

    Mat

    eria

    lS

    ym

    bo

    lS

    tandar

    di

    nu

    mb

    ernum

    ber

    nu

    mb

    erlE

    OS

    235JR

    EEN

    1002

    51

    00

    37

    -S

    23

    5JR

    EN

    1002

    51.

    003?

    (El

    S23

    SJR

    G2

    EN

    1002

    51

    00

    38

    -S

    23S

    JRG

    2E

    N10

    025

    3.00

    382E

    0-

    --

    GP

    24O

    GR

    EN

    1021

    3-2

    1062

    1-

    3E0

    P?4

    50

    HE

    N10

    222-

    21.

    0352

    GP

    24O

    GH

    EN

    1021

    3-2

    10

    61

    9P

    2SS

    GH

    EN

    1002

    8-2

    1.04

    253E

    1P

    280(,

    [lE

    N10

    222-

    21

    04

    26

    P29

    5GH

    EN

    100282

    1.04

    814E

    01

    lMo3

    EN

    1022

    2-2

    15

    44

    5G

    2OM

    05E

    N10

    213-

    215419

    lOM

    o3E

    N10

    (328

    21

    5415

    5E0

    l4C

    rMo4

    -5E

    N10

    222-

    21,

    7335

    G17

    CrM

    o5-5

    EN

    1021

    3-2

    1.73

    57l3

    CrM

    o4-5

    EN

    1002

    8-2

    173

    306F

    0ll

    CrM

    o9-1

    OFN

    1022

    2-2

    17383

    G17

    CrM

    o9-1

    0E

    N10

    213-

    217379

    llC

    rMo9-1

    0E

    N10

    028-

    21.

    7383

    6F

    lX

    16C

    rMoS

    -1+

    N’f

    EN

    1022

    2-2

    1.73

    66G

    X15

    CrM

    05E

    N10

    213-

    21.

    7365

    --

    -

    /EO

    13M

    nN6

    3E

    N10

    222-

    31.

    6217

    G17

    Mn5

    EN

    1021

    3-3

    1.11

    31P

    275N

    L1

    EN

    10

    02

    83

    1.04

    88-

    --

    G20

    Mn5

    EN

    10

    21

    33

    1.62

    20P

    2?5N

    L2

    EN

    b00283

    1.1

    04

    --

    --

    --

    11M

    nM5-

    3E

    N10

    028-

    41.

    6212

    fEl

    --

    --

    --

    P35

    5NL

    1E

    N10

    028-

    31.

    0566

    --

    --

    --

    P35

    5NL

    2E

    N10

    028-

    31

    110

    615

    NM

    n6E

    N10

    222-

    31.

    6228

    --

    -1S

    N1M

    n6E

    N10

    028-

    41

    6228

    12N

    44E

    N10

    222-

    31.

    5637

    G9N

    t14

    EN

    1021

    3-3

    1.56

    3812

    Nv1

    4E

    N10

    028-

    41.

    563?

    1?N

    49

    EN

    1022

    2-3

    1.56

    80-

    --

    12

    N4

    9E

    N10

    028-

    41

    5680

    /E2

    X8N

    9E

    N10

    222-

    31.

    5662

    --

    -X

    8Ni9

    FN100284

    1.5

    (62

    7E3

    13M

    nN

    6-j

    EN

    1022

    2-3

    1.62

    17-

    --

    llM

    nN

    i5-3

    EN

    1002

    8-4

    162

    1212

    N44

    EN

    1022

    2-3

    1.56

    37-

    --

    12N

    i14

    EN

    1002

    8-4

    156

    37E

    N10

    222-

    31.

    5680

    --

    -12

    Nr1

    9E

    N10

    028-

    41.

    5680

    X8N

    9E

    N10

    222-

    31.

    5662

    --

    -X

    8N9

    EN

    1002

    8-4

    1.56

    E?

    8E0

    --

    --

    -P

    275N

    EN

    1008-3

    104

    868

    Fl

    --

    --

    --

    P35

    5NE

    N10

    028-

    31.

    0562

    8E2

    P285

    N11

    EN

    1022

    4-4

    1.04

    87-

    --

    P27

    5NH

    EN

    1002

    83

    1.04

    878E

    3P

    3S5N

    HE

    N10

    222-

    41.

    0565

    --

    -P

    355N

    HE

    N10

    028-

    31

    0565

    OEO

    X20

    CM

    oVl1

    1E

    N10

    222-

    21.

    4922

    GX

    23C

    rMoV

    12-1

    EN

    1021

    3-2

    1.49

    31-

    IOE

    OX

    2CrN

    O8-

    9E

    N10

    222-

    51.

    4307

    GX

    2CrN

    O9-

    11E

    N10

    213-

    41.

    4309

    X2C

    rNrI

    8-9

    EN

    1002

    8-7

    143

    0610F

    lX

    2C

    rNN

    l810

    EN

    1022

    2-5

    1.43

    11-

    --

    X2

    CrN

    N1

    8-l

    0E

    N10

    028-

    ?1.

    4311

    11E

    OX

    5CrN

    vIB

    -lO

    EN

    1022

    2-5

    1.43

    01G

    X5C

    rN11

    9-lO

    EN

    1021

    3-4

    1.43

    08X

    5CrN

    O8-

    10E

    N10

    028-

    71

    4301

    l2E

    OX

    OC

    rNiT

    i18

    10E

    N10

    222-

    51.

    4541

    --

    -X

    6CrM

    TO

    8-10

    EN

    100i3

    71.

    4541

    --

    --

    GX

    5CrN

    Nb1

    9-11

    EN

    1021

    3-4

    1.45

    52X

    6C

    rNN

    b1

    8-l

    0E

    N10

    028-

    71

    4550

    X2C

    rNM

    ol7-

    12-2

    X?C

    rNM

    oN1

    7-1

    1-2

    X5C

    rNM

    o17-

    12-2

    X6

    CN

    Mo

    T17

    -12-

    EN

    1022

    2-5

    EN

    1022

    2-5

    EN

    1022

    2-5

    EN

    1022

    2-5

    1.44

    041.

    4406

    1.44

    011.

    4571

    GX

    2CrN

    1M01

    9-11

    -2

    GX

    5CrN

    iMo1

    9-1

    1-2

    GX

    5CrN

    1MoN

    b19-

    11-

    2G

    X2C

    rNM

    oCuN

    25-6

    -3-3

    GX

    2CrN

    1MoN

    26-7

    -4

    EN

    1021

    3-4

    EN

    1021

    3-4

    EN

    1021

    3-4

    EN

    0213

    -4E

    N10

    213-

    4

    1.44

    09

    1.44

    08

    1.45

    811.

    4517

    14

    46

    9

    X2C

    rNM

    ol7

    -12

    -2

    X5C

    rNM

    o17-

    12-2

    X6C

    rNM

    oT0

    7-1

    2-2

    X6C

    rNtM

    oNb1

    7-12

    -2

    EN

    1002

    87

    EN

    1002

    8-7

    EN

    1002

    8-7

    EN

    1002

    8-7

    1.44

    04

    1.44

    011

    4571

    145

    80

    1 3E

    013F

    l14

    E0

    1 SF

    0

    16E

    0

    23

  • EN

    1092

    -1:2

    001

    (E)

    Tab

    le5b

    -M

    ater

    ials

    -A

    STM

    Cas

    ting

    Gra

    de

    Spe

    cifr

    cati

    onan

    dg

    rad

    e

    WCE

    3

    Sta

    ndar

    d

    For

    ging

    Gra

    de

    AS

    TM

    A1O

    5A

    STM

    A35

    0LF

    2

    AST

    MA

    350

    Mat

    ena

    grou

    p

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  • EN 1092-1:2001 (E)

    Table 14- Tolerances

    . ToleranceDimenson Flange Type Size Mm

    DN125

    Outside diameter of neck A 11, 21, 34 > DN 125 s DN 1200

    > DN 1200

    DN100

    >DN100DN400Bore diameter 8, 82, B- 01. 02. 04. 12.32

    > DN 400 DN 600

    >DN600

    DN250 ±4,0>DN250DN500DN800 ±6.0

    21 >DN800;DN 1200 ±7,0> DN 1200 DN 1600 ± 8,0> DN 1600 . DN 2000 ± 10,0

    Outside diameter D> DN 2000 ± 12,0DN15O ±2,0>DN15ODN500 ±3,0

    All other types > DN 500 DN 1200 ± 5,0> DN 1200 DN 1800 ± 7.0>DN1800 ±10,0

    DN8O ±1,5Length through hub 11, 12, 13 > DN 80 DN 250 ± 2,0H1,HH3 >DN250 ±3,0

    DN 50

    >DN50DN 150

    11, 21, 34 > DN 150 DN 300

    > DN 300 DN 600

    > DN 600 DN 1200Neck diameter — DN 50N1, N2. N3

    >DN5ODN15O

    >DN15ODN300

    12,13 >DN300DN600

    > DN 600 DN 1200

    > DN 1200 DN 1800

    _____

    __

    1800

    (continued)

    42

  • EN 1092-1:2001 (E)

    Table 14 (concIudeo

    ToleranceDimenson Flange type Size mm

    « 18 mm thickness ±1,0AH types (machined on

    > 18 mm 50 mm thickness ± 1.5both faces)

    > 50 mm thickness ± 2.0Flange thicknessc., c2, c3, c4 AH types (machined on 18 mm thickness

    front face only)> 18 mm < 50 mm thickness

    Type 02 and 04(unmachined) > 50 mm thickness

    Facing diameter DN 250AH type