INOXINOXINOXINOXINOXINOXINOXINOXSTEELSTEELSTEELSTEELSTEELSTEELSTEELSTEEL

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INNOVATIVE VIBRATION DAMPING SYSTEM

STEEL

NNOVATIVE VIBRATION DAMPING SYSTEM

WORLD INNOVATIONWORLD INNOVATIONWORLD INNOVATIONWORLD INNOVATION

HPC in PERFECTIONHPC

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Introduction

5 steps to get success

IntroductionAt milling with HPC-strategy beside high forces also vibrations arise. These have a negative effect on life of cutting edges and result a preterm wear of the milling tool.

With the Vibcut™ technology we succeeded to “revolutionize” the milling process. Now, the vibrations are going to be absorbed directly on the origin during the stock removal process under full cutting conditions in extreme depths, as well as during small fi nishing works. Besides damping of vibrations the cutting edges are additionally protected against impacting forces.

From this follows that the cutting edges of the Vibmill™-milling tool keep their form even longer also under extreme milling conditions.

Have fun in optimizing your milling process with Vibmill™.

1. Process safety - Protection of cutting edges against vibrations and impacting forces - Controlled process for manned and unmanned processing

2. Productivity - Less machine shutdowns by higher tool life - Up to 50% higher wastage rate - Dimensionally stable milling

3. User friendliness - Roughing and fi nishing process with only 1 tool - Cutting data according to spreadsheet with variable fz-values

4. Time saving - High productivity - Lower pioneering costs, thanks to detailed cutting value recommendations

5. Service - Individual consulting and fi rst training by the distribution partner - Regrinding-Service

Vibcut™Leads and supports you easily through the milling process

Cost savings with Vibcut™

Process safety Productivity User friendliness Time saving Service

1 5432

5 steps to get success

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The tools

Function of Vibcut™ System

The tools

The Vibcut™ System tangents the raw material of the component part to be processed and absorbs the developed vibrations.

1. Entry of the cutting edge into the material2. Chip formation3. Affecting of the Vibcut™ System on the component part

Vibmill™ STEELNanoBlack™ Resistant material layer

Vibmill™ INOX NanoSilver™ Resistant material layer

Function of Vibcut™ System

2

1 3

Vibcut™ System

Optimized chipping space for highest stability and chip transport

Specifi c cutting geometry for highest performance

Usable length (AP)

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Area of use

Comparison of tool life

Basics of Vibcut

Area of useProcess Rouging and fi nishing process

Strategies Full section, edging, trochoidal processing and plunge milling

Branches General machine building industry, medical engineering, automotive industry, aerospace technology, tool and mould making industry

1. Contacting of the Vibcut™ System on the component part removes vibrations

2. Rectangular and tangential start-up process permanent fz= 0.5-1xd*

3. Finishing ae= 0.5-1xd same fz value*

4. Finishing ae=0-0.5xd variable fz value*

5. Ae-values between the indicated values on the fz-spreadsheet will be averaged

6. Undefi ned, different material additions in a milling path fz=0.5-1xd*

7. In general we recommend to mill with the fz-value 0,5-1xd. To exhaust the full potential of the Vibmill™ Milling tool the variable fz-values have to be used (see processing example on page 5)*see fz-spreadsheet

Comparison of tool life

Processing: Roughing Tool: Ø12, z=4 Vibmill™ INOX, Ø12, z=4 Competitor 1 Asia Ø12, z=4 Competitor 2 EuropeMaterial: 1.4301vc: 80 m/minfz: 0.047ae: 10mmap: 10mmMachine: Micron UCP 600Clamping nut: Shrink fi t chuck HSK A63Cooling: Emulsion

Basics of Vibcut™en

dura

nces

in % 100

50

0

Competitor 1 Competitor 2 Vibmill™

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Processing example with variable fz-values

5

3

1

16

8

Ø 16

2

I

AB

C

D

E

F

G

H

Milling tool Component part Milling path

Processing example with variable fz-values

n =1000 x Vc

∏ x DVf = n x fz x z

A: rectangular start-up process = 1xd fz=0.055*Attention!!! Rectangular or tangential start-up process max. fz=0.5-1xd

B: ae=3mm equivalent to 0.3xd fz=0.052*C: ae=2mm equivalent to 0.2xd fz=0.059*D: ae=5mm equivalent to 0.5xd fz=0.047*E: ae=1mm equivalent to 0.1xd fz=0.079*

F: ae=10mm equivalent to 1xd fz=0.047*G: ae=6mm equivalent to 0.6xd fz=0.047*

H: ae=1mm equivalent to 0.1xd fz=0.079*

I: ae=10mm equivalent to 1xd fz=0.047*Attention!!! Helix-processing max. fz=0.5-1xd

Note: ae-values between the indicated values on the fz-spreadsheet will be averaged*see fz-spreadsheet

Start-up process

Edging

Grooving

Edging

Helix

1xØ-0.5xØ 0.4xØ 0.3xØ 0.2xØ 0.1xØ 0.05xØ Steel fz Ø6 0,024 0,024 0,026 0,030 0,039 0,054 Steel fz Ø8 0,032 0,032 0,034 0,039 0,054 0,073 Steel fz Ø10 0,047 0,048 0,052 0,059 0,079 0,109 Steel fz Ø12 0,055 0,056 0,060 0,069 0,092 0,127 Steel fz Ø16 0,063 0,064 0,069 0,079 0,105 0,145 Steel fz Ø20 0,079 0,080 0,086 0,099 0,132 0,182

0,000 0,010 0,020 0,030 0,040 0,050 0,060 0,070 0,080 0,090 0,100 0,110 0,120 0,130 0,140 0,150 0,160 0,170 0,180 0,190 0,200

fz (V

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Zustellung in % zu D

fz-Diagramm STEEL Ø6-Ø20

Ø20

Ø16

Ø12

Ø10

Ø8

Ø6

STEEL

ae (fi nishing)

Tool: Vibmill™ STEEL Ø10No. of teeth: 4Material: 42CrMo4Vc: 160m/minFeed: gem. fz-TabelleMachine: DMU 60TCooling: Emulsion

fz-diagram STEEL

0,0240,0320,0470,0550,0630,079

1xØ-0.5xØ

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Ød1 Mill-Ø

Ød2 Shank-Ø

L2 lenght of cut

L1 overall lenght protection

chamfer Ø d3 APno. ofteeth Art.-no. Price/pce.

EURO

6 6 13 57 0.2 5.5 21 4 721.060.00 44,90

8 8 19 63 0.2 7.5 27 4 721.080.00 54,90

10 10 22 72 0.3 9.5 32 4 721.100.00 72,00

12 12 26 83 0.3 11.5 38 4 721.120.00 94,90

16 16 32 92 0.4 15.5 44 4 721.160.00 159,90

20 20 38 104 0.5 19.5 54 4 721.200.00 224,90

Stahlsteel

35

nanoBlackTM

STEELSTEEL

World innovationWorld innovationWorld innovation

STEELSTEEL

d3

l1l2

d1

d2

AP

STEELSTEEL

1xØ-0.5xØ 0.4xØ 0.3xØ 0.2xØ 0.1xØ 0.05xØ Steel fz Ø6 0,024 0,024 0,026 0,030 0,039 0,054 Steel fz Ø8 0,032 0,032 0,034 0,039 0,054 0,073 Steel fz Ø10 0,047 0,048 0,052 0,059 0,079 0,109 Steel fz Ø12 0,055 0,056 0,060 0,069 0,092 0,127 Steel fz Ø16 0,063 0,064 0,069 0,079 0,105 0,145 Steel fz Ø20 0,079 0,080 0,086 0,099 0,132 0,182

0,000 0,010 0,020 0,030 0,040 0,050 0,060 0,070 0,080 0,090 0,100 0,110 0,120 0,130 0,140 0,150 0,160 0,170 0,180 0,190 0,200

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fz-Diagramm STEEL

Ø20

Ø16

Ø12

Ø10

Ø8

Ø6

0,0240,0320,0470,0550,0630,079

1xØ-0.5xØ

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fz (f

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Ød1 Mill-Ø

Ød2 Shank-Ø

L2 lenght of cut

L1 overall lenght protection

chamfer Ø d3 APno. ofteeth Art.-no. Price/pce.

EURO

6 6 13 57 0.2 5.5 21 4 725.060.00 44,90

8 8 19 63 0.2 7.5 27 4 725.080.00 54,90

10 10 22 72 0.3 9.5 32 4 725.100.00 72,00

12 12 26 83 0.3 11.5 38 4 725.120.00 94,90

16 16 32 92 0.4 15.5 44 4 725.160.00 159,90

20 20 38 104 0.5 19.5 54 4 725.200.00 224,90

nanoSilverTM

INOX

World innovationWorld innovationWorld innovation

INOXINOX

d3

l1l2

d1

d2

AP

INOXINOXINOX

1xØ-0.5xØ 0.4xØ 0.3xØ 0.2xØ 0.1xØ 0.05xØ Inox fz D6 0,024 0,024 0,026 0,03 0,039 0,054 Inox fz D8 0,032 0,032 0,034 0,039 0,053 0,073 Inox fz D10 0,039 0,04 0,043 0,049 0,066 0,091 Inox fz D12 0,047 0,048 0,052 0,059 0,079 0,109 Inox fz D16 0,055 0,056 0,06 0,069 0,092 0,127 Inox fz D20 0,071 0,072 0,077 0,089 0,118 0,163

0 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09

0,1 0,11 0,12 0,13 0,14 0,15 0,16 0,17 0,18

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fz-Diagramm INOX

Ø20

Ø16

Ø12

Ø10

Ø8

Ø6

1xØ-0.5xØ0,0240,0320,0390,0470,0550,071

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fz (f

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vc-Tabelle

fz-diagram STEEL fz-diagram INOX

Werkstoffbezeichnung Description of material FestigkeitStrength

(Nm/mm)vc (m/min)

Allgemeine Baustähle General structural steels <500 235Allgemeine Baustähle General structural steels 500-850 185Automatenstähle Free cutting steels <850 185Automatenstähle Free cutting steels 850-1000 180Unlegierte Vergütungsstähle Non-alloyed heat-treated steels <700 185Unlegierte Vergütungsstähle Non-alloyed heat-treated steels 700-850 185Unlegierte Vergütungsstähle Non-alloyed heat-treated steels 850-1000 185Legierte Vegütungsstähle Alloyed heat-treated steels 850-1000 185Legierte Vergütungsstähle Alloyed heat-treated steels 1000-1200 160Unlegierte Einsatzstähle Non-alloyed case-hardened steels 850-1000 235Legierte Einsatzstähle Alloyed case-hardened steels <1000 180Legierte Einsatzstähle Alloyed case-hardened steels >1000 160Werkzeugstähle Tool steels <850 185Werkzeugstähle Tool steels 850-1100 180Werkzeugstähle Tool steels 1100-1400 110Rostfreie Stähle, geschwefelt Rust-proof steels, sulfurated <700 130Rostfreie Stähle, austenitisch Rust-proof steels, austenitic <700 105Rostfreie Stähle, austenitisch Rust-proof steels, austenitic <850 105Rostfreie Stähle, martensitisch Rust-proof steels, martensitic <1100 100Gusseisen Cast iron <180HB 160Gusseisen Cast iron >180HB 145Gusseisen(GGG,GT) Cast iron (GGG, GT) >180HB 120Gusseisen(GGG,GT) Cast iron (GGG, GT) >260HB 100Titan, Titanlegierung Titanium, titanium alloys >850 65Titan, Titanlegierung Titanium, titanium alloys 850-1200 55

fz-diagram STEEL

1xØ-0.5xØ 0.4xØ 0.3xØ 0.2xØ 0.1xØ 0.05xØ Steel fz Ø6 0,024 0,024 0,026 0,030 0,039 0,054 Steel fz Ø8 0,032 0,032 0,034 0,039 0,054 0,073 Steel fz Ø10 0,047 0,048 0,052 0,059 0,079 0,109 Steel fz Ø12 0,055 0,056 0,060 0,069 0,092 0,127 Steel fz Ø16 0,063 0,064 0,069 0,079 0,105 0,145 Steel fz Ø20 0,079 0,080 0,086 0,099 0,132 0,182

0,000 0,010 0,020 0,030 0,040 0,050 0,060 0,070 0,080 0,090 0,100 0,110 0,120 0,130 0,140 0,150 0,160 0,170 0,180 0,190 0,200

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fz-Diagramm STEEL

Ø20

Ø16

Ø12

Ø10

Ø8

Ø6

0,0240,0320,0470,0550,0630,079

1xØ-0.5xØ

fz-diagram INOX

1xØ-0.5xØ 0.4xØ 0.3xØ 0.2xØ 0.1xØ 0.05xØ Inox fz D6 0,024 0,024 0,026 0,03 0,039 0,054 Inox fz D8 0,032 0,032 0,034 0,039 0,053 0,073 Inox fz D10 0,039 0,04 0,043 0,049 0,066 0,091 Inox fz D12 0,047 0,048 0,052 0,059 0,079 0,109 Inox fz D16 0,055 0,056 0,06 0,069 0,092 0,127 Inox fz D20 0,071 0,072 0,077 0,089 0,118 0,163

0 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09

0,1 0,11 0,12 0,13 0,14 0,15 0,16 0,17 0,18

fz (V

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fz-Diagramm INOX

Ø20

Ø16

Ø12

Ø10

Ø8

Ø6

1xØ-0.5xØ0,0240,0320,0390,0470,0550,071

Inovatools Eckerle & Ertel GmbHIm Hüttental 3D-85125 Kinding-Haunstetten

Phone : +49 (0) 8467/8400-0Fax: +49 (0) 8467/796info@inovatools.eu

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