NISSEI AMERICA, INC.

This catalog is for USA only.＊

LOS ANGELESCORPORATE HEADQUARTERSADD: 1480 North Hancock Street Anaheim, CA 92807TEL: (714)693-3000 FAX: (714)693-7777

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HEAD OFFICE & FACTORY 2110 Minamijo, Sakaki-machi, Hanishina-gun, Nagano-ken 389-0693, Japan

Manufactured by

NEW ENGLANDADD: 1200 Millbury Street, Suite 8F Worcester, MA 01607TEL: (508)754-5600 FAX: (508)754-5670

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Printed in Japan 16 JUN 2009-02-No.1A-199

CATALOG 0912

FVX560

FVX660

FVX860

HYBRID TYPE LARGE-SIZED INJECTION MOLDING MACHINE“X-Pump Equipped”

FVX SERIES

●In comparison with the conventional hydraulic machines, it achievesfaster injection velocity and quicker injection response.

●"Excellent stability in ultra-low velocity/pressure range," which is difficultto achieve with the hydraulic machines, has been materialized.

●It achieves "high-pressure + long-sustained" injection holdingpressure performance, which is difficult to achieve with theelectric machines. 100% holding pressure can be sustained for 60seconds.

Injection Performance Advancement by X-Pump

●Wide platen and long clamping stroke make it effective for molding largerproducts and mounting thick molds (hot runner, deep well, and threeplate). ●It is easy to configure low (optimum) clamping force and is effective forconserving energy, prolonging the life of machine and mold, andmeasuring defects, such as gas vent issue and short shot. ●It is a complex clamping type, its motion is continuous from high speedclamping to high pressure clamping, and there is no lag time forswitchover. It materializes high-cycle and stable molding with its smoothmold open/close motions. ●The structural analysisby finite element methodhas been conductedwhen we designed thestationary and movableplatens, and it maintainshigh machine precisionand rigidity for a longtime.

Since the servomotor in X-Pump system rotates at required speed onlywhen it is necessary, it is extremely efficient. In comparison with theconventional hydraulic machines, its motor consumes approximately 45%less energy.

FVX860 Stationary platen

The Ultimate Level of Energy Saving Materialized

FVX Series Lineups

Stable Long-Term Operation of "Direct-Pressure" Type Clamping Mechanism

Molding stability ResponseInjection holding

pressure performance

Easy to use direct-pressure

clamping mechanism

High-sensitivity mold protection

Low-cost

Easy mold condition setting

Long-lasting & low-maintenance

Low-cost Low-noise

Energy-savings MaintainabilityWide-ranginginjection velocity

Linearity materialized in all range; from ultra-low to high

speed and low to high pressure.

High-response injection similar to that of electric machine.

Long-sustained and high injection holding pressure

possible by switching to low-flow rate mode.

Reduction in initial cost and lifetime cost.

Electric machine level of low-noise operation.

Proven history of its durability of mechanical components and

excellent maintainability.

Cooling water amount reduced⇒relieves cooling device costs.

Power consumption low compared to the conventional

pump drive.

High-flow rate changeover⇒high-velocity injection.

Low-flow rate changeover⇒low velocity & stable low-

pressure control.

FVXFVX Series is inheriting the outstanding hydraulic machine traditions of easy-operability and directpressure clamping advantages, but yet it achieves significant amount of energy-savings. This is a sen-sational debut of the new large hybrid injection molding machine series. FVX Series, which is equipped with the NISSEI original hybrid pump system "X-Pump," offers outstand-ing total balance with its high-rigidity clamping system, excellent injection performance, long lasting &easy maintainability, and electric machine level of energy-savings. It will revolutionize the concept ofhydraulic injection molding systems.

Series

The fusion of hydraulic control and servomotor drive technology

Intelligent Hybrid "X-Pump System"

Flow…revolution speed of a servomotor Pressure…torque of a servomotor

Actuator

Patent pending

Servomotor

Servomotor rotates at required speed only when it is necessary.

Pump

About X-Pump System

It is a revolution speed controlled pump driven by an ACservomotor◎Substantial energy-saving is possible since the motor isat rest during unloading.

◎Injection modes changeover permits wide ranginginjection from ultra-low to high speed.

◎Injection holding pressure control (pressure controlledstate) can be sustained for extended period.

Deflection: smallDeflection: large

3-Plate (Direct-Pressure) TypeFVX Series

2-Plate (Direct-Pressure) Type

New!!

Advantages of "X-Pump" Equipped Machines

In comparison with the conventional hydraulicmachines, it offers superior lowest operationalvelocity and higher resolution in low-velocityrange.

In comparison with the conventional hydraulicmachines, it offers superior lowest controllablepressure and higher control resolution in low-pres-sure range.

FVX6600.5mm/s（0.02in/s）

【The lowest pressure】Conventional hydraulic machine

1.7MPa

FVX6600.3MPa

Improved to approx. 1/5

Comparison of power consumption betweenFVX660 and conventional hydraulic machine

19.56

10.78

30

25

20

15

10

5

0

[kWh]

Conventional hydraulic machine（720 US ton）

FVX660（720 US ton）

Power consumption

45%reduction(8.78kWh) In one year

27.3t reduction annually possible

※CO2 emission coefficient　＝0.36kg/kWh

Condition:Comparison of the motors during dry cycle operation

Convert this result into the amount of CO2 emission...

◆CO2 emission amount conversion

CO2 emission of conventional hydraulic machine

CO2 emission of FVX660

CO2 reduction amount

1 day

169.0

93.1

75.9

1 month

5070.0

2794.2

2275.8

1 year

60839.4

33530.1

27309.3

5 years

304197.1

167650.6

136546.5

Unit：kg

618 US ton

80, 90 mm（3.1, 3.5 in）

90, 100 mm（3.5, 3.9 in）

100, 112 mm（3.9, 4.4 in）

112, 125 mm（4.4, 4.9 in）

Model Clamping force

Injection unit Screw diameter

FVX560

FVX660

FVX860

210L

310L

400L

600L

720 US ton

946 US ton

1514131211109876543210

［mm/s］

Observed injection velocity

Velocity setting［％］

Conventional hydraulic machineFVX660

Comparison of low-velocity injection performance

0 1 2 3 4 5 6 7 8 9 10

★The advantages of direct-pressure clamping mechanism: long stroke, stable clamping force, clean mechanism, high-performance low-pressure clamping, easy setup of optimum (low)clamping force, easy mold change, long-lasting, low-maintenance, etc.

5

4.5

4

3.5

3

2.5

2

1.5

1

0.5

0

［MPa］

Circuit pressure

Pressure setting［％］

Conventional hydraulic machineFVX660

Comparison of low-pressure injection performance

0 5 10 15 20 25 30

●The simultaneous motion of "ejection during mold opening" is possible.●Mold open/close stop position accuracy has been significantly improved.・Up to 50% less fluctuation in mold open stop position.⇒Prevents takeout robot errors.・Overrun against stop position setting improved.⇒Enhances low-pressure mold clamping performance (mold protectionfunction).

・Less fluctuation in mold open stop position after changing the openingspeed.●The mold clamping mechanism of 3-plate (direct pressure) type is simpleand excels in rigidity and durability. Thus, the deflection of movableplaten is small, and it maintains the parallelism for a long time.

Eco-Friendly Injection Molding Machine (Hybrid Type)

【The lowest velocity】Conventional hydraulic machine

3.2mm/s（0.13in/s）

Improved toapprox. 1/6

Best Technology Award(The Japan Society of Polymer Processing)

Energy-Conserving Machinery Award(The Japan Machinery Federation)

FVX660-400LAC400V specification machine(Equipped with options)

21

6-language displayprovided as standardequipment

Window display of work standard with images

Ladder programming screen Monitor screen

Thai▲

Korean▲

Spanish▲

Chinese▲

Japanese▲

Quality/production control system

Analysis PC

(with TACT-equipped machines)

Remote office

Analysis PC

Printer

Server

HUB

A maximum of 50 molding machines

Internet

Example of PQ Manager configuration

PQ Manager is a software package that collects and analyzesquality/production information up to 50 molding machines with oneserver. It handles versatile applications, ranging from the qualityanalysis of one machine to the cluster management of multiplemachines. TACT-equipped machines can be directly connectedto the server via LAN.

●CPN3 (clamping compression molding): This is a method to perform clamping and filling simultaneously. This is effective to reduce product's stress and ensures smoother gas ventilation.

●MIP0 (process inside mold): Ejector motion during clamping allows gate cutting and partial compression of the product.

A variety of molding programs tomeet diverse needs provided asstandard

●Bright and easy-to-see 12.1-inch color liquid crystal screen.●Operation via high-response and high-resolution touch panel screen.●Tilt mechanism that allows the adjustment of screen angle according to the

operator's height.●More language selection than any other brand; 6-language display in English,

Japanese, Chinese, Spanish, Korean, and Thai provided as standard. ●Selector switch carried over from its precursor to reduce operation errors

and ensure excellent operability.

Human-machine interface

●A maximum of 8 items can be selected arbitrarily from 24 molding monitor items.

●The statistics of mold monitoring data can be set as the product quality judgment condition.

Reinforced quality control functions(Improved product quality judgment function)

● 6-velocity, 3-pressure, and 3-limit pressure injection process control that permits various condition settings.

● 4-stage clamping velocity, 4-stage opening velocity, and multi-stage ejector control (one of four ejector patterns can be selected).

Control performance that handles versatile condition setting

●High-speed control with control cycle of 500μs.⇒Response and repeatability for process control and V-P changeover

have been improved.

High-response and high-repeatability

● Ladder programming function available to the users.⇒ Simple interface programs with auxiliary devices can freely be created

on the screen.● 1,000 items of operation history can be displayed and is useful for

maintenance and quality management (operation mode change, conditionchange, errors, etc.).● Internal storage of a maximum of 300 molding conditions.●Simultaneous heating of the nozzle and barrel that prevents carbonization

and deterioration of resin in the nozzle. ● Image data can be stored in the controller. It can store the molding

conditions together with the corresponding image of the molded product,and work standard can be displayed on the screen. ●USB port provided as standard.⇒ Connecting a commercial printer (type specified) or external memory

device (USB memory) is possible.● LAN port provided as standard.⇒ It allows the connection to quality/production management system

PQ Manager, molding support system, such as molding data recorder/analyzer DLA6, and PC.

●USB memory used as an external memory device.⇒ It can store molding conditions (max. 300), waveform data, as well

as to transfer image data.

Satisfying functions and equipments

NISSEI Electronic Controller

TACT ［Standard Specifications］Clamping unit/mold

1 Locate ring assembly (fixed type)2 Mold protection (low-pressure clamping time monitor)3 4-speed mold closing velocity (three-stage high-velocity mold closing and low-velocity/low-pressure mold closing)4 4-speed mold opening velocity (initial mold opening, two-stage high-velocity mold opening,

and final mold opening)5 High-force mold opening6 Mold opening pause7 Clamping compression molding: CPN38 High-pressure clamping force setting unit: kN (display in tonf or % optionally available)9 Multi-functional ejector (ejection start timer, pause, 2-speed forward velocity,

halfway change of forward velocity, and variable forward/backward stroke)10 Ejector plate return confirmation (circuit only)11 Process inside mold: MIP0 (sequential operation)12 Ejection during mold opening (simultaneous motion)

Injection unit1 Injection process control: 6-speed, 3-pressure, and 3-limit pressure2 4-mode V-P changeover(position, injection pressure, injection velocity, and external input signals)3 Over packing prevention circuit4 Decompression/decompression before metering5 Back pressure and metering velocity: 3-stage6 Nozzle backward start timer/metering start timer/injection start timer7 Injection position setting unit: mm (display in inch and cm3 optionally available)8 Injection velocity setting unit: mm/s (display in %, cm3/s, and inch/s optionally available)9 Injection pressure and back pressure setting unit: MPa (display in kgf/cm2, psi, and % optionally available)10 Metering velocity setting unit: rpm (display in % and g/s optionally available)11 Automatic purge circuit12 Purging cover (with interlock)13 Screw cold-start prevention (time difference system in all zones)14 Nozzle/barrel temperature upper limit alarm15 Nozzle/barrel temperature PID control16 Simultaneous heat-up of nozzle and barrel temperature17 Nozzle heater circuit SSR 18 Barrel heat retention circuit (forced and emergency retention)19 Injection control changeover (control mode: standard, and high-velocity)

Molding system control/production control1 Shot counter/free shot counter2 Production control counter/production lot control counter (signal output optional)/defective category counter 3 Monitor display4 Statistical processing function/scatter diagram/wave data analysis5 Product discrimination monitor/batch entry of acceptance level conditions6 Air blow 7 Hydraulic core pull8 Product take-out robot interface (8 respective points for input and output)9 Calendar timer (hydraulic oil and barrel heart-up)10 Visualized control of molding conditions11 Molding condition internal memory (up to 300 conditions)12 Built-in LAN port (10/100BASE-TX)/USB output13 USB memory14 Date saving in an external memory (USB drive)15 Connection to PC16 Printer function17 Display of injection velocity/pressure waveform 18 Operation history display: 1,000 items19 Molding support message20 Six-language multilingual display (English, Japanese, Chinese, Spanish, Korean, and Thai)21 SPC function22 Hour meter/clock function/calculator23 Ladder programming function/input output function quota24 Signal recorder25 Alarm (informing) function26 Error display function/emergency power shut off/cycle alarm27 Remote maintenance

Cooling/hydraulic oil1 Cooling water manifold (10 circuits)2 Cooling water circuit (with return stop valve and flow checker)3 Hydraulic oil heat-up4 Oil temperature stabilizer5 Oil temperature upper/lower limit alarm6 Low oil level alarm7 Hydraulic oil purifier

Operation safety1 Rotating beacon (Patlite)2 Alarm bell3 Emergency stop button (operator side)4 Mold clamping safety device (mechanical, electric, and hydraulic types)5 Automatic open/close safety door6 Password protection of molding data

Power1 Main power breaker

Maintenance, installation, and miscellaneous 1 Lubrication to clamping slide (oil cup)2 Manual centralized lubricating unit (to clamping slide and injection)3 Manual centralized greasing unit (to clamping slide)4 Tool kit

Clamping unit/mold1 Daylight extension※

2 Locate ring accessory (non-fixed type) or locate ring diameter change※

3 Insulation plate4 Additional mold mounting bolt hole※

5 T-slot machining on a die plate※

6 Mold clamping pause7 Mold temperature control or screen display of mold temperature 8 Mold temperature upper/lower limit alarm9 Mold heater disconnection alarm

Injection unit1 Nozzle/barrel heater disconnection alarm2 Hopper throat temperature control or screen display of hopper throat temperature3 2-point nozzle temperature control4 Barrel heater circuit SSR5 High-temperature resistant barrel (consultation required)※

6 Abrasion/corrosion proof barrel and screw※

7 Special-purpose screw and barrel※

8 Hydraulic shut-off nozzle or spring shut-off nozzle※

9 Extended nozzle (length to be specified)10 Hopper

Molding system control/production control1 Unscrewing 2 Calendar timer (additional electrical outlet activation)3 Printer (commercial printers can be connected. Models specified)4 Water alarm/air alarm

Cooling/hydraulic oil1 Cooling water filter2 Additional cooling water circuit

Operation safety1 Layered indicator lamp (signal tower)2 Emergency stop button (non-operator side)3 Safety door transparent cover (non-operator side)

Power1 Main power leakage breaker2 Additional built-in electrical outlet3 Outlet circuit power shut-down

Maintenance, installation, and miscellaneous1 Automatic centralized lubricating unit (to clamping slide)2 Easy clamp3 Automatic mold clamp※

4 Mold positioning pin and block※

5 Custom color paint (contact us for the painting area)※

6 Mounting pad7 Installation foundation kit

The delivery time for ※ specifications may take longer. Contact us for more details.

Main Equipment ListFVX

43

［Optional Specifications］

OP code2001

2012／20132021203120512311

2501／250202320222

02216602／66010102010314509＊＊＊9＊＊＊

1801／181194006500

3011･3012･301436111410

0212／0213

41014301

601561006205

008254015411

50117131715171257301761＊7603

65

Performance SpecificationsFVX

Screw diameter

Injection capacity

Plasticizing capacity［PS］

Injection pressure

Injection rate

Injection velocity

Screw speeds

Nozzle touch force

Hopper capacity［optional］

Clamping force

Clamping stroke

Mold thickness［min.-max.］

Max. daylight opening

Tie bar clearance［H×V］

Die plate dimensions［H×V］

Min. mold dimensions［H×V］

Locating ring diameter

Ejecter force

Ejector stroke

Pump motor

Heater band capacity

Hydraulic oil quantity

Machine dimensions［L×W×H］

Floor dimensions［L×W］

Machine weight

Power supply

InjectionSpecification item Unit

Injectiontype

5.5140

0～170

6.659（6.0）

19.875

6185500（561）

35.4900

15.7～35.4400～900

71.31810

38.2×38.2970×970

53.5×53.51360×1360

25.2×25.2640×640

4.0101.6

18.3163（16.6）

7.1180

30kW×3＋4.5kW

35.62

3431300

385.8×86.4×88.89.80×2.20×2.26

361.6×57.19.19×1.45

5952527.0

3-phase AC400V［380V～480V］

3.180

129211070.7

668303

27020186（1900）

43.0704

3.590

163267089.5

904410

21330147（1500）

54.4891

210LFVX560Model

Clamping

Others

inchmm

inch3

cm3

oz

lbs/hkg/h

psiMPa（kgf/cm2）

inch3/scm3/s

inch/smm/s

rpm

US tonkN（tf）

GalL

US tonkN（tf）

inchmm

inchmm

inchmm

inchmm

inchmm

inchmm

inchmm

US tonkN（tf）

inchmm

kW

kW

GalL

inchm

inchm

lbst

V

5.5140

0～160

6.559（6.0）

23.890

6185500（561）

35.4900

15.7～35.4400～900

71.31810

38.2×38.2970×970

53.5×53.51360×1360

25.2×25.2640×640

4.0101.6

18.3163（16.6）

7.1180

30kW×3＋4.5kW

39.82

3571350

385.8×86.4×88.89.80×2.20×2.26

361.6×57.19.19×1.45

6040727.4

3-phase AC400V［380V～480V］

3.590

1943180107

844383

26590183（1870）

54.4891

3.9100

2403930132

1120508

21550148（1515）

67.11099

310L

Performance SpecificationsFVX

Screw diameter

Injection capacity

Plasticizing capacity［PS］

Injection pressure

Injection rate

Injection velocity

Screw speeds

Nozzle touch force

Hopper capacity［optional］

Clamping force

Clamping stroke

Mold thickness［min.-max.］

Max. daylight opening

Tie bar clearance［H×V］

Die plate dimensions［H×V］

Min. mold dimensions［H×V］

Locating ring diameter

Ejecter force

Ejector stroke

Pump motor

Heater band capacity

Hydraulic oil quantity

Machine dimensions［L×W×H］

Floor dimensions［L×W］

Machine weight

Power supply

InjectionSpecification item Unit

Injectiontype

5.5140

0～170

6.659（6.0）

23.890

7206390（653）

37.4950

17.7～37.4450～950

75.21910

43.3×43.31100×1100

60.6×60.61540×1540

28.7×28.7730×730

4.0101.6

21.8194（19.8）

7.9200

30kW×3＋4.5kW

39.82

4361650

397.6×90.0×93.310.1×2.29×2.37

373.4×61.89.49×1.57

8245337.4

3-phase AC400V［380V～480V］

3.590

1943180107

844383

26590183（1870）

54.4891

3.9100

2403930132

1120508

21550148（1515）

67.11099

310LFVX660Model

Clamping

Others

inchmm

inch3

cm3

oz

lbs/hkg/h

psiMPa（kgf/cm2）

inch3/scm3/s

inch/smm/s

rpm

US tonkN（tf）

GalL

US tonkN（tf）

inchmm

inchmm

inchmm

inchmm

inchmm

inchmm

inchmm

US tonkN（tf）

inchmm

kW

kW

GalL

inchm

inchm

lbst

V

5.5140

0～125

6.659（6.0）

23.890

7206390（653）

37.4950

17.7～37.4450～950

75.21910

43.3×43.31100×1100

60.6×60.61540×1540

28.7×28.7730×730

4.0101.6

21.8194（19.8）

7.9200

30kW×3＋4.5kW

46.3

4361650

413.6×90.0×93.310.51×2.29×2.37

373.4×61.89.49×1.57

8245337.4

3-phase AC400V［380V～480V］

3.9100

2444000134

917416

24320167（1710）

67.11099

4.4112

3065020168

1224555

19410133（1365）

84.11379

400L

★The power supply voltages of FVX machines in this catalog are 3-phase AC400V (380V~480V). ※Actual plasticizing capacity may vary, depending on the molding conditions and materials used. ※Weight per shot is 95% of theoretical value. (GPPS)※The maximum injection pressure is the highest value that can be set on a machine. The value may be

limited, depending on the molding conditions.

※The injection rate is the estimated value that was derived from a formula, and it is not a guaranteedvalue at the maximum injection pressure.

※The specifications are subject to change without notice due to performance upgrades. ※1MPa＝10.2kgf/cm2≒10kgf/cm2, 1kN＝0.102 tf≒0.1tf

［Injection type：�210L �310L］ FVX FVX560

87

Performance SpecificationsFVX

★The power supply voltages of FVX machines in this catalog are 3-phase AC400V (380V~480V). ※Actual plasticizing capacity may vary, depending on the molding conditions and materials used. ※Weight per shot is 95% of theoretical value. (GPPS)※The maximum injection pressure is the highest value that can be set on a machine. The value may be

limited, depending on the molding conditions.

Screw diameter

Injection capacity

Plasticizing capacity［PS］

Injection pressure

Injection rate

Injection velocity

Screw speeds

Nozzle touch force

Hopper capacity［optional］

Clamping force

Clamping stroke

Mold thickness［min.-max.］

Max. daylight opening

Tie bar clearance［H×V］

Die plate dimensions［H×V］

Min. mold dimensions［H×V］

Locating ring diameter

Ejecter force

Ejector stroke

Pump motor

Heater band capacity

Hydraulic oil quantity

Machine dimensions［L×W×H］

Floor dimensions［L×W］

Machine weight

Power supply

Injection

Specification item UnitInjectiontype

5.5140

0～125

6.659（6.0）

23.890

9468410（858）

46.31175

19.7～42.3500～1075

89.02260

52.4×52.41330×1330

70.9×70.91800×1800

34.6×34.6880×880

4.0101.6

27.6245（25）

7.9200

30kW×3＋4.5kW

46.3

4761800

444.3×101.8×100.411.29×2.59×2.55

401.0×72.410.19×1.84

8686239.4

3-phase AC400V［380V～480V］

3.9100

2444000134

917416

24320167（1710）

67.11099

4.4112

3065020168

1224555

19410133（1365）

84.11379

400LFVX860Model

Clamping

Others

inchmm

inch3

cm3

oz

lbs/hkg/h

psiMPa（kgf/cm2）

inch3/scm3/s

inch/smm/s

rpm

US tonkN（tf）

GalL

US tonkN（tf）

inchmm

inchmm

inchmm

inchmm

inchmm

inchmm

inchmm

US tonkN（tf）

inchmm

kW

kW

GalL

inchm

inchm

lbst

V

※The injection rate is the estimated value that was derived from a formula, and it is not a guaranteedvalue at the maximum injection pressure.

※The specifications are subject to change without notice due to performance upgrades. ※1MPa＝10.2kgf/cm2≒10kgf/cm2, 1kN＝0.102 tf≒0.1tf

4.7120

0～120

10.492（9.4）

23.890

9468410（858）

46.31175

19.7～42.3500～1075

89.02260

52.4×52.41330×1330

70.9×70.91800×1800

34.6×34.6880×880

4.0101.6

27.6245（25）

7.9200

30kW×3＋4.5kW

57.5

4761800

463.0×101.8×100.411.76×2.59×2.55

420.7×72.410.69×1.84

8906740.4

3-phase AC400V［380V～480V］

4.4112

3676010201

1279580

24890171（1750）

72.11182

4.9125

4567480251

1730785

19980138（1405）

89.91473

600L

［Injection type：�310L �400L］ FVX FVX660 ［Injection type：�400L �600L］ FVX FVX860

109

R705

(27.8 ˝) R6

75(26

.6˝)

R425

( 16.

7˝)

420

( 16.

5˝)