nisource streamlines completion report processing · completion report process by oct of project...
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NiSource Streamlines Completion Report Processing
Joe Bentley NiSource Gas Transmission & Storage John Spangler Global Information Systems
October 22, 2012
NiSource Gas Transmission & Storage (NGT&S)
Natural Gas Transmission and Storage Operations Primary Companies- Columbia Gas Transmission, Columbia Gulf
Transmission, Crossroads Pipeline, as well as other pipeline facilities operated by NGT&S including Millennium Pipeline Company, LLC, Hardy Storage Company , Central Kentucky Transmission, and NiSource Midstream Services (NMS).
Own and operate more than 15,700 miles of pipeline in 19 states.
One of the largest underground storage systems in North America.
NGT&S System Map – Columbia Gas, Columbia Gulf, Crossroads
2011 Capital Project List – 245 Projects
How “Completion Reports” Come to the GIS Team
2010 Completion Reporting – “The Black Hole”
• Project completion packages varied in quality,
consistency and timeliness. • There was a lack of confidence in corporate handling
of project documentation after handoff. • There was a lack of transparency in how many
completion reports were in play and what stage. • Project completion packages were often an
afterthought after commissioning - added unnecessary delays in making the information available to the organization.
• Compiling project completion packages was an administrative burden.
Impact on GIS Team
GIS Project scheduling nightmare! Did not know what was coming in Could not assess backlog Could not resource plan to minimize backlog Did not know what was cancelled GIS could be “significantly” out of date
The BIG Challenge for NGT&S
NGTS’ MODERNIZATION efforts in 2012 through 2016 will increase the number of capital projects by 300% over 2011 levels New corporate directive to complete
Completion Report process by Oct of project year Impacts Finance, Field, GIS, Asbuilters and
Records teams – project information must get completely through each process owner
Improvement Ideas for Completion Reporting
• Utilize technologies to implement a standard method for the rapid collection of project documentation.
• Get the information into the GIS and EDMS systems so that the information can be used throughout the organization for assessment and decision making.
• Better track the progress of capital projects at all stages of planning, scheduling, construction, completion, as-builting, uploading and distribution.
Processes/Technologies in-play at NGT&S
Many stages occur before the projects hit the GIS team.
Scope (Power Plant /
Protools)
Plan
Schedule (Primavera)
Document Control
(Adept)
Project Tracking
(TBD)
Project Closeout
(Adept, Maximo)
As-Built Tracking
(TDB)
As-Built Closeout
GIS ESRI
What we created: “Project Packager”
Allows attachment of documents to an electronic “project
checklist” by project planners, Project Managers, GIS team, as-builting service providers
Continuously syncs with server to keep documentation compiled and available online throughout project cycle
Notifies stakeholders when downstream activity is required Supports signoff/acknowledgement at all project stages Provides dashboard reports/metrics to track project packages Leverages industry standard data collection and
documentation software already owned by NGT&S (GForms, Adept)
Works in connected and disconnected mode
Project Packager Standardizes the Process
• Manages workflows between different user groups (clerks, chief inspectors, project leads, GIS, asbuilters, senior managers)
• Accessible from corporate intranet, or as disconnected desktop client app for times when intranet is not available
• Lets users attach various file formats (pdf, doc, xls, jpg, bmp, tif, gif, etc)
• Supports Data Verification at field and form levels • Provides searching, archiving, auditing, reporting,
exporting utilities
Completion Report Checklist (Paper Form)
Project Packager - Electronic Project Checklist
Documents Gathered During Project Cycle
• Financials •ROW Land List
(Final) •OP
Qualifications •Commissioning
Document • FERC
Compliance
At In-Service Plus 45-Days
•One-Call Compliance
•Corrosion Records
•Test Reports •Materials •Asset
Disposition
At In-Service Date Plus 30-Days
• Equipment Manuals
•Redline Drawings
•Map Corrections
• Supporting Sketches
At In-service Date
• ROW Line List •Environmental
Impact •AC Mitigation
Plans •Test Plans,
Corrosion Plans
•Blow Down Plans
•Qualifications •Compliance
Docs
At Start of Construction
• Identify required documents for this project
• Send notification to field teams, agents, inspectors, supply chain, clerks
30-Days Before Construction
Managing Process Flow Between User Groups
For each Capital, O&M or FMR project: Field Support teams Gather, Scan and Attach
Documents Chief Inspector reviews/approves or rejects Project Lead reviews/approves or rejects GIS team reviews documents for Asbuilting GIS/CAD Asbuilting work completes GIS team reviews asbuilting work and pushes
documents into EDMS Project report is finalized/closed
How Project Packager Promotes Transparency
• As team members attach documentation, all elements are compiled and available online
• Stakeholders outside the project can access project documentation
• PMs and senior management teams have access to project documentation and dashboard level reports
• Transparency ensures confidence and enables planning for downstream activities
Accessing Project Packager – Connected or Disconnected
Project Packager Metrics / Dashboards
Typical Dashboards
Key Performance Indicators tracked: – Count of projects by status – Count of projects by project leader – Count of projects by budget type (Capital, O&M) – Count of projects by GIS/CAD work required – Cumulative project costs
Attaching Electronic Documents
Enforces Data Validation
Enables Form Sign-off/ Acknowledgement
Provides Support Utilities
• Query reports • View reports • Print reports • Print transmittals • Export to EDMS • Send project
emails with URL
Supports Management of Change (MOC)
Other Uses for Project Packager
MAOP Verification Initiatives • To collect and archive historical documents • To fully document new construction projects
Traceable! Verifiable! Complete!
Query / Find Critical MAOP Verification Documents
Future Improvements
Enforce consistency on attachments to improve querying later (i.e., don’t attach all documents under one entry or as single 100-pg PDF)
Integrate this application with other planning and scheduling tools such as Power Plant, Adept, and perhaps Primavera and Maximo.
Without losing quality, can we compress attachments to reduce I/O load on servers?
Gather a Lat/Long, then link this document to a spot of the GIS map
Support attaching multiple documents as single task.
Next Steps – Electronic Data Entry Forms
Instead of scanning and attaching PDFs that will be mined
later for critical attributes,
transition the process owners to electronically enter
the attributes so they can be
immediately utilized in GIS
Conclusion: Benefits Realized at NGT&S
Consistent project packages are delivered on time and with
the necessary content. (Construction to Commission to GIS) Ensures seamless handoff, tracking & feedback loop to
ensure confidence. Transparency exists in number of project completion
packages in play and the required elements of each. Ensures confidence and enables planning for downstream activities
Technology facilitates efficient compiling, transfer and retention of project documentation for stakeholder access.
Visibility into outstanding projects, asbuilting backlog.
Conclusion: Cost Savings Realized by GIS Team
Distributes costs/time to scan, index and archive documents
Reduces costs (and risks) by not transporting boxes of critical papers from field to office to vendors to file rooms to archives.
Saves space in file rooms
Decreases critical document retrieval times (users can look for documents via online query tools)
Decreases dependencies on file-room clerks, SMEs
Questions?
Joe Bentley NiSource Gas Transmission & Storage John Spangler Global Information Systems