nickel, nickel-based and copper-nickel alloys · 2016. 1. 26. · copper-nickel alloys * this alloy...

WireNickel, Nickel-based and Copper-Nickel Alloys

Nowadays we produce the following innovative and approved Alloys in our integrated factory:

› Pure Nickel (Ni)› High temperature resistant Nickel alloys (NiCrFe)› Corrosion resistant Nickel alloys (NiCrMo, NiCu)› Controlled expansion alloys (NiFe, FeNi)› Resistance alloys (CuNi)› Soft-magnetic alloys (FeNi)› Welding consumables

We are able to melt ingots in both our induction and our vacuum furnaces and, if required, with secondary ESR re-melting to ensure the very highest material quality. The ingots are then re-worked using various hot-forming techniques into wire-rod. Dependent on application, the wire-rod is then pickled or peeled, prior to preparing for subsequent drawing and annealing processes. The finished cold drawn or annealed wire is then packed according to the customer’s requirements on spool, in drums or on hats/coil carriers.

Take advantage of our:

› Flexibility› we can offer low mill production order quantities

› Quality control› throughout the entire production process

› Individuality› we can manufacture a wide range of dimensions with tight tolerances

› Close customer relationships› thanks to our lean and flat company structure and worldwide presence

› Competence › due to the Know How of our experienced staff

› Problem solving› together we will help develop entirely new products

Wired-up......for your perfect solution Tradition meets today. 150 years of experienceThe history of Deutsche Nickel GmbH stretches all the way back to 1861. In 1878 the founder of our company Theodor Fleitmann made the pioneering discovery that the addition of Magnesium to the production process meant that Nickel could now be hot-rolled and forged. Even today, this ground-breaking discovery still forms the basis of manufacturing processes throughout the Nickel processing industry.

Best in Nickel – Deutsche Nickel

Deutsche Nickel is your high quality manufacturer of Nickel, Nickel-based, Copper-Nickel, Iron-Nickel Wire, Bar and Forged products, as well as corresponding raw material alloys for Strip and Plate production. In our Melt Shop, we utilize various melting technologies to produce superior customized melting solutions, which can then be further processed through hot and cold-working operations to produce semi-finished products as per our customers’ requirements. A broad range of industries has long valued the capabilities of our integrated Production, our typical mid-size industrial company mentality, our innovation strengths and above all, our flexibility, which can help you gain that all-important competitive advantage in your market-place. Please read on…

Made in Germany – worldwide

We produce a multitude of different alloys with their own individual properties at our logistically perfect location in the Ruhr valley, the core of Germany’s industrial heartland. We support a network of Sales, Distribution and Service centers in Europe, America and Asia and use these to offer short lead-times, quick responses and close contact with our customers. We can also promise a high level of Sales and Technical support to assist in the selection of materials for your applications.

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On fire New solutions – for the challenges of tomorrow

The Nickel and Nickel alloys from Deutsche Nickel are the raw materials of choice, whenever technology demands the highest standards.

Deutsche Nickel’s wire production program consists of cold-drawn round wire, flat wire and electrodes, as well as pickled or peeled wire-rod.

* depending on alloy

Deutsche Nickel’s products are found in a wide range of applications. Spark-plug electrodes, turbocharger components, MIG/MAG and TIG welding consumables, lead-in wires and rivets are just a few examples of the demanding products used in the Automotive, Electronics and Fastener industry.

Our strength is in finding lasting solutions to the individual demands of our customers throughout a wide range of industries.

Welding consumables

Einschmelzlegierungen für Weichgläser

Electronics

Resistance alloys, controlled expansion alloys for glass-to-metal sealing in electronic components

Consumables designed for the following welding processes: GMAW, GTAW and SAW, as well as core wire for electrodes and flat wire for the production of flux-cored wire.

Fastener industryAutomotive

NiSi, NiCr and NiY alloys to manufacture the centre and side electrodes of spark plugs

400 and 500 wire for high performance fasteners

Wire productsLighting

FeNi, Ni, NiCu and NiMn lead-in wires for lamps and lighting

Re-draw wires and fine wires suitable for further processing

Ø 0.1 - 20.0 mm* 0.0039“ - 0.7874“

Width: 0.7 - 16.0 mm* 0.0276“- 0.6299“Thickness: 0.1 - 3.1 mm* 0.0039“ - 0.1220“

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Alloy DN Trade Name Material No. UNS No. ASTMSpecificationsDIN

Specifications Approx. chem. analysis

200 R-Nickel 99.2 2.4066 N02200 - DIN 17740 Ni min. 99.2%

201 NR-Nickel 99 2.4068 N02201 - DIN 17740 Ni min. 99.0%, C max. 0.02%

Ni99.6 BR- Nickel 99.6 2.4060 - - DIN 17740 Ni min. 99.6%

LC-Ni99.6 NR-Nickel 99.6 2.4061 - - DIN 17740 Ni min. 99.6%, C max. 0.02%

205 Ni 205 - N02205 ASTM F3 Grade 2 -Ni min. 99,0%,

Mg 0.01 - 0.08%, Ti 0.01 - 0.05%

212 NiMn 2 2.4110 N02212 - DIN 17741 Ni 98%, Mn 2%

211 NiMn5 2.4116 N02211 - DIN 17741 Ni 95%, Mn 5%

Nickel Alloys



NiCo 29/18 Dilaton 29/18 1.3981 K94610 ASTM F15 DIN 17745 / SEW 385Fe 53%, Ni 29%,

Co 18%

Ni 36* Dilaton 36 1.3912 K93603 ASTM F1684 DIN 17745 / SEW 385 Fe 64%, Ni 36%

Ni 42 Dilaton 41 - K94100 ASTM F30 - Fe 59%, Ni 41%

Ni 42 Dilaton 42 1.3917 - - DIN 17745 / SEW 385 Fe 58%, Ni 42%

Ni 46 Dilaton 46 1.3920 K94600 ASTM F30 DIN 17745 / SEW 385 Fe 54%, Ni 46%

Ni 48** Dilaton 48 1.3922 K94800 ASTM F30 DIN 17745 / SEW 385 Fe 52%, Ni 48%

NiFe 47Cr6 Dilaton 48 Cr 6 2.4486 - - DIN 17745 / SEW 385Fe 46%, Ni 47%,

Cr 6%

Ni 52 Dilaton 51 2.4478 N14052 ASTM F30 DIN 17745 / SEW 385 Fe 49%, Ni 51%

Ni 51 Dilaton 52 - - ASTM F30 - Fe 48%, Ni 52%

Ni 54 Dilaton 54 2.4475 - - DIN 17745 / SEW 385 Fe 46%, Ni 54%

Nickel-Iron Alloys, Iron-Nickel Alloys



600 Ferrochronin 600 2.4816 N06600 ASTM B166 DIN 17742 Ni 74%, Cr 16%, Fe 9%

601 Ferrochronin 601 2.4851 N06601 ASTM B166 DIN 17742 Ni 61%, Cr 23%, Fe 14%, Al 1.4%

625 Chronin 625 2.4856 N06625 ASTM B446 DIN 17744Ni 60%, Cr 22%, Mo 9%, Fe 4%,

Nb 3.5%, Ti 0.3%

Nickel-Chrome-Iron Alloys



CuNi2 CuNi2 2.0802 C70200 ASTM B267 DIN 17471 Cu 98%, Ni 2%



CW352H CuNi10Fe1Mn (2.0872) C70600 ASTM B151 - Cu 88%, Ni 10%, Fe 1.5%

CuNi15 CuNi15 - - - - Cu 85%, Ni 15%

CuNi23Mn CuNi23Mn 2.0881 C71100 ASTM B267 DIN 17471 Cu 76%, Ni 23%, Mn 0.5%

CW354H CuNi30Mn1Fe (2.0882) C71500 ASTM B151 - Cu 69%, Ni 30%, Fe 0.7%

CuNi44Mn1 Vernicon (2.0842) C72150 - DIN 17471 Cu 55%, Ni 44%

Copper-Nickel Alloys

* This alloy can be supplied with a slightly modified chemical analysis as soft-magnetic alloy Dilaton 36M, in accordance with Material No. 1.3911 and DIN 17745

** This alloy can be supplied with a slightly modified chemical analysis as soft-magnetic alloy W48, in accordance with DIN 17745



400 Silverin 400 2.4360 N04400 ASTM B164 QQN-281 DIN17743Ni 65%, Cu 33%,

Fe 1.5%

K500 Silverin 500 2.4375 N05500 ASTM B865,QQN-286 DIN17743Ni 65%, Cu 30%, Al 3%, Fe 0.8%,

Ti 0.6%

Nickel-Copper Alloys

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Alloy DN Trade Name Material No. AWSSpecificationsDIN


FM 25/35 IGS-Chronin 25/35 (1.4853) AWS A5.9 - DIN EN ISO 14343

G / W Z 25 35Fe 36%, Ni 35%, Cr 26%,

Nb 1.2%

FM 82 IGS-Chronin 82 (2.4806) AWS A5.14 ERNiCr-3DIN EN ISO 18274

S Ni 6082Ni 74%, Cr 20%, Mn 3%,

Nb 2.5%

FM 22 IGS-Chronin 22 (2.4635) AWS A5.14 ERNiCrMo-10DIN EN ISO 18274

S Ni 6022Ni 57%, Cr 22%, Mo 13%,

Fe 4%, W 3%

NiCr 80/20 IGS-Chronin 80/20 (2.4639) AWS A5.14 ERNiCr-6DIN EN ISO 18274

S Ni 6076 Ni 79%, Cr 20%


S Ni 6059 Ni 59%, Cr 23%, Mo 16%

FM C4 IGS-Chronin C-4 (2.4611) AWS A5.14 ERNiCrMo-7DIN EN ISO 18274

S Ni 6455Ni 66%, Cr 16%, Mo 16%,

Ti 0.5%

FM C 276 IGS-Chronin C-276 (2.4886) AWS A5.14 ERNiCrMo-4DIN EN ISO 18274

S Ni 6276Ni 57%, Cr 16%, Mo 16%,

Fe 5%, W 4%

FM 617 IGS-Chronin 617 (2.4627) AWS A5.14 ERNiCrCoMo-1DIN EN ISO 18274

S Ni 6617Ni 55%, Cr 22%, Co 12%,

Mo 9%, Al 1.3 %


S Ni 6625Ni 63%, Cr 22%, Mo 9%,

Nb 3.5%, Fe 0.3%

FM 65 IGS-Chronin 825 (2.4655) AWS A5.14 ERNiFeCr-1DIN EN ISO 18274

S Ni 8065Ni 42%, Fe 28%, Cr 22%,

Mo 3.5%, Cu 2%

FM 67 IGS-CuNi30Fe (2.0837) AWS A5.7 ERCuNiDIN EN ISO 24373

S Cu 7158Cu 67%, Ni 30%, Mn 0,8%,

Fe 0.6%, Ti 0.5%

CuNi 90/10 IGS-CuNi10Fe (2.0873) AWS A5.7 - DIN EN ISO 24373

S Cu 7061Cu 87%, Ni 10%, Mn 1%,

Fe 1.2%, Ti 0.5%

FeNi36 IGS-Dilaton 36Nb - - - Fe 62%, Ni 36%, Nb 1.0%

FeNi54 IGS-Dilaton 54Mn AWS A5.15 -DIN EN ISO 1071

S NiFe-2Ni 54%, Fe 40%, Mn 3%,

Cu 2%, Ti 0.5%

FeNi55 IGS-Dilaton 55 - AWS A5.15 ENiFe-CIDIN EN ISO 1071

S NiFe-1 Ni 55%, Fe 44%

FeNi60 IGS-Dilaton 60 - - - Ni 60%, Fe 39%

Bimetal FeNi58 M-FeNi58 - - - Ni 58%, Fe 41%

FM 61 IGS-Nickel (2.4155) AWS A5.14 ERNi-1DIN EN ISO 18274

S Ni 2061 Ni 96%, Ti 3%

- IGS-NiMo 8 - AWS A5.14 ERNiMo-8DIN EN ISO 18274

S Ni 1008Ni 68%, Mo 20%, Fe 6%,

W 3%, Cr 2%

NiAl5 NiAl5C - - - Ni 94%, Al 5%

200 R-Nickel 99.2 2.4066 - DIN 17740 Ni > 99.2%

FM 60 IGS-Silverin 400 (2.4377) AWS A5.14 ERNiCu-7DIN EN ISO 18274

S Ni 4060Ni 65%, Cu 29%, Mn 3%,

Ti 2%

Alloy DN Trade Name Material No. UNS No. DINSpecifications Approx. chem. analysis

NiY NiSi1Al1Y - - - Ni 97%, Si 1%, Al 1%, Y 0.15%

600 Ferrochronin 600 2.4816 N06600 DIN 17742 Ni 74%, Cr 16%, Fe 9%

- NiMn4Si (2.4190) - - Ni 95%, Mn 4%, Si 1%

522 NiMn2CrSiTiZr - - - Ni 95%, Mn 2%, Cr 2%, Si 0.5%, Ti 0.3%, Zr 0.15%

- NiCr2Al2Si2 - - - Ni 94%, Cr 2%, Al 2%, Si 2%

- NiCr2Mn2Si 2.4146 - DIN 17742 Ni 96%, Cr 1.6%, Mn 1.6%, Si 0.5%

Spark Plug AlloysWelding Fillers / Core Wire / Thermal Spray Wire

› Cutting

› Drawing

› Heat treatment

› Mechanical / Metallurgical testing

› Melting

› Peeling

› Polishing

› Sawing

› Shot-blasting

› Turning

Hire-work / Toll-work

Product Temper Dimensions* Condition* Packaging

round wire

flat wire

cut lengths

cold drawn

cold drawn &annealed

re-drawn

hot-rolled

0.1 - 20 mm0.004” - 0.787”

rods max. 3000 mm /

118“ long

peeled

ground

pickled

shot blasted

coated

degreased

cut to length

spools

drums

coils

hats / coil carriers

rods / electrodes

Supply Forms

* depending on alloy and dimension

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Engineered Materials Solutions

We are determined to help you find ways to meet the technical demands of your marketplace.

These solutions could include bespoke alloys, reliable logistics programs or special testing measures. Our procedures are naturally fully accredited in accordance with ISO 9001, ISO TS 16949, ISO 14001 and ISO 50001 amongst others.

In order to ensure consistently high levels of material and processing properties, we have our own fully equipped laboratory. We closely monitor your order throughout the production process right from the raw material, via the interim stages to the finished product.

We employ the very latest technology for chemical analysis, metallography and mechanical testing.

With the help of our expert partners, we can also offer non-standard testing methods.

Product Groups of Wickeder Group

› Clad Materials› Thermostatic bimetal strip › Metal strip & foil› Nickel alloy bars and wire› Precision-etched metal components

Best of metal.The metal specialists of the Wickeder Group have combined their strengths to offer you the best of metal. On three continents, Europe, America and Asia, there is a wide range of standard and customised solutions available. Through our product and service-oriented business model, it is possible to provide the highest quality standards, flexibility and fast reaction times. Ultra-modern production lines, professional knowledge and innovative solutions have all helped to ensure the success of the Wickeder Group.

Engineered Materials Solutions

WickederWestfalenstahl

EngineeredMaterials Solutions

micrometal

AuerhammerMetallwerk

Deutsche Nickel

www.wickeder-group.com

Deutsche Nickel Asia

Complete Deutsche Nickel product range

› Cold drawn bars› Hot worked bars› Round wire› Flat wire› Wire cut to length and straightened› Welding consumables› Hire-work / Toll-work

Deutsche Nickel America

Chemical testing equipment

› Inductively coupled plasma mass spectrometer› X-Ray fluorescence spectrometer

› Optical emission spectrometer› Carbon / Sulphur analyser

› Oxygen / Nitrogen / Hydrogen analyser› Photometer

› Graphite furnace atom absorption spectrometer› Wet chemical testing

Working together - to maintain your competitive edge

Metallography testing equipment

› Sawing, grinding, polishing machine for test pieces

› Etching room

› Miscellaneous stereo microscopes with camera and photo storage function (for checking grain structure,

grain size and defects)

Mechanical testing apparatus

› Test piece preparation

› Room temperature universal testing machine for bar diameters

› Room temperature universal testing machine for wire diameters

› Impact testing equipment

› Various hardness testers

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www.deutsche-nickel.de

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Deutsche Nickel GmbHRosenweg 1558239 Schwerte, Germany Phone +49 2304 [email protected]

Deutsche Nickel Asia (Shanghai) Trading Co., Ltd.Rm 1907, Shanghai Trade SquareNo. 188 Si Ping Road, Hongkou District 200086 Shanghai P.R.C.Phone +86-21-65076463 ext. [email protected]

Deutsche Nickel America, Inc.39 Perry AvenueDoor 3-10Attleboro, MA 02703, USAPhone [email protected]

nickel, nickel-based and copper-nickel alloys · 2016. 1. 26. · copper-nickel alloys * this alloy...

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