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NEWSLETTER 2016 Annual Collection Technics GSA Technology Application News GRC Joint Venture Signing Upcoming Events Meet us 04 28 30

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NEWSLETTER2016 Annual Collection

Technics GSA Technology Application

News GRC Joint Venture Signing

Upcoming EventsMeet us04 28 30

Contents ..........................................................................................................................2

Editorial ...........................................................................................................................3

Company Profile ............................................................................................................3

Technics ........................................................................................................................... 4

GSA Technology Application .........................................................................................5

Manual Transmission Shiftability Optimization.........................................................8

Introduction to NVH Vehicle Measurement ............................................................. 14

NVH Test Bench and Test Program Introduction .................................................... 17

Fast and Accurate Whine Optimization Process .....................................................22

News ............................................................................................................................... 28

GRC and WLY Set Up a Joint Venture Company in China .......................................29

Shanghai Testing Expo .................................................................................................29

TMC Keynote Speech ....................................................................................................29

Upcoming Events ....................................................................................................... 30

Dear readers,

As the automotive industry professional journal, GRC

Newsletter is going to meet with you again after our efforts

from all sides.

As the world’s largest automobile production and market-

ing country now, Chinese automotive industry plays an

important role at the world’s automotive industry and it is

estimated that Chinese car sales will reach to 30 million by

2020. The prospect of automotive market is very promising.

The new issue focuses on the introduction to gear shifting

performance of transmission and NVH testing. Nowadays,

consumers have high requirement on automobile gear

shifting, so our experts have a detailed introduction to

GSA technology application and gear shifting optimization.

NVH has become a key performance indicator that

customers are more concerned, and passengers and drivers

are more inclined to buy a vehicle with quiet and comfort-

able driving space. GRC experts can measure, analyze and

optimize NVH by high-tech software and techniques. In

the latter half of this issue, our experts have a detailed

introduction to NVH Test Program and optimization

process. We are aiming to help customers to obtain the

absolute dominance in the market competition through

our superior service.

I am particularly grateful to all the colleagues for editing

this issue, and hope that all readers will enjoy our content.

Look forward to seeing you soon.

Kind Regards!

EditorialATESTEO GmbH is a leading supplier in the internation-

al automotive industry, providing drivetrain testing,

transmission engineering development and perfor-

mance optimization services, and automatic equipment

such as precision measuring system, test benches etc.

We are a key partner of leading automotive manufac-

turers and suppliers around the globe. The outstanding

expertise of our specialists in all dimensions of testing

allows for reliable verification of drivetrains, transmis-

sion systems and automotive products. We are every-

where where automotive development takes place.

Our 120 test benches in Germany, China, USA, Japan

and Korea serve the automotive industry everywhere

in the world.

ATESTEO Gear Research Center (China) Co. Ltd. (GRC),

as the biggest operation oversea, was established

in August 2006 in Suzhou Industrial Park, with the

mission of providing professional powertrain testing

and transmission development services for OEMs

in China and Asia. GRC, who is the leader of transmis-

sion development and the provider of engineering

service, completed the first 6DCT turn-key develop-

ment project in China local market. GRC’s current

facilities include 21 state-of-the-art powertrain test

cells, prototype workshops, and modern offices

equipped with CAE and CAD workstations. We can

offer you drivetrain testing and technical engineering

services of the highest quality.

Company Profile

Wolfgang Schmitz, CEO

Contents

2 Contents Editorial & Company Profile 3

Technics

• GSA Technology Application

• Manual Transmission Shiftability Optimization

• Introduction of NVH Vehicle Measurement

• NVH Test Bench and Test Program Introduction

• Fast and Accurate Whine Optimization Process

Figure 1: GSA System

Composition

The GSA system consists of 4 hardware and software parts: the GSA Hardware, the GSA

Data Recorder, the GSA Data Recorder Software and the GSA Analyzing Software (see

Figure 1).

GSA Hardware GSA Data Recorder GSA Acquisition Software GSA Analyzing Software

GSA Technology Application

In recent years, with the development and application of manual transmission, shift quality analysis has become more and more important. GRC’s Gear Shift Analysis (GSA) vehicle gear shift quality analysis system analyzes vehicle gearbox shift performance conveniently and flexibly without requiring big changes to the vehicle, and makes it unnecessary for the test to be conducted on the test bench. Analyzing gearshift performance within the whole vehicle is also closer to the driver’s operation in real life.

• 3-axial force sensor

• 3-plan angle sensor

• Displacement sensor

• Two rotational speed sensors

• TTL converter and cable

• Two temperature sensors (K type)

GRC has developed special measurement procedures and

equipment appropriate to the shift characteristics of man-

ual transmission vehicles. See Figure 2. Different types

of sensors are used for the measurements, as follows:

System composition

Figure 2: GSA Vehicle Measurement

Technics 54 Technics

Main testing parameters of the GSA system

• Select force

• Shift force

• Select stroke

• Shift stroke

• Clutch stroke

• Transmission input shaft speed*

• Transmission output shaft speed*

• Vehicle velocity*

• Engine speed*

(*appropriate sensors must be installed at the

transmission)

• Comparison of different vehicle shift performances

• Evaluation of competitors‘ shift quality

• Comparison of performance before and after design

modifications

• Performance evaluation of internal and external

shift transmission mechanisms, including efficiency,

rigidity etc.

• Evaluation of the transmission´s shift impulse

• Evaluation of the transmission´s double bump

• Evaluation of the effect of clutch action on gear shift

performance

• Evaluation of the transmission in different stages of

its life cycle

Figure 3: Shift Processes Differentiated

Figure 5: Shift Stroke

Figure 4: Software Navigation Panel

Figure 6: Shift travel - Shift Force Curve

SummaryThe GSA vehicle shift quality analysis system can be

used for detailed testing and analysis of such features

of manual transmissions in an assembled vehicle as the

shift and select forces, select and shift stroke, synchro-

nization time and double bumps. The use of a GSA sys-

tem helps transmission development engineers during

the development of a new transmission, during design

changes of a transmission, for benchmarks against

other transmissions, and during design optimization.

Because the shift procedure of a manual transmission

can only be analyzed statistically, many shifts must be

performed to get approvable results. The measure-

ment results also have to be evaluated by experienced

transmission engineers, so that potential variations of

the synchronization time, shift time or double bump

behavior are interpreted correctly. In addition, test

engineers need a deep understanding of the working

principles of manual transmission in general (e.g. syn-

chronizer or detent system) and interface components

like the clutch.

GSA software functions

GSA software is divided into two parts, a data acquisition

system and a data analysis system, making for flexibility

according to requirements. The software can be operat-

ed in a Microsoft Windows environment, and does not

need any other special environment like MATLAB. The

system can also analyze data offline. The system can fully

reflect the driver‘s behavior; for example, if the driver

deliberately engages in some special shift behavior, the

GSA will reflect these special actions. The GSA system can

if necessary be directly connected to GRC’s professional

test rig operating system PDES. The system can export

data in many different formats, such as Excel files, JPG,

etc. Customers also can order special file formats to

make comparisons with other data easier. Users can set

the content of output data in whatever way suits their

needs, such as shift force against shift time, shift force

against shift stroke, etc.

Main function of GSA vehicle

gear shift quality analysis system

Main functions of the GSA system

Software features

Cleanup Layout

somehow

Technics 76 Technics

Manual transmission shiftability optimization, is a combination of shiftability measurements and shift systems design optimizations. GRC is capable of delivering in both aspects on the basis of long term experience and continu-ous improvement of the corresponding software and hardware tools.

The shiftability optimization process

Shiftability optimization approach (see Figure 1) is a continuous cycle of the below stages:

Subjective evaluation requires a driver with rich driving experience. The evaluation

comprises the following aspects:

Shift knob ergonomics

• Knob position

• Knob touch / shape

Static shiftability

• Select and shift force

• Select and shift travel

• Shift snap-in

• Shift friction

• Shift noise

• Cross shift

Dynamic shiftability

• Shift vibration / noise

• Engagement performance

• Disengagement performance

• Shift double bump

Idle shiftability

• 1 gear shiftability

• R gear shiftability R

Clutch characteristics

• Clutch position

• Maximum force

• Clutch travel

On the basis of the subjective evaluation a radar chart can be created, which reflects a

kind of finger print of the vehicle‘s shiftability and allows clear comparisons between

different vehicles (see Figure 2).

8

7

6

5

4

3

2

1

0

Figure 2:

Subjective Evaluation of Shiftability

Shift knob ergonomic

Select force

Shift force

Select travel

Shift travel

Shift snap-in

Shift frictionShift noise

Cross shift

Idle shiftability

Dynamic shiftability

Clutch characteristics

......

Subjective evaluation on shiftability

• Subjective evaluation of shiftability

• Measurement of gear shift behavior

• Design review

• Improvement proposals

• Change construction

• Management of prototyping process

Customer Responsibility

Management of Prototyping Process

Subjective Evaluation of

Shiftability

Measurement of Gear Shift Behavior

Construction Change

Improvement Proposals of Shift System

Design Review of Shift System

Figure 1:

Shiftability Optimization Process

Manual Transmission Shiftability Optimization

Technics 98 Technics

Detent Pin Geometry

Spring Characteristics

Detent Contour Geometry

ATESTEO DETENT CALCULATOR

Design review / improvement proposals

According to the subjective evaluation results and objective data of GSA measurement, GRC can define which items need

to be optimized and the corresponding target. Then, according to the defined target, GRC can process the shift sub-

systems optimization, by (for instance) tolerance stack up calculations, detent force-travel curve simulation, or cross shift

route simulation.

Tolerance stack up calculation can review and optimize the

following shiftability items:

• Free play

• Shift travel

• Select travel

Detent force-travel curve simulation

ATESTEO DETENT CALCULATOR can simulate each de-

tent’s force-travel curve independently; it comprises the

main detent, shift rod detent and synchronizer detent.

Then integrates all the curves depending on their rela-

tionships. Figure 4 shows the customer interface and the

parameters needed to be input.

Figure 4: DETENT CALCULATOR Customer Interface

Tolerance stack up calculation

Almost all of the subjective evaluation terms can be

objectively quantified through GSA measurements.

Then GRC engineers compare them with GRC / ATESTEO

criteria to provide quantitative data for the following

optimization. The following content is just a brief intro-

duction of the GSA system, for more details please refer

to the GSA articles. Figure 3 shows the GSA measurement

and results example.

Figure 3: GSA Measurement and Results Example

Measurement of gear shift behavior

x-displacement [mm]

Shift rod detent

Forc

es [N

]

Bal

l y-d

isp

lace

men

t [m

m]

Technics 1110 Technics

From the shift knob force-travel curve we can get the

following information:

So we can process the specific adjustment to detent

contour, or their position relationships to reach the

criteria. Figure 6 shows the idle shift force curve.

• Shift force

• Shift snap-in

• Shift friction

To figure out the cross shift performance, GRC needs to simulate the cross shift route (as Figure 7).

Figure 6: Idle Shift Force Curve

Positive Force

Neutral In Gear

NegativeForce

Figure 7: Cross Shift Simulation

Figure 8: Optimized Cross Shift

When we get the integrated curve we can get the shift knob force-travel curve (as Figure 5).

Cross shift route simulation

Figure 5: Shift Knob Force-Travel Curve Simulation

Travel on konb (mm)

Forc

e o

n ko

nb (m

m)

The poor positions can be found out from the simulated route, so GRC can process the

specific optimization to the related parts, to get the optimum cross shift performance

(as Figure 8).

The involvement of the customer in the GRC / ATESTEO shiftability approach, is an im-

portant aspect of the process. The advantage for the customer is that the customer is

directly involved in the improvement process. It also makes the approach more efficient

because the customer keeps the know-how about manufacturing and processing, right

from the beginning of the improvement implementation. GRC / ATESTEO also supports

customers during this phase of the process. After the optimized vehicle is available, the

subjective evaluation and GSA measurement need to be repeated to verify the optimized

effects. If the optimization is satisfying for the customer, the process is concluded.

Change construction / management of prototyping process

PrototypeManufacture

TransmissionAssembly

VehicleAssembly

After the customer gets the improvement proposals, the customer is in charge of.

Technics 1312 Technics

Introduction to NVH Vehicle Measurement

NVH is the abbreviation of three words that are Noise, Vibration and Harshness. In most cases noise exists with vibration, because noise is caused by vibration. By analyzing the NVH model, NVH is a system composed by excitation source (such as engine, transmission, etc.), channel of vibration transmission (suspension system, body) and acceptor (human).

NVH is becoming a key performance indicator for customers concerned, and more and more customers tend to buy a vehicle with a quiet and comfortable passenger compartment.

NVH measurement facility

Most OEMs implement the NVH verification and devel-

opment with the NVH laboratory (example as Figure1),

namely, anechoic chamber. The laboratory is suited for

vehicle measurement and assessment because of the large

investment amount, long construction cycle and large

maintenance and usage cost.

GRC implements the NVH measurement and assessment

by using convenient and fast facilities and software. The

headset microphone could be used for acquiring sound

pressure values (example as in Figure 2), and acceleration

sensors & speed sensors which have a small size and high

accuracy, are used for acquiring vibration parameters

(example as Figure 3). The system tests and analyzes trans-

mission noises, such as WHINE RATTLE and CLUNK, mainly

on the vocalism principle and transfer characteristics. With

shielding other low influential factors which NVH causes,

the facility’s testing and analyzing efficiency even higher.

Portable data acquisition equipments and laptops are used

to record and analyze data.

Figure 3: GRC Speed Sensor Installation

• Sound pressure by the driver

• Rotation speed/ angular acceleration of rotating elements in the transmission

• Vibration acceleration of transmission elements

• Vibration acceleration of mounts in the engine compartment

Item Manoeuvre Description Gear

Rating

• Gear Whine • Gear Rattle

Tip

in

@1500 rpm

• Driving with target gear at target engine speed

• Fast tip in to WOT till the engine speed reaching 3000 rpm

1st– 7

@2000 rpm – 7

@1500 rpm2nd

– 7

@2000 rpm – 7

@1500 rpm3rd

– 5

@2000 rpm – 5

@1500 rpm4th

– 5

@2000 rpm – 5

@1500 rpm5th

– 6

@2000 rpm – 7

@1500 rpm6th

– 6

@2000 rpm – 7

NVH measurement of content

Portable data acquisition equipments are fast and convenient when installed on the

vehicle to measure the below content:

NVH procedure of measurement and analysis

NVH subjective assessment

The key objective is to find out and distinguish the excitation source during NVH measure-

ment. The shaft speed and vibration tests are necessarily corresponding to the concerned

gear, and then we can go on with the analysis based on the test result. First of all, GRC

implements subjective measurement and assessment according to a strict specification. We

should confirm if WHINE, RATTLE or CLUNK noise is existing. Assessment table is shown as

Table 1.

Table 1: Subjective Measurement Table

Figure 1: Lab Test Schematic Diagram

Figure 2: Headset Microphone Measurement

Technics 1514 Technics

SummaryBased on the measurement of sound pressure and acceleration of elements, GRC could provide comprehensive

and objective data to design/optimization engineers. The measurement is used to establish finite element model

of NTF, and is helpful to execute the optimization of noise source and transfer path by modified parameters.

Figure 4: Transmission Layout Schematic

Figure 5: Data Analysis Schematic

NVH Test Bench and Test Program Introduction

NVH test bench description

Test bench layout (see Figure 1 / Figure 2)

Figure 1: Basic Layout of Semi-Anechoic Test Bench (ISO 3745 Class 1)

Figure 2: Transmission Noise Test Bench

NVH measurement

• Confirming the gear which should be measured

specifically according to the measurement result. De-

signing the installation positions of acceleration and

speed sensors (based on layout of transmission), and

then installing the sensors. Example in Figure 4.

• Fixing and connecting the data acquisition equip-

ment with a laptop after the sensors are installed,

and then configuring the data acquisition equipment

channels.

• Measuring and recording the data on a straight

testing road under different conditions according

to the requirement, and then analyzing the data by

software. Example in Figure 5.

Technics 1716 Technics

Acoustic properties

Certification

• ISO 3745 class 1 (High precision method) ISO 3745

Cut-off frequency

• 250 Hz

Absorbers

• Wedge type

• Length: 340 mm

Background noise level

• 45 dB

• Electric machines located outside of the noise chamber

Decoupling

• Base plate made of concrete decoupled from the

structure borne noise by elastomeric blocks

Natural frequency

• 6 Hz

Drive

Input

• 95 kW

• 300 Nm (nominal)

• 490 Nm (overload)

Output

• 100 kW

• 454 Nm (nominal)

• 640 Nm (overload)

Input driveline with rigid connection of motor and trans-

mission via a CFK shaft.

NVH test program description

Description of gear rattle measurement

Preparation for gear rattle test

• The transmission is rigidly mounted to a fixture by the

bell housing only

• The differential is blocked

• A short connection shaft with high torsional stiffness is

used to connect the transmission input shaft via splines

and a modified clutch hub

• A high stiffness and low inertia connection shaft, is

mounted on the load motor, and the shaft length is

determined by the required motor position outside

of the acoustic chamber

• A dual mass flywheel is installed to achieve isolation be-

tween the test bench and the ‘vibration side’ (excitation

motor and transmission running at high vibration levels)

(a) Microphone Position

(c) Input Shaft Speed Sensor Position (d) Input Shaft Speed Sensor and Vibration Sensor Position

(b) Microphone Position

Figure 4: Measuring Pointsand ‘load side’ (load motor, running at constant speed –

decoupled) to enable higher vibration levels

• One speed transducer is mounted on the driving motor

and the other is on the input shaft (see Figure 4)

• 4 microphones are positioned in an array one meter away

from the transmission sample (see Figure 3/Figure 4)

• 1 tri-axial accelerometer is installed (same position as in

vehicle)

• Rotec-System, Octobox and Artemis from HEAD acoustic

are used for measurement and analysis

Process of gear rattle test

• The transmission is set to the test temperature before

every test run

• The gear which will be tested is engaged

• The transmission is set to a required constant speed by

the input motor

• A load of torque is applied by the output engine

• The frequency of the torsional acceleration is set to the

corresponding 2nd engine order

• The torsion fluctuation is ramped up from nearly 0 to

maximum acceleration

• The radiated noise is measured by 4 Microphones locat-

ed 1 meter away from the test object (see Figure 4)

• The A-weighted sound pressure levels of the 4 micro-

phones are averaged and are drawn vs. the torsion

acceleration

• The torsional acceleration is calculated from input shaft

speed

• The basic noises from oil pump, gear meshing and bear-

ing noises are contained in the complete analysis

Figure 3: Positions of Microphones

Technics 1918 Technics

Figure 7: Measuring Process Figure 8: Torque vs Angle Displacement

Description of gear whine measurement

Figure 5: Basic Layout of

Gear Whine Measurement

Preparation for the gear whine test (layout see Figure 5) Process of gear whine test

• The transmission is rigidly mounted to a fixture by the

bell housing only

• The differential is blocked

• A short connection shaft with high torsional stiffness is

used to connect the transmission input shaft via splines

and a modified clutch hub

• A high stiffness and low inertia connection shaft is

mounted to the load motor, and the shaft length is de-

termined by the required motor position outside of the

acoustic chamber

• A boost transmission is installed, because higher speed

and higher torque are necessary

• Speed and torque transducers are mounted in front of

and behind the transmission

• Four microphones are positioned about one meter away

from the transmission sample (see Figure 3/ Figure 6)

• 1 tri-axial accelerometer is installed (same position as in

vehicle)

• Octobox and Artemis from HEAD acoustic are used for

measuring and analyzing

• The transmission is set to the test temperature before

every test run

• The gear which will be tested is engaged

• The transmission is set to a required start speed by the

output motor

• A constant load is applied by the input engine

• The speed is ramped up

• Every test run is repeated three times

• The overall values and the meshing orders of the

engaged gear pairs are extracted from the A-weighted

microphone signals

• The analysis settings in Artemis are as following:

Window: Hanning

Weighting: Fast

Resolution: 0.1 order

• The results are averaged over the three test runs and

over the four microphones

• The values are drawn vs. the engine speed

(a) Microphone Position (b) Shaft Layout

(c) Shaft Layout (d) Input Shaft Speed Sensor and Vibration Sensor Position

Figure 6: Measuring Points

Description of stiffness and free play measurement

Preparation for stiffness and free play test (layout

see Figure 5)

• The transmission is rigidly mounted to a fixture by the

bell housing only

• The differential is blocked

• A short connection shaft with high torsional stiffness is

used to connect the transmission input shaft via splines

and a modified clutch hub

• A high stiffness and low inertia connection shaft is

mounted to the load motor, and the shaft length is de-

termined by the required motor position outside of the

acoustic chamber

• A boost transmission is installed, because higher speed

and higher torque are necessary

• Speed and torque transducers are mounted in front of

and behind the transmission

• One speed transducer is mounted on each input shaft,

output shaft and differential

• Rotec is used for measuring and analysis

Process of gear stiffness and free play test

• The transmission is set to the test temperature before

every test run

• The gear which will be tested is engaged

• The transmission is set to a required constant speed by

the input motor

• A load is applied by the motor

• The torque is ramped up from positive torque to nega-

tive torque and back to positive torque (the measure-

ment process is shown on Figure 7)

• The torque is drawn vs. the differential angle (see

Figure 8)

Technics 2120 Technics

ω1 * R1 ≠ ω2 * R2

• Mn/αn/Z/β• εα/εβ

• fHα/Cα/fHβ/Cβ/Fp/Fr• Gear Modification

• Calculation and Control Bearing Clearance• Analysis Bearing Stiffness

• Analysis Shaft Deflection• Analysis Housing Stiffness

• Analysis Resonance Point

Fast and Accurate Whine Optimization Process

Fast and accurate whine optimization process (see Figure 1)

Whine optimization process explanation

Perfect international standard of “V” type whine optimization process, it can define accurately and is fast to solve

systematic whine from the problem analysis to simulation.

Contact Pattern Testing

Transmission Bench Testing

Vehicle Testing

Solution Simulation Analysis (CAF)

Optimization Solution

Testing Analysis

Issue Reason Analysis

Implementation

Requirements Validation

Validation Report

Gear Noise

Whine reason analysis

Whine principle

Because the actual meshing gear cannot be carried out in accordance with the theory

of involute meshing, it may cause the gear meshing transmission error, leading to gear

vibration whine. Namely,

Figure 1: Whine Optimization Process

Whine transfer

Generally falls into two kinds (see Figure 2)

Here we mainly discuss internal influence factors

of transmission whine (see Figure 3 / Figure 4).

• First is structure borne noise

• Second is air borne noise

Figure 3: Transmission Internal Whine Influential Factors

Figure 2: Whine Analysis

Figure 4: Transmission Hardware Design Whine Relative Parameters

Whine

Transmission

Gear Macro Parameter

Gear Macro Parameter

Gear Micro Parameter

Bearing Clearance and Stiffness

Shaft & Gear and Housing Stiffness

Housing Modal a nd Stiffness

Bearing Clearance

and Stiffness

Shaft & Gear and Housing

Stiffness

Avoid Resonance

Point

Enhance Housing Stiffness

Structure Borne Air Borne

Transfer Road

Excitation Source

TEHousing Modal and Stiffness

Transmission

Gear Micro Parameter

Technics 2322 Technics

Figure 5: Test Spectrum Analysis

Figure 7: Contact Pattern Simulation

Whine test and analysis

Whine optimization scheme

Whine simulation

To confirm the key factors

affecting the whine gene-

ration and transfer through

test of spectrum analysis.

(see Figure 5)

According to the whine design standard and test spectrum analysis, we put forward

the corresponding optimization scheme, such as requirement of contact ratio, structure

layout, bearing clearance, gears order analysis, etc. (see Figure 6)

Contact pattern analysis on different load, and define

gear micro modification parameter (see Figure 7).

Figure 8: Contact Pattern Diagram

Whine contact pattern test

After all analysis has been finished, the gear contact pattern test needs to be implemen-

ted, and then validates if the gear modification is correct and reasonable (see Figure 8).

Figure 6: Order and Parameter Analysis

Technics 2524 Technics

Figure 9: Transmission Noise Test Bench

Whine bench test Whine vehicle test

Whine optimization report

Whine of transmission optimization example

Through the transmission bench test to verify the whine

improvement effect, and according to the relevant whine

evaluation standard, to evaluate whether it can meet cus-

tomer requirements (test bench see Figure 9).

If the whine bench test can meet customer requirements,

the vehicle test does not generally have a problem; if the

vehicle has the whine problem, it needs investigation and

analysis from the related structure borne path, or reso-

nance point of the vehicle.

The gear modification is the most common and effective method at present, to solve the

whine problem from the source. For example, transmission has unacceptable coast whine

on 2nd gear when the engine speed is at 1700 rpm~2300 rpm.

See left of Figure 10; interior noise of 2nd coast mode is dominated by 19 order noise of

2nd gear.

The gear modification significantly improved the gear order noise levels, reduced noise

more than 10 dB(A) at 2nd gear, and reduced the vehicle noise level to an acceptable level

(see Figure 10 / Figure 11) .

Combining the entire optimization process, the summary

report will make the customer have the accumulation of

experience and learning.

Figure 10: Whine Comparison Between Original and Optimization

Figure 11: Whine Comparison between Original and Optimization

Original interior noise level

Original

Coast 1000-5000 rpm

Coast 1000-5000 rpm Coast 1000-5000 rpm

Coast 1000-5000 rpm

Overall noise

Gear modification significantly improved the gear noise level

Sound

pressure level d

B(A

)

Eng

ine ord

er

Eng

ine ord

er

Eng

ine ord

er

19 order noise at 2nd

Optimization interior noise level

Optimization

Difference is only 1dB(A) between overall

noise and 19 order noise → Unacceptable

Difference is 12dB(A) between overall noise

and 19 order noise → Acceptable

Left ear Left ear

19 order noise at 2nd

19 order noise at 2nd

Right ear Right ear

Gear whine Optimization level

Technics 2726 Technics

News

• GRC and WLY Set Up a Joint Venture Company in China

• Shanghai Testing Expo

• TMC Keynote Speech

TMC Keynote Speech

GRC and WLY Set Up a Joint Venture Company in ChinaATESTEO Gear Research Center (China) Co., Ltd. (GRC),

who has set up a joint venture named GRC Automotive

Technology (Zhejiang) Co., Ltd. with Zhejiang Wan Li

Yang Co., Ltd. (WLY) on December 15th, 2016. The joint

venture mainly engages in engineering and technical

development services pertaining to MT, AT, CVT, DCT,

and PHEV transmission as well as NEV drivetrains. It will

fully integrate WLY’s market resource and production

experience with GRC’s advanced development

technologies and experience. The joint venture aims

to improve traditional drivetrain know-how and fill

the gap of transmission technology in China, so as

to satisfy the demand of OEMs in drivetrain systems

for traditional and new energy vehicles. It also works

closely with the OEMs and the component suppliers on

research and development, to create a sound ecosystem

for China’s automotive industry!

The 2016 Automotive Testing Exhibition was held on

27th to 29th of September in Shanghai. As the leader of

automotive transmission industry, GRC’s products

were displayed in Hall 3 Booth 11003 of the exhibition

which was located in Shanghai World Expo Exhibition

& Convention Center. In the exhibition, GRC presented

a diverse range of high-tech products of transmission

and vehicle testing, including torque measurement

systems, shifting actuators, high-end equipment, and

functional development and testing of drivetrain.

The GRC booth with the measurement equipments

attracted lots of visitors, and GRC experts gave

professional explanations to them. During the

exhibition, GRC got the information of over 80

customers who showed interest in our business.

This achievement greatly promotes the expansion

of our business, and builds up our professional and

customer-oriented corporate image.

Shanghai Testing Expo

The 8th TMC Seminar was held on 29th and 30th of

April in Beijing. As the long-term and stable partner,

GRC engineering manager, Mr. Yang Jiafeng made a

technical speech titled “The Software Development

of New Energy Automotive Driving System” in the first

day of the seminar. After Mr. Yang had a brief introduc-

tion about the company’s rebranding, he elaborated

GRC’s research and software development capabilities

of the new energy automotive driving system, and GRC

released the plan to promote and extend the testing

technique of the driving system in the seminar.

News 2928 News

Upcoming Events in 2017

Imprint

GRC Newsletter

ATESTEO Gear Research Center (China) Co., Ltd.

Publisher

ATESTEO Gear Research Center (China) Co., Ltd.

No. 11 Anzhi Street Suzhou Industrial Park

215024 Suzhou, Jiangsu Province, China

Telephone +86 512 6289 6000

Fax +86 512 6289 6039

www.atesteo.cn.com

Project Leader

Mr. Martin Börner, Marketing Director, ATESTEO GmbH (Germany)

Mr. Xu Dafang, Marketing Manager, ATESTEO Gear Research Center (China) Co., Ltd.

Responsible for content

Dr. Kan Lei, Chairman, ATESTEO Gear Research Center (China) Co., Ltd.

Mr. Zhang Dongguo, Application Engineer, ATESTEO Gear Research Center (China) Co., Ltd.

Mr. Song Wenjie, Design Engineer, ATESTEO Gear Research Center (China) Co., Ltd.

Mr. Zhao Jin, Application Engineer, ATESTEO Gear Research Center (China) Co., Ltd.

Mr. Wang Jiangbo, Design Engineer, ATESTEO Gear Research Center (China) Co., Ltd.

Mr. Wang Ke, Marketing Assistant, ATESTEO Gear Research Center (China) Co., Ltd.

Concept/Design

INCREON

For more information www.atesteo.cn.com

China International

2017 Testing Expo China

TMC 2017 20 – 21 April

JSAE Automotive Engineering Exposition24 – 26 May

2017 Testing Expo Europe20 – 22 June

VDI Tagung05 – 06 July

2017 Testing Expo China19 – 21 September

CTI Symposium China20 – 22 September

2017 Testing Expo North America24 – 26 October

20 – 22 December CTI Symposium GermanyBerlin, Germany

Bonn, Germany

Shanghai, China

Stuttgart, Germany

Yokohama, Japan

Shanghai, China

Shanghai, China

Novi, MI, USA

30 Upcoming Events Imprint 31

www.atesteo.cn.com

ATESTEO Gear Research Center (China) Co., Ltd.

No. 11 Anzhi Street Suzhou Industrial Park

215024 Suzhou, Jiangsu Province

China

Telephone +86 512 6289 6000

Fax +86 512 6289 6039

[email protected]

ATESTEO GmbH

Konrad-Zuse-Strasse 3

52477 Alsdorf

Germany

Telephone +49 2404 9870 0

Fax +49 2404 9870 109

[email protected]