newsletter 8 2011

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Newsletter December 2011 01 OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it ■ No.08 ® Hydraulic Hose and Tubing Processing Equipment We are working to give you the best for 2012

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Newsletter 8 2011

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Page 1: Newsletter 8 2011

NewsletterDecember 2011

01

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

Hydraulic Hose and Tubing Processing Equipment

We areworking

to give youthe best

for 2012

Page 2: Newsletter 8 2011

NewsletterDecember 2011

02■ SPOTLIGHT ON

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

■Spot light on

It’s time to take stock and take on new challenges

2011 is winding down and we definitely say that our results are more than satisfactory. We have expanded our wide range of products further and we have taken measures to guarantee you the same production rhythms over 2012.None of this could have been achieved without your trust and the quality of our services.

1. NEWS■ New Tubomatic V350 ES■ New Tubomatic H135 ES■ New AV02 EL■ New BC 1200 ECO■ New TF5 ECO - TF1 ECO

2. IN-DEPTH INSIGHT■ Customized test bench■ UNISPEED USFL 24/37 ES■ C50 ES TUBE BENDER

3. EXHIBITIONS■ Tube Düsserldorf■ Ifpex Birmingham■ Fluidtrans Compomac Milan

4. USEFUL INFORMATION

5. DEALER AREA

6. OP FINANCIAL SOLUTIONS

7. CONTACTS

In this number:

Allow us to take this opportunityto thank you and wish you a Merry Christmas and Happy New Year!

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Page 3: Newsletter 8 2011

NewsletterDecember 2011

03■ NEWS

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

■NewsTOP OF

THE RANGE

NEW TUBOMATIC V350 ESWe are glad to introduce the new Tubomatic V350 ES: with a 1000 ton crimping force and a whole 10” capacity, V350 ES represents the very best of the OP crimping machines.

MAIN FEATURES

■ Self lubricating moving components;■ Electronic controller with touch screen colour display;■ New silent pump;■ Particularly narrow crimping head for crimping tube ends with large flanges or 90° couplings.

MAIN TECHNICAL DATA

■ Swaging force: 1000 TON (1100 US TONS)■ 6 spirals 2 pieces: 3”■ Industrial hose: 10”■ Die opening: Ø + 155 mm (Ø + 6.102”)■ Maximum Ø: 350 mm (13.780”) with special dies Ø 290 mm upon request.

ALSO AVAILABLE IN THE VERTICAL VERSION SOLELY UPON REQUEST!

Page 4: Newsletter 8 2011

NewsletterDecember 2011

04■ NEWS

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

NEW TUBOMATIC H135 ESThe new Tubomatic H135 ES is the ideal machine for crimping flexible hydraulic hoses up to 2” six spirals and industrial hose up to 3’’.Please beware that the H80 model, definitely out of production, was replaced by the H135 model.

MAIN FEATURES■ Ideal for crimping 1 piece fittings;■ Electronic controller with touch screen colour display.

MAIN TECHNICAL DATA■ Swaging force: 315 TON (345 US TONS)■ 6 spirals: 2”■ Industrial hose: 3”■ Maximum Ø: 135 mm (5.315”) with special dies Ø 104 mm upon request;■ Die opening: Ø + 43 mm (Ø + 1.693 “)

NEW AV02 ELWe are glad to introduce the new AV02 EL electrical unwin-der-winder, the ideal accessory for machining hose coils up to a 2” 1/2 diameter with a 500 Kg maximum capacity.

MAIN FEATURES

■ Two-speed clockwise/anticlockwise rotation motorised hose winding wheel, positioned on a motorized swinging support for a work speed ranging between 0° (vertical) and 90° (horizontal);

■ Hose winding wheel (actuatable even manually) with high robustness to allow considerable loads;

■ Ergonomic movement due to the use of a pushbutton panel complete with all controls of the winding machine;

■ Sheet support arms positionable and provided with coil anti-drop system.

■News

QUICK CHANGE

DIE SYSTEM

UPON REQUEST

Page 5: Newsletter 8 2011

NewsletterDecember 2011

05■ NEWS

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

■News

NEW BC 1200 ECOThe New BC 1200 ECO test bench up to 1200 bars is ideal for testing small hoses in terms of overall dimensions and length. Though simple, BC1200 ECO is a basic but extremely functio-nal bench. Its essential shapes, dimensions and components allows drastically cutting production and maintenance costs thus allowing obtaining a competitive product both from a functionality and price point of view.

MAIN FEATURES

■ Pneumatic supply and management (no electrical controls);■ Block provided with a quick coupling connection;■ Test steps manually managed by the operator, same case applying to test pressure regulation as well as filling and emptying times;

■ Test pressure visible by means of an analogue ma-nometer;■ Maximum safety for the operator due to a me-chanical system for locking the door hence pre-venting opening thereof during the test operation; ■ Quick hose coupling system designed to quicken machine preparation times (for ¼” to 2” standard fittings);■ Anti-impact control windows.

New ECO LINE: the perfect blend of

practicality, convenience and quality

ECO LINE

Page 6: Newsletter 8 2011

NewsletterDecember 2011

06■ NEWS

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

■News

NEW TF5 ECO CUTTING MACHINEThe new TF5 ECO cutting machine, which represents the bench version of TF5, is the ideal tool for cutting flexible hydraulic ho-ses with capacity up to 3” 6 spirals.

MAIN FEATURES

■ Self breaking motor (7,5 Kw);■ Suction connection;■ Ø 520 mm serrated blade;■ Cutting speed adjustment device;■ Pedal-equipped pneumatic control;■ Drawer for cleaning the cutting machine internally;■ Recessed blade and guards for the operator’s safety.

NEW TF1 ECO CUTTING MACHINEThe new TF1 ECO is a compact and economical equipment, ideal for cutting flexible hydraulic hoses with capacity up to 1” 1/4 two braids and up to 1” six spirals.

MAIN FEATURES

■ Manually operated;■ Recessed blade and guards for the operator’s safety.

ECO LINE

Page 7: Newsletter 8 2011

NewsletterDecember 2011

07■ IN-DEPTH INSIGHT

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

■In-Depth Insight

CUSTOMIZED TEST BENCHOP provides “customized” test benches designed and built to meet specific customer requests. We are in a position to offer a solution most suitable to meet your needs building a totally personalized bench you may follow right from the design up to the final tests.

MAIN FEATURES OF THIS CUSTOMIZED VERSION OF BC1200ES:

■ Two blocks provided with four quick couplings for SAE 3000 flanges, SAE 6000 flanges and conical flanges;■ Standard fitting coupling;■ Blocks inclinable by 90° (a fixed block and a sliding block);■ Inclined test vat;■ Test fluid recovery system with alarm device;■ Customisable colour and size;■ 1200 bars maximum pressure on a 2” hose;■ Automatic door opening system;■ Anti-impact control window;■ Interior lighting;■ USB port

Just let us knowwhat you need andwill see to it!

BC1200ES CUSTOMIZED VERSION

QUICK CONNECTION

SLIDING MANIFOLDS 90° TILTING MANIFOLDS

Page 8: Newsletter 8 2011

NewsletterDecember 2011

08■ IN-DEPTH INSIGHT

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

■In-Depth Insight

We propose two of the main new products introduced early this year: the Unispeed USFL 24/37 ES and the C50 ES tube bender.

NEW UNISPEED USFL 24/37 ESUnispeed USFL 24/37 ES allows preassembling DIN2353 rings and 37° flaring of hydraulic tubes up to 42 mm diameter and a maximum thickness of 4 mm.The machine is equipped with a double working level: an upper level for bends up to 180° and a lower one for standard tubes. The electronic control ensures enhanced performance and makes the new Unispeed USFL 24/37 ES particularly suitable for high volume production.

MAIN TECHNICAL DATA■ 24° preassembly: 6-42x4 mm (0.236”-1.654”x0.158”)■ 37° flaring: 6-42x4 mm (0.236”-1.654”x0.158”)■ Materials: AISI 316 TI – ST 37.4

MINIMUM VOLUME

24° PREASSEMBLING

24° Preassembling (6-42 mm) 24° Preassembling (6-18 mm)

37° FLARING

37° Flaring (6-42 mm) 37° Flaring (6-18 mm)

mm

mm

mm

mm

Page 9: Newsletter 8 2011

NewsletterDecember 2011OP Srl - Via del Serpente, 97 - 25131 Brescia - ItalyPhone +39.030.35.80.401 - Fax +39.030.35.80.838

09■ IN-DEPTH INSIGHT

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

NEW C50 ES TUBE BENDERC50 ES bending machine is the best for bending 5 to 50 mm diameter and 3 mm maximum thickness rigid stainless steel (AISI 316 TI) and carbon steel (ST 37.4) tubes.The electronic control ensures enhanced performance and ma-kes the new C50 ES particularly suitable for high volume production.

MAIN TECHNICAL DATA■ Bending Ø (general tube): 5-50 mm (0.197”-1.969”)■ Bending Ø (AISI 316 TI-ST 37.4): 5-42 mm (0.197”-1.654”)■ Max bending angle: 180°

■In-Depth Insight

Ø MEDIUMBENDING RADIUS

MAX BENDING ANGLE

6 20 180°

8 22 180°

10 25 180°

12 25 180°

14 35 180°

15 35 180°

16 40 180°

18 40 180°

20 50 180°

22 50 180°

25 65 180°

28 75 180°

30 90 180°

32 90 180°

35 95 180°

38 95 180°

42 115 180°

50 135 180°

Special equipment with different bending radius areavailable upon request.

Page 10: Newsletter 8 2011

NewsletterDecember 2011

10■ EXHIBITIONS

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

■Exhibitions

IFPEX BIRMINGHAM(17-19 April 2012, Birmingham, UK)

International Fluid Power Exhibition.We look forward to seeing you at Stand I530!

TUBE DÜSSELDORF(26-30 March 2012, Düsseldorf, Germany)

International Trade Fair for Tube and Pipe.We look forward to seeing you at Stand 6G23!

FLUIDTRANS COMPOMAC(8-11 May 2012, Milan, Italy)

International Fluid Power and Mechatronics Exhibition.

events

Page 11: Newsletter 8 2011

■Useful information

ENVIRONMENTParticular conditions such as ultraviolet lights, the ozone la-yer, salty water, fuels, oils, fats, volatile chemical compounds, acids, disinfectants, aggressive chemical agents in general and particularly harsh applications such as vibrations and intense movements, can lead to an early deterioration of the clamp gasket and some metal components. We therefore recommend scheduling a periodic control regarding the wear conditions of the components and, if necessary, replace them immediately.

WEARReplace the gasket every 4 years if the clamp is not assem-bled, and every 2 years should it be mounted on the flexible hose.

ASSEMBLY INSTRUCTIONSPlease bear in mind that the procedures indicated in the assem-bly instructions found in any Stopflex packaging are funda-mental to guarantee the correct operation of the system, thus ensure that the operators and the customers meet the required conditions.

Thank you for your kind attention and please feel free to forward your opinion and advice to the following email address:[email protected]

Guidelines for good use that ensure the functionality and efficiency of Stopflex over time.

NewsletterDecember 2011

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

11■ USEFUL INFORMATION

Page 12: Newsletter 8 2011

NewsletterDecember 2011

12■ DEALER AREA - FINANCIAL SOLUTIONS

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

■DEALER AREA - FINANCIAL SOLUTIONS

Dealer Area

If you have intentions of displaying our machinery at any exhibitions for our sector, please send the name, date and place of the event via email to: [email protected] will be contacted by our sales office in order to help better organise your participation at the exhibition as an official OP reseller.

WE REMIND YOU THAT OP ALWAYS PROVIDES THE EXHIBITORS WITH:

• PROMOTIONAL MATERIAL• ECONOMIC SUPPORT• TECHNICAL ASSISTANCE• MACHINES ON CONCESSIONAL TERMS

NEW CERTIFICATESNEW PARTICIPATION CERTIFICATES AND AUTHORISED SERVICE CENTRE CERTIFICATIONS ARE NOW AVAILABLE

BECOME AN AUTHORISED OP CENTRE:

• TECHNICAL TRAINING • CERTIFICATE OF RECOGNITION

For information please contact: [email protected]

REQUESTyour

certification

OP Financial Solutions

Concessions for OP Clients

LEASE PURCHASE• Up to 18 months interest free.

WARRANTY EXTENSION• Possibility to extend machinery

warranty up to 3 YEARS.

OP:always pleasedto serveyou

Page 13: Newsletter 8 2011

NewsletterDecember 2011

13■ CONTACTS

OP Srl - Via del Serpente, 97 - 25131 Brescia - Italy - Phone +39.030.35.80.401 - Fax +39.030.35.80.838 - e-mail: [email protected] - www.op-srl.it

■ No.08®

■Contacts

[email protected]@op-srl.it

[email protected]

[email protected]

[email protected]

Purchasing and [email protected]

[email protected]

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