newburg, missouri, usa

COMPANY:MACHMOTION

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+CUSTOMER LOCATIONALL RIGHTS RESERVED

TITLE PAGE / COVER SHEETJUSTIN R. WALZ

RAPIDPATH KNEE MILLNEWBURG, MISSOURI, USA

RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

NUMBER OF PAGES 23

Newburg, Missouri, USA573-368-7399machmotion.com

SUPPLY VOLTAGE: 240 VOLTS 60 Hz

-----

-

SALES ORDER No.: DRAWING No.: RPKM00-001

xxxxx

PHASE:FULL LOAD AMPS:

LARGEST LOAD: MAX SPINDLE MOTOR SIZE:

MIN SUPPLY CIRCUIT CONDUCTOR: MAX SUPPLY CIRCUIT OCPD:

SHORT CIRCUIT CURRENT RATING: AMBIENT TEMPERATURE RATING: 41° TO 104° F (5° TO 40° C)

THIS EQUIPMENT DOES PROVIDE SUPPLY CIRCUIT OVERCURRENTPROTECTION.

5 kA @ 240 VOLTS MAX

35.0 AMPS18.3 AMPS

5 H.P.39.5 AMPS60 AMPS

3 PH (240V)

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TABLE OF CONTENTS : /01 - /133JUSTIN R. WALZ


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RPKM00-001

PAGE DESCRIPTIONPAGE EDITED BYTABLE OF CONTENTS

LAST EDIT DATE01 7/6/2020TITLE PAGE / COVER SHEET JUSTIN R. WALZ02 7/6/2020TABLE OF CONTENTS : /01 - /133 JUSTIN R. WALZ04 7/6/2020CHANGE SHEET INFORMATION JUSTIN R. WALZ05 1/17/2020SYMBOL INFORMATION JUSTIN R. WALZ06 1/17/2020WIRE INFORMATION JUSTIN R. WALZ07 7/6/2020DEVICE/WIRE LABELING SCHEME JUSTIN R. WALZ10 7/6/2020MAIN DISCONNECT - 3 PHASE POWER JUSTIN R. WALZ11 7/6/20203 PHASE POWER - MOTORS JUSTIN R. WALZ13 4/14/2020FAN - TRANSFORMER JUSTIN R. WALZ14 4/14/202024 VDC POWER SUPPLIES JUSTIN R. WALZ50 7/6/2020CTB - AXIS 1, 2, 3 DRIVE JUSTIN R. WALZ51 7/6/2020CTB - AXIS 1, 2, 3 DRIVE I/O - T7 JUSTIN R. WALZ52 4/14/2020CTB - AXIS 1, 2, 3 DRIVE I/O - T8 JUSTIN R. WALZ53 4/14/2020CTB - AXIS 1, 2, 3 DRIVE I/O - T9 JUSTIN R. WALZ54 7/6/2020CTB - AXIS 4 DRIVE JUSTIN R. WALZ55 7/6/2020CTB - AXIS 4 DRIVE I/O - T7 JUSTIN R. WALZ56 7/6/2020CTB - AXIS 4 DRIVE I/O - T8 JUSTIN R. WALZ57 7/6/2020CTB - AXIS 4 DRIVE I/O - T9 JUSTIN R. WALZ60 4/14/20206000 DRV- SPINDLE DRIVE JUSTIN R. WALZ61 4/14/20206000 DRV- SPINDLE DRIVE JUSTIN R. WALZ96 JUSTIN R. WALZ1/17/2020MAIN ELECTRICAL PANEL - BACKPLATE99 JUSTIN R. WALZ4/14/20201CNC - MAIN OPERATOR INTERFACE133 JUSTIN R. WALZ1/17/2020TERMINAL DIAGRAM

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02 04&

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CHANGE SHEET INFORMATIONJUSTIN R. WALZ


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xxxxx

RPKM00-001

CHANGE HISTORYNR. DATE

(MM/DD/YYY) EDITOR CHANGE SPECIFICATION ID PAGES

000 01/16/2020 JUSTIN R. WALZ ALLINITIAL RELEASE

001

002

003

004

005

006

007

008

009

010

011

012

013

014

015

016

017

018

04/14/2020 UPDATED RELEASE ALLJUSTIN R. WALZ

07/06/2020 JUSTIN R. WALZ ADDED OPTION FOR 4TH AXIS ALL

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04 05&

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SYMBOL INFORMATIONJUSTIN R. WALZ


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xxxxx

RPKM00-001

1

2

4

3

1 2 43

1 2

P

F

I>

DESCRIPTION NEMA SYMBOLS IEC SYMBOLS LETTER CODE TO IEC 617

NORMALLY CLOSED CONTACTOR CONTACT M KM KM - CONTACTOR

NORMALLY OPEN CONTACTOR CONTACT M KM KM - CONTACTOR

NORMALLY CLOSED AUXILIARY CONTACT M KM KM - CONTACTOR

NORMALLY OPEN RELAY CONTACT CR KA KA - RELAY

NORMALLY CLOSED RELAY CONTACT CR KA KA - RELAY

NORMALLY CLOSED DELAYED OPENING CONTACT T KT KT - TIME DELAY

NORMALLY OPEN DELAYED CLOSING CONTACT T KT KT - TIME DELAY

NORMALLY CLOSED DELAYED CLOSING CONTACT T KT KT - TIME DELAY

NORMALLY OPEN DELAYED OPENING CONTACT T KT KT - TIME DELAY

NORMALLY OPEN PUSH BUTTON PB SB SB - PUSH BUTTON

NORMALLY CLOSED PUSH BUTTON PB SB SB - PUSH BUTTON

EMERGENCY STOP PUSH BUTTON PB SB SB - PUSH BUTTON

NORMALLY OPEN LEVEL SWITCH LVS SL SL - LEVEL SWITCH

NORMALLY OPEN PRESSURE SWITCH PS SP SP - PRESSURE SWITCH

NORMALLY OPEN FLOW SWITCH

NORMALLY OPEN TEMPERATURE SWITCH

FS

TS

SF

ST

SF - FLOW SWITCH

ST - TEMPERATURE SWITCH

PROXIMITY SENSOR

CONTROL RELAY COIL

CONTACTOR COIL

SLOW OPERATING (ON DELAY) RELAY COIL

SOLENOID COIL

NORMALLY OPEN LIMIT SWITCH

PLUG

NORMALLY CLOSED LIMIT SWITCH

SOCKET

PLUG AND SOCKET

PRX

SOL

TR

M

CR

PLG

PLG

PLG

LS

LS

YV

SQ

KM

KA

KT

XP

XS

XS

SQ

SQ

KA - RELAY

KM - CONTACTOR

YV - ELECTROMAGNETIC

KT - TIMED RELAY

SQ - PROXIMITY SWITCH

XS - SOCKET

XS - PLUG AND SOCKET

XP - PLUG

SQ - LIMIT SWITCH

SQ - LIMIT SWITCH

SLOW RELEASING (OFF DELAY) RELAY COIL TR KT KT - TIMED RELAY

4 POSITION SELECTOR SWITCH

FLUORESCENT LIGHT

MOTOR

SELECTOR SWITCH

PUSH TO TEST INDICATOR LAMP (PILOT LIGHT)

INDICATOR LAMP (PILOT LIGHT)

WARNING HORN

CIRCUIT BREAKER

ISOLATOR/DISCONNECT SWITCH

FUSE

SASS

LT

MTR

SS

HL

M

SA

LT

LT

HN

CB

KS

EL

HL

QF

HA

QS

SA - SELECTOR SWITCH

HL - INDICATOR LAMP

SA - SELECTOR SWITCH

M - MOTOR

HL - INDICATOR LAMP

EL - CABINET LIGHTING

HA - WARNING HORN

QF - CIRCUIT BREAKER

QS - ISOLATOR/DISCONNECT DEVICE

FU FU FU - FUSE

3M

OPERATED VALVE

DESCRIPTION NEMA SYMBOLS IEC SYMBOLS LETTER CODE TO IEC 617

ELECTROMAGNETIC BRAKE BRK YB YB - ELECTROMAGNETIC BRAKE

E - MISCELLANEOUS COMPONENTS

HV - VENTILATOR

TS - MAGNETIC STABILISER

XB - LINK

EH - HEATING DEVICE

TM - POWER TRANSFORMER

TV - VOLTAVE TRANSFORMER

XT - FUSED TERMINAL

FR - CURRENT PROTECTIVE DEVICE

TC - CONTROL CIRCUIT TRANSFORMER

TA - CURRENT TRANSFORMER

GS - SUPPLY DEVICE (POWER SUPPLY)

BQ - POSITION TRANSDUCER

X1 - TERMINAL

PROXIMITY SENSOR PRX SQ SQ - PHOTOEYE SWITCH

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05 06&

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WIRE INFORMATIONJUSTIN R. WALZ


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xxxxx

RPKM00-001

CABLE SIZE CONVERSION TABLE

0.75

4.02.51.51.0

METRIC

0.518

10121416

AWG

20

TO

50.0

25.035.0

16.0

6.010.0

0

21

468

WIRE COLOR CHART

GROUNDED CURRENT CARRYING CONDUCTOR

BLACK

BLACK / ORANGEBLACK

VOLTAGE

TRACER/SLEEVE/TUBE 241 - 575 VAC

151 - 575 VDC

RED 151 - 240 VAC

RED 0 - 150 VAC

HOT CONDUCTORLOAD SIDE OF MAIN DISCONNECT (BELOW DISCONNECTING MEANS)LINE SIDE OF MAIN DISCONNECT (ABOVE DISCONNECTING MEANS)

GROUNDED CURRENT CARRYING CONDUCTORHOT CONDUCTOR

WHITEWHITE/ ORANGE

ORANGE

BLUE 24 VDC (0 - 50)WHITE/BLUEWHITE WITH BLUEBLUE / ORANGE

TRACER/SLEEVE/TUBE

GROUND GREEN/ YELLOW TRACER

TRACER/SLEEVE/TUBETRACER & ORANGE TAPETRACER/SLEEVE/TUBE

WIRE COLOR CODE CHARTWIRE COLOR ABBREVIATION

BLACKBROWNREDORANGEYELLOWGREENBLUEVIOLETGRAYWHITEPINKGOLDTURQUOISESILVERGREEN WITH YELLOW TRACERBLACK WITH ORANGE TRACERBLUE WITH ORANGE TRACERWHITE WITH RED TRACERWHITE WITH ORANGE TRACERWHITE WITH BLUE TRACERWHITE WITH BLUE TRACER ANDORANGE TAPE (OR SHRINK TUBE)

BKBNRDOGYEGNBUVTGYWHPKGDTQSR

GNYEBKOGBUOGWHRDWHOGWHBU

WHBU+OG

Table 8.2.2.3 Minimum Size of Equipment GroundingConductors and Bonding Jumpers

Rating or Setting ofAutomatic Overcurrent

Device in Circuit Ahead ofthe Equipment

(Not Exceeding Amperes)

NFPA 79 - 2015 EDITION

Copper Conductor Size(AWG or kcmil)

10 1615 1420 1230 1040 1060 10100 8200 6300 4400 3500 2600 1800 1/01000 2/01200 3/01600 4/02000 2502500 3503000 4004000 5005000 700

8006000

Table 12.5.1 Conductor Ampacity Based on CopperConductors with 60°C (140°F), 75°C (167°F), 90°C (194°F)

Insulation in an Ambient Temperature of 30°C (86°F)

Conductor Size(AWG)


Ampacity

3060°C (140°F) 75°C (167°F) 90°C (194°F)

- 0.528 - 0.826 - 124 2 222 3 320 5 518 7 716 10 1014 20 2012 25 2510 30 358 40 506 55 654 70 853 85 1002 95 1151 110 130

1/0 125 1502/0 145 1753/0 165 2004/0 195 230250 215 255300 240 285350 260 310400 280 335500 320 380600 355 420700 385 460750 400 475800 410 490900 435 5201000 455 545

0.50.812351418253040557595110130150170195225260290320350380430475520535555585615

Notes:(1) Wire types lister in 12.3.1 shall be permitted to be used at the ampacities listed in this table.(2) The sources for the ampacities in this table are Table 310.15(B)(16)of NFPA 70.

Table 12.5.5(a) Ambient Correction Factors

Ambient Temperature(°C)


1.04

For ambient termperatures other than 30°C (86°F), multiply theallowable ampacity by the appropriate factor shown below.

Correction Factor60°C



1.051.0821-251.001.001.0026-300.960.940.9131-350.910.880.8236-400.870.820.7140-450.820.750.5846-500.760.670.4151-550.710.58-56-600.580.33-61-700.41--71-80

WIRES TO EXTERNAL ELECTRICAL ENCLOSURES (INTERLOCKING)GROUNDED CURRENT CARRYING CONDUCTORHOT CONDUCTOR

ORANGE ORANGE

WHITE

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06 07&

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DEVICE/WIRE LABELING SCHEMEJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

Sheet

50

5010LS5010.0

P

5010PS-1

P

5010PS-25010.1 5010.2

5010M

12.7PB

DEVICE LSSHEET 50LINE 10

SHEET 50LINE 10WIRE 1

DEVICE PS

1ST DEVICE -1

SHEET 50LINE 10

DEVICE PS

2ND DEVICE -2

SHEET 50LINE 10

DEVICE MSHEET 50LINE 10



5010

5009

5011

I12.7I12.7

9RETURN FIXTURE

1. DEVICES ARE IDENTIFIED BY THE ALPHA SUFFIX ACCORDING TO NEMA/NFPACOMBINED WITH THE SHEET NUMBER AND LINE REFERENCE AT WHICH

2. IF TWO OR MORE DEVICES WITH THE SAME PREFIX EXIST ON THE SAME LINE REFERENCE,

3. WIRE NUMBERS ARE CONSTRUCTED FROM THE SHEET AND LINE NUMBER

IF DEVICES / WIRES ARE NOT CONNECTED TO A PLC INPUT OR OUTPUT THEN:

EXAMPLE 2

THE DEVICE IS POSITIONED.

ON WHICH THEY OCCUR, WITH AN EXTRA DIGIT AFTER THIS RANGING FROM1 TO 9 GOING FROM LEFT TO RIGHT.

THEN DEVICES ARE SUFFIXED -1, -2, -3...

IF DEVICES / WIRES ARE CONNECTED TO A PLC INPUT OR OUTPUT THEN:

1. DEVICES ARE IDENTIFIED BY THE ALPHA SUFFIX ACCORDING TO NEMA/NFPACOMBINED WITH THE PLC ADDRESS TO WHICH IT IS CONNECTED.CONTACTS, AUX. CONTACTS FROM HARDWIRE DEVICES ARE IDENTIFIED BY THE DEVICE DESIGNATION

EXAMPLE 3

WHERE THE DEVICE IS WIRED.

2. WIRES ARE NUMBERED USING THE FULL PLC I/O ADDRESS OF THE INPUT OR OUTPUTTO WHICH THEY ARE CONNECTED.

EXAMPLE 2 EXAMPLE 3

BIT (NUMERIC)BYTE (NUMERIC)INPUT OR OUTPUT (ALPHA)

PLC INPUT NUMBERING

I 12 .7

U1

V1

W1

PE

1106MTR

COOLANT MOTOR240VAC, 3PH, 60Hz

xxxHP, 2.0FLA, xxxxRPM3

M

5212M1/L1 2/T1

3/L2 4/T2

5/L3 6/T3

1004BAR

1005L112AWG BK

1005L212AWG BK

1005L312AWG BK

1 2

3 4

5 6

1106FU-1

10AATDR10

1106L1.114AWG BK

1106L2.114AWG BK

1106L3.114AWG BK

1 2

3 4

5 6

1106OL 4x14AWG1106CBL

1106T1BK1106T2BK1106T3BK1106PEGNYE

1 2

3 4

5 6

1106FU-2

6AATDR6

1106L1.214AWG BK

1106L2.214AWG BK

1106L3.214AWG BK

1

2

3

Sheet

11

1. DEVICES ARE IDENTIFIED BY THE ALPHA SUFFIX ACCORDING TO NEMA/NFPACOMBINED WITH THE SHEET NUMBER AND LINE REFERENCE AT WHICH

2. IF TWO OR MORE DEVICES WITH THE SAME PREFIX EXIST ON THE SAME LINE REFERENCE,

3. WIRE NUMBERS ARE CONSTRUCTED FROM THE SHEET AND LINE NUMBER

IF DEVICES / WIRES ARE CONNECTED TO 3 PHASE LINES

EXAMPLE 1

THE DEVICE IS POSITIONED.

ON WHICH THEY OCCUR, WITH THE THREE PHASE IDENTIFIER L1, L2, L3 (OR T1, T2, T3)DEPENDING ON TERMINATION TO END DEVICE.

THEN DEVICES ARE SUFFIXED -1, -2, -3...

EXAMPLE 1

1000

1001

1002

1003

1004

1005

1006

1007

1008

1009

1010

1011

1012

1013

1014

1015

1016

1017

1018

1019

1020

COMPANY:MACHMOTION

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07 10&

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MAIN DISCONNECT - 3 PHASE POWERJUSTIN R. WALZ


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xxxxx

RPKM00-001

CUSTOMER SUPPLIED 3 PHASE POWERINCOMING : 3 PHASE + GROUND / 240VAC / 60 Hz / xxx AMPS

POWER TOAXIS 1, 2 AND 3 DRIVE5000 DRVSPINDLE DRIVE6000 DRV

*** OPTIONAL AXIS ***POWER TOAXIS 4 DRIVE5400 DRV

1/L1

2/T1

3/L2

4/T2

5/L3

6/T3

1DISCMAIN DISCONNECTxxxA

L1BK

3AW

G L2BK

3AW

G L3BK

3AW

G

1L1 BK

8AW

G 1L2 BK

8AW

G 1L3 BK

8AW

G

PEGN

YE8A

WG

1GND

2GND GN

YE8A

WG

2GNDGROUND BAR

1 2

3 4

5 6

2FU

30A

1L110AWG BK

1L210AWG BK

1L310AWG BK

1TB1TB 1TB

1TB

1TB

1TB

2TB

2TB

2TB

2L110AWG BK

2L210AWG BK

2L310AWG BK

1 2

3 4

5 6

7FU

10A

1L110AWG BK

1L210AWG BK

1L310AWG BK

1TB

1TB

1TB

7L114AWG BK

7L214AWG BK

7L314AWG BK

1L111.00

1L211.00

1L311.00

2L1 / 50.0160.01

2L2 / 50.0160.01

2L3 / 50.0260.02

7L1 / 54.01

7L2 / 54.01

7L3 / 54.02

PE L1 L2 L3

1100

1101

1102

1103

1104

1105

1106

1107

1108

1109

1110

1111

1112

1113

1114

1115

1116

1117

1118

1119

1120

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10 11&

#


3 PHASE POWER - MOTORSJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

240VAC

OPTIONAL

U1

V1

W1

PE

6MTR

COOLANT MOTOR240VAC, 3PH, 60Hz

0.5HP, 2.0FLA, xxxxRPM3

M

/52.13COOLANT MTR STARTER

6M1/L1 2/T1

3/L2 4/T2

5/L3 6/T3

2GND

1L110AWG BK

1L210AWG BK

1L310AWG BK

1 2

3 4

5 6

6FU

5A

6L114AWG BK

6L214AWG BK

6L314AWG BK

1 2

3 4

5 6

6OL

1.6-2.5ASET AT2.0A

4x14AWG6CBL

6T1BK6T2BK6T3BK6PEGNYE

1TB

1TB

1TB

1L110.19

1L210.19

1L310.19

1L113.00

1L213.00

1L313.00

1300

1301

1302

1303

1304

1305

1306

1307

1308

1309

1310

1311

1312

1313

1314

1315

1316

1317

1318

1319

1320

COMPANY:MACHMOTION

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11 13&

#


FAN - TRANSFORMERJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

240VAC

120VACPOWER

OPTIONAL

OPTIONAL

240VAC PRIMARY - 120VAC SECONDARY - 100VA TRANSFORMER1T

1 2

5CB

3A

50018AWG RD

50218AWG WH

6GND18AWG GNYE 2GND

5TB

5TB50118AWG RD

50218AWG WH

1 X1

2 3

3 2

4 X2

4L210AWG BK

4L110AWG BK

1 2

ENCLOSURE FAN 300 CFM240VAC/0.5FLA

5AIR

3L218AWG BK

1L118AWG BK

1L218AWG BK

1 2

3 4

3FU

6A

3L118AWG BK

1TB

1TB 3L218AWG BK

3L118AWG BK

21TB

21TB

1L110AWG BK

1L210AWG BK

1 2

3 4

4FU

SIZE DEPENDS ONTRANSFORMER 1T SIZE

1TB

1TB

501 / 52.00

1L111.19

1L211.19

1L311.19

1L1 1L2 1L3

3L114.00

3L214.00

502 / 52.00

1400

1401

1402

1403

1404

1405

1406

1407

1408

1409

1410

1411

1412

1413

1414

1415

1416

1417

1418

1419

1420

COMPANY:MACHMOTION

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50

13 14&

#


24 VDC POWER SUPPLIESJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

240VAC

24 VDC 60 WATT(FOR I/O)

2PWS

L1

L2

PE +V +V -V -V

201 BU

16AW

G 202 W

HBU

16AW

G

GND18AWG GNYE

GND18AWG GNYE2GND

21TB 21TB

2GND

3L218AWG BK

3L118AWG BK

24 VDC 100 WATT(FOR OPERATOR STA.)

1PWS

L1

L2

PE +V +V -V -V

101 BU

18AW

G 102 W

HBU

18AW

G

GND18AWG GNYE

GND18AWG GNYE2GND

2GND

3L218AWG BK

3L118AWG BK

1TS 1TS

21TB

21TB

21TB

21TB

20151.00

20251.00

3L23L1

3L213.03

3L113.03

101 102

5000

5001

5002

5003

5004

5005

5006

5007

5008

5009

5010

5011

5012

5013

5014

5015

5016

5017

5018

5019

5020

COMPANY:MACHMOTION

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51

14 50&

#


CTB - AXIS 1, 2, 3 DRIVEJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

MOT

OR P

OWER

3

EXT BRAKERESISTOR

MAI

N CI

RCUI

TPO

WER

2

3

MOT

OR P

OWER

2M

OTOR

POW

ER 11

4

2

3

1

4

2

3

1

4

T1COMPUTER T2

EXTERNAL ENC

T7ON

PAG

E 51

T5AXIS 2 ENCODER T6

AXIS 1 ENCODER

N1 N2 N3

T3EXTERNAL ENC

T4AXIS 3 ENCODER

T8ON

PAG

E 52

T9ON

PAG

E 53

RESISTOR IS OPTIONAL

xxx.xxx.xxx.xxx

AXIS 1, 2, 3 DRIVECTB

B1

B2

R

S

T

2L110AWG BK

2L210AWG BK

2L310AWG BK

x2 x1

REGEN RESISTOR

5004RES 2x14AWG5004CBL

5004.0BK5004.1BK

P

PB

U1

V1

W1

U2

V2

W2

U3

V3

W3

U1

V1

W1

PE

5000MTR-1AXIS 1 MOTOR

M3

5000CBL-M-1

5004UBLK5004VBLK5004WBLK5004PEGNYE

GND

U1

V1

W1

PE


M3

5000CBL-M-2


U1

V1

W1

PE


M3

5000CBL-M-3


AXIS 2 ENCODER5009MTR

5000CBL-F-2


5000CBL-F-1


5000CBL-F-3GND2GND 5GND

8AWG GNYE

GND

GND

217CBL

2TB

2TB

2TB5001CBL

2L1/10.08

2L2/10.09

2L3/10.09

217CBL / 99.04

5001CBL / 54.03

5100

5101

5102

5103

5104

5105

5106

5107

5108

5109

5110

5111

5112

5113

5114

5115

5116

5117

5118

5119

5120

COMPANY:MACHMOTION

DESIGNER:

DATE:

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52

50 51&

#


CTB - AXIS 1, 2, 3 DRIVE I/O - T7JUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

T7

24VDC

CONTROLLER INPUTS

X01

X12

X13

X14

X15

X16

X17

X18

PROBE

SETTER PROBE

SETTER LIMIT

LUBE LOW

GEN 1 X16

GEN 2 X17

GEN 3 X18


1NOT USED

2SV24

3SC

4X01

5X02

6X03

7X04

8X05

9X06

10X07

11X08

12X11

13X12

14X13

15X14

16X15

17X16

18X17

19X18

20X21

21X22

22X23

23X24

24X25

25X26

26X27

27X28

I/O CABLE 1

201BLK202WHT

21TB

21TB

X1RED

X12GRNX13BRNX14BLUX15ORGX16YELX17PURX18GRY

21TB

21TB

21TB

21TB

21TB

21TB

21TB

E-STOP OKAY

PROBE

TOOL SETTER - PROBE

TOOL SETTER - LIMIT

LOW LUBE

Z AXIS LIMITS

UNUSED INPUT

9900CBL9900TS

9900BOX

E11BLK5

9900CBL

E10BLK6

9900TS 21TB

201BLK1

202BLK2

9900TS

9900TS

21TB

21TB

UNUSED INPUT

21TB

20214.16

20114.16

20252.00

20152.00

E11/99.11E10 / 99.08

201/99.01

202/99.02

X1 / 55.02

5200

5201

5202

5203

5204

5205

5206

5207

5208

5209

5210

5211

5212

5213

5214

5215

5216

5217

5218

5219

5220

COMPANY:MACHMOTION

DESIGNER:

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53

51 52&

#




RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

T8

24VDC

CONTROLLER OUTPUTS

Y01

Y02

Y03

Y04

Y05

Y06

Y07

Y08

120VAC

OPTIONAL


1NOT USED

2SV24

3SC

4X31

5X32

6X33

7X34

8X35

9X36

10X37

11X38

12X41

13X42

14X43

15X44

16X45

17X46

18X47

19X48

20Y01

21Y02

22Y03

23Y04

24Y05

25Y06

26Y07

27Y08

RELAYMODULE

RELAY0

1211

14.0

8

RELAY1

1211

14.0

9

RELAY2

1211

14.1

1

RELAY3

1211

14.1

2

RELAY4

1211

14.1

4

RELAY5

1211

14.1

5

RELAY6

1211

14.1

7

RELAY7

1211

14.1

8

COM

1TS

1211

14

.03

RELAY0

20216AWG WHBU

1211

14

.04

RELAY1

1211

14

.04

RELAY2

1211

14

.05

RELAY3

1211

14

.05

RELAY4

1211

14

.06

RELAY5

1211

14

.06

RELAY6

1211

14

.07

RELAY7

X0

X1

X2

X3

X4

X5

X6

X7

R0C R0NC

R0NO

R1C R1NC

R1NO

R2C R2NC

R2NO

R3NC

R3NO

R3C

R4NC

R4NO

R4C

R5NC

R5NO

R5C

R6NC

R6NO

R7C R7NC

R7NO

R6C

6M

FLOOD COOLANT

A1 A2

1/L1

2/T1

/11.

013/

L24/

T2/1

1.02

5/L3

6/T3

/11.

02

5TB50218AWG WH

26918AWG RD

5TB

I/O CABLE 2

201BLK

Y01RED

202WHT

Y02GRNY03BRNY04BLUY05ORGY06YELY07PURY08GRY

21TB

21TB

Y01REDY02GRNY03BRNY04BLUY05ORGY06YELY07PURY08GRY

5000CBL-T8

MIST

LUBE

SPINDLE BRAKE SOLENOID

COOLANT PUMP MTR

UNUSED OUTPUT

UNUSED OUTPUT

UNUSED OUTPUT

UNUSED OUTPUT

5TB

20253.00

20251.19

20153.00

20151.19

501/52.19

50256.00

50152.08

50213.11

50113.10

5300

5301

5302

5303

5304

5305

5306

5307

5308

5309

5310

5311

5312

5313

5314

5315

5316

5317

5318

5319

5320

COMPANY:MACHMOTION

DESIGNER:

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54

52 53&

#




RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

T9

24VDC


1MA

2MB

3MC

4Y11

5Y12

6Y13

7Y14

8Y15

9Y16

10Y17

11Y18

12Y21

13Y22

14Y23

15Y24

16Y25

17Y26

18Y27

19Y28

20Y31

21Y32

22Y33

23Y34

24Y35

25Y36

26Y37

27Y38

20252.19

20152.19

20255.00

20155.00

5400

5401

5402

5403

5404

5405

5406

5407

5408

5409

5410

5411

5412

5413

5414

5415

5416

5417

5418

5419

5420

COMPANY:MACHMOTION

DESIGNER:

DATE:

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PAGE:

55

53 54&

#


CTB - AXIS 4 DRIVEJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

MOT

OR P

OWER

3

EXT BRAKERESISTOR

MAI

N CI

RCUI

TPO

WER

2

3

MOT

OR P

OWER

2M

OTOR

POW

ER 11

4

T1COMPUTER T2

EXTERNAL ENC

T7ON

PAG

E 51

T5AXIS 2 ENCODER T6

AXIS 4 ENCODER

N1 N2 N3

T3EXTERNAL ENC

T4AXIS 3 ENCODER

T8ON

PAG

E 52

T9ON

PAG

E 53

RESISTOR IS OPTIONAL

*** OPTIONAL AXIS ***xxx.xxx.xxx.xxx

AXIS 4 DRIVECTB

B1

B2

R

S

T

7L114AWG BK

7L214AWG BK

7L314AWG BK

x2 x1

REGEN RESISTOR


5404.0BK5404.1BK

P

PB

U1

V1

W1

U2

V2

W2

U3

V3

W3

U1

V1

W1

PE


M3

5400CBL-M-1


GND


5400CBL-F-1

GND2GND 7GND8AWG GNYE

GND

GND

5001CBL

7L1/10.11

7L2/10.12

7L3/10.12

5001CBL / 50.02

5500

5501

5502

5503

5504

5505

5506

5507

5508

5509

5510

5511

5512

5513

5514

5515

5516

5517

5518

5519

5520

COMPANY:MACHMOTION

DESIGNER:

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56

54 55&

#


CTB - AXIS 4 DRIVE I/O - T7JUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

T7

24VDC

CONTROLLER INPUTS

X01

X12

X13

X14

X15

X16

X17

X18

*** OPTIONAL AXIS ***AXIS 4 DRIVECTB

1NOT USED

2SV24

3SC

4X01

5X02

6X03

7X04

8X05

9X06

10X07

11X08

12X11

13X12

14X13

15X14

16X15

17X16

18X17

19X18

20X21

21X22

22X23

23X24

24X25

25X26

26X27

27X28

I/O CABLE 2

201BLK202WHT

21TB

21TB

X1RED

E-STOP OKAY

UNUSED INPUT

UNUSED INPUT

21TB

UNUSED INPUT

UNUSED INPUT

UNUSED INPUT

UNUSED INPUT

UNUSED INPUT

X12GRNX13BRN

21TB

21TB

20253.19

20153.19

20256.00

20156.00

X1 / 51.03

5600

5601

5602

5603

5604

5605

5606

5607

5608

5609

5610

5611

5612

5613

5614

5615

5616

5617

5618

5619

5620

COMPANY:MACHMOTION

DESIGNER:

DATE:

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PAGE:

57

55 56&

#




RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

T8

24VDC

CONTROLLER OUTPUTS

Y01

Y02

Y03

Y04

Y05

Y06

Y07

Y08

120VAC


1NOT USED

2SV24

3SC

4X31

5X32

6X33

7X34

8X35

9X36

10X37

11X38

12X41

13X42

14X43

15X44

16X45

17X46

18X47

19X48

20Y01

21Y02

22Y03

23Y04

24Y05

25Y06

26Y07

27Y08

I/O CABLE 2

201BLK202WHT

21TB

21TB

MIST

LUBE

SPINDLE BRAKE SOLENOID

COOLANT PUMP MTR

UNUSED OUTPUT

UNUSED OUTPUT

UNUSED OUTPUT

UNUSED OUTPUT

20257.00

20255.19

20157.00

20155.19

50250156.00

50252.19

50156.19

5700

5701

5702

5703

5704

5705

5706

5707

5708

5709

5710

5711

5712

5713

5714

5715

5716

5717

5718

5719

5720

COMPANY:MACHMOTION

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PAGE:

60

56 57&

#




RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

T9

24VDC


1MA

2MB

3MC

4Y11

5Y12

6Y13

7Y14

8Y15

9Y16

10Y17

11Y18

12Y21

13Y22

14Y23

15Y24

16Y25

17Y26

18Y27

19Y28

20Y31

21Y32

22Y33

23Y34

24Y35

25Y36

26Y37

27Y38

20256.19

20156.19

20261.00

20161.00

6000

6001

6002

6003

6004

6005

6006

6007

6008

6009

6010

6011

6012

6013

6014

6015

6016

6017

6018

6019

6020

COMPANY:MACHMOTION

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PAGE:

61

57 60&

#


6000 DRV- SPINDLE DRIVEJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

MAI

N CI

RCUI

TPO

WER

MOT

OR P

OWER2

3

2

4

3

1 1

4

EXT BRAKERESISTOR

DC REACTOR

JUMPER BETWEEN +1 AND +2

OPTION MODULE ATTACHED

WIRED BY CUSTOMER

xxx.xxx.xxx.xxx

SPINDLE CONTROLLER6000DRV

R(L1)

S(L2)

T(L3)

U(T1)

V(T2)

W(T3)

E

GND

SPINDLE6000MTR

U1

V1

W1

PE

M3

4x10AWG6000CBL-M

6000UBLK

6000VBLK

6000WBLK

6000PE.1GNYE

2GND 6000PE.28AWG GNYE

B1

B2

+2

+1

x2 x1

REGEN RESISTOR


6004.0BK6004.1BK

ETH1ETHERNET PORT 1

ETH2ETHERNET PORT 2

2L110AWG BK

2L210AWG BK

2L310AWG BK

2TB

2TB

2TB

5503CBL /2L1/10.08

2L2/10.09

2L3/10.09

6100

6101

6102

6103

6104

6105

6106

6107

6108

6109

6110

6111

6112

6113

6114

6115

6116

6117

6118

6119

6120

COMPANY:MACHMOTION

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PAGE:

96

60 61&

#


6000 DRV- SPINDLE DRIVEJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

SAFE DISABLE

INPUTS

FAULTOUTPUTS

MONITOROUTPUTS

ANALOGOUTPUTS

ANALOG INPUT

SPINDLE CONTROLLER6000DRV

S1FWD/STOP

S2REV/STOP

S3EXT. FAULT

S4FAULT RST

S5MULTI-STEP 1

S6MULTI-STEP 2

S7JOG

P1AT SPD

P2ZERO SPD

MA

MBFAULT

MC

SCDIGITAL COMMON

HC

H1

MP

AM

ACRP

+V

A1

A2

GNDSHIELD GND

PC

AC

9900CBL

21TB

9900BOX

E20BLACK

21TBE21PURPLE

E2022AWG BLACK

E2122AWG PURPLE

20157.19

20257.19

201 202

E20/99.09

E21/99.10

COMPANY:MACHMOTION

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PAGE:

99

61 96&

#


MAIN ELECTRICAL PANEL - BACKPLATEJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

RELAY BANK

CTB

DELTAMS300

POWERSUPPLYNDR75-24

POWERSUPPLYNDR75-24

1T TRANSFORMER

2GND

3FB,3FU

4FB,4FU

2FB,2FU

5CB

2DRV

1DRV

1PWS 2PWS

1GND

2TB 1TB

5TB

22TB

21TB

1DISC(OPTION)

GNDTERMINAL

END STOP

28 3/4 "

6FB,6FU

6M

27 3/4 "

5FB5FU

9900

9901

9902

9903

9904

9905

9906

9907

9908

9909

9910

9911

9912

9913

9914

9915

9916

9917

9918

9919

9920

COMPANY:MACHMOTION

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PAGE:

133

96 99&

#


1CNC - MAIN OPERATOR INTERFACEJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

DC +

DC .

USB 1type A

USB 2type A

Ground

20116AWG BU

20216AWG WHBU

J1:19900BOX

J1:2

9900PE16AWG GNYE

J1:4

J1:6

J2ETHERCAT

J3MACHINE

J4INTERNET

192.168.208.010MAIN OPERATOR CONSOLE

1CNC

21

OPERATOR CONSOLE EMERGENCY STOP

9908PB

1211

E1016AWG BU

E2016AWG BU

E2116AWG BU

E1116AWG BU

E2116AWG BU

E1116AWG BU

J1:5

J1:7

J1:3

217CBL / 50.03

E10/51.02

E20/61.12

E21/61.13

E11/51.02

201/51.03

202/51.03

COMPANY:MACHMOTION

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PAGE:

99 133&

#


TERMINAL DIAGRAMJUSTIN R. WALZ


RAPIDPATH KNEE MILL

xxxxx

RPKM00-001

2TB1TB 5TB 22TB21TB2L12L12L22L22L32L3

1L11L21L3

NEUTGND120V120V120VNEUTNEUTNEUT

PC24VPC0VGND

E10E11E20E2124V24V24V0V0V0V

PROBESETTER PROBESETTER LIMIT

LUBE LOWGEN1 X16GEN2 X17GEN3 X18

newburg, missouri, usa

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