Manufacturers Data Report

ADSN00001321

aflex.com.au

Email\ sales@aflex.com.auPhone\ +61 02 9457 7530Fax\ +61 02 9457 7531

ABN\ 73 070 676 201Unit 14, 12–14 Beaumont RoadMount Kuring-gai, NSW 2080

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Manufacturing Data Report

Customer N/A (Sample MDR)PO Number N/A (Sample MDR)Aflex Job Number 105043Aflex Batch Number 10504301Aflex Item Number 1050430101Serial Number ADSN00001321Release ID 1913Item Description 100NB SEBReport Generated 12:21 06/10/2016Release Date 21/09/2016

Photo is indictive only and may be of another item in the same batch

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Table of Contents

4ISO 9001 Certification

5Manufacturing Drawing

6Welding Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Weld Map

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Weld W-01

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Weld W-02

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Weld W-03

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Weld W-04

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Weld W-05

22Materials Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Materials Map

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Material Certificate 26927 (Page 1 of 1)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Material Certificate 20548 (Page 1 of 1)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Material Certificate 29813 (Page 1 of 1)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Material Certificate 29326 (Page 1 of 1)

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ISO 9001 Certification

Aflex Pty Ltd

Best Practice Certification Pty Ltd has assessed the above company as complyingwith the following management system standard requirements at the address shown.

Standard: AS/NZS ISO 9001:2015 - Quality Management SystemScope of Certification:Design and manufacture of metal expansion bellows for use in pipework

Exclusions: NilAddress: Unit 14, 12-14 Beaumont Road , Mt Kuringai NSW 2080 AustraliaIssue Date: Expiry Date: Client Number:21/09/2016 20/09/2019* 1031

CERTIFICATION APPROVED:

Kobi SimmatChief Executive OfficerBest Practice Certification Pty Ltd

* Subject to regular surveillance audits

Suite 211, Lifestyle Working Centre117 Old Pittwater RoadBrookvale NSW 21001300 402 602bestpracticecertification.com.au

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Manufacturing Drawing

Drawing not to Scale

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Welding InformationWeld Map

Drawing not to Scale

Identifer Weld Description Procedure Process

W-01 Bellows Inlet to Pipe Group K/K Bellows Attachment GTAW

W-02 Bellows Outlet to Pipe Group K/K Bellows Attachment GTAW

W-03 Pipe to flange Group A1/K Bellows Attachment GTAW

W-04 Pipe to flange Group A1/K Bellows Attachment GTAW

W-05 Liner to flange Group A1/K Bellows Attachment GTAW

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Weld W-01

Weld Procedure Specification (WPS)Weld Description W-01 - Bellows Inlet to Pipe Torch Postion / Material FitupWPS Name Group K/K Bellows AttachmentWPS ID 1Based On PQR ID 12971Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.52Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 50Maximum Pipe Diameter 1200Parent 1 Material Group KParent 2 Material Group KFiller Material Group F6Filler Material 316/316LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4Flux N/AWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes

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Weld RecordWeld Indentifier W-01 Photo of weldWeld Record ID 21067Operator SKTime of Weld 16/09/2016 15:12 WPS Name Group K/K Bellows AttachmentWPS ID 1Process GTAWAmps 190Volts 8Weld Speed (mm/s) 5Arc Energy (kJ/mm) 0.30Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group KParent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material 316/316LFiller Size Dia. (mm) 1.6Flux N/AWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results

Check ID Description Technician Date Performed Result

31812 Axial Dynamics 100% Through Dye Pen. SK 18/09/2016 PASS

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Welder Qualification Certificate

Welder Qualification Details

WPS ID 1

WPS Name Group K/K Bellows Attachment

Process GTAW

Weld Position 2F

Technician Stephen Klosowski

Initials SK

Date of Qualification 16-07-2015 12:27:31

Method of Qualification Satisfactory Completion of PQR

PQR ID 12972

PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12972.pdf

Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12972 for full details

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Weld W-02

Weld Procedure Specification (WPS)Weld Description W-02 - Bellows Outlet to Pipe Torch Postion / Material FitupWPS Name Group K/K Bellows AttachmentWPS ID 1Based On PQR ID 12971Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.52Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 50Maximum Pipe Diameter 1200Parent 1 Material Group KParent 2 Material Group KFiller Material Group F6Filler Material 316/316LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4Flux N/AWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes

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Weld RecordWeld Indentifier W-02 Photo of weldWeld Record ID 21068Operator SKTime of Weld 16/09/2016 15:12 WPS Name Group K/K Bellows AttachmentWPS ID 1Process GTAWAmps 190Volts 8Weld Speed (mm/s) 5Arc Energy (kJ/mm) 0.30Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group KParent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material 316/316LFiller Size Dia. (mm) 1.6Flux N/AWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results

Check ID Description Technician Date Performed Result

31813 Axial Dynamics 100% Through Dye Pen. SK 18/09/2016 PASS

MDR

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Welder Qualification Certificate

Welder Qualification Details

WPS ID 1

WPS Name Group K/K Bellows Attachment

Process GTAW

Weld Position 2F

Technician Stephen Klosowski

Initials SK

Date of Qualification 16-07-2015 12:27:31

Method of Qualification Satisfactory Completion of PQR

PQR ID 12972

PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12972.pdf

Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12972 for full details

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Weld W-03

Weld Procedure Specification (WPS)Weld Description W-03 - Pipe to flange Torch Postion / Material FitupWPS Name Group A1/K Bellows AttachmentWPS ID 30Based On PQR ID 12969Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5.5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.47Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 0Maximum Pipe Diameter 0Parent 1 Material Group A1Parent 2 Material Group KFiller Material Group F6Filler Material AWS ER309/309LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes

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Weld RecordWeld Indentifier W-03 Photo of weldWeld Record ID 21069Operator SKTime of Weld 21/09/2016 11:56 WPS Name Group A1/K Bellows AttachmentWPS ID 30Process GTAWAmps 210Volts 8Weld Speed (mm/s) 3Arc Energy (kJ/mm) 0.56Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group A1Parent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material AWS ER309/309LFiller Size Dia. (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results

Check ID Description Technician Date Performed Result

31814 Axial Dynamics 100% Through Dye Pen. SK 21/09/2016 PASS

MDR

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Welder Qualification Certificate

Welder Qualification Details

WPS ID 30

WPS Name Group A1/K Bellows Attachment

Process GTAW

Weld Position 2F

Technician Stephen Klosowski

Initials SK

Date of Qualification 16-07-2015 12:28:34

Method of Qualification Satisfactory Completion of PQR

PQR ID 12973

PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12973.pdf

Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12973 for full details

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Weld W-04

Weld Procedure Specification (WPS)Weld Description W-04 - Pipe to flange Torch Postion / Material FitupWPS Name Group A1/K Bellows AttachmentWPS ID 30Based On PQR ID 12969Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5.5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.47Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 0Maximum Pipe Diameter 0Parent 1 Material Group A1Parent 2 Material Group KFiller Material Group F6Filler Material AWS ER309/309LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes

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Weld RecordWeld Indentifier W-04 Photo of weldWeld Record ID 21070Operator SKTime of Weld 21/09/2016 11:56 WPS Name Group A1/K Bellows AttachmentWPS ID 30Process GTAWAmps 210Volts 8Weld Speed (mm/s) 3Arc Energy (kJ/mm) 0.56Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group A1Parent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material AWS ER309/309LFiller Size Dia. (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results

Check ID Description Technician Date Performed Result

31815 Axial Dynamics 100% Through Dye Pen. SK 21/09/2016 PASS

MDR

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Welder Qualification Certificate

Welder Qualification Details

WPS ID 30

WPS Name Group A1/K Bellows Attachment

Process GTAW

Weld Position 2F

Technician Stephen Klosowski

Initials SK

Date of Qualification 16-07-2015 12:28:34

Method of Qualification Satisfactory Completion of PQR

PQR ID 12973

PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12973.pdf

Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12973 for full details

MDR

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Weld W-05

Weld Procedure Specification (WPS)Weld Description W-05 - Liner to flange Torch Postion / Material FitupWPS Name Group A1/K Bellows AttachmentWPS ID 30Based On PQR ID 12969Applicable Code AS3992:1998Process GTAWAmps Min 170Amps Max 215Volts Min 8Volts Max 12Weld Speed Min (mm/s) 3Weld Speed Max (mm/s) 5.5Arc Energy Min (kJ/mm) 0.45Arc Energy Max (kJ/mm) 0.47Polarity DC Positive to EarthPulse Freq. Min 1.8Pulse Freq. Max 2.5Pulse Low % 40Pulse Duty % 40Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Minimum Pipe Diameter 0Maximum Pipe Diameter 0Parent 1 Material Group A1Parent 2 Material Group KFiller Material Group F6Filler Material AWS ER309/309LFiller Size Min (mm) 1.6Filler Size Max (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/ANotes

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Weld RecordWeld Indentifier W-05 Photo of weldWeld Record ID 21071Operator SKTime of Weld 21/09/2016 12:36 WPS Name Group A1/K Bellows AttachmentWPS ID 30Process GTAWAmps 210Volts 8Weld Speed (mm/s) 3Arc Energy (kJ/mm) 0.56Polarity DC Positive to EarthPulse Freq. 2.5Pulse Low % 50Pulse Duty % 50Tungsten Dia. (mm) 2.4Electrode Stickout. (mm) 6Parent 1 Material Group A1Parent 1 Material Refer to Materials MapParent 2 Material Group KParent 2 Material Refer to Materials MapFiller Material Group F6Filler Material AWS ER309/309LFiller Size Dia. (mm) 2.4FluxWeld Position 2FWeld direction ForwardsTorch Sheilding Gas 100% ArgonGas Flow Torch (l/min) 12Purge Sheilding Gas N/AGas Flow Purge (l/min) 0Number of Runs 1Pre Heat Temperature Minimum N/AInterrun Temperature Maximum N/AIntermediate heat treatment N/APost weld heat treatment N/AInterrun Cleaning N/ABack Gouging N/A

Notes

Note: Weld photo is of this actual weld and forms part of this weld record.

NDT Results

Check ID Description Technician Date Performed Result

31816 Axial Dynamics 100% Visual Inspection SK 21/09/2016 PASS

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Welder Qualification Certificate

Welder Qualification Details

WPS ID 30

WPS Name Group A1/K Bellows Attachment

Process GTAW

Weld Position 2F

Technician Stephen Klosowski

Initials SK

Date of Qualification 16-07-2015 12:28:34

Method of Qualification Satisfactory Completion of PQR

PQR ID 12973

PQR Document http://axialdynamics.com.au/pqr/Axial_PQR_12973.pdf

Approved By Nick Gould

Test Piece

Please Refer to PQR ID 12973 for full details

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Materials InformationMaterials Map

Drawing not to Scale

Materials Records

Identifer Material Name M-ID Heat Number Cert Doc ID

M-02 80NB Pipe - 3" SCH 10S 316/316L 103518 AAW070190 20548

M-03 80NB Flanges - BS EN1092 PN16 (DIN16) Car... 104345 4J00875 29813

M-04 80NB Flanges - BS EN1092 PN16 (DIN16) Car... 104345 4J00875 29813

M-05 100NB Pipe - 4" SCH 40S 316/316L 104310 VBC111171 29326

M-06 100NB Pipe - 4" SCH 40S 316/316L 104310 VBC111171 29326

Bellows Records

Identifer Material Name M-ID Heat Number Cert Doc ID

M-01 Sheet - 1220 x 2440 0.7mm 316/316L 104042 C37AY1600476 26927

Where applicable, Material Certificates can be found on the following pages...

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Material Certificate 26927 (Page 1 of 1)

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Material Certificate 20548 (Page 1 of 1)

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Material Certificate 29813 (Page 1 of 1)

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Material Certificate 29326 (Page 1 of 1)

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