new features in ls-dyna efg method for solids and structures … · adaptive methods for...
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7th European LS-DYNA Conference
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New Features in LS-DYNA EFG Method for Solids and Structures Analysis
C. T. Wu
LSTC
Summary: In this presentation, an update on LS-DYAN EFG method for solids and structures analysis will be given. Several features were developed in the past two years to solve specific challenging problems as well as to improve the efficiency. This talk will emphasize on three new features including an adaptive Meshfree scheme based on a local Maximum Entropy approximation for metal forging and extrusion analysis, a semi-Lagrangain formulation in foam materials under severe compression, and a discrete meshfree approach in the failure analysis of brittle materials. Several practical examples are included to demonstrate these capabilities.
7th European LS-DYNA Conference
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7th European LS-DYNA Conference
© 2009 Copyright by DYNAmore GmbH
New Features in LS-DYNA EFG Method for Solids and Structures Analysis
C. T. Wu*, Yong Guo, Jing Xiao Xu and Hong Sheng LuLSTC
May 14th ~ 15th, 2009Salzburg, Austria
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Current EFG Formulations for Solids and Structures Analysis
• Metal materials in Forging/Extrusion analysis: Adaptive formulation
• Foam materials: Semi-Lagrangian kernel formulation
• Rubber materials: Lagrangian kernel formulation
• Quasibrittle material fracture: Strong discontinuities formulation
• E.O.S. materials: Eulerian kernel formulation (trial version)
• Meshfree Shell: Lagrangian kernel, adaptivity …
Stabilized Method
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Reasons for Adaptivity High accuracy requirement (surface representation, high
gradient …)
Residual stress effects the crash result
Current Numerical LimitationsRH-adaptivity for solids (H-adaptivity is limited to shell
structures).
No failure is allowed if failure energy is important (can not be extended to metal cutting, riveting ..)
Do not apply to rubber-like materials
Adaptive Methods for Manufacturing Simulations
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1. Adaptive EFG Method
Adaptive Forging/Extrusion analysisAn explicit/implicit solver coupled with thermal analysis.
Introduce a fast transformation meshfree method and a modified Maximum Entropy approximation to improve the efficiency.
A second-order interpolation scheme for state variable transfer.
Include global/local adaptive refinements.
Available in SMP and MPP.
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• Momentum equation
• Continuity equationvx∇−= ρρ&
Particle
Stress point
I
( )t ,xr I
EFG Fast Transformation Method
∑∑∑∈∈∈
∈∈
≡⋅=
ΩΩI
I[m]
IΩJ
JI[m]J
ΩΩI
[n]I
hΩ )(Ψ)(Ψ)(Φ)(u
xx
xxxxxx ˆ
( ) sssII
II
Ω ΓΩΩ
VΦm
ΓddΩdΩvdΩ
σxv
τvbv σvv
x ⋅∇−=
⋅+⋅+∇−=⋅
∑
∫ ∫∫∫&
& δδδρδ :
bσv x +⋅∇=& ρ
( )sII
Iss Φ xv x∑ ∇⋅−= ρρ&
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Local MAXENT (Ortiz and Arroyo, 2006)
( ) ( ) ( )
∑
∑
∑∑
=
=
==
=−
=
=≥
+−=
N
iii
N
ii
i
i
N
ii
N
iii
p
p
Nip
pppHMAXENT
1
1
1
2
1
)(
1
,...,1 ,0 subject to
log maximize
0xx
xxxp β
— for , H(p) is continuous and strictly convex in solution (well-behaved mass matrix, monotonicity, variation diminishing …) — less dependent— difficult to decide β
[ )+∞∈ ,0β
EFG Modified Maximum Entropy Method
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( ) ( ) ( )
( )
( ) ( )( )
( )
( ) ( ) ]/[
)(
1
,...,1 ,0
be proven to is MAXENT ofsolution unique The
nodeat kernel of sizesupport theis nodeat function kernel theis
:function Zpartition theDefine
1
1
/
iii
N
iii
N
ii
i
fi
i
i
i
N
1ii
fwhere
p
psatisfying
NipZ
ep
iiwhere
eZ
i
rxxλλx,
0xx
λx,xλx,
rx
xλx,
λx,
rx-xλ ii
−⋅=
=−
=
=≥∀=
≡
∑
∑
∑
=
=
=
⋅
φ
φ
φ
• Non-negative approximation• Smoothness in irregular nodes• Less dependence• Kronecker-Delta at boundary
— implicit solve; 3~5 iterations
EFG Modified Maximum Entropy Method
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Mesh-free Interpolation for Data Transfer in Adaptivity
Current variable update :
( )J[m]IIJ
nns
ns
ns
xΦA
fAAfAf
=
=≈ −+++−
βαβααα
1111 ~
( )1n[m]I t,xΨ +−
Particle
Stress point
( )1n[m]I t,xΨ ++
Old Particle
Old Stress point
New Particle
New Stress point
( )1n[m]S t,xΦ ++I IS
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Essential Boundary Conditions
IEBT EQ. 1: Full transformation (default)EQ.–1: (w/o transformation)EQ. 2: Mixed transformationEQ. 3: Coupled FEM/EFGEQ. 4: Fast transformationEQ.–4: (w/o transformation)EQ. 5: Fluid particle (trial version)EQ. 7: Modified Maximum Entropy approximation
0.0111001.011.011.01Default
FIIIIFFFType
TOLDEFIDIMIEBTIDILAISPLINEDZDYDXVariable
Input Format*SECTION_SOLID_EFG
Card 2
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VEFG
EFG Adaptivity
Force
Forging Simulation
5827 nodes13661 nodes
Volume change (1.7%)
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Global Refinement Local Refinement
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Extrusion Simulation
Force
Volume change (4.0%)
Comparisons of Implicit and Explicit Analysis
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Global Refinement Local Refinement
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Extrusion with Thermal Coupling
13969 nodes 15091 nodes 15003 nodes 15086 nodes
15997 nodes
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2. The Stabilized EFG Method with Kernel Switch
The Stabilized EFG Method with kernel switchIs a one-point integration scheme + gradient type hourglass control.
Assumed strain method for nearly incompressible materials.
Designed especially for foam and rubber materials.
The speed is between FEM reduced integration element (#1) and full integration element (#2)
A switch to full integration (rubber) or Semi-Lagrangian kernel (foam) is allowed in large deformation range.
Available in SMP explicit and MPP explicit.
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Gradient Type Stabilized EFG Method
[m]IΨI
Λ
( ) ( ) ( )( ) ( ) ( )
( ) ( ) ( )
( )
( )
( ){ }
( ) ( )( ) ( )( ) ( )( )0,,,0,,,0,,,,,
][,
][,
][,
22
2
2
22
2
2
22
2
2
000
000
2][
,0][
,0][
,0][
0][
000000000000
,2,11
,
0
1
0
;
000000000
22
22
22
~
~
zzSFyySFxxSFSF
LagrangianTotal
NPIm
yx
xx
x
zxyxx
zxyxx
zxyxx
zzyyxx
zzyyxx
Ozzyyxx
zyxkjzikzyxkjyikzyxkjxikzyxkjikij
nullity of paritionn
II
mxI
n
II
mxI
n
I
mxI
T
T
T
mzI
myI
mxI
mI
mI
−+−+−+≈
=•⇒=Λ
≥
=⋅Ψ
=⋅Ψ
=Ψ
⎥⎥⎥
⎦
⎤
⎢⎢⎢
⎣
⎡
ΨΨ
Ψ
⎥⎥⎥⎥⎥⎥⎥⎥⎥⎥⎥
⎦
⎤
⎢⎢⎢⎢⎢⎢⎢⎢⎢⎢⎢
⎣
⎡
∂∂∂
∂∂∂
−∂∂
−
∂∂∂
−∂∂∂
∂∂
−
∂∂∂
−∂∂
∂−
∂∂
=
−+−+−+=
=
−+−+−+=
+Ψ−+Ψ−+Ψ−+Ψ=Ψ
∑
∑
∑
Λ∈
Λ∈
Λ∈
σ
01B
BBBBBUBε
Method Strain Assumed
BBBBB
x
hourglass-anti
zyx0
[m]zI,
[m]yI,
[m]xI,
[m]I0
[m]I
43421L
444444 3444444 21
&
xB
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Convective velocity C due to Semi-Lagrangian or Eulerian kernel
fCf
f
vv C
)t
∇⋅+∂
∂=
−= +−
(χ&)(),(
)(),(
1
1
frametimereferencett
frametimematerialt
t
n
n
χx
v
Xx
v X
χ∂
∂=
∂
∂=
++
+−
( )∑∑ =∂∂
=∇J
JnI[m]
JIJ
I
[m]J tΨΨ fxffx
f ~, ;~
Lagrnagian phase :
Transport phase :
-[m]Jn
[m]J Ψ)t,(Ψ =x
0( =∇⋅+∂
∂fC
f)
t χ
( ) ( )
( ) JJ
[m]J
[m]J[m]
J[m]
J
Ψ
ΨΨΨ
fxf
xxxxx x
--
~
)(
∑ ++
++
≈
+∂
∂⋅−−= − L
Stress recovery scheme is conservative, consistent and monotonic !
Semi-Lagrange or Eulerian Kernel
( )n[m]I tΨ( )1n[m]I tX,Ψ +
( )1n[m]I t,xΨ +−
Lagrangian Kernel
Particle
Stress point
Semi-Lagrangian Kernel in Foam Material
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Domain Integration Schemes
IEBT EQ. 1: Full transformation (default)EQ.–1: (w/o transformation)EQ. 2: Mixed transformationEQ. 3: Coupled FEM/EFGEQ. 4: Fast transformationEQ.–4: (w/o transformation)EQ. 5: Fluid particle (trial version)EQ. 7: Modified Maximum Entropy approximation
0.0111001.011.011.01Default
FIIIIFFFType
TOLDEFIDIMIEBTIDILAISPLINEDZDYDXVariable
IDIM EQ. 1: Local boundary condition method (default)EQ. 2: Two-points Guass integrationEQ.-1: Stabilized EFG method
Input Format*SECTION_SOLID_EFG
Card 2
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Deformation tolerance for the activation of Semi-Lagrangian kernel
TOLDEF= 0.0 : Lagrangian kernel> 0.0 : Semi-Lagrangian kernel< 0.0 : Eulerian kernel
0.1
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Original EFG EFG + Semi-Lagrangian Kernel
Foam Compression using Stabilized EFG Method and Semi-Lagrangian Kernel
Comparison of final deformation
Low Density FoamStabilized EFG explicit analysisSwitched to Semi-Lagrangian (TOLDEF=0.01)
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3. EFG Failure Analysis
Meshfree Failure AnalysisIs a discrete approach.
Crack initiation and propagation are governed by cohesive law.
Crack currently is cell-by-cell propagation and is defined by visibility.
Minimized mesh sensitivity and orientation effects.
Applied to quasibrittle materials.
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Discrete Cracks
Crack in Meshfree: Visibility Criterion (Belytschko et al.1996)
( ) ( ) ( )( ) ( )( )
( ) ( ) ( ) ( ) ( )ηη
ηη
ηη
ηηηη
∂∂
⎟⎟⎠
⎞⎜⎜⎝
⎛
∂Ψ∂
⊗+∂Ψ∂
⊗+∂
Φ∂⊗=
∂∂
⎟⎟⎠
⎞⎜⎜⎝
⎛Ψ+Ψ+Φ=
∑ ∑∑
∑ ∑∑
+ −
+ −
Ω∈ Ω∈=
Ω∈ Ω∈=
XX
XuX
XuXx
uXuXXx
JJ0 0
0 0
21
21
2
1
2
1
J J
JJFEMI
II
J JJJJJI
I
FEMI+Ω0
−Ω0( )ηX
Intrinsic (Implicit crack) : no additional unknowns
Initially-rigid Cohesive Law: Redefined Displacement Jump (Sam, Papoulia and Vavasis 2005)
2
0
22
0 )()( ⎟⎠⎞⎜
⎝⎛
++⎟⎠⎞⎜
⎝⎛
+= ttt
nn
n uuδδβδδλ
crt
tt
crn
nn
tnefs
TuTTuT
TTTT
λα
δλλ
λδλλ
αβ
−−
=−
−=
=⎟⎠⎞
⎜⎝⎛+≡
11
11 maxmax
max2
22
and
01.0== crλλ005.0== crλλ
T
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Minimization of Mesh Size Effect in Mode-I Failure Test
Coarse elements Fine elements
Failure is limited in this area
01.0== crD λ005.0== crD λ
Tn
D=0.01 D=0.005
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EFG 3D Edge-cracked Plate under Loading
101 x 31 x 6 nodes
ElasticEFG FractureLinear Cohesive LawExplicit analysis
front
back
Resultant Displacement Contour
Failure Contour
d
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EFG Glass under Impact
101 x 101 x 4 nodesElastic + RubberEFG FractureLinear Cohesive LawExplicit analysis
front
back
Failure Contour
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Rigid ball Metal ball
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Conclusions
• Adaptive method is attractive in metal forging/extrusion simulation.
• Stabilized method designed for foam and rubber materials can be used to improve the efficiency in explicit analysis.
• Failure analysis using cohesive model and visibility can be applied to brittle and semi-brittle materials.
• Strong discontinuities formulation including XFEM will be our next focus for a more general failure analysis.
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