natural gas and lng - petrofed

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    Presentation

    onA to Z of Natural Gas &

    LNG

    Oragnized by Petrofed,

    Lovraj kumar Memorial

    Trust & PLL

    Sham Sunder,

    30.04.2015

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    Various type of Processes & equipments for

    Regasification terminals

    Presentation on A to Z of LNG

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    LNG STORAGES TANK-Full Containment

    Full containment above ground

    LNG Tank

    Boil Off rate: 0.08% capacity/day

    Bottom insulation

    (foam glass)Prestressed concrete

    outer shell

    Suspended deck

    Roof insulation (glass wool)

    Piles

    Concrete slab

    Inner Tank

    9% Nickel Steel

    Concrete roof

    Insulation (Perlite) Resilient

    blancket

    Air heating

    Ground level

    Low pressure

    submerged pump

    (removable)

    LNG filling pipes

    BOG pipe

    Cryogenic

    Liner

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    World Scenario for LNG Storage

    Tanks

    Total Numbers: 610

    Single/Double Containment: 130

    Membrane Type: 105*

    Full Containment: 375

    * Mostly in Japan & South Korea

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    Membrane Storage Tanks

    Pros & Cons

    Lower Capital Cost (Only For more than 160000 cubic

    meter capacity)Lower Construction Time

    More Sustainable at high seismic area

    Skilled labour requirement

    Special toolsProbability of LNG leak frequency is more

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    Membrane Storage Tanks

    Issues in India

    Large space requirement (dyke area)

    Non availability of skilled weldersAutomatic welding machines need to be imported

    Special precaution required for in-tank pumps

    removal

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    TANK SAFETY

    Results of Consequence Modeling

    Containment Type RemarksSingle Double Full

    Heat flux

    due to LNG

    Fire

    At

    Location

    1

    Acceptable

    (0.9 Kw/m2)

    Acceptable

    ( nil )

    No affect

    outside plant

    NFPA 59 A

    Criteria is

    5 KW/m2

    At

    Location

    2

    Acceptable

    (1.2 Kw/m2 )

    Acceptable

    (0.1 Kw/m2)

    No affect

    outside plant

    Flux causingstructural

    damage estimateis

    25 Kw/m2

    5 Kw/m2

    distance

    700 m 300 m 77 m Minimum

    distance to

    property line3 Kw/m2

    distance

    1200 m 700 m 88 m

    Hazardous

    Vapour

    Cloud

    Spread Unacceptable

    (2500 m to5600 m)

    Unacceptable

    (1100 m to1200 m)

    Acceptable

    (57 m)

    LEL not to

    spread outside

    battery limit

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    NATURAL DRAFT DIRECT AMBIENT AIR VAPORIZERS

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    AAV Design

    Natural draft ambient air

    No intermediate fluid

    Direct transfer from air to vaporized fluid No power / fuel)

    Wide fin spacing allows for icing design

    Effective to -80 F [-62 C]

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    Ambient Vaporizers

    Simplest and most reliable systems More complex to model

    Consider the following:

    - Simultaneous heat and mass transfer- Diffusion of water vapor

    - Equilibrium rarely exists

    - Ambient conditions, not controllable

    Decisions on ambient vaporizer sizing is dictated by

    prevailing weather conditions, tempered with other

    considerations based on job specific requirements.

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    FORCED DRAFT DIRECT AMBIENT AIR VAPORIZERS

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    FAV Des ign

    Fan assisted ambient air

    Increased external coefficient

    Direct transfer from air to vaporized fluid Highly efficient, no intermediate fluid

    Wide fin spacing allows for icing design

    Effective to -80 F [-62 C]

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    Jan 2013 20

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    LNGTRUCKLOADINGFACILITY

    Truck Loading facility atDahej terminal was

    commissioned in August

    07

    Facility can handle 2500loadings per year

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    VAPORISATION FACILITIES A T CUSTOMERS END

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    EXECUTION OF LNG PROJECTS

    Pre Project Activities

    Surveys & Studies

    Land Survey

    Collection of ambient data

    Bathymetric Study

    Topography Survey

    Geotechnical Studies

    Oceanographic Studies

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    Marine and Terrestrial Studies (Rapid &Comprehensive)

    Project Feasibility Study including Mooring analysis &

    Ship Maneuvering Study

    Basic Engineering package(FEED) Finalization of Methodology for project execution

    Techno Commercial Documents for selection of PMC

    & contractors

    Cont..

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    State pollution control

    Costal Regulation Zone (CRZ) approval

    Department of environment & Forest

    Ministry of Environment & Forest

    Chief Controller of Explosives

    Approvals from Statutory Authorities

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    Thank You