natural gas and lng - petrofed
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Presentation
onA to Z of Natural Gas &
LNG
Oragnized by Petrofed,
Lovraj kumar Memorial
Trust & PLL
Sham Sunder,
30.04.2015
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Various type of Processes & equipments for
Regasification terminals
Presentation on A to Z of LNG
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LNG STORAGES TANK-Full Containment
Full containment above ground
LNG Tank
Boil Off rate: 0.08% capacity/day
Bottom insulation
(foam glass)Prestressed concrete
outer shell
Suspended deck
Roof insulation (glass wool)
Piles
Concrete slab
Inner Tank
9% Nickel Steel
Concrete roof
Insulation (Perlite) Resilient
blancket
Air heating
Ground level
Low pressure
submerged pump
(removable)
LNG filling pipes
BOG pipe
Cryogenic
Liner
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World Scenario for LNG Storage
Tanks
Total Numbers: 610
Single/Double Containment: 130
Membrane Type: 105*
Full Containment: 375
* Mostly in Japan & South Korea
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Membrane Storage Tanks
Pros & Cons
Lower Capital Cost (Only For more than 160000 cubic
meter capacity)Lower Construction Time
More Sustainable at high seismic area
Skilled labour requirement
Special toolsProbability of LNG leak frequency is more
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Membrane Storage Tanks
Issues in India
Large space requirement (dyke area)
Non availability of skilled weldersAutomatic welding machines need to be imported
Special precaution required for in-tank pumps
removal
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TANK SAFETY
Results of Consequence Modeling
Containment Type RemarksSingle Double Full
Heat flux
due to LNG
Fire
At
Location
1
Acceptable
(0.9 Kw/m2)
Acceptable
( nil )
No affect
outside plant
NFPA 59 A
Criteria is
5 KW/m2
At
Location
2
Acceptable
(1.2 Kw/m2 )
Acceptable
(0.1 Kw/m2)
No affect
outside plant
Flux causingstructural
damage estimateis
25 Kw/m2
5 Kw/m2
distance
700 m 300 m 77 m Minimum
distance to
property line3 Kw/m2
distance
1200 m 700 m 88 m
Hazardous
Vapour
Cloud
Spread Unacceptable
(2500 m to5600 m)
Unacceptable
(1100 m to1200 m)
Acceptable
(57 m)
LEL not to
spread outside
battery limit
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NATURAL DRAFT DIRECT AMBIENT AIR VAPORIZERS
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AAV Design
Natural draft ambient air
No intermediate fluid
Direct transfer from air to vaporized fluid No power / fuel)
Wide fin spacing allows for icing design
Effective to -80 F [-62 C]
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Ambient Vaporizers
Simplest and most reliable systems More complex to model
Consider the following:
- Simultaneous heat and mass transfer- Diffusion of water vapor
- Equilibrium rarely exists
- Ambient conditions, not controllable
Decisions on ambient vaporizer sizing is dictated by
prevailing weather conditions, tempered with other
considerations based on job specific requirements.
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FORCED DRAFT DIRECT AMBIENT AIR VAPORIZERS
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FAV Des ign
Fan assisted ambient air
Increased external coefficient
Direct transfer from air to vaporized fluid Highly efficient, no intermediate fluid
Wide fin spacing allows for icing design
Effective to -80 F [-62 C]
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Jan 2013 20
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LNGTRUCKLOADINGFACILITY
Truck Loading facility atDahej terminal was
commissioned in August
07
Facility can handle 2500loadings per year
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VAPORISATION FACILITIES A T CUSTOMERS END
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EXECUTION OF LNG PROJECTS
Pre Project Activities
Surveys & Studies
Land Survey
Collection of ambient data
Bathymetric Study
Topography Survey
Geotechnical Studies
Oceanographic Studies
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Marine and Terrestrial Studies (Rapid &Comprehensive)
Project Feasibility Study including Mooring analysis &
Ship Maneuvering Study
Basic Engineering package(FEED) Finalization of Methodology for project execution
Techno Commercial Documents for selection of PMC
& contractors
Cont..
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State pollution control
Costal Regulation Zone (CRZ) approval
Department of environment & Forest
Ministry of Environment & Forest
Chief Controller of Explosives
Approvals from Statutory Authorities
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Thank You