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Natural Daylight Design Through Rooflighting by NARM

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Page 1: Natural Daylight Design Through Rooflighting€¦ · Natural Daylight Design Through Rooflighting Page 1. Introduction 1 2. Daylight Design 2 3. Rooflight Construction, Configuration

Natural Daylight DesignThrough Rooflighting

by

N A R M

Page 2: Natural Daylight Design Through Rooflighting€¦ · Natural Daylight Design Through Rooflighting Page 1. Introduction 1 2. Daylight Design 2 3. Rooflight Construction, Configuration
Page 3: Natural Daylight Design Through Rooflighting€¦ · Natural Daylight Design Through Rooflighting Page 1. Introduction 1 2. Daylight Design 2 3. Rooflight Construction, Configuration

Natural Daylight Design Through Rooflighting

Page

1. Introduction 1

2. Daylight Design 2

3. Rooflight Construction, Configuration and Material Type 6

4. Legal Requirements - Thermal Performance 13

5. Legal Requirements - Non-Fragility and CDM 20

6. Legal Requirements - Fire Performance 21

7. Assembly and Accessories 22

8. Durability 27

9. Siteworks 30

10. List of Members and Associates Back Cover

Index

Index

Page 4: Natural Daylight Design Through Rooflighting€¦ · Natural Daylight Design Through Rooflighting Page 1. Introduction 1 2. Daylight Design 2 3. Rooflight Construction, Configuration

The National Association of Roof lightManufacturers (NARM) represents a completecross section of rooflight design and material typemanufactured in the UK, and together with theirAssociate Members, they are able to provide aknowledge base second to none on all mattersrelating to providing good quality natural daylightinto all non-domestic buildings.

Daylight design will be influenced by the buildingsize and its usage. For smaller buildings verticalglazing will generally be adequate but only for areaswithin 6m of a window. For larger buildings,rooflighting or a combination of both roof and wallglazing will be needed.

The manufacturers within NARM offer a completerange of product and material types including in-plane profiled rooflights, continuous barrel vaults,modular domes and pyramids, panel glazing systemsand architectural glazing systems for skylights,lantern lights and atria.

There are three principle types of material used toprovide natural light into buildings:

GlassUsed widely in large span rooflights such as atria,this readily recycled glazing media benefits fromthe low cost availability of low emissivitycoatings and improved cavities such as argon gasfilled. Very low U-values are therefore simplyachieved with the same glazing systems and depthof sections without the need for triple glazing.

GRP (Glass Reinforced Polyester)A translucent thermoset material under thegeneral heading of plastic that once formed intotherequired shape can never be reshaped aftercuring. A very tough and durable material that inopaque format is used for yacht hulls, aircraftnose cones and mine sweeper hulls.

Polycarbonate and Other ThermoplasticsPolycarbonate is a clear thermoplastic formed

under heat and fixed in shape by cooling. It canbe recycled by reheating to a liquid state. Whencorrectly processed and handled it can provideexcellent impact resistance and good resistanceto UV and weathering.Other thermoplastics include PVC which islargely used in DIY and agricultural markets, butrarely in industrial or commercialapplicationsdue to its fragility. Acrylic has good UV resistancebut is not used in the UK as it does not meet therequired standards for either impact or fireresistance.

Natural Daylight is a vital element in our daily life.The general pattern of life for humans is to sleep atnight and work and play during the daylight hours.Our brain functions and responds to the stimulus ofdaylight. Providing natural daylight into the workingenvironment is of fundamental importance for thewell being, efficiency and safety for the people inthat environment. The electric light bulb is a poorsubstitute to the fulfilment of the humanrequirements.

Legislation issued in 2002 recognises this need andnow requires buildings to have adequate naturaldaylight as part of the design, minimum 20% of thewall area or minimum 10% of the roof area, beingcomposed of light transmitting elements.

This document demonstrates how natural daylightingcan best be incorporated into the building design. Itlooks at the various material options, giving theiradvantages and limitations, highlighting fixing needs,durability requirements and legislation issues.

Many of the members of this Association have beenmaking rooflights since the 1950s and 1960s and havea wealth of knowledge that is available to be tapped.The Association’s aim is to impart their knowledgeto designers and contractors to achieve excellentnatural daylight design in buildings, so that peoplewho work in them or who visit them have that feelgood factor.

Page 1Section 1

Introduction

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Page 5: Natural Daylight Design Through Rooflighting€¦ · Natural Daylight Design Through Rooflighting Page 1. Introduction 1 2. Daylight Design 2 3. Rooflight Construction, Configuration

Daylight DesignDaylight is a vital natural resource that will significantlyimprove the environment within any building. Rooflightsprovide three times more light than the same area ofvertical glazing. They can also provide a much moreeven distribution of light, particularly in larger structures.Where vertical glazing exists, the effective area fornatural lighting will only be within 6m of the wallcontaining the window. These facts are well understoodby most people involved in building design. Howeverthe huge potential of rooflights to provide exactly theamount, type and distribution of natural light requiredto meet any given specification is not always appreciated.Rooflights can help to provide natural light with qualitiesappropriate to the use of the building.

Benefits of Natural DaylightDaylight is an essential natural asset. For those of usliving in temperate Northern climates, the beneficialeffect of sunlight is easy to recognise; a couple ofsunny days seem to lift everyone’s spirits. Researchalso shows that suicide rates are considerably higher inparts of the world where daylight is very limited forsignificant parts of the year. On a slightly less dramaticbut equally significant level, there is also a growingbody of evidence to suggest that buildings enjoyinghigh levels of natural light are literally more successfulthan those more reliant on artificial light. In allenvironments the eye and brain functions respond betterto natural light, so people perform better, while passivesolar gain can reduce energy costs.

EducationResearch demonstrates a clear correlation betweenclassrooms with good natural light and improved studentperformance and even attendance. This is because innatural light children concentrate better so are morefocused and less easily distracted. Some studies suggestthat health is also enhanced helping to explain theimproved attendance.

HealthIn the UK we are used to hearing of SAD, SeasonalAffective Disorder, a clinically diagnosed condition inwhich the lack of sunlight in winter makes people feelill. Natural light helps people to feel better but it canalso aid the healing process. In hospitals, studies haveproven that the recovery rate of patients is acceleratedwhere levels of natural light are increased. Section

BusinessDaylight improves concentration so that workingenvironments, be they factories or offices with naturallight, tend to achieve increased productivity. Researchinto retail environments suggests that in many situationssales tend to be better in naturally lit locations; coloursare more vivid and true, making goods appear attractiveand encouraging customers to spend more time in theseareas. A number of the UK’s leading retail organisationsinclude large areas of rooflights in specifications forall new build projects to ensure a high percentage ofevenly distributed natural light within the interior.

RecreationPeople like bright naturally lit environments, evidencedby the huge popularity of domestic conservatories andsunrooms. It is therefore logical that in their leisuretime people prefer facilities enjoying high levels ofdaylight. Most sporting and recreational facilities todaytry to maximise natural daylight in recognition of this.

Legal RequirementsThe revised Building Regulations ApprovedDocument L, for the first time acknowledges the wellproven benefits of natural light, and the effectivenessof rooflights in providing daylight into a structure.In industrial and commercial buildings revisedDocument L of the Building Regulations recommendsa minimum rooflight area of 10%, and a notionalStandard based on 20% rooflight area. For full detailsof compliance to achieve natural daylight levels withthermal insulation requirements, see Section 4 - LegalRequirements - Thermal Performance.

Daylight Design

Section 2 Page 2

Page 6: Natural Daylight Design Through Rooflighting€¦ · Natural Daylight Design Through Rooflighting Page 1. Introduction 1 2. Daylight Design 2 3. Rooflight Construction, Configuration

Energy EfficiencyOn top of its many other benefits, natural light alsooffers passive solar gain i.e. a free heating source. Evenin a rather dull climate such as the UK, passive solargain provides significant potential to reduce energy us-age. Buildings that enjoy high levels of natural lightevenly spread throughout the structure, will be heatednaturally for a considerable percentage of the year. Ifthe structure includes thermal mass in the form ofsolid walls and floors, these will act as a heat store,collecting heat during the day and releasing it as thetemperature drops in the evening, thereby reducing theneed for artificial sources of heat throughout the entireday. If window and rooflight openings are maximisedon the sunnier southern aspects of a building, and min-imised on the cooler northern aspects, and this iscombined with a well insulated, airtight structure con-taining reasonable thermal mass centrally located withinthe building, dramatic reductions in heating costs canbe achieved. A reduction in the level of artificial lightrequired in naturally lit buildings also helps to reduceenergy usage. Designers should also take care to avoidsolar overheating - see Pages 16-18 Sections 5 and 6.

Type of LightRooflights are not only the most effective way ofallowing natural light into a building, they can alsodetermine the type and amount of light entering thebuilding.

Direct or DiffusedDirect Light - As the name suggests light passes throughthe rooflight without any disruption or interference,entering the structure as a straight beam. It thereforegives strong light in a given area but less general lightin the surrounding area. It is useful where strong lightis required in an area for close detailed work such aspainting, or in situations where a very naturalenvironment is desired, or the designer wants peoplein the building to see the sky through the roof. Directlight will result in shadows and glare on sunnier days.

Polycarbonate, PVC and glass in clear and most tintedoptions provide direct light.

Diffused Light - As the light passes through the rooflightit is scattered giving a much more even distribution oflight into the structure below. It is useful when therequirement is for ambient lighting over a large areawith minimal shadows. Most industrial, commercial andsporting facilities prefer diffused light for these qualities.

GRP in all forms, Polycarbonate, PVC, and Glass inpatterned and opal tinted forms provide diffused light.

If a material providing direct light and one providingdiffused light into the building have the same lighttransmission, they will let the same amount of lightinto the building, it is simply distributed differently.

Amount of LightDifferent materials and different tints of materialsprovide varying amounts of light into the building. Inclear format most single skin rooflight materials willhave a light transmission of 80%-90%. This musthowever be checked for the specific rooflight beingused; material thickness, diffusing or colour tints, andnumber of skins can all affect overall light transmission.

In some situations the amount of light entering thebuilding needs to be controlled, usually to preventoverheating. Tinted materials will limit the light enteringthe building. It is impossible to give a general guide tothe light transmission achieved through the various tintedoptions available, as these vary not only from materialto material but also from manufacturer to manufacturer.

Daylight Design

Section 2 Page 3

Good Distributionof Light

Poor Distribution of Light

Direct Light Diffused Light

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Daylight Design

Section 2 Page 4

Rooflight Areas to Achieve Adequate NaturalLighting LevelsThe Part L regulations state that wherever rooflight areais less than 20% the building designer must show thereis adequate natural light, and also that rooflight areamust always be a minimum of 10% for a space to beregarded as daylit (see Section 4 Legal Requirements- Thermal Performance). However adequate is a vagueterm, and the regulations do not give any clear guidanceon how much daylight or rooflight area is needed fordifferent applications.

The building designer should select the light level mostappropriate for the building use, and whether this should

be measured horizontally or vertically; these are usuallydictated by the use of the building.

It is important that designers also consider possiblefuture change of use of a building when determiningrooflight area, and ensure that daylight levels aresufficient for all likely future uses.

The CIBSE Guide A recommends that standardmaintained illuminances are appropriate to the task(s)generally carried out in the building. A selection fromCIBSE Guide A (Table 1.12) are listed below:

Standard Maintained Characteristics of Representative Illuminance (Lux) Activity/Interior Activities/Interiors

50 - 100 Interiors used occasionally, with visual Corridors, Bulk Storestasks confined to movement, limitedperception of detail.

150 - 200 Continuously occupied interiors, Loading Bays, Plant Roomsvisual tasks not requiring perceptionor detail.

300 - 500 Moderately difficult visual tasks, Packing, General Offices,colour judgement may be required. Engine Assembly, Retail Shops

750 - 1000 Difficult visual tasks, accurate colour Drawing Offices, Chain Stores,judgement required. General Inspection, Electronic

Assembly, Supermarkets

1500 - 2000 Extremely difficult visual tasks. Precision Assembly, FabricInspection

For manufacturing environments (and office spaces),the tasks being illuminated are usually in a horizontalplane, viewed from above, and it is usually moreappropriate to measure light levels horizontally. Forsome applications (e.g. storage facilities and racking),the illumination of vertical surfaces may be morerelevant, and light levels should then be analysedvertically. Note that inside any given building, the verticalilluminance levels are generally lower than horizontal -but lower light levels are often acceptable for tasksviewed vertically (such as storage facilities).

The possible shading effects of large obstructions insidethe building should also be considered, as shouldrooflight layout to minimise this effect.

Independent research* submitted to the BuildingRegulation Advisory Council and being considered for

Table A: Examples of Activities/Interiors Appropriate for Each Maintained Illuminance

*The independent research was carried out by the Institute of Energyand Sustainable Development, De Montfort University in 2003, andthe results published as Daylighting and Solar Analysis forRooflights.

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Daylight Design

Section 2 Page 5

inclusion in future revisions to the Building Regulations,has predicted the daylight levels in the horizontal andvertical planes inside typical large span buildings(assuming even rooflight layout, without any significantobstructions) using the latest computer modellingtechniques.

This research does not define a definitive rooflight areafor a particular application. Selection of exact rooflightarea depends on the level of natural lighting desired,the percentage of a working year that lower naturallight levels are acceptable, and the level of use ofauxiliary lighting which is acceptable; these are moresubjective, and should be determined by the buildingdesigner, although it is recognised that rooflight areashould not be less than 10% in any daylit space, asspecified in Part L2.

The research provides data on how often during a yearrooflights of various area will provide any selectedlighting level (and hence how often auxiliary lightingmay be required). In general, if relatively small increasesin rooflight area result in significant reduction in timethat auxiliary lighting is required, they should be seriouslyconsidered; conversely, reductions in rooflight area canbe justified where they do not result in significantincreases in the time that auxiliary lighting is required.

Illuminance Level Recommended Min Required in the Rooflight Area Horizontal Plane (Lux) (% of Floor Area)

Table C : Recommended Minimum Rooflight Area for Desired Illuminance Level (Vertical)

Illuminance Level Recommended Min Required in the Rooflight Area Vertical Plane (Lux) (% of Floor Area)

100 10 200 10 300 13 500 15 750 171000+ 20

100 10 200 14 300 17 500+ 20

Table B : Recommended Minimum Rooflight Area for Desired Illuminance Level (Horizontal)

Tables B and C taken from this research, providerecommendations for rooflight area to achieve desiredlighting levels, on this basis, assuming overall lighttransmission of 67%; for rooflights with lower or higherlight transmission, the figures should be adjustedaccordingly.

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Rooflight Construction, Configuration and Material Type

Rooflight ConstructionThere is a wide range of metal and fibre cement roofcladding systems and flat roof membrane systems inthe market. The type of system, building design andusage will influence the choice of rooflight.

Rooflights are very effective options for deliveringnatural daylight deep into the interior areas of industrial,commercial, recreational and agricultural buildings.

Section 3 Page 6

1. Single Skin Rooflight

2. Site Assembled Double Skin Rooflight

3. Site Assembled Triple Skin Rooflight

This type of construction consists generally of ashallow profiled rooflight sheet to match the metal liner,a spacer system, perimeter closure and an outer rooflightsheet matching the metal weather sheet. This fullycompliments the assembly of the metal roof.

A typical assembly of three site assembled rooflightsheets, where the internal sheet could be replaced witha transparent insulation core.

IN PLANE ROOFLIGHTS

5. Factory Assembled Triple and Multi Skin and Insulated Core AssemblyA typical unit of outer skin and lining panel to matchthe metal composite, with one or multiple layer ortransparent insulation internal to the box, of variousdesigns to provide the requisite U-value.

4. Factory Assembled Double Skin RooflightA factory made and assembled unit using purposedesigned box assembly of rooflight sheeting. Itincorporates a rigid spacer at the purlin line to providea secure fixing assembly. The units are designed tomatch and compliment metal composite panels.

In its simplest form the rooflight is made to the sameprofile shape as the metal or fibre cement sheet, andsimply replaces the opaque sheet as an in plane rooflight.In some cases the metal sheet design is not ideal toreplicate in rooflight material, and a better solution is toraise the rooflights out of plane from the rest of theroof. For all flat roof systems, out of plane rooflightswill be the norm.

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Rooflight Construction, Configuration and Material Type

Section 3 Page 7

6c. Dome Rooflight with Manufacturer’s AdaptorCurb

6d. Barrel Vault Rooflight

A dome or pyramid with integral adaptor curb usuallymanufactured to suit existing upstands. Ventilatoroptions not shown.

A low profile or semi circular barrel vaulted rooflightin solid or multi-wall, double or triple skin formatand normally manufactured to suit specifieddimensions. Can be supplied to suit builders upstandor with other upstand heights to accommodatevarious depths of roof insulation. Ventilator optionsnot shown.

6a. Dome Rooflight

OUT OF PLANE ROOFLIGHTS

A dome or pyramid in double or triple skin formatmanufactured from standard sizes, but can also bepurpose made to suit existing upstand dimensions

6b. Dome Rooflight with Manufacturer’s CurbA dome or pyramid with integral upstandmanufactured to standard sizes, but can also bepurpose made to suit exiting opening roof sizes.Other upstand heights can be supplied toaccommodate various depths of roof insulation.Ventilator options not shown.

Double Skin Triple Skin

Double Skin Triple Skin

Double Skin Triple Skin

Double Skin Triple Skin

Page 11: Natural Daylight Design Through Rooflighting€¦ · Natural Daylight Design Through Rooflighting Page 1. Introduction 1 2. Daylight Design 2 3. Rooflight Construction, Configuration

Rooflight Construction, Configuration and Material Type

Rooflight ConfigurationThe factors to consider when designing the rooflightconfiguration are :a) Is there sufficient general lighting to create a pleasant

and suitable internal environment?b) Is there a requirement for increased or controlled

light levels in specific areas of the building e.g. playarea in a sports hall?

7. Chequerboard RooflightsThis allows for individual rooflight units, both in planeand out of plane, and provides the most uniformdistribution of light. The rooflight is fixed to the metalcladding or roof deck on all four sides and is thereforewell supported.

This design has the maximum number of end laps orflashings and therefore requires the maximum attentionto the sealing details by the roofing contactor withresultant increased costs.

8. Ridge Lights - Barrel Vault RooflightsUsing a barrel vault rooflight along the ridge can providean aesthetically pleasing design and a relatively uniformdistribution of light only if the roof slope is short. Themajor advantage over the chequerboard arrangement isthat they reduce the number of metal/translucentjunctions to be fixed and sealed. However, at the ridgethey are subject to high wind loads. Since it isrecommended that rooflights should not be walked onat any time, where roof access is expected and frequent,ridge lighting provides a safer option.

9. Ridge to Eaves - In Plane or Barrel RooflightsBoth profiled and barrel rooflights can be fixed fromridge to eaves or from ridge downslope. They minimisethe number of metal/translucent junctions and couldeliminate rooflight end laps, thereby improving reliabilityand servicing. However, since the rooflight industrydoes not recommend walking on rooflights at any time,a ridge to eaves layout will limit access across the roof.

Section 3 Page 8

c) The relationship between the height of the buildingand the diffusing quality of the rooflights to providegood general light at ground level.

d) Degree of roof maintenance and roof accessenvisaged.

e) Weatherability and minimising laps, especiallybetween dissimilar materials.

There are a number of possible configurations for therooflights.

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Rooflight Construction, Configuration and Material Type

Section 3 Page 9

10. Mid Slope RooflightsThis configuration is only possible with rooflights whichmatch the roof profile. It provides a compromisebetween chequerboard and ridge to eaves in terms oflight distribution and buildability. It avoids all areaswith high wind uplift and allows general roof accessif the metal roof is suitable for walking on. This designis now very popular on new build work.

11. Continuous Run - In Plane RooflightsGood levels of lighting achieved but less used onmodern design. Care needs to be given to manufacturingand fitting tolerances of the metal sheets and rooflightsto avoid a build up of tolerance difference.

Replacing old reinforced glass fixed in T bars withmodern profiled rooflights or panel systems is commonpractice and very effective.

12. North Lights - In Plane RooflightsThis configuration could be viewed as a continuousrun as above but is not subject to tolerance differencebetween metal sheets and rooflights. North lightson new build is no longer common practice butrefurbishment with modern rooflights or panel systemsis easily achieved.

13. Random Design on Flat Roofs - Barrel and Dome Rooflights

Used on flat or low pitch roofs, the rooflights are placedaccording to need and roof design on purpose designedupstands.

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Rooflight Construction, Configuration and Material Type

Section 3 Page 10

14. Curved Roof - Barrel Vault RooflightsPlaced on an upstand that curves to the roof, barrelvault rooflights can be applied to run over the crownof the roof and stopping either mid slope or down tothe eaves. Ideal for metal standing seam system roofsand single ply membranes.

15. Structural GlazingBespoke structures of almost any shape and design,normally constructed from aluminium or steel sectionsand glazed with polycarbonate or glass units of varyingspecifications. These custom built structures aregenerally detailed by the rooflight manufacturer to anarchitects brief and allow immense freedom of design.

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Rooflight Construction, Configuration and Material Type

Material TypesRooflight materials must allow light through, satisfy alldurability, thermal, safety and fire requirements, andwork with the roof covering material and/or the glazingsystem being used. The main rooflight materials in theUK are GRP, polycarbonate and glass, and to a far lesserextent PVC.

GRPGRP remains the most versatile and commonly usedprofiled glazing material. Available to match virtuallyany metal or fibre cement sheet profile and ideal forbarrel vault design. GRP offers excellent performanceproperties and provides high levels of diffused lightinto the building. In most industrial, sporting andcommercial situations diffused light, which minimisesglare and distracting shadows, is preferable. GRP sheetsare produced in almost all profiles, and modern highquality GRP sheets incorporate UV absorbing surfaceprotection which can virtually eliminate long termdiscolouration. In a very budget conscious world GRPis a very cost effective rooflight material.

PolycarbonatePolycarbonate is a versatile material used extensivelyas a rooflight glazing. It has three sheet forms :

Solid - Flat or DomedProfiledMultiwall

The key properties of polycarbonate are common toall forms - exceptional impact resistance, high levelsof light transmission, good workability and good firerating. All are commonly available in clear and tintedoptions, with clear and most tints providing direct light,while clear patterned and opal tint provides diffusedlight and gives a soft quality to the light. Co-extrudedUV protection eliminates up to 99% of UV radiation,protecting materials and people beneath it. Each formalso has its own particular characteristics and properties.

Solid polycarbonate offers good optical clarity andsuperb workability. It can be cold curved on site, issuitable for use with a variety of glazing bar systemsand can be moulded into various shapes such as domesand pyramids.

Profiled polycarbonate matches profiled roof claddingand allows the sky above to be seen through a corrugatedmaterial, a feature popular with many designers. It has

Section 3 Page 11

very good profile accuracy and is available in a growingprofile range. Extrusion and vacuum forming techniquesallow a huge variety of profiles to be produced.

Multiwall polycarbonate is an insulating glazing material.Thicker sheets with more walls achieve the highestthermal performance, typically 1.6W/m2K for a 25mmfive wall sheet. Structured polycarbonate is mostcommonly used in most domestic and many commercialconservatories. Like solid polycarbonate it can be coldcurved on site, although to a much lesser degree, it canbe used in a variety of glazing bar systems, and has avery high strength to weight ratio making it ideal for thecreation of glazing features.

Safety GlassMost visibly used as roof glazing in large shoppingcentres but used widely in the more up marketcommercial sector and significantly in traditional pitchedroofs. Flat glazed rooflights in typical flat roofapplications are currently very fashionable.

Glass has excellent fire properties, good impactperformance, very high light transmission and providesthe mark against which the optical clarity of all otherglazing media is commonly compared. It is widelyacknowledged as having a very long life expectancywith no discolouration from UV degradation, andlaminated versions provide a good level of reductionin UV transmittance. Glass can also be curved for usein barrel vault rooflights and supplied with variouscoatings, interlayers and surface treatments to providecoloured or textured surfaces to achieve obscure ordiffused glazing, solar control and total UV protectionto areas beneath the glazing.

PVCPVC was used for industrial rooflight applications inthe 1970s and 1980s, but has poorer impact resistanceand weathering performance than other alternatives. PVCwill not meet the non-fragility requirements withoutthe addition of extra safety measures in the rooflightconstruction. It is now used very rarely in industrial orcommercial applications, although it is a very popularDIY material. It is not expensive, has a reasonablestrength to weight ratio and is straight forward to workwith, thereby deserving its success as a DIY materialfor small, lowrise domestic projects.

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Rooflight Construction, Configuration and Material Type

Comparison Chart

Section 3 Page 12

MaterialMaterialMaterialMaterialMaterial

Transparency

Strength

Fire Rating

UV Resistance

Temperature Resistance

Thermal Insulation

Sound Insulation

Rigidity

Patterns

Colours

Cold Curving

Formability

Untinted Translucency

GRPGRPGRPGRPGRP PPPPPolycarb’teolycarb’teolycarb’teolycarb’teolycarb’teFlatFlatFlatFlatFlat

PVCPVCPVCPVCPVCSafetySafetySafetySafetySafetyGlassGlassGlassGlassGlass

PPPPPolycarb’teolycarb’teolycarb’teolycarb’teolycarb’teMulti WMulti WMulti WMulti WMulti Wallallallallall

Medium

Excellent

Class 0,1,3,4

Good

Excellent

Good

Good

Excellent

Yes

Good

No

No

Excellent

Excellent

Class 0,1(Y)

Good

Good

Good

Good

Good

Yes

Excellent

Yes

Excellent

Good

Medium

Excellent

Class 0,1(Y)

Good

Good

Good

Medium

Excellent

Yes

Good

No

No

Good

Excellent

Good

Good

Good

Excellent

Yes

No

Yes

No

Excellent

Poor

Class 1(Y)

Medium

Medium

Good

Good

Good

Yes

Good

No

Excellent

MediumMedium

Excellent

Excellent

Class 0,1

Medium

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Legal Requirements - Thermal Peformance

Section 4 Page 132

IntroductionThe Government is committed to the reduction ofgreenhouse gases as a result of the Kyoto accord onClimate Change. The Building Regulations for England,Wales and Scotland, which cover Conservation of fueland power, have been updated accordingly. The revisedRegulations require buildings to:

Have more insulation in the building envelope.To limit heat loss from pipes and ducts.To provide more energy efficient lighting, heating,cooling and ventilation systems.

In the drive for energy efficiency the revised Regulationsset minimum acceptable levels for natural daylightingand refer to CIBSE LG10 for additional guidance. Thatpublication explains the value of natural daylight onhuman performance and thus on energy efficiency inits widest sense. Widespread research links naturaldaylighting to tangible work place benefits: improvedretail sales, lower staff absenteeism, faster hospitalrecovery rates, and improved school exam results.

Natural lighting should be provided in all buildings.Windows can provide daylight to areas within 6 metresof a window, but rooflights are the only practical meansof introducing daylight to any wider buildings. Anappropriate area of rooflights - see Pages 4 and 5 -should be included on all roofs, including curved andflat roofs, standing seam and any other steel and fibrecement roofs.

RegulationsThe Building Regulations 2000 (England and Wales)Approved Document L (2002 edition) came into forceon 1st April 2002 in England and Wales, in two parts:

L1: Conservation of fuel and power in dwellings.L2: Conservation of fuel and power in buildingsother than dwellings.

The above documents are referred to simply as Part Lin this document.

The Building Standards (Scotland) Regulations 2001Part J: Conservation of fuel and power, which hassimilar requirements, came into force in Scotland on4th March 2002. In this document all generalcomments and any specific reference to Part L willequally apply to Part J unless indicated otherwise.Paragraph references are specific to Part L unlessotherwise stated.

DaylightingWorkplace (Health Safety and Welfare) Regulations1992 state, “Every workplace shall have suitable andsufficient lighting which shall, so far as is reasonablypracticable, be by natural light”. These comments arerestated in HSG 38 – Lighting at Work.

The most effective method of providing even, consistentdaylight particularly in large buildings, is throughrooflighting – up to three times more efficient thanwindows of similar area. Diffusing materials should beused wherever possible to provide even lightdistribution and avoid glare. Wall glazing is less effectiveand can create internal shadows and dark corners.However it does offer good psychological benefits andmust not be ignored.

The existing regulatory requirements are now reflectedin the revisions to Part L. Para 1.14 states that “specialcare needs to be given to confirm that levels of daylightare adequate” and Para 1.55 states “where it is practical,the aim of lighting control should be to encourage themaximum use of daylight and to avoid unnecessaryartificial lighting during the time when spaces areunoccupied”.

Daylight LevelsIt is clear that there is a regulatory requirement fornatural daylight but Part L does not include definitiveguidance on how to determine adequate daylight levels.It does define minimum glazing levels; para 1.45 says:“… a daylit space is defined as any space within 6m ofa window wall provided that the glazing area is at least20%… Alternatively it can be roof-lit, with a glazingarea at least 10% of the floor area… "

This means that for any building space which is morethan 6m from a window, roof lights should be providedto a minimum of 10% of the floor area. Greater areasmay be required in many applications.

No further guidance is given in Part L about the absolutedaylight levels needed, but information is provided inthis document in Section 2, Page 4 - Daylight Design- Rooflight Areas to Achieve Adequate NaturalLighting Levels.

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Legal Requirements - Thermal Peformance

Section 4 Page 14

General DesignThere are three alternative methods in the Regulationsto demonstrate compliance with the requirement forthe conservation of fuel and power.

1. Elemental MethodThis method considers the performance of eachelement of the building envelope individually. Tocomply, a minimum level of thermal performanceshould be achieved in each of the elements. This isstated as U-value; a lower U-value indicates less heattransfer per square metre, i.e. better insulation.

The simplest method for the designer to demonstratecompliance is to ensure that the U-value of all exposedelements meets the minimum level of thermalperformance required and does not exceed themaximum allowable area for any element.

Some flexibility is also provided for trading off betweenelements of the construction. For example, a designermay choose to use less than the permitted maximumrooflight area (provided it can be demonstrated thatdaylight levels will remain adequate) which will resultin a heat credit which can be used to justify use of lesswell insulated rooflights, or traded off againstperformance of other elements such as doors, windowsor thermal bridges. Compliance would be achievedproviding that the overall heat loss from the proposedbuilding does not exceed that from a notional buildingof the same size and shape.

2. The Whole Building MethodThis considers the performance of the whole building,and applies to offices, schools and hospitals but not toindustrial or storage buildings. Environmental designguidance issued from other authorities is also referenced.Performance of all environmental systems is considered– including heating, lighting, air conditioning andventilation.

For example, for schools DfEE Building Bulletin 87 isthe referenced source. The bulletin provides a holistic

approach to school design encompassing acoustic,lighting, ventilation, heating, and thermal performancestandards. An energy rating method is defined.

Building Bulletin 87 refers back to Part L for minimumacceptable rooflight U-values and glazing areas, sorooflight limits as defined in the elemental method abovestill apply. As in Part L the recommendation for daylightprovision also applies: “Priority should be given todaylight as the main source of light in working areas,except in special circumstances. Wherever possible adaylight space should have an average daylight factorof 4-5%”.

3. Carbon Emissions Calculated MethodThis method also considers the whole buildingperformance including building services. To complythe annual carbon emissions from the building shouldbe no greater than the notional building that meets thecompliance criteria of the Elemental Method. A varietyof software modelling tools are available – since theseare complicated it will be normal for most industrialbuildings to be designed to the Elemental Method. InScotland the calculations are done by the Heat LossMethod.

Elemental MethodThe simplest method for a designer to demonstrate thatrooflights comply with Part L is to ensure that:1. The rooflights achieve a U-value of 2.2 W/m2K or

lower.2. The rooflight area on the building is no more than

20% of the roof area.However these values may be varied by the designerusing:3. heat credit trade off calculations.Other requirements relate to:4. Air leakage.5. Solar overheating.6. Thermal bridging.

Well designed triple skin rooflights will normally meetthe standard U-value requirement of 2.2 W/m2K and

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Legal Requirements - Thermal Peformance

Section 4 Page 15

are available from most rooflight manufacturers. Theyoffer a significant reduction in heat loss through therooflights compared with double skin rooflights and isa recommended method of fulfilling the requirementsof the new legislation.

1. Standard U-valuesTo show compliance the building envelope has toprovide certain minimum levels of insulation. Part Ldefines standard U-values for each constructionalelement as given in Table D.

Table D: Standard U-values of ConstructionElements

* For barrel lights and dome lights the standard appliesonly to the performance of the unit excluding anyupstands. Reasonable provision would be to insulateany upstand or otherwise isolate it from the internalenvironment.

U-values should be determined by physical test orby finite element analysis in accordance with BS ENISO 10211 Part1 :1996 as specified in L2 Para 0.15.

2. Maximum Glazed AreasTo show compliance the total area of windows, doorsand rooflights should not exceed the values given inTable E, unless compensated for in some other way.

Exposed Element U-Value (W/m2K)

Flat Roof, Pitched Roof below 10o

All roofs with integral insulation(composite or site assembled) 0.25

Walls 0.35

Walls Part J Scotland 0.30

Floors 0.25

Rooflights* 2.20

Windows translucent wall areas 2.00

BuildingType

Residential buildings

Places of assembly,offices and shops

Industrial and storagebuildings

Windows*Doors as % area of wall

Rooflightsas % areaof roof

15

30

40

20**

20**

20**

Table E: Maximum Areas of Openings UnlessCompensating Measures are Taken

* For the purposes of this calculation dormer windowsin a roof may be included in the rooflight area.** L2 Para 1.14 states that if the rooflight area is to bereduced below 20% of the roof, the designer mustensure that the natural daylight levels are sufficient forthe building purpose - see Pages 4 and 5.

Rooflights that achieve a U-value of 2.2 W/m2K, atareas up to 20% of the roof, thus fully meet therequirements of the new Regulations.

3. Trade OffArea of rooflights, doors and windows, and theirrespective U-values, can be varied from standardvalues given in Tables D and E so long as total heatloss meets allowable limits. A notional building isused to demonstrate that a design meets the energyconservation objectives of Part L whilst allowingthese elements to deviate from standard allowableU-values or areas.

A notional building is a theoretical building of thesame size as the building under design, with maximumareas of rooflights, doors and windows and with eachelement meeting its standard U-value. To achievecompliance, the total heat loss from this notionalbuilding must not be exceeded by the building beingdesigned.

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Legal Requirements - Thermal Peformance

Section 4 Page 16

Rooflight U-value (W/m2K)

1.5

2.2

2.8

3.5

4.1

Care should always be taken that rooflight area issufficient to provide adequate daylight - see Pages4 and 5 -, but this may be less than the maximumpermitted area of 20%. If rooflights with a U-valueof 2.2W/m2K are fitted to a reduced area, there willbe a heat credit, which can be traded off against theperformance of other elements such as doors,windows and thermal bridges.

This heat credit can also be used to compensate forthe use of less well insulated rooflights, and TableF shows the maximum rooflight U-value at differentareas, if the entire heat credit is traded againstrooflight U-value. However, it should be noted thatuse of rooflights with a U-value of at least 2.2W/m2Kis encouraged by ODPM and supported by NARM.

Table F: Maximum Rooflight U-values per RoofArea

Constraints to Trade OffL2 para 1.14 states that care must be taken to confirmthat levels of daylight are adequate. If the rooflightarea is to be reduced below 20% the designer mustensure that natural daylight levels are sufficient forthe building purpose.

L2 Para 1.16(c) states that no more than half of theallowable rooflight area can be converted intoincreased areas of windows (vertical) and doors.There is no provision for converting verticalopenings into increased rooflight areas in the roof.

L2 Para 1.16(b) states that if the area of rooflights isless than the values shown in Table E the respectiveU-values of roof, wall and floor cannot exceed theappropriate values given in Table D by more than0.02 W/m2K. Thus however much notional heat loss

Rooflight area(% of roof)

30%

20%

15%

12%

10%

saving is made by reducing the rooflight area theU-value of the insulated roof cannot exceed0.27W/m2K.

4. Air LeakageAir leakage requirements do not apply to BuildingStandards (Scotland): Part J and for Part L1 – Dwellings– only reasonable provision is required.

Under Part L2 buildings should be reasonably airtightto avoid unnecessary space heating and cooling demand.There is a requirement that the permeability of theenvelope (which includes the total area of the perimeterwalls, roofs and ground floor area) should be no worsethan 10 m3/h/m2 at an applied pressure of 50 Pascals.All buildings that exceed 1000m2 of gross floor areamust be air tested on building completion to showcompliance.

Buildings of less than 1000m2 gross floor area will bedeemed compliant providing evidence that appropriatedesign detail and construction techniques have beenused.

Provided that rooflights are correctly fixed and sealed,rooflight assemblies will usually comply easily with thisrequirement. Association members strongly recommendthat Contractors take care in the fixing and sealing ofrooflights in accordance with their recommendations,since subsequent air test failure will generally requireextensive remedial work which could prove to beexpensive.

5. Solar OverheatingSolar Overheating legislation is not included in theBuilding Standards (Scotland): Part J.

There is an important distinction between solaroverheating and solar gain. Most windows and rooflightsare likely to generate solar gain under normal daylightconditions. Solar gain is beneficial in that it reducesheating requirement during daytime hours whenbuildings are usually occupied. In some cases, such asuse of unheated atria, solar gain may play a major rolein energy efficiency strategies by reducing the effectiveexposed wall area of the building and offering a bufferzone between external and internal climates.

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Legal Requirements - Thermal Peformance

Section 4 Page 17

However improperly designed glazing may result insolar overheating and the workplace environmentbecomes unpleasant.

Buildings should be constructed so that occupied spacesare not likely to overheat when subject to a moderatelevel of internal heat gain, and so that excessive coolingplant is not required to maintain the required conditions.

There are various ways of achieving this:Appropriate specification of glazing performance.Incorporation of passive measures such as sun-shading.Mechanical ventilation without excessive use ofcooling plant.Use of exposed thermal capacity combined withnight ventilation.By calculation ref Part L para 1.23.

If none of the above are suitable alternatives then:By limiting the area of glazing facing only oneorientation to the opening areas shown in Table G.

Table G: Maximum Allowable Area of Glazing

NARM has obtained an interpretation from BREthat Horizontal will be applied to all roofs below75O pitch.

Thus in England & Wales compliance is onlydemonstrated if at least one of the above sixrequirements to minimise solar overheating isadopted. If rooflight area at 12% is the chosenmethod to achieve compliance, then the designerneeds to ensure that the daylight levels are adequatefor the purposes of the building. If they are not, thenthe designer could chose to obtain compliance byadopting the Calculation Method (Part L para 1.23).

N

NE/NW/S

E/SE/W/SW

Horizontal

Orientationof opening

Maximum allowablearea of opening (%)

50

40

32

12

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6. Avoidance of Solar Overheating by Calculation MethodPart L Regulations state that where the rooflight area isless than 12%, solar overheating will not be a problemand no further action is required. Wherever higherrooflight areas are specified, it must be shown that solaroverheating will not occur by calculation or adoptionof alternative measures.

Independent research carried out by the Institute ofEnergy and Sustainable Development, De MontfortUniversity, has been submitted to the BuildingRegulation Advisory Council and being considered forinclusion in future revisions to the Building Regulations,has predicted the levels of solar overheating whichwill occur inside typical large span buildings using thelatest computer modelling techniques.

The Part L Regulations are met if the overall internalgain does not exceed 40W/m2; they assume an internalgain of 15W/m2; thus allowing a maximum solar loadof 25W/m2; but the research demonstrates thisassumption does not apply to many large span buildings,depending on the building use.

For typical activities in large span buildings, the heatemitted per person (male) ranges from 140W (seatedlight work) to 256W (medium bench work). Standing,light work or walking produces about 160W of heat.

Table H (extracted from the independent research)shows the maximum rooflight area which will avoidsolar overheating, from various levels of internal gain.

Table H: Maximum Rooflight Area to AvoidOverheating

05101520

Internal gain(W/m2)

Max rooflight area(% of floor area)

2320171411

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Legal Requirements - Thermal Peformance

Section 4 Page 18

This table shows that where internal gains are 15W/m2,rooflight area can be up to 14% of floor area withoutrisk of causing solar overheating; where internal gainsare lower then rooflight area can be higher.

For example, in storage buildings, occupant densitiesare generally very low and can often be ignored; themain gains are from artificial lighting, typically only5W/m2. It can be seen from Table H that rooflightareas up to 20% will not cause solar overheating.

Any large plant or process facility may produceconsiderable local heat gains. Where these are envisaged,it is recommended that localised heat extraction/removaland/or cooling is used to prevent overheating. Wherethese are known to be effective in eliminating thelocalised heat gain, the sources can be excluded fromthe internal heat gains for the assessment of overheating.

In retail outlets occupant density can be significant(typically around 4W/m2), and retail outlets are usuallywell lit, with internal gains due to lighting around15-20W/m2. However, the period of highest solar gainis simultaneous with highest daylight illuminance, andprovided rooflight area is sufficient, the internal gainsdue to electric lighting can be greatly reduced oreliminated by switching off the lights either manuallyor more reliably, by daylight-linked controls. Totalinternal gains may therefore be around 4W/m2 andTable H again shows that rooflight areas up to 20%will not cause solar overheating.

7. Thermal BridgingThe building fabric should be constructed so that thereare no significant thermal bridges or gaps in the insulationlayer within any elements, at the joints between elementsand at the edges of elements such as those aroundrooflights or windows (para 1.9).

Part L2 refers to BRE IP17/01 and MCRMA TechnicalReport No 14, which details how thermal bridges shouldbe assessed, and the limiting factors. Thermal bridgeshave two effects: there is a heat loss per linear metre(measured by the Ψ-value), and an increased risk ofsurface condensation due to localised cold spots(measured by the f-factor)

In practice heat loss through thermal bridges can betreated in the same way as that through any other elementof the building. The maximum allowed heat loss throughthermal bridges is a further 10% of the total heat lossallowed from the notional building described in 3 above.

In addition, the trade off principle can be used so anyheat credits (e.g. a rooflight with a higher insulationspecification) can be traded off, and thus compensatefor correspondingly greater heat loss through thermalbridges in other areas of the building.

To avoid condensation risk in different building types,IP17/01 specifies that the f-factor for every detail mustalways be greater than a minimum permissible value, asshown in Table J.

Table J: Minimum Permissible f-factors

In plane rooflights do not usually give any additionalcold bridge compared to surrounding metal cladding;the same insulated support brackets and thermalbarriers should be used as necessary. Whilst there isno direct thermal bridge, these rooflights still have adefined f-factor associated with the insulation value.Double skin rooflights will usually not have an f-factorhigher than 0.7, whilst well insulated rooflights couldhave an f-factor of 0.8 to 0.9.

Individual and continuous out of plane rooflights mayhave cold bridges via aluminium or steel frames andthis should be factored into the thermal bridgingcalculation to demonstrate compliance. These may alsoaffect the f-factor of these products, which should beconfirmed with the manufacturer.

Minimumf-factors

Types of areas

Storage Buildings

Office, Retail premises

Sports Halls, Kitchens, Canteens, etc.

Swimming Pools, Laundries, etc.

0.3

0.5

0.8

0.9

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Legal Requirements - Thermal Peformance

Section 4 Page 19

Exempt BuildingsBuildings or parts of buildings with low levels of heatingor unheated buildings do not require measures to limitheat transfer through the fabric of the building and areexempt from these Regulations. For such buildings singleskin rooflights are acceptable.

A low-level heated building with a heating requirementno more than 25W/m2 could typically be a warehouseused for storing goods to protect them fromcondensation or frost.

A cold store building is one where insulation is requiredto a level that will be determined by operational needs.

Roof RefurbishmentThe Regulations apply to both new buildings andrefurbishing old buildings, however if a singlecomponent is defective and needs replacing it is exemptfrom the Regulations.

Thus if a roof is being stripped and replaced the newroof would need to comply with the new StandardU-values described above. However where only therooflights are deemed to require replacement a directreplacement will be allowable.

Where the old roof is insulated and rooflights are inplace but only single skin and deemed to be defective,it would be advisable to replace the rooflights withrooflights that comply with the requirements if it isfeasible to do so.

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Legal Requirements - Non-Fragility and CDM

When specifying rooflights, designers shouldconsider carefully the potential to eliminate or reduceknown or predictable hazards. The decision on howbest to specify rooflights should take account of therisks associated with temporary gaps duringconstruction, and the risks when access to the roof isneeded later e.g. during maintenance or cleaning.

As in all building work good safety standards areessential to prevent accidents. In accordance with theHealth and Safety at Work Act and theConstruction (Design and Management) or CDMRegulations 1995, the building should now be designedwith safety in mind, not only for the construction periodbut throughout the normal life of the building. Thismust include considering the safety of people involvedin maintenance and repair, and even demolition. It mightmean providing permanent access to the roof, walkwaysand parapets, for example. The HSE documentHSG 33 Safety in Roof Work refers specifically tofragile rooflights as an example of a potential hazardto be considered and to be avoided as far as possible.

Construction of the roof is one of the most hazardousoperations because of the potential for falls or materialdropping onto people below. The roofing contractormust plan and document a safe system of work beforestarting construction. This must take the fragility of thecladding systems into account. Whilst fully fixed metalsheeting is generally regarded as non-fragile, manyrooflights and metal lining panels must be treated withmore care.

Where specifying rooflights designers should considerthe following options :

Specifying in plane rooflights that are non-fragile.Fitting rooflights designed to project above the planeof the roof, and which cannot be walked on (thesereduce the risk but they should still be capable ofwithstanding a person falling onto them).Protecting rooflight openings e.g. by means of meshor grids fitted below the rooflight or between thelayers of a built-up rooflight.Specify rooflights with a design life which matchesthat of the roof, taking into account the likelydeterioration due to ultraviolet exposure,environmental pollution, and the internal andexternal building environment.

Section 5 Page 20

When properly fixed, most GRP and polycarbonatedouble skin in plane rooflights can be classified as non-fragile (usually Class B), using the industry acceptedtest procedure ACR[M]001:2000. (for more informationrefer to NARM Guidance Note:2003/1). All in planeunits (even non-fragile) should be identifiable wheninstalled, (for example by the use of poppy red fixingheads) to identify the rooflight location.

PVC, which is an inherently brittle material, alwaysrequires extra safety reinforcement. However, even non-fragile rooflights are likely to be damaged by impact;they are usually not intended to support foot trafficand crawling boards must be used at all times.

Out of plane rooflights (including modular rooflightunits, barrel vault and patent glazing derivatives, etc.)should also be classified to the requirements ofACR[M]001:2000. Consideration should also be givento the requirements of prEN1873 using an energy ratingof 1200 joules.

On completion of the building, designers should providea Health and Safety File to the building owner. Thefollowing information should be included in respectof the roof and rooflights

No person should have access to the roof, unlessunder the direct supervision of a competent personwho is to assess and take action to minimise risks.Access to the roof should be avoided when it iswet or in slippery conditions.The rooflight specification, including the weight(thickness) of the rooflights, the non-fragile testmethod and classification when new, and theexpected non-fragile life of the roof and rooflights.A schedule for cleaning and maintenance for bothperformance and longevity of the specific rooflights.Never walk on rooflights, irrespective of their non-fragility classification. Even rooflights that aredesigned to be non-fragile for the life of the roofcould be damaged by foot traffic, and this may affectboth the non-fragility performance and the lighttransmitting quality of the rooflight in the long term.

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Legal Requirments - Fire Performance

Existing UK Building RegulationsBuilding Regulations Approved Document B (2000edition) sets out the rules for fire safety of buildings.Section B2 covers internal fire spread, and applies tothe linings of both the roof and walls of buildings. Ingeneral these are surface spread of flame requirementsto BS476 Part 7 (typically Class 1 and Class 3). SectionB4 covers external fire spread and applies to externalcoverings or roofs and walls; in general these are fireresistance requirements to BS476 Part 3 (typically AAand AB).

Thermosetting materials (GRP) can be tested to BS476Parts 3 and 7, and a variety of grades are usually availableoffering alternative fire ratings to meet the mainrequirements.

Themoplastic materials cannot be tested to BS476 Part 3,as the material melts during the test. Building Regulationsdefine an alternative classification method for thesematerials :

Polycarbonate at least 3mm thick, PVC (anythickness), and any thermoplastic materials, whichare rated Class 1 to BS476 Part 7, are given the ratingTp(a).Other thermoplastic materials can be tested toBS2782, and given ratings of Tp(a) or Tp(b).Polycarbonate or PVC which achieve Class 1 whentested to BS476 Part 7, can also be regarded as havingAA designation.

For the majority of industrial buildings, the requirementscan be summarised as follows:

The lining of a roof or wall should normally berated Class 1 to BS476 Part 7 or Tp(a).A concession allows the lining to be rated Class 3or Tp(b) if the area of each rooflight is less than5m2, and there is a clear space of 1.8 metres in alldirections between each rooflight.There are no restrictions on use of roof outer sheetsrated at least AC to BS476 Part 3.Rooflights with outer skin fire ratings less than ACshould not be used within 6 metres of a boundary.A single skin sheet must meet the requirements forboth the inner ceiling and outer roof surfaces.

Section 6 Page 21

The only requirement for greater protection ofwall outer sheets is where the building is within 1metre of a boundary or is over 20 metres tall or is abuilding to which the public have access, when someareas will require sheets rated Class 0.

Forthcoming European RegulationsNew European classification systems are not directlycomparable to existing UK tests. They will measurereaction to fire and resistance to fire. Reaction to fire ismeasured by a classification system giving rating A to F.It is unlikely that any plastic rooflight materials wouldever achieve an A classification. Ratings B to F aredetermined by a small flame test and the SBI test.Resistance to fire may be measured by one of fourtests (based on original French, Nordic, UK and Germantests) to EN1187.

A European supplement to Approved Document B,will detail which new European tests and ratings willbe required to replace existing UK tests in variousapplications. At the time of writing, the latest versionof this supplement specifically excludes rooflights.Existing UK tests, as detailed above, are currently theonly means of complying with Building Regulations.

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Assembly and Accessories

Section 7 Page 22

In Plane RooflightsFixingsThe mechanical properties of plastic rooflights differfrom metal and fibre cement sheets. They are moreflexible and can have a lower fastener pull throughvalue (i.e. Suction loadings which pull the rooflightsover their fasteners).

The pull through performance values of fastenerassemblies should be determined in accordance withAnnex B: BS5427: Part 1: 1996.

Fasteners are required to be watertight and to restrainthe rooflights without damage when subjected to windloads determined in accordance with BS6399: Part 2:1997 - Code of Practice for Wind Loads, and supportthe design snow loadings described in BS6399: Part 3:1988 - Code of Practice for Imposed Roof Loads.

When required, rooflight manufacturers can provideguidance for calculating wind and snow loads coveredby the above Code of Practices. Load calculationsoutside the scope of the above documents should beprovided by a structural designer.

Assembled rooflights are also required to meet the HSEnon-fragility requirements as detailed in Section 5. Thenumber of fixings, the size of washer, purlin centresand location of fixings will have a bearing on the non-fragile performance of the rooflights.

To meet the above design loadings and the non-fragilityrequirements, washers of at least 29mm diameter shouldbe used in conjunction with 5.5mm diameter primaryfasteners. The preferred location of the fasteners isusually in the bottom flat troughs of profiles (see below),except for continuous sinusoidal profiles which haveno flat area where crown fixings should be employed.

To prevent build up of rainwater behind the fasteners,the washer diameters should be at least 10mm less thanthe trough width. Wide troughs may require more thanone fixing in each trough.

When sheets are fixed through the crown of thecorrugation, rigid profile shaped supports are requiredbetween rooflights and supporting members to enablethe fasteners to be correctly tightened without distortingthe profile.

Roof purlins must have a level face parallel to the roofplane, otherwise if twisted the rooflight liners willdeform.NB: With the new Thermal Performance Regulations,the additional weight of insulation and accessories maybe an issue regarding roof purlin design.

Stitch screws at max. 450mmcentres where the rooflight overlapsthe metal sheet

Sealant

Self drill/tap screws with min. 29mmdia. washers, 5 fixings per 1m width,a support bracket counts as a fixing

50mm wide film backed butyl tape

Self drill/tap screws that incorporatemin. 29mm dia. washers

Grommet type stitch fixings at max.450mm centres if the rooflightunderlaps the metal sheet

Sealant

Optional trim or filler block toretain insulation

Maximum 200mm

Fig.1 - Site Assembled Double Skin - Cross Section

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Assembly and Accessories

Section 7 Page 23

Where buildings are in non-exposed locations, less than10 metres high, and have limited permeability, windloading is usually less than 1.2kN/m2 in general roofareas. GRP rooflights in 32mm deep trapizoidal profilesof weight 1.83kg/m2 and 2.44kg/m2 can be used at purlincentres of 1.8 metres and 2.0 metres. Similarly profiledpolycarbonate rooflights of thickness 1.2mm can beused at purlin centres of 1.5 metres. In all cases therooflight should be fixed at all purlins with 29mmdiameter washers on fasteners, and a minimum of fivefasteners across the sheet width.

Heavier or thicker rooflights, or reduced purlin centreswill be required when rooflights are located in areas ofhigh local suction wind loading adjacent to roof vergesand ridge.

Provided that rooflights, located in the general roofarea, are installed to meet the design wind and impactloadings, they will support the snowloads likely to occurin the UK. When rooflights are used in zones where :

exceptional high loadings may occuron high buildingsadjacent to abutmentswhere valleys abut parapet wallsother obstructions where snow drifts are likely;then heavier weight rooflights will probably beneeded.

Plastic rooflights are more flexible than metal and fibrecement sheets. Whilst this allows these sheets to deflectto a greater extent without damage the following criteriashould be adhered to:

Limit wind load deflection to 1/15th span or up to100mm total deflection, to prevent excessive weararound the fasteners.Snow loadings should not deflect the rooflights tomore than 1/15th span or never more than 50mm,to avoid disruption of sealants which may causeend laps to birdmouth.

On built up site assembled rooflights, it is recommendedthat the liners and the top sheet assembly is fittedprogressively across the roof. If lining out only,contractors must be fully aware of CDM non-fragilityrequirements for both rooflights and opaque sheets. Toprevent any distortion of liners, always fix progressivelyfrom one end. Do not secure each end prior to fixingat intermediate purlins.

Stitch side laps at centres not exceeding 450mm. Onexposed sites and roof pitches below 100, reduce centresto 300mm. Stitch rooflight to rooflight with roofing boltsor proprietary fasteners, which provide adequate supporton the undersides. Where rooflights overlap metal sheets,self tap screw fasteners may be used.

Main sealantsTypical fixing location (trough)

Optional trim of fillerblock to retain insulation

Sealant

Min 50mm

Min 50mm both sides

Typical 75mm

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Min 50mm both sides

(After allowing foron site tolerances)

(After allowing foron site tolerances)

(After allowing foron site tolerances)

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Assembly and Accessories

Section 7 Page 24

When drilling for side lap fasteners, where the rooflightunderlaps care must be taken not to push down theunderlap with the drill. When the drill bursts throughthe outer sheet, the drill should be lifted to allow theliner to recover and then continue drilling with care.

Primary fasteners should not be fixed within 50mm ofthe end of the rooflight, after allowing for on sitetolerances, unless provision is made to reinforce theedge of the rooflight, (a typical example is the builtup/end upstand on factory assembled units).

Where rooflights extend to the bottom of the downslope(e.g. at eaves or valley) the overhang should not exceed150mm.

Due to high thermal expansion coefficient of PVC andpolycarbonate rooflights, over sized holes are requiredaround the primary fasteners to accommodate thethermal movement without stress. On such rooflightsup to 3 meters long over size holes should be 10mmdiameter. On sheets up to 4 metres long over size holesshould be 12mm. Due to high thermal movement, thelength of PVC and polycarbonate rooflights should notexceed 6 meters and at this length a very high standardof workmanship at installation is required.

GRP rooflights do not normally require any specialprovision to allow for the thermal movement.

ApplicationTo comply with the statutory requirements discussedin Section 4, rooflights used on insulated and heatedbuildings should be double or triple skin construction.They may be assembled on site as a built up system orfabricated as a single component under factoryconditions.

Use site assembled rooflights with in situ insulateddouble skin roofing systems. Factory assembledrooflights are used in conjunction with composite panelsor under purlin lining systems.

Rooflights assembled on site, consist of top sheets andliners to match the profiles of the adjacent opaqueroofing systems. On low U-value rooflight systems,proprietary profiled sheets or other insulating layersare installed between the top sheets and the liners.

On factory manufactured insulating units, flat or profiledliners with upstands to form a box are bonded to theunderside of the external sheet. Also, low U-valueassemblies incorporating additional insulatingcomponents between the sheet skins are available.

SealantsSeal end laps on external weather sheets with two runsof preformed sealants applied within 15mm on eachside of the primary fasteners. Ensure that sealants arewell bedded into the corrugations prior to the applicationof the overlapping sheets.

When rooflights overlap rooflights or overlap metal,an additional seal close to the end of the lap will restrictdirt and moisture ingress.

Seal weather sheet side laps with at least one strip ofpreformed sealant tape located out board of the sidelap stitchers (sealant laid in line with side lap fastenerscan twist and become distorted when drilled through).

On built up assemblies, translucent liners form anintegral part of the vapour sealed lining system. It isrecommended that each side of the translucent linersshould overlap the metal liners, and be sealed with50mm wide film backed butyl tape applied over thejoints between the translucent and metal liners. Sealend laps with a similar tape or a single run of sealantfixed above the fasteners.

Where the vertical upstands of factory assembledrooflights abut composite panels, they may be effectivelysealed with closed cell, foam plastic strip.

Although adequate sealing will control moist air enteringthe rooflight in new build, some temporary misting mayoccur on the underside of the external sheet, particularlyon cold, clear, frosty nights. This is normal and themisting will disappear as the structure dries out.

Polycarbonate rooflights should not come into contactwith plasticisers, and barrier tape (not PVC) should beused to prevent contact with plastisol coatings on steelsheets.

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Assembly and Accessories

Section 7 Page 25

Fixing Requirements and Weather TightnessFixing requirements vary slightly between rooflightmanufacturers but the general curb/dome arrangementremains the same. However, the curb installer mustfollow the instructions supplied with each particulartype of rooflight.

When using a preformed metal, plastic or GRP curb -Figure 3, this must be fixed squarely to the roofstructure which surrounds the rooflight opening usingappropriate fixings e.g. wood screws in the case of atimber structure.

Fig. 3

An allowance will need to be made within the roofconstruction for the height of the roof insulation, inorder that a 150mm clearance can be achieved from thetop of the finished roof weatherings to the top of therooflight curb. It is important to continue the roofweatherings to the top of the preformed curb, thusproviding a continuous weathertight seal. Where ventsare incorporated into the side of the curb, the clearancemust be at least 150mm to the underside of the ventsbefore a break in the weatherings.

If no allowance is being made within the roofconstruction for the thickness of the roof insulation,an extra high preformed curb should be specified asnecessary in order to maintain the 150mm minimuminstallation of the dome above the roof surface.

When domes are supplied complete with preformedcurbs, the fixing holes in the domes are normally pre-drilled. Should it be necessary to drill fixing holes, thesemust be oversized to allow for thermal movement.

Care should be taken when bonding torch appliedmembranes and flashings to a preformed curb, and thisshould be completed prior to the installation of thedome. Many single ply membranes can be cold bondedto the preformed upstand, therefore, is possible to applythese following installation of the dome.

Prior to fitting the dome, it is important to fit a sealingstrip around the entire perimeter of the fixing flangeand fixing washers must be compressed onto dome,again maintaining a weather tight seal.

Many intermediate sections are available for fittingbetween the preformed curb and dome, such asventilators, access hatches and smoke vents. These arenormally factory fitted to the preformed curb, however,should site assembly be necessary, the installer mustfollow the particular manufacturers instructions.

Where a dome is to be installed directly to a builderstimber curb - Figure 4, an allowance must be madewithin the roof construction in order that a 150mmclearance is maintained between roof weatherings andthe top of the finished curb. It is advisable to continuethe flashings over the top edge of the curb.

Fig. 4

Out of Plane Individual and Continuous Rooflights

Waterproof washer andcap with security fixing

Triple skin polycarbonatethermoformed dome

Preformed rooflightcurb

Insulation normallypre-bonded torooflight curb

Appropriate fixings usedto secure rooflight to roofstructure. These fixingsnormally follow domefixing positions

Two sided tape

Sealing strip

Roof finish150m

m m

in

Sealing strip

Roof finish

Two sided tape

Builder’s timber curb

150m

m m

in

Waterproof washer andcap with security fixing

Triple skin polycarbonatethermoformed dome

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Assembly and Accessories

Section 7 Page 26

Many intermediate adaptor sections, vents, etc., areavailable for installation between the builders timbercurb and dome, and these should be fixed in accordancewith the manufacturers instructions.

The sealing strip, which must be continuous, is appliedto the top of the builders curb prior to the installationof the dome, which will normally allow for overlap ofthe flashings assuming the curb is level and fixedsquarely.

Barrel vault rooflights are available in all rooflightmaterials to suit standing seam systems, secret fixsystems, flat and curved roofs. There are numerous

designs which employ different methods of constructionalthough all types are normally fixed to a curb supportstructure or similar.

The manufacturers fixing and sealing recommendationsmust be followed to ensure that weather tightness, impactresistance, durability and insulation requirements aremaintained.

Fig.5 illustrates a typical cross section of a barrel vaultrooflight. These are available in a range of widths tomatch the system that the rooflights are used with.Barrel vault rooflights can provide varying lengths andwidths as required.

Fig.5 Barrel Vault Rooflight - Cross SectionPressure Capping

End bracket

Base Plate

Typical Curb(including Roof Finish)

Curb Flashing

Glazing

Arch Bar

Transom(depends on size)

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Durability

Durability is the ability of a building and its parts toperform its required function over a period of time(BS7543). Virtually all materials will change physicallywhen subject to UV radiation, moisture and atmosphericpollution. This change may well affect both theirperformance and appearance. The designer musttherefore ensure that, not only will the materials anddetails used be suitable initially, but also that they willhave a satisfactory life if the necessary maintenancerequirements are met.

MaterialsWhen considering in plane rooflights, the materialsselected for both the roof cladding and rooflight canhave a significant effect on the durability of the rooflights,and the amount of maintenance that will be necessaryduring their life. Components which are exposed to theweather and sunlight are particularly important.

The type of rooflight materials and roof sheeting colourmust both be considered. Generally light coloured roofsheets are preferable because they do not absorb asmuch sunlight as dark colours, and they are thereforecooler. This means they will have less effect on therooflight laps , which tend to deteriorate more quicklyat higher temperatures. Similarly light coloured sealsand fillers should always be used. This is particularlyimportant with thermoplastic rooflights, and generallyit is not an issue for GRP thermosets. Lighter roofsheet colours also have the best life and they optimisethe thermal performance of the roof. The performancemight also depend on the shape and orientation of thebuilding and the environment.

Out of plane rooflights are generally not affected bythe surrounding and adjacent materials, being isolatedfrom them by the upstands, curbs and isolating systems.They are however, similarly subject to the same rulesregarding fillers, seals and other components. Normallyhowever, the rooflight will be delivered in a conditionsuch that it can be incorporated directly into the roofassembly.

All rooflights are subject to gradual deterioration whichwill cause fading, discolouration and embrittlement, withsome PVC being particularly susceptible. Plasticrooflights are generally resistant to normal pollutioninthe atmosphere, provided the products have beenprotected with UV light inhibitors, and suitable surfaceprotection.

Section 8 Page 27

With the use of special coatings and films theproducts can be used in aggressive chemicalenvironments. Resistance to discoloration, surfacedegradation and embrittlement depends, to a largeextent, on the surface protective treatment used bythe manufacturer.

GRPMost GRP rooflights will remain structurally soundfor 30 years or longer. UV light and weathering couldcause discolouration and surface erosion (thinning),but does not cause embrittlement or weakening ofthe sheets. Long term performance depends onenvironment, quality of sheets and surface protection,and maintenance. Discolouration of unprotectedsheets can begin within 5 years, but good qualitysheets incorporating UV absorbing surface protection(as supplied by all NARM members) will usuallyprevent significant discolouration for at least 20 yearswith the right maintenance program, and can virtuallyeliminate UV discolouration throughout their life.Higher fire resistant sheeting discolours more quicklywhen exposed to UV light due to the effect of thefire retardant additives.

PolycarbonateThe current generation of polycarbonate rooflightingproducts are manufactured from high qualityextruded sheet material. With these materials, notonly is there a high level of basic UV inhibitor butalso co-extruded protective layer on both faces ofthe sheet. This is known as enhanced UV protectionand always carries a manufacturers warranty.Additionally, the sheet manufacturer often warrantsthe performance of the material, even after thermo-forming.

Polycarbonate rooflights can be expected to be fitfor the purpose, in excess of 15 years, with a slow(but documented) deterioration of light transmissionand strength. Some enhanced UV protected highperformance polycarbonate products have a life of15 - 20 years. As with many high performancematerials, care must be exercised with regard tocompatibility with adjacent materials. Some roofingsheet finishes (for example plastisol coated steel)can, over time, affect the mechanical performanceof the product and an appropriate isolating systemshould be applied.

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Durability

PVCMost PVC darkens and embrittles under UV radiationproviding a useful life of 5-10 years. Specially formulatedand protected grades are available and, if properly fixed,can last over 20 years. PVC, especially in cold conditions,should always be treated as a fragile material and shouldtherefore not be used on industrial/commercialbuildings, unless additional means are provided in thedesign to prevent falls through the rooflight.

Fasteners

In Plane RooflightsBoth plated carbon steel and stainless steel fastenersare available. In most situations involving coated steelcladding and rooflights, plated steel fasteners provideacceptable performance as long as their heads areprotected from the elements. Integral plastic heads aremore reliable than push on caps, and the use of poppyred heads for rooflight fasteners is recommended.Stainless steel fasteners can be used for improveddurability, and must be used when fixing to aluminiumsheets to prevent bi-metallic corrosion.

The durability of the fixings will affect the non-fragilestatus of the rooflights, and care must be taken to ensurethe fixings’ durability is compatible with the specifiedor stated non-fragile life of the roof and rooflights.

Modular and Vaulted RooflightsAlways use stainless steel fixings, grade A2 to BS6105,with the fixing type being chosen to suit the supportingsubstrates.

Design Details for In Plane RooflightsRooflights must be assembled correctly in order toachieve the maximum durability. Avoiding water anddirt traps, by ensuring satisfactory slopes and end laps,is particularly important with in plane systems.

The frequency of fixings and the size of the washers,needed for rooflights and rooflight liners, will generallybe different to that of the surrounding metal sheets.

Section 8 Page 28

Rooflights will also require side lap stitching. A fullfixing specification must be obtained from the rooflightmanufacturer to ensure long term durability and non-fragility.

Design Details for Out of Plane RooflightsGenerally these rooflights are delivered in a formatsuch that they can be incorporated directly into theroof construction. If site assembly is required, thecomponent parts are prefabricated from suitablematerials.

Maintenance

The durability of any rooflight, regardless of the materialfrom which it is made, is always dependent on regularmaintenance. Maintenance regimes vary frommanufacturer to manufacturer, and each should beapproached for their specific recommendationsaccording to their warranty, but in general terms, therequirements can be described as follows :

CleaningClean regularly to maintain the highest levels of lighttransmission, usually every 12 months. As well asaffecting light transmission, surface contamination canaffect the heat absorption of many glazing materials,and this in turn can affect the long term physical andoptical properties.

The cleaning process is generally uncomplicated,consisting of washing down with warm water and milddetergent. Abrasive, caustic and chemical treatmentsare unnecessary, and may actually cause damage to theexposed surfaces of the rooflight. A soft cloth or brushmay be used to remove persistent contamination. Inthe case of paint or bitumen splashes, white spirit oralcohol applied with a soft cloth may be used with care.A final rinse with clean water will complete the process.Pressure hoses should not be used as the high pressurewater can penetrate the sealing systems.

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Durability

InspectionRooflights should be inspected at least once a year.This is often best combined with a cleaning process.The surface of the rooflights should be checked fordamage, and any found should be repaired in accordancewith the manufacturers’ instructions. Any damage whichpenetrates the surface protection of the units will, intime, affect the ability of the unit to resist impact, andwith the advent of non-fragile systems, this is particularlyimportant.

Finally, all fixings should be checked for tightness andcorrosion. Many non-fragile systems rely on the securityof the fixings to achieve their impact performancepotential. Any fixing found to be inadequate should bereplaced.

Every second or third inspection should include a checkof the sealing systems, replacing any that are showingsigns of failure.

Note :Obviously, the frequency of inspection and maintenancemust be tailored to suit the local environment conditionson the roof in question, with higher levels of aggressiveatmospheres requiring shorter inspection periods.

GeneralAlthough rooflight degradation can be minimised bycareful specification, attention to detail duringconstruction, inspection/repair and frequent cleaning,the rooflights are only likely to provide adequatedaylighting for 20 to 25 years. Replacement must beanticipated during the life of the building. More detailedinformation can be obtained from individualmanufacturers.

Section 8 Page 29

Long Term Non-FragilityProvided rooflight products are fixed in accordancewith the manufacturers recommendations, rooflightsmanufactured by NARM members will be designedand produced to be non-fragile when installed, unlessstated to the contrary. As with most other roof claddingmaterials, it must not be assumed that the non-fragilitystatus will last the life of the building.

Good quality GRP rooflights have a service life inexcess of 25 years, and polycarbonate 15 - 20 years,but resistance to impact relies heavily on the qualityof the installation. Long term non-fragility could beaffected by many external factors such as incorrectinitial installation, corrosion of fasteners orsupporting materials, fasteners which have workedloose, or seals which have hardened or perished,even when there is little UV degradation orweakening of the rooflight sheet itself. Mechanicaldamage to the sheet, including chafing around thefixings, which can be accelerated by failure to installadditional fixings around areas of high wind load,will also affect non-fragility classification.

Manufacturers of rooflights are therefore only able togive guidance on expectations of non-fragility over longperiods of time, and such guidance will vary dependanton the design specification of the rooflight. The likelyaffects of external factors means that no rooflights arelikely to retain their non-fragile classification beyondthat given. The possible early influence of these factorsmeans non-fragility of the rooflights should never beguaranteed within the period given, and it is usuallyprudent to treat rooflights as if they were fragile afterthe construction phase is completed, unless otherwiseindicated. For more information on this please refer toNARM Guidance Note 2003/1, where therecommendations on 25 years non-fragility are provided.

There are much stronger and safer rooflight optionsavailable which may retain their non-fragilityclassifications for longer periods. The designers, in linewith their design responsibility, should determine therisks, the required life and period of non-fragility, andthe extra margins to include in order to maintain longerterm safety.

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Siteworks

TransportRooflights may be supplied loose, shrink wrapped, onpallets or crated to comply with customers requirements.

Sheet lengths up to 8m can generally be supplied butlengths in excess of 12m will require specialtransportation and special consideration on manpowerand/or crane off loading facilities. It is normal practicefor sheet unloading to be the responsibility of thecontractor/client, and specific off loading requirementsmust be notified to the manufacturer/supplier prior todespatch.

Storage on SiteWhere possible store the rooflights indoors in cool dryconditions, avoiding direct sunlight.

If outdoor storage is unavoidable, store in securelocations where the rooflights are unlikely to be stolen,damaged by site vehicles or foot traffic.

Stack in plane rooflights on clean level battens at least100mm wide. Curved barrel vault lights will requireadditional supports to prevent them spreading. Locatesupports at 1.5m for GRP and 1.0m for thermoplastics,and limit stack heights for GRP to 1.5m and forthermoplastics to 1.0m.

If the sun’s radiation, even on dull days, is allowed topass unchecked through the layers of unprotectedrooflight sheets, the pack of sheets could become asolar battery, where the infrared radiation is entrappedcreating a continuous build up of heat. Any moistureentrapped between the sheets will then boil and theresulting vapour, now at high pressure, will discolourthe sheets. Additionally, for the thermoplastic rooflightspermanent sheet deformation could take place.

To prevent this problem, always protect the sheet stackwith reflective opaque waterproof covers draped overtimbers to avoid direct contact with the rooflights andallow air circulation round the stack. Secure the coversto prevent wind damage and water penetration.

Section 9 Page 30

Particularly in wet conditions, frequently check to ensurethat water has not penetrated the stack.

Note :These comments are particularly relevant when sheetstacks are loaded out on to a pitched roof. Without fullcover protection, the upslope sheet ends are veryvulnerable to driving rain entering the pack of sheets,with capillary and gravity taking the water to the centreof the stack.

HandlingCaution must be exercised when handling and installingrooflights in windy weather. Rooflights are frequentlylarge, relatively lightweight, and when caught in gustingwind will endanger the personnel handling them andany person nearby.

When handling single skin rooflights they should besupported at 3 metre centres. Long length single sheetsmay be carried by rolling the sheets across their widthto form a cylinder and roped at 1.5 metre intervals.Ensure that the down turn on the exposed sheet edgefaces downwards to prevent ropes from snagging onthe sheet edges.

When carrying multi skin factory assembled or barrelvault rooflights, care must be taken not to twist them.They should be carried at all time by two men, asillustrated, or more in the case of long units.

Always wear protective leather gloves to avoid cutsfrom sharp edges of sheets.

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Siteworks

Cutting and DrillingCut rooflights with a power saw having a 40/60 gritdiamond blade operating at minimum speed.Alternatively, they can be cut with a hacksaw having 6to 8 teeth per centimetre held at a shallow obliqueangle.

Holes must never be punched through rooflights asthis can cause cracking around the holes. This reducesthe pull through performance of the fasteners (i.e. theforce required to pull the rooflight over the fastenerwhen subject to suction loadings).

Use standard metal drills for drilling GRP. Drillthermoplastics with masonry type drills, or metal drillbits having a point angle of 1300. To accommodatethermal movement in thermoplastic rooflights, thediameter of the holes where the primary fasteners areto be fixed, must be at least 10mm diameter.

COSHH RegulationsFor GRP, polycarbonate and PVC when cutting ormachining with power tools, a non-toxic biological inertdust is produced. These dust levels should be kept aslow as reasonably practical, and must not exceed theOccupational Exposure Limit of 10mg/m3 - 8 hourTWA value.

When working outdoors, it is most unlikely that theselevels could be reached. When working indoors or inconfined areas, adequate ventilation should be provided.When extensive operations are necessary, suitable dustextraction equipment should be used.

When cutting sheets, operators should always wearsuitable dust masks and goggles to avoid any irritationin the nose, throat, lungs and eyes. In isolated cases,dust may cause slight transient irritation. Should theseeffects be prolonged or any sign of rash occur, medicaladvice must be obtained.

All exposed skin must be thoroughly and frequentlywashed with soap and water. Any eye contaminationmust be washed with copious amounts of clean water.

Section 9 Page 31

Sheet edges can be sharp, always wear gloves whenhandling sheets.

Do not smoke in or near stores or working areas.

Whilst the use of long length rooflights may reducethe number of end laps and reduce material costs, siteconditions must be considered. A long length rooflight(exceeding 7 metres) is relatively light in weight, andwhen handled on high exposed buildings, can beawkward to handle even in mild blustery conditions.

In the event of a fire involving rooflight material, thesafe extinguishers to use are :

Carbon DioxideWaterFoamDry Powder

Noxious fumes may be produced which can containcarbon monoxide, carbon dioxide and soot particles.Breathing equipment is advisable in enclosed areas.

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Page 36: Natural Daylight Design Through Rooflighting€¦ · Natural Daylight Design Through Rooflighting Page 1. Introduction 1 2. Daylight Design 2 3. Rooflight Construction, Configuration

Full Members

Brett Martin Daylight SystemsLangley RoadBurscough Industrial EstateBurscoughLancashire L40 8JBTel.: 01704 895345 Fax.: 01704 894229

Cox Building Products Ltd.Unit 1 Shaw RoadBushburyWolverhampton WV10 9LATel.: 01902 371800 Fax.: 01902 371815

Duplus Architectural Systems Ltd.370 Melton RoadLeicester LE4 7SLTel.: 0116 261 0710 Fax.: 0116 261 0539

Filon Products Ltd.Enterprise Drive Aldridge RoadStreetlySutton Coldfield B74 2DZTel.: 0121 353 0814 Fax.: 0121 352 0886

Hambleside Danelaw (Rooflights & Cladding) Ltd.2-8 Bentley Way Royal Oak Industrial EstateDaventryNorthampton NN11 5QHTel.: 01327 701920 Fax.: 01327 701929

Hartington Conway Daylight SystemsSandford CloseAlderman’s Green Industrial EstateCoventry CV2 2QUTel.: 024 76 602022 Fax.: 024 76 602745

Lareine Engineering Ltd.Unit 1 Armadale Industrial EstateLower BathvilleArmadaleWest Lothian EH48 2NDTel.: 01501 731600 Fax.: 01501 733828

Xtralite (Rooflights) Ltd.Spencer RoadBlyth Industrial EstateBlythNorthumberland NE24 5TGTel.: 01670 354157 Fax.: 01670 364875

Associate Members

Arla Plastprodukter UK Ltd.11 Avon DriveEckingtonWorcestershire WR10 3BUTel.: 01386 751215 Fax.: 01385 715215

Ineos Acrylics Ltd.PO Box 134DarwenLancashire BB3 1QBTel.: 01254 874427 Fax.: 01254 874478

Palram UK Ltd.Unit 2 Doncaster Carr Industrial EstateWhite Rose WayDoncaster DN4 5JHTel.: 01302 380738 Fax.: 01302 380739

Reichhold UK Ltd.54 Willow LaneMitchamSurrey CR4 4NATel.: 0208 648 4684 Fax.: 0208 640 6432

Ubbink (UK) Ltd.Borough RoadBrackleyNorthants NN13 7TBTel.: 01280 700211 Fax.: 01280 705332

National Association of Rooflight ManufacturersSecretariat : Lorraine Cookham1 Gadsden CloseCranfieldBedfordshire MK43 0HFTel.: 01234 752248 Fax.: 01234 752647www.rooflights.org

N A R M