narrow band nitride phosphors

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Narrow Band Nitride Phosphors Peter Schmidt, Helmut Bechtel, Thomas Diederich, Cora Hecht, Jacqueline Merikhi, Sietse Oostra, Philipp Pust, Erik Roeling, Wolfgang Schnick, Baby S. Schreinemacher, Oliver Steigelmann, Andreas Tücks, Niels van der Veen, Gabi Viehs, Volker Weiler, Detlef Wiechert Philips Lumileds Jan 28, 2015

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Page 1: Narrow Band Nitride Phosphors

Narrow Band Nitride PhosphorsPeter Schmidt, Helmut Bechtel, Thomas Diederich, Cora Hecht, Jacqueline Merikhi, Sietse Oostra, Philipp Pust, Erik Roeling, Wolfgang Schnick, Baby S. Schreinemacher, Oliver Steigelmann, Andreas Tücks, Niels van der Veen, Gabi Viehs, Volker Weiler, Detlef Wiechert

Philips Lumileds

Jan 28, 2015

Page 2: Narrow Band Nitride Phosphors

Philips Lumileds2 January 24, 2015

Need for Improved Down-ConvertersEmission band width reduction to drive efficiency improvements

• 2014 DOE SSL MYPP core technology research task down-converters

“Explore new high-efficacy wavelength conversion materials for the purposes of creating warm-white LEDs, with a particular emphasis on improving spectral efficiency with high color quality and improved thermal stability. Non-rare earth metal and nontoxic down-converters are encouraged.”

• Focus on Eu2+ doped nitride materials

– Low doping levels, rare earth free host lattices

– Strong absorption, high quantum efficacy, low thermal quenching

– Stable, condensed lattice structures

– Nontoxic, environmental friendly

Page 3: Narrow Band Nitride Phosphors

Philips Lumileds3 January 24, 2015

Structural Limitations of State-of-the-Art Red Eu2+

Phosphors

• Industry standard materials show broad composed emission bands originating from multiple Eu2+ sites

o (Sr,Ca)SiAlN3:Eu (“SCASN”) shows statistical distribution of Si and Al on same site, SiAlON formation tendency

o (Ba,Sr)2Si5N8:Eu (“BSSN”) shows two chemically quite different M sites

• Emission FWHM in the ~2000 – 2400 cm-1

(~70 – 100 nm) range

• ~ 40% LER penalty (2700 K, CRI90) compared to theoretical limit [1]

[1] see Phillips, J. M., M. E. Coltrin, et al. (2007) Laser & Photonics Review 1(4): 307-333

400 500 600 700

wavelength (nm)

27.90 LED commercial

2700K Planckian

620 nm

460 nm

535 nm

580 nm

RYGB [1]:2700KRa8 = 90R9 = 75LER = 397 lm/W

Page 4: Narrow Band Nitride Phosphors

Philips Lumileds4 January 24, 2015

MSi2O2N2:Eu - Model Compounds for Structure –Emission Property Relations

CaSi2O2N2 [1] SrSi2O2N2

[2] BaSi2O2N2 [3]

[1] H. A. Höppe, F. Stadler, O. Oeckler, W. Schnick, Angew. Chem. Int. Ed. 2004, 43, 5540[2] O. Oeckler, F. Stadler, T. Rosenthal, W. Schnick, Solid State Sci. 2007, 9, 205[3] J. Kechele, O. Oeckler, F. Stadler, W. Schnick, Solid State Sci. 2009, 11, 537-543

• Si2O2N22- layers as common structural motif

• Differences in local cation coordination differences in luminescence properties; cyan (Ba), green (Sr) and yellow (Ca) emission

• Small Stokes shift, very narrow band emission for M = Ba

300 400 500 600 700 800

wavelength (nm)

M = Ca

M = Sr

M = Ba

EXC EM

6x 4x 1x

Page 5: Narrow Band Nitride Phosphors

Philips Lumileds5 January 24, 2015

Narrow Eu2+ Emission in BaSi2O2N2

Cube-like coordination• strong ligand field• hindered relaxation around Eu(II)* due to

elongated Eu – L contacts (compared to octahedral coordination)

• same emission FWHM as cyan InGaN

0.0E+00

5.0E+03

1.0E+04

1.5E+04

2.0E+04

2.5E+04

E (c

m-1

)

config. coordinate

Savg ≈ 2.6ℏωavg ≈ 470 cm-1

300 400 500 600

Inte

nsi

ty (

a. u

.)

wavelength (nm)

300 400 500 600

Inte

nsi

ty (

a. u

.)

wavelength (nm)

direct cyan LED

Eu(II) in BaSi2O2N233 nm

Page 6: Narrow Band Nitride Phosphors

Philips Lumileds6 January 24, 2015

Search for Narrow Red

• Narrow red: EuN8 instead of EuO8 cube?

• SrMg3GeN4 & SrMg2Ga2N4: 1st nitride materials described by Park et al. in 2008 [1]

showing cuboidal SrN8 units

• Order variants known for a variety of oxide compounds (R. Hoppe et al. 1984 - 96), e.g. NaLi3SiO4 – what about nitrides?

• (General) research approach:

[1] Park, D. G., Y. Dong, et al. (2008). Solid State Sciences 10(12): 1846-1852.

composition screening

motif determina-

tion and pattern

comparison

structure calculations (electrons, phonons)

targeted synthesis

Page 7: Narrow Band Nitride Phosphors

Philips Lumileds7 January 24, 2015

SLA: 1st Narrow Band Red Eu2+ Emitter

• Strontium aluminate with cuboidal SrN8 coordination, chain-like arrangement of Sr atoms

• 2 Sr sites, structurally nearly identical

• Highly condensed network of ordered LiN4 and AlN4 tetrahedra

• Emission band located at ~650 nm, low energy Stokes shift and FWHM (970 and 1180 cm-1)

350 400 450 500 550 600 650 700 750

Re

flec

tan

ce /

Inte

nsi

tywavelength (nm)

EmReflExc

Page 8: Narrow Band Nitride Phosphors

Philips Lumileds8 January 24, 2015

Thermal Stability of SLA Red Emission

0.5

0.6

0.7

0.8

0.9

1

25 75 125 175 225 275

Rel

ativ

e P

LQE

Temperature (°C)

SLA

broad band nitride

MYPP target 2020

- SLA meets MYPP target of 95% rel. QY (150°C/25°C)- High QE up to T > 200°C- Stability over time comparable with commercial red nitride emitters

Page 9: Narrow Band Nitride Phosphors

Philips Lumileds9 January 24, 2015

Warm White LED Application

- highest LER gain for low CCT, high CRI

- multi phosphor mix- CRI: 90-98, R9: 50-96- ~4-12% LER increase

(depending on CRI/R9)

400 450 500 550 600 650 700 750wavelength (nm)

27.98 R9>90 with SLA27.96 R9>80 commercial2700K Planckian

27.90 R9>50 with SLA27.90 R9>50 commercial2700K Planckian

minimized IR spillover

Page 10: Narrow Band Nitride Phosphors

Philips Lumileds10 January 24, 2015

Minimum Eu2+ FWHM and Projected Efficiency Gains

• FWHM ~ 900 cm-1 is seen as practical limit

• Expected efficiency gain over commercial 27.90 (R9 > 50) solution: ~30%

– ~618 nm peak wavelength, ~33 nm FWHM

• DOE MYPP target 2020: <30 nm FWHM all colors

– challenging to be met with Eu2+ in red spectral range

400

900

1400

1900

2400

700 1200 1700 2200

Sto

kes

shif

t (c

m-1

)

FWHM (cm-1)

red nitride commercial

SLA

25°C

practical limit Eu2+ FWHM

Page 11: Narrow Band Nitride Phosphors

Philips Lumileds11 January 24, 2015

Narrow Band Eu2+ Red Status & Outlook

2014/15 future

50 nm (Red)<30 nm green,

< 35 nm red

tbd

76% (Ra8 > 90, R9 > 50)*

>95%

* Emission peak shift to shorter wavelengths (615 – 630 nm) required to maximize LER gains

DOE MYPP 2014

Page 12: Narrow Band Nitride Phosphors

Philips Lumileds12 January 24, 2015

Summary

• SLA is the first member of the new class of high efficiency narrowband red emitting nitride phosphors nearly showing a bisection of band widths of red nitride phosphors in the market

• Practical limit of Eu2+ FWHM is seen at ~900 cm-1 (25 – 35 nm, green red) allowing an efficacy gain of ~30% by replacing commercial red nitride phosphors by future NBR phosphors

• Research to focus on identifying red emitters with shorter wavelength emission to maximize LER gains 800

1300

1800

2300

600 620 640 660 680FW

HM

[cm

-1]

peak emission [nm]

red nitrides in the market

SLA

Page 13: Narrow Band Nitride Phosphors

Thank you