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Jyuo-Min Shyu Industrial Technology Research Institute Jan. 6, 2006 Nanoscience and Nanotechnology: Taiwan’s Approach

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  • Jyuo-Min ShyuIndustrial Technology Research Institute

    Jan. 6, 2006

    Nanoscience and Nanotechnology: Taiwan’s Approach

  • Nanotechnology

    “Research and technology development at the atomic, molecular or macromolecular levels, in the length scale of approximately 1 – 100 nm range…”

    - U.S. National Nanotechnology Initiative (2000)

  • VLSI -- Already a Nanotechnology?!

    MOSFETMOSFET gate stack

  • A “catch-all” term for a broad range of technologies that work with

    nanometer-scale materials

    Already being used in many industrial applications such as FPD,

    semiconductor chips, UV cut, and stain-proof textiles

    Increasing safety concerns on uncertain toxicities of nano-particles

    ➪ Those who can incorporate nanotech breakthroughs into new

    manufacturing techniques or finished products will be the winners

    Status of WW Nanotechnology Development

  • Source: The Royal Society & The Royal Academy of Engineering (Jul. 2004)

    Nanoscience : The study of phenomena and manipulation of

    materials at atomic, molecular and macromolecular scales, where

    properties differ significantly from those at a larger scale

    Nanotechnology : The design, characterization, production and

    application of structures, devices and systems by controlling shape

    and size at the nanometer scale

    Nanoscience and Nanotechnology

    ➪ “Valley of Death” exists between Science and Technology

  • Taiwan’s National Nanotechnology Program

    Steering Committee

    Program Program LeadersLeaders

    Advisory Advisory CommitteeCommittee

    Consulting Consulting ExpertsExperts

    Promotion

    Projects

    Educational Programs

    Core Facilities

    Academic Research

    Industrial Technology Development

    Projects Review

    Industrial Applications

    International Collaboration

    Administrative Support

  • Focus on Industrialization

    Total program size: US$ 620 million over six years (2003 – 2008)

    Industrialization62%

    Education1%

    AcademicResearch

    21%

    Core Facilities16%

  • Education and Training Programs

    K-12 ProjectK-12 Project Collegiate Development Center

    Collegiate Development Center

    Industrial PersonnelTraining Center

    Industrial PersonnelTraining Center

    Stimulating children’s interest Cartoon

    ─ Nano Blaster Man─ A Fantastic Journey

    for Nana and Nono(animated video)

    Popular Science Books─ Nanotechnology Symphony

    Under-/post- graduate e-Learning/c-Learning

    Workshops

  • Southern Taiwan Nanotechnology Research Center

    Research Tools for Nano-science and Technology

    Microscopy and Nano-Analysis

    Nano Fabrication and Nano Characterization

    ITRI Common Laboratory

    Nanolaboratory for Kaohsiung and Pin-Tung Area

    Nanolithography and Nanobiotechnology

    Nanoscience and Technology Center in Central Taiwan

    Common Core Facilities

    NDHU

    Nanoscience and Technology Center in Eastern Taiwan

  • Academic Research

    奈米物理

    奈米化材

    奈米機電

    奈米能源

    奈米生技

    檢測與特殊儀器

    環境/健康/安全

  • Industrialization of Nanotechnology in ITRI

    ITRI Nanotechnology Center

    MEMS, NanoFabrication

    International Linkages

    Industry & Academia Outreach

    Open Laboratory SpaceExperimental FacilitiesNano Scale Characterization SupportModeling SupportEducation & TrainingOther Support

    Open Laboratory

    New Company

    startup

    International Collaboration

    Academia Collaboration

    Industry Collaboration

    Novel Applications Projects

    Nano-Material

    Nano-Electronics

    Nano-Photonics

    Nano-Biotech

    Nano-Chemicals ….

    ITRI Nanotechnology Projects

    Research Infrastructure

  • Industrial Technology Research Institute (ITRI)

  • ITRI’s R&D Activities

    Information and Communications

    Technologies

    Advanced Manufacturing and Systems

    Biomedical Technology

    Nanotechnology, Materials and

    Chemicals

    Energy and Environment

    100 nm

    R&D Carried Out in 12 Laboratories

  • Collaborations and Partnerships (ITRI)

    Joint Research Programs— Taiwan: TSMC, AUO, Powerchip, …— USA: Synopsys, Cadence, Corning, Dow Chemicals, AKT, …— Germany: Fraunhofer, BASF— Japan: AIST— Canada: NRC— Russia: Ioffe Institute— …

    Joint Research Labs— Domestic: NTU, NCU, NTHU, NCTU, NCKU, NCSU— International: UCB, CMU, MIT, MSU

  • Strategic Focus

    Information and Communications— Nanoelectronics, Flat-Panel Displays, Optical Storage

    Traditional Industries— Surface Treatment, Functional Materials, Catalysts

    Biotech— Targeting and Triggered Drug Release

    Energy— Solar Cells, W-LED, DMFC

  • - BusinessWeek, Asian Ed (May 16, 2005)

  • Patents Issued by the US

    Source: US Patent and Trademark Office (2005)

    2000 2001 2002 2003 2004

    USA 100,548 101,619 93,347 99,898 97,913Japan 34,563 34,875 34,954 37,862 37,734Germany 10,978 12,128 11,529 12,361 11,623

    Taiwan 5,578 6,766 6,346 6,719 7,376Korea 3,699 3,783 3,755 4,198 4,590

    Italy 1,915 2,052 1,945 2,015 2,009

    Canada 4,060 4,157 3,809 3,869 3,980

    France 4,392 4,576 4,289 4,228 3,846

    United Kingdom

    4,241 4,425 4,076 4,110 4,044

  • Northern Taiwan38 IncubatorsHsinchu Science Park IC, ICT Industries

    Central Taiwan15 IncubatorsCentral Taiwan Science Park Precision Machinery, TFT-LCD

    Southern Taiwan23 IncubatorsSouthern Taiwan Science Park Biotech, Opto-electronics

    Eastern area5 IncubatorsTourist Industries

    Industrial Infrastructure

  • A Sampling of R&D Activities in ITRI

    • ZnO Nano-Powders

    • Nanoclay/PU Leather

    • MRAM

    • CNT-FED

  • • Max output: 150kW• Max temp: ~10000oC• Operation pressure: ~1 bar• Throughput: ~ kg/hr

    DC Plasma Reactor Size, Shape and Morphology Control

    Controlled Growth of ZnO Nano-Powders

    Source: ITRI (Aug. 2005)

  • UV Absorption

    200 300 400 500 600 700

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    A

    bsor

    bent

    wavelength (nm)

    Abs

    orpt

    ion

    Wavelength (nm)

    Novel Properties of Tetrapod-Shaped ZnO (1)

    Source: ITRI (Aug. 2005)

  • 0 500 1000 1500 2000 25000.0

    0.2

    0.4

    0.6

    0.8

    1.0

    0 500 1000 1500 2000 25000.0

    0.2

    0.4

    0.6

    0.8

    1.0

    0 500 1000 1500 2000 25000.0

    0.2

    0.4

    0.6

    0.8

    1.0

    0 500 1000 1500 2000 25000.0

    0.2

    0.4

    0.6

    0.8

    1.0

    0 500 1000 1500 2000 25000.0

    0.2

    0.4

    0.6

    0.8

    1.0

    Abs

    orpt

    ion

    (A.U

    .)

    W avelength (nm)

    N 2+ H 2plasma

    commercial ZnO

    50N 2 + 50Ar plasma

    100N 2 plasm a

    IR shielding properties depending on processing parameters

    Source: ITRI (Aug. 2005)

    Novel Properties of Tetrapod-Shaped ZnO (2)

  • Novel Properties of Tetrapod-Shaped ZnO (3)

    5.1×102(Ab = 2.7)

    1.5×104 (Ab=1.2)

    2.6×105

    After 3 hrs in the dark

    < 10(Ab > 4.1)

    9.0×104ZnO-Ag(0.2-0.01 wt.%)

    1.7×101( Ab = 3.9)

    7.6×104ZnO(0.2 wt.% )

    1.4×1051.3×105Reference(DI water)

    After 3 hrsvisible

    illumination

    InitialBacteria # (CFU/ml)

    Sample

    Anti-microbial Photocatalysis(visible light)

    Source: ITRI (Aug. 2005)

  • Water droplet

    Water/Oil-Repellent ZnO Nanocoating

    Contact angle >145°

    Water droplet

    Sunflower seed oil

    textile

    Cement substrate

    Source: ITRI (Aug. 2005)

  • Nanoclay/PU Leather

    PU/Nanoclay Leather

    Pink: Shoes Blue: SofaLight Yellow: Bag White: Baseball

    Sofa Baseball

    TEM morphology (932-025)

    Intercalation

    Exfoliation

    Source: ITRI (2004)

    Anti-Stick Surface (Dry Feeling)

    Wear-Resistance Increased: 100%

    Far IR Emissivity: 0.89-0.90

    Surface Temperature Increased: 3.8~4.0°C

  • Nanoclay/PU Leather

    Source: ITRI (2004)

    Wear-resistance Filler wt%Cost

    NT$/kgTaber

    CyclesWater

    resistanceDyeing

    capability

    Additive Type Siloxane 5~10 500 800~1,000 X X

    Reactive Type Siloxane 3~10 1500 800~1,000 O X

    Nanoclay 1~3 600 1,000~1,200 O O

    Control - - 300~500 - -

  • MRAM

    OFF

    Write Current He

    Write Current Hh

    Write Read

    Fixed-layer

    Bit-line

    Bit-line

    ON

    Free-layer

    Tunneling Oxide

    Sensing Current

  • M1

    M2

    M3

    M4

    D S

    G

    1Mb MRAM

    Source: ITRI (Aug. 2005)Challenges: Scalability and Selectivity

    Bank0256Kb

    Bank2256Kb

    Bank1256Kb

    Bank3256Kb

    Die Size: 4.71 x 5.49 mm2MTJ Size: 0.36x0.6 um2Technology: tsmc 0.15LV 1P5M

    ITRI MTJ BEOLRead access time < 50ns

  • 10F2 20F2 30F2 40F2 50F2 60F2 70F2

    SRAM

    Flash

    DRAM

    Speed

    4

    1

    52 3

    6

    7

    4. IBM, VLSI 2004

    1. Samsung, IEDM 2003 (8 F2)

    5. Renesas, VLSI 2004

    2. Motorola, IEDM 20033. SONY, VLSI 2004

    6. NEC, IEDM 2004 (6 F2, 250 ns)7. ITRI, IEDM 2004 (6 F2, 50 ns)

    MRAM30ns

    60ns

    90ns

    120ns

    150ns

    180ns

    210ns

    MRAM Benchmark

    Area or Cost

    ITRI

    Source: ITRI (2004)

  • ITOPhospher

    Gate

    CNTElectrode

    e-

    Dielectric

    e- e-

    CNT Field-Emission Display

  • 20” CNT Backlight Unit

    Source: ITRI (Aug. 2005)

    Challenges: Uniformity and Lifetime

  • “Nano-Mark” Initiative (2004)

    “Nano Products” to certify:

    ․Critical dimension ≤ 100nm

    ․New properties/characteristics due to nano-structures

    Anti-bacteria TilesDeodorized PaintsAnti-bacteria LampsWear-Resistant PU Synthetic LeathersAnti-Smudge PaintsSelf-cleaning Ceramic TilesAnti-Smudge Toilet

  • National-Effort: Integration

    Linking academia to build core competenciesLeveraging industry entrepreneurship for highly differentiated productsNetworking with international nanotechnology community for win-win partnerships

  • “Nanotechnology Ranking” (2005)

    Source: Lux Research (Sept., 2005)

  • Source: Lux Research (Sept. 2005)

    “Nanotechnology Ranking” (2005-2012)

  • Nanotechnology: Significance for Taiwan

    Many industries have high stakes in nanotechnology— Nanotech-based products will proliferate soon

    Since Taiwan can leverage its strength in ICT industry, nanotechoffers unique opportunity

    — Application-driven R&D programs will lead to significant positions in selected areas of nanotechnology

    — National-level effort is in progress to integrate the strengths of industry, academia and research institutions

    Nanoscience and Nanotechnology: Taiwan’s ApproachNanotechnologyVLSI -- Already a Nanotechnology?!Focus on IndustrializationAcademic ResearchIndustrialization of Nanotechnology in ITRIITRI’s R&D ActivitiesStrategic FocusPatents Issued by the USIndustrial InfrastructureMRAM1Mb MRAMCNT Field-Emission Display20” CNT Backlight UnitNational-Effort: IntegrationNanotechnology: Significance for Taiwan