mustang winter 2012 web

Upload: kyawkyawaung81

Post on 14-Apr-2018

222 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/27/2019 Mustang Winter 2012 Web

    1/52

    MagazineThe

    Inside This Issue...A Message from Our President

    Wood Group Mustang Bringing a Strong Lineup

    Process Safety: Blind Spots and Red Flags

    Winter 201

    People Oriented...Project Driven

  • 7/27/2019 Mustang Winter 2012 Web

    2/52

    www.morenogroupllc.com

    ...A Moreno Group Company

    ...A Moreno Group Company

    ...A Moreno Group Company

    Dynamic inDustries delivers integrated abrication

    and construction solutions or upstream/ofshore and

    downstream major capital projects.

    Dii is the largest privately owned hookup and commissioning contractor

    located in the Gul o Mexico, servicing projects worldwide.

    Our portolio o companies ofers: nFabrication, Maintenance and Construction Services nMarine Services nPipe, Valve and Fitting and Steel Product Distribution nOfshore and Onshore Equipment Rental n24/7 Support and Emergency Services

    Fo oll gd olo o o g poj,

    o D id, i. :

    copo Of

    600 Jeferson St., Suite 1400

    Laayette, LA 70501

    Ph: 337.291.7403

    Fax: 337.769.9615

    Hoo Of

    10777 Westheimer Rd., Suite 1175

    Houston, TX 77042

    Ph: 713.715.6667

    Fax: 713.715.6678

    ...A Moreno Group Company

    ...A Moreno Group Company

    2

  • 7/27/2019 Mustang Winter 2012 Web

    3/52

    MagazineThe

    InsideThisIssu

    e...

    AMessagefro

    mOurPresident

    WoodGroupM

    ustangBringin

    gaStrongLineu

    p

    ProcessSafety

    :BlindSpotsand

    RedFlags

    Winter2012

    PeopleOriented

    ...ProjectDriven

    r .

    .

    Wood Group Mustang is comprised o several

    companies that have operated under either the Wood

    Group or Mustang banner and have individually made

    a mark o excellence in the energy and industrial

    markets. The companies, with a combined 90 years

    o operation, have the knowledgeable proessionals,

    systems and strong support sta in place to oer

    a ull complement o engineering and project

    management skills to serve our clients. The

    component parts o our new entity are discussed

    beginning on page 8.

    ABOUT THE COVER:

    HOUSTON

    16001 Park Ten Place

    Houston, Texas 77084

    (713) 215-8000 (713) 215-8506 Fax

    www.mustangeng.com

    ALABAMA

    One Metroplex Drive, Suite 100Birmingham, Alabama 35209

    (205) 970-4977 (205) 970-4928 Fax

    CALIFORNIA

    2830 Howe Road, Suite A

    Martinez, Caliornia 94553

    (925) 231-4151 (925) 229-8220 Fax

    DELAWARE

    4550 New Linden Hill Road, Suite 400

    Wilmington, Delaware 19808

    (302) 993-2600 (302) 993-2699 Fax

    GEORGIA

    12600 Deereld Parkway, Suite 315Alpharetta, Georgia 30004

    (770) 945-0200 (770) 945-0932 Fax

    SOUTH CAROLINA

    30 Patewood Drive, Suite 200

    Greenville, South Carolina 29615

    (864) 288-3009 (864) 404-2388 Fax

    ABU DHABI

    15th oor, Dhar Tower,

    Najdah Street at Electra Street

    Abu Dhabi, UAE

    +971 (0)2 650-4449 +971 (0)2 650-8006 Fax

    ANGOLA

    Wood Group Kianda Lda.Rua Rainha Ginga, No. 87, 11th andar

    Edicio Endiama-De Beers

    Luanda, Angola

    +244 222 444 876

    KUALA LUMPUR

    The ICON, Jalan Tun Razak,

    W-07-01, Level 7, West Wing,

    50400 Kuala Lumpur, Malaysia

    603 230 22800

    LONDON

    St Andrews House, West Street

    Woking, Surrey, GU21 6EB, U.K.

    44 (0) 1483 717700

    MUMBAI

    Tower C, Rolta Technology Park

    Street No.22, MIDC

    Marol, Andhere (East)

    Mumbai, India 400 093

    91 22 6672 8500 91 22 6672 8600 Fax

    SAUDI ARABIA

    Mustang Al-Hejailan DAR PI

    Al-Butain Tower (Across rom Mercure Hotel)

    Prince Turki Bin Abdul Aziz Street

    Corniche Eastern Province

    Al Khobar 31952, Saudi Arabia

    966 3 869 7100 966 3 869 7200 Fax

    Dear Friends:

    Mustang is starting 2012 with a burst o activity as

    we celebrate our 25th anniversary o operation.

    We have rebranded ourselves as Wood Group

    Mustang, creating a brand represented by six successul

    businesses that have operated individually under the

    Wood Group or Mustang umbrella. It is my privilege to leadthe new group.

    I hope youll enjoy learning more about the companies that

    orm Wood Group Mustang you might be surprised by the

    breadth o capabilities that we oer. A synopsis o these

    companies begins on page 8 o this issue, and you will be hearing more about them and our

    plans or Wood Group Mustang as the year unolds.

    During 2011, Mustang had signicant accomplishments. We played an integral role in the

    completion o unique and world-class projects, expanded our geographic presence and

    bolstered our global management team. We enlarged our Saudi operation to Mustang Al-

    Hejailan DAR PI, with the addition o DAR E&C and PI-Consult, two successul engineering

    companies within the Kingdom o Saudi Arabia.

    We entered into a joint venture in the Far East in support of our operations in Malaysia,

    joined with two other Wood Group companies to establish local operations in Angola, and

    expanded our automation presence and capabilities in Latin and South America with the

    acquisition o ISI Solutions.

    We have set high goals or ourselves in 2012. As always, we will work hard to attain them

    by providing technical excellence, ingenuity and cost eectiveness on all o our projects. We

    value our continued relationship with you and hope that 2012 is a great year or you as well.

    Sincerely,

    Steve Knowles

    President

    A Message From Our President

  • 7/27/2019 Mustang Winter 2012 Web

    4/52

    4

    If only it were this easy.

    While there may not be a vending

    machine capable of producing

    your oshore module, working

    with Powell is as close as it gets.

    Powell has been in business formore than sixty years. Even better,

    they can handle both your

    switchgear and oshore

    modules needs.

    Let Powell nd a solution for you.

  • 7/27/2019 Mustang Winter 2012 Web

    5/52

    Tabl f CntntsLocations .....................................................................................................................................................................................3

    A Message from Our President ...........................................................................................................................................3

    Solutions Outside of the Box ...............................................................................................................................................6

    News from the Front ...............................................................................................................................................................7

    Wood Group Mustang Bringing a Strong Lineup.....................................................................................................8

    Total Project Delivery............................................................................................................................................................12

    Two Leaders are Now The Leaders in Topsides Design ...........................................................................................14

    You Cant Go Wrong .............................................................................................................................................................18

    Do You Need a Personal Trainer?. ....................................................................................................................................20

    Advertiser Index......................................................................................................................................................................23

    Getting You What You Need, When and Where You Need It................................................................................24

    Experience is in Mustangs DNA .......................................................................................................................................28

    Need to Enhance Your Oil & Gas Recovery?.................................................................................................................32

    Using Experience to Integrate Total EPCM Delivery .................................................................................................36

    Process Safety: Blind Spots and Red Flags ....................................................................................................................39

    Working in the Shale?.. .........................................................................................................................................................46

    Leaders in Offshore.. .............................................................................................................................................................47

    LNG - Experience The Difference .....................................................................................................................................48

    Add the Best Professionals to Your Team When You Need Them ......................................................................49

    We are Carrying on The Scouting Tradition .................................................................................................................50

    8

    i i i i i i i i

    i

    i i i i i

    i i

    i i i i

    i i i -

    i i

    i i i i i

    i i i

    i ,

    i i i i

    i i i i i

    i i

    i i i

    i i i i i ,

    i i i

    i i i

    , i i i

    i i i

    , i i

    i i i i i

    i i i i i

    i i i

    i i

    i i i i i

    i

    i i

    i i i i i i i

    , i , i

    i i i i

    i i i - i i i

    i , -

    i i i i i

    , i i i

    i i i i i i

    i i i i i i

    i i , i i i i i

    i , i i i ,

    i

    i i i i

    i i i i i , i

    i i , i ,

    i i

    _ r _

    39

    20

    200 North Navigation Blvd. Freeport, Texas 77541

    (979) 233-0121 Freeport (281) 393-1411 Houston (979) 233-0349 Fax (800) 560-0121 WATS

    www.freeweld.com

    120,400 Sq. Ft. facility Newly Expanded 2008

    Freeport Welding& Fabricating, Inc.

    Large ASME Pressure Vessels to 400 tons

    Large-Diameter abricated Pipe (24 and over)

    API Tanks

    Industrial Sheet Metal (No Air-Conditioning)

    Heavy Plate

    Large-Diameter Fabricated Elbows

    Skid Units

    Round & Square Duct, Heavy or Light

    Odd Transitions, reducers, cones, Etc.Custom Forming, Rolling, Bending, Burning

    Tower Trays & Distributors

    Paddle Blinds, T-Blinds, Spectacle Blinds

  • 7/27/2019 Mustang Winter 2012 Web

    6/52

    Solutions Outside of the BoxTHE COMPLETE PACKAGE

    People Oriented... Project Driven

    www.mustangeng.com6

  • 7/27/2019 Mustang Winter 2012 Web

    7/52

    INTERNATIONAL

    Supply Company to the Oil & Gas Industry

    USA Mexico Netherlands Singapore Indonesia

    Valves: Ball, Butterfly, Check, DBB, Gate, Globe, Needle, Plug, Relief

    Actuators Pipe Fittings Flanges Specialty Items Closures Instrumentation Flow Measurement Strainers Hose Tools Pumps & Compressor Parts

    Tel: 713-921-3600 Fax: 713-921-3313

    www.betaintl.com [email protected]

    MUSTANG PROJECTSRECOGNIZED

    MUSTANGS work was again recognized by

    clients and the industry. Two o our upstream

    topsides engineering projects OPTI-EX/

    LLOG Who Dat in the Gul o Mexico and

    Statoils Peregrino oshore Brazil were named

    among Ofshore Magazines Top Five eld

    development projects o 2011.

    MUSTANG ACQUIRESISI SOLUTIONS

    In December 2011, MUSTANG acquired ISI

    Solutions. The company, based in Argentina,

    is a provider o automation and control

    engineering, systems integration and

    consulting services to the oil and gas, power

    and pipeline industries. Its core competency

    is in providing automation services to

    the pipeline segment, a growing part o

    South Americas oil and gas industry. The

    company will operate within MUSTANGS

    Automation and Control Group with more

    than 240 personnel in six Latin American

    countries- Mexico, Argentina, Bolivia, Chile,

    Colombia and Peru. MUSTANG President,

    Steve Knowles, commented, ISIs strong

    management team and proven track record

    provides us with a robust platorm or growth

    across South America and Mexico.

    WOOD GROUP LAUNCHESANGOLA OPERATION

    Wood Group has launched a joint venture,

    Wood Group Kianda, in Luanda, Angola.

    The JV, involving business partner Amilcar

    Nascimento, simultaneously announced its

    rst contract with BP or the maintenance

    of the topsides of an FPSO operating oshore

    Angola. MUSTANG will participate in this

    project and will have a visible presence in the

    venture as it is established to provide engi-

    neering, procurement services, construction

    management, and maintenance and support

    services or oshore and process acilities.

    The company will have ofces on two oors

    o the De Beers Building in downtown Luan-

    da with an opportunity to eventually expand

    to occupy two additional oors in 2012.

    MUSTANGS Martin Somers was appointed

    engineering manager or the company.

    MUSTANG AWARDED TOPSIDESFOR ANADARKOS LUCIUS SPARMUSTANG has been awarded the topsides

    detailed design, procurement support

    and equipment inspection or a truss spar

    oating production acility in the Lucius

    eld development operated by Anadarko

    Petroleum Corporation. The acility will be

    located in the Keathley Canyon area o the

    Gul o Mexico, in approximately 7,100 eet

    o water and will have a capacity o 80,000

    BPD oil and 450 MMscd gas. MUSTANG

    had previously completed the conceptual

    and front-end engineering design (FEED) for

    the project.

    This world-class project will be the th

    deepwater spar designed by MUSTANG

    or Anadarko, joining, Boomvang, Nansen,

    Gunnison and Constitution, all currently

    operating in the Gul o Mexico. Detailed

    engineering is expected to be completed in

    the 3rd quarter o 2012, with rst production

    projected or 2014.

    MUSTANG SUPPORTINGMARINE WELL CONTAINMENT

    COMPANYMUSTANG has been named as a participant

    in a Wood Group contract or a Marine Well

    Containment Company (MWCC), a not-or-

    prot independent company committed to

    containing a deepwater well control incident

    in the U.S. Gul o Mexico. MUSTANGwill join

    Wood Group PSN in the contract and will

    provide technical services or MWCCs con-

    tainment system in the event o such an in-

    cident. MUSTANGS role will be to conduct

    steady state and transient modeling o sub-

    sea equipment, evaluate hydrate condition

    and mitigation, and develop process simula-

    tion modules.

    ALLIANCE AWARDED TOPSIDESFOR GULFSTAR SPAR

    Alliance Engineering, part o Wood Group

    MUSTANG, has been awarded the detailed

    engineering and design o the topsides pro-

    duction acilities or Williams Partners Gul-

    star FPSspar. The award follows Alliances

    completion o concept development and

    FEED on the project. The facility will oper-

    ate in 4,300 o water in the Tubular Bells eld,

    block 768 o Mississippi Canyon area oshore

    Louisiana. The acility is designed or process-

    ing 60,000 BPD oil and 200 MSCFD gas. The

    single lit topsides will have three levels as

    part o the 7,000 ton short ton deck. Initial

    production is scheduled or 2014.

    NewS FroM The FroNT

  • 7/27/2019 Mustang Winter 2012 Web

    8/52

    Wood Group

    Mustang Bringing aStrong Lineup

    Wood Group Mustang is comprised of several companies that have

    operated under either the Wood Group or Mustang banner and have

    individually made a mark of excellence, with experience and successful

    project results across a broad spectrum of the global energy industry.

    As of January 2012, six companies, including newly acquired ISI Solutions

    of South America, will be operating under a new brand, combining skill

    sets, resources and geographic expertise to deliver added value to our

    clients. The component parts of Wood Group Mustang are varied, and

    each has a record of contributions to the industry that marks each as a

    leader in the markets they serve.

    MUSTANG

    As Mustang celebrates its 25th anniversary in 2012, the companys

    philosophy is as consistent today as when it started. Our People Oriented...

    Project Driven culture focuses on taking care of people, providing

    support for the communities in which it works and delivering technicalexcellence to clients.

    Mustangs industry reputation grew as its service offerings

    expanded throughout the 1990s. Mustangs service offerings

    expanded into pipelines, onshore oil and gas facilities, refining

    and chemicals, industrial facilities and automation and

    control systems. Offerings for LNG facilities and

    ecological solutions, including renewable energy were

    also added.

    8

  • 7/27/2019 Mustang Winter 2012 Web

    9/52

    In 2000, Mustang became part of Wood Group, a highly respected

    Aberdeen-based energy services company whose business model

    and culture closely matched that of Mustang. Since then, Mustang

    has expanded globally, opening offices in the U.K., India, the Middle

    East, Latin America and South East Asia in order to expand its

    international presence.

    Mustang now has over 5,000 Mustangers and operates in eight

    countries. It has delivered numerous world-class projects, many of

    which have been considered first, deepest or largest and were

    reflective of Mustangs ingenuity and experience. Mustang has

    also been repeatedly recognized as one of the Houston areas top

    places to work and ranked number one in employee appreciation

    categories.

    ALLIANCE ENGINEERING

    Alliance Engineering is a perfect complement to Mustang in

    serving the deepwater, shallow offshore, and onshore pipeline and

    facilities markets. Like Mustang, Alliance provides engineering,

    procurement services, project management and construction

    management to its clients.

    Founded in 1993 and part of Wood Group since 2000, Alliance

    provides a full range of engineering disciplines with expertise in

    process, electrical, instrument, mechanical, civil, structural. In

    addition to its Houston operation, Alliance has offices in Denver

    and Pittsburgh to bolster its significant presence in the pipeline

    facilities industry and established a visible presence in the dynamicMarcellus and Utica shale plays with unconventional gas reserves

    in the northeast U.S. and Appalachia.

    Alliance is a leader in delivering advanced designs as a major

    player in the concept development of single-lift, lightweight topsides

    production facilities for deepwater platforms. The advantages of

    these designs - schedule reduction, full utilization of deck space,

    lower installation costs, and faster installation and hookup have

    been embraced by operators.

    Alliance has also demonstrated ingenuity on floating production,

    storage and offloading (FPSO) vessels, including the Cascade/Chinook,

    the first FPSO design approved for installation in the Gulf of Mexico.

    Alliance designs have been incorporated into more than 20 world-

    class FPSO projects with operators and vessel contractors.

    For the pipeline industry, Alliance has designed and installed over

    two million horsepower of compression, over 1,000 miles of

    pipeline and over 50 mainline meter stations over the last ten years.

    GLOBAL PERFORMANCE

    In early 2006, Mustang acquired Global Performance, a Greenville,

    South Carolina-based engineering firm that provided project

    management, construction management and design services to the

    chemical, automotive and industrial markets. Global Performance

    offers a diverse and track-record on non-energy projects and

    provides in-house contract engineering services to notable interna-

    tional chemical and life science companies. Additionally, it has

    established a reputation for outstanding project performance on

    the design and construction management of vehicle assembly

    plants for some of the worlds most recognized automotive brands

    including, BMW, Honda, General Motors and Daimler Chrysler.

    The Mustang Greenville office has continued to add synergy to our

    focus on the process and industrial sectors of the business, making

    inroads into industries such as pulp & paper, pharmaceuticals,

    cement and general manufacturing.

    One of its most recent successes is the involvement in the grass-

    roots final assembly facility for the Boeing 787 Dreamliner aircraft

    in Charleston, South Carolina. Global Performance provided the

    construction management and project management for the massive

    642,000 square-foot (59,000 square meter) main production facility

    as well as an aircraft interiors manufacturing, equipment mainte-

    nance facility, delivery center where customers take possession of

    the plane, and a welcome center at the gateway of the sprawling

    industrial campus.

  • 7/27/2019 Mustang Winter 2012 Web

    10/52

    IMV PROJECTSThe Arctic is a rugged place to work, and projects undertaken

    in these conditions require ingenuity and special expertise.

    IMV Projects, based in Calgary, Alberta, has that unique experience

    of successfully completing projects in harsh environments and

    under extraordinary conditions. They are a multi-discipline company

    providing EPCm services to the industry. One of their missions

    is to be the go to provider of project execution for the Canadian

    energy industry. Their personnel have been involved in the most

    notable frontier projects, including Beaufort Sea, Northstar, Hibernia

    and Sakhalin. IMV offers leading edge knowledge of the arctic

    environment including cold regions engineering, structural and ice

    engineering, geotechnical and pipeline engineering, and construction.

    Their pipeline engineering expertise and technical innovation have

    allowed IMV Projects to participate in unique projects, including

    the worlds first 32-inch NPS steam distribution line which IMV

    Projects engineered and installed. Their cold region experience has

    taken them to Kazakhstan where they provided detailed engineering

    on a pipeline project with pump stations, storage facilities, power

    generation and control system.

    IMV Projects works closely with major thermal heavy oil producers

    to provide effective technical solutions and project execution

    strategies. They have served as prime contractor for a 10,000 bop/d

    grassroots steam assisted gravity drainage (SAGD) project for a

    major client in which they exceeded 1.1 million man hours without

    a lost time accident and a similar project for PDVSA in Venezuela.

    IMV Projects E-Power division provides a broad range of

    engineering services for electric power generation and renewable

    energy, including the design of biomass power plants.

    ENERGTICOSHeadquartered in Bogota, Colombia, Energticos has more than

    650 people and 36 years experience as an engineering company

    serving the oil & gas, petrochemical and industrial markets in

    South America. Services range from feasibility studies through

    turnkey project completion, including operation and maintenance.

    Energticos has completed over 300 projects for more than 50

    clients, both offshore and onshore, totaling over 12.7 million man

    hours. The projects include pipelines, pumping and compression

    facilities, control and automation, power generation and distribution,

    telecommunications, biofuels and infrastructure.

    The company is well regarded for its emphasis on safety and has

    received many awards from clients and industry associations for

    their HSE practices. Recently, they were named as the first place

    winner by the Colombian Safety Council for their HSE practices.

    10

  • 7/27/2019 Mustang Winter 2012 Web

    11/52

    ISI SOLUTIONSIn December 2011, Mustang announced the

    acquisition of ISI Solutions. The company, based in

    Argentina, is a provider of automation and control

    engineering, systems integration and consulting services

    to the oil and gas, power and pipeline industries and has

    240 employees. Its core competency is in providing

    automation services to the pipeline segment, a growing part

    of South Americas oil and gas industry, with operations inArgentina, Bolivia, Chile, Colombia, Mexico and Peru.

    ISI Solutions professionals consult in safety instrumented systems

    (SIS) and risk analysis design, with TV certification. As a systems

    integrator, the company works with several world-class manufacturers

    to provide full turn-key solutions. As a service provider for support

    and maintenance, ISI specializes in planning and execution of

    preventive and corrective maintenance, procedures development and

    maintenance engineering.

    MUSTANG AL-HEJAILAN DAR PIIn 2011, Mustang, Al-Hejailan Consultants, Dar Al-Riyadh, and PI

    Consult merged together to form Mustang Al-Hejailan DAR PI (Mustang-

    HDP), a 500 person company dedicated to providing world class project

    engineering, procurement, and construction management (EPCm) services

    to the Kingdom of Saudi Arabia, the Middle East, and North Africa.

    With over 50 years of combined experience joined together, Mustang-

    HDP, headquartered in Al-Khobar, has the strength and depth of

    knowledge to provide quality engineering and project management services

    for projects of all sizes within the upstream, refining and chemicals,pipelines, telecommunications and security, automation and control and

    industrial and manufacturing markets.

    1

  • 7/27/2019 Mustang Winter 2012 Web

    12/52

    In today's challenging economic climate, creative thinking, accurate cost estimates and a

    commitment to technical excellence are crucial to the success of capital projects. Mustanghas a superior reputation for providing owners with total project delivery, from feasibilityanalysis and front-end engineering to facility startup.

    Whether a project is grassroots, revamp, expansion or modernization, Mustang has theexperience and capability to successfully execute your project to achieve the desired results.

    Contact Mustang today!

    Total Project Delivery

    With a Reputation for Excellence

    [email protected]

    www.mustangeng.com

    12

  • 7/27/2019 Mustang Winter 2012 Web

    13/52

    You need total

    flow control from

    a single source.

    We deliver.

    Design. Engineering. Valve Packaging. Installation. Service.

    Our turnkey approach will benefit all facets of your oil and gas flow control

    operations to deliver profound value and transform your business.

    The Valve Systems and Controls team stands ready to serve your most severe

    valve/valve automation applications.

    Contact us at 1-800-925-8800 Learn about our plant performance solutions at www.cwfc.com1

  • 7/27/2019 Mustang Winter 2012 Web

    14/52

    Providing the technical expertise for a successful project...

    any concept, any size, any water depth.

    14

  • 7/27/2019 Mustang Winter 2012 Web

    15/52

    But do they have enough torqueto close your critical valves?

    You might have to choose between muscle or footprint with other actuator manufacturers, but you dont need to sacrifice

    anything with Emersons Bettis pneumatic scotch-yoke actuators. Our G-Series has a very efficient modular lightweight

    construction with an optimal center of gravity for applications where weight and space are important. For the same torque

    output requirement, Bettis G-Series is typically 1/3 lighter and smaller than our competitors offerings. In addition, we

    understand accurate torque output is critical for SIL or fail-safe operations. Our G-Series has guaranteed torque outputs in

    spring-return models to 3 million lb-in and double-acting configurations to 6 million lb-in. PED97/23/EC, IP66 and IP67M

    compliance allows Bettis actuators to be used in just about any service onshore and offshore.Learn more about compact, yet powerful, Bettis pneumatics.

    Contact us at www.emersonprocess.com/bettis.

    The Emerson logo is a trademark and service mark of Emerson Electric Co. 2012 Emerson Electric Co.

    Some valve actuators fit well enoughin your tight piping runs.

    1

  • 7/27/2019 Mustang Winter 2012 Web

    16/52

    www.awc-best.com

    R

    Double Block and Bleed Valves

    Tube Fittings andInstrument Valves

    Process Instrumentation Gauges & Bi-MetaThermometers

    Rupture DiscsProcess Filtration

    Automation

    PowerDistribution

    Wireless

    Motor ControlCenters

    ProcessFiltration

    Instrumentation

    ProcessValves

    Need ahelpinghand?

    Design Guides

    ApplicationsEngineeringSpecialists

    24/7 TechnicalSupport

    Off the shelf

    productavailability

    16

  • 7/27/2019 Mustang Winter 2012 Web

    17/52

    1

    Bringing energy and the environment into harmony.

    The Americas: (Intl +1) 713-354-6100/EMEA: (Intl +33) 2-35-25-5225

    Asia-Pacifc: (Int l +60) 3-2093-6633/ [email protected]

    RELIABILITY ISSUES NEVER SLEEP.

    WE MAKE SURE YOU CAN.

    CompressorsTurbo & Recip / Steam Turbines / Gas Turbines / Control Systems / Expanders

    At Dresser-Rand, we know any unscheduled interruption of a clients downstream

    operation is simply unacceptable. Thats why we make engineering reliability a primary

    focus. From one of the worlds largest hydrogen compressors (pictured at right) to our

    single-stage steam turbines, Dresser-Rand downstream solutions are easy to maintain.But for us, its not just about selling superior products, its about providing peace of

    mind as well. So, when you do need help, rest assured were there for you.

    Engineering.

    Fabrication.

    Technical Design.

    Backed by more than a centurys worth of experience, DXP provides a single source for

    engineering, technical design and fabrication of pump packages. From pump selection to

    installation and all processes in between, DXPs engineering staff provides the in-depth

    technical expertise that has earned us our reputation as a world-class pump company.

    DXP Enterprises, Inc. - 11947 FM 529 - Houston, TX 77041 - 713-937-2800

    www.d xp e .co m

  • 7/27/2019 Mustang Winter 2012 Web

    18/52

    People Oriented... Project Driven

    Email: [email protected]

    +1 713/350-7858

    www.mustangeng.com

    Helping make your project successful with complete

    right-of-way, field services and engineering.

    You Cant Go Wrong

    18

  • 7/27/2019 Mustang Winter 2012 Web

    19/52

    As your complete premium steel resource, Edgen Murray ensures your steel supply requirements and schedules are

    met with exacting precisiondelivered on time from the best possible sources. We work with world-class mills and

    manufacturers to manage your supply chain solutions. We leverage our experience on your behalf to solve problems

    and meet the steel supply demands of challenging, large-scale infrastructure initiatives anywhere in the world.

    edgenmurray.com 30+ Locations Worldwide

    Plate / Structural / Pipe / Fittings / Valves

    HARNESS THE POWER OF A

    GLOBAL STEEL NETWORK

    1

  • 7/27/2019 Mustang Winter 2012 Web

    20/52

    by George Joseph

    A PersonalTrainer?

    Do You Need

    WHY do you need a personal trainer in

    the first place? Isnt physical fitness and

    exercise a private affair? For many, the

    answer is yeswell get to that later. But more and

    more people are opting to enlist the aid of a personal

    trainer, and they do so for the same reason that

    someone who is furnishing a living room might call inan interior decorator for advice.

    Having a personal trainer can have several

    benefits. First, and most obvious, you get personal

    attention. That means the exercise regimen can

    be tailored to your specific health needs and your

    personal goals. Plus, it gives you the advantage

    of having a professional who can provide expert

    guidance. Compare it to this: How many of us, as kids,

    learned to play the piano or guitar all by ourselves?

    True, some are self-taught, but many if not most had

    a personal trainer. The same is true with physicalfitness. Whether your goal is to lose weight or just to

    tone up, a personal trainer might be able to help you

    accomplish your goals.

    Some find that having a personal trainer gives

    them motivation. After all, now theyre accountable

    to someone person. They cant just say, Ill start

    20

    Tips for Healthy Living

  • 7/27/2019 Mustang Winter 2012 Web

    21/52

    tomorrow. And trainers are more than people

    who just call out the number of repetitions

    you should do. These are people who can

    work with your specific agenda. But how do

    you find a trainer whos just right for you?

    Writing in Bottom Line, personal

    trainer Joe Sweeney (who is also the

    author of a book entitled I Know I ShouldExercise, But ) suggests that you set up an

    appointment with your prospective trainer. In

    a 20- or 30-minute discussion, find out his or

    her area of expertise. What experience does

    this trainer have with your age group and

    fitness level? You should not have to pay for

    these appointments, Sweeney says.

    There are several other things to

    look for in a trainer. For example, what is

    his or her certification? If you want quality

    assistance, your trainer should have a four-year degree in some type of fitness-related

    field. You can even ask to see a copy of

    any certificate he may have. Look into his

    liability insurance policy, too, while youre at

    it. Any good trainer will not hesitate to offer

    you a written contract, spelling out all fees

    and conditions of your program.

    Make sure that any trainer you are

    thinking of enlisting is prepared to tailor

    his workout to your abilities and goals.

    He should start by assessing your health,

    nutrition, fitness and medical history, writes

    Joe Sweeney. He may test your body-fat

    percentage, flexibility and muscular strength.

    The trainer should be a great listener and take

    into account what you hope to gain from your

    workoutsweight loss, more stamina, better

    posture, etc.

    But a caution is in order. Not all

    trainers are created equal, says Barrett

    Niehus at the web site alltrainers.com. He

    recommends: You should choose a personal

    trainer using the same criteria that you use tochoose your personal physician. After all, the

    personal trainer is a health care professional

    that works by preventing disease. Evaluate

    the trainers background, their qualifications,

    their references, and their ability to

    communicate and relate to your needs. You

    are looking for a professional that will suit

    your needs and be able to help you achieve

    your goals.

    A PersonalTrainer?

    Do You Need

    2

  • 7/27/2019 Mustang Winter 2012 Web

    22/52

    Of course, personal

    training will cost. One

    program sets the price at

    about $40 for a half hour

    session and $60 for a full

    hour. Rates are lower if

    you sign on for a longer

    term, perhaps 20, 50, or

    75 weeks, and lower still

    if you share with someone

    elsein other words, one

    trainer to two clients.

    Another route is

    to look into an on-line

    personal trainer. A

    number of web sites offer

    personal advice tailoredto your personal goals and

    informationbut its all

    done by e-mail. Not bad

    its semi-personal, and

    its only semi-costly! For

    exampleand this is just

    one examplefor about

    $30 per month, Desert

    Valley Personal Training

    offers a personal program

    every four weeks. Theseprograms are completely

    individualized based on

    your goals and health information, asserts trainer

    Ryan Crandall. Ill be beside you all the way with

    unlimited email support.

    All told, the process of choosing a personal

    trainer need not be difficult. There are hundreds of

    extremely qualified and professional personal trainers

    out there, writes Barrett Niehus. The choice merely

    requires a little homework and something more than

    pulling a trainer off the floor of your local health club.Your personal trainer is your employee, and you are

    paying him/her to help you achieve a goal. If you are

    willing to pay money to become fit, why not choose a

    professional that will make you succeed?

    You can start your search for a personal trainer

    at your local health club, or you can investigate web

    sites like freetrainer.com or ustrainersearch.com.

    Also, check out the web site of the Personal Trainers

    Marketing Association (alltrainers.com).

    Do It Yourself?But cant you do all this yourself? As men-

    tioned at the outset, some can. The challenge is to

    know which regimen is best for you and to keep moti-

    vated. So if youre going to try to be your own personal

    trainer, here are some tips from Dr. Miriam Nelson

    from Tufts University, as printed in Bottom Line:

    Work out with a friend. If someone else is

    counting on you to be there, youre less likely to miss

    a workout.Make a realistic schedule. Whether you

    exercise every day for 30 minutes or 30 minutes three

    times a week, make sure its a schedule that is practical

    for you. If you set unrealistic goals, Dr. Nelson says,

    youll quit.

    Put it in writing. Chart your progress. Check

    off each day on your calendar after youve completed

    your exercise. Better still, keep a detailed exercise log,

    including the date that you exercised, how long you

    22

  • 7/27/2019 Mustang Winter 2012 Web

    23/52

    Advertisers Index:AGI Industries..................................................................................................................................................................................................45

    AVEVA....................................................................................................................................................................................inside back cover

    AWC.................................................................................................................................................................................................................16

    Beta International..............................................................................................................................................................................................7

    Bran+Luebbe....................................................................................................................................................................................................34

    Cameron..............................................................................................................................................................................................back cover

    Chart Energy.....................................................................................................................................................................................................43

    Cruver, Robbins & Fu, LLP.............................................................................................................................................................................48

    Curtiss Wright...................................................................................................................................................................................................13

    Deep South Crane & Rigging...........................................................................................................................................................................45

    Dresser Rand.....................................................................................................................................................................................................17

    Dynamic Industries, Inc............................................................................................................................................................inside front cover

    DXP..................................................................................................................................................................................................................17

    Edgen Murray...................................................................................................................................................................................................19

    Emerson............................................................................................................................................................................................................15

    Enerflex ............................................................................................................................................................................................................35

    Freeport Welding & Fabricating, Inc...................................................................................................................................................................5

    GBA-Corona, Inc..............................................................................................................................................................................................44

    GEA Rainey Corporation.................................................................................................................................................................................47

    General Welding Works, Inc.............................................................................................................................................................................30

    Gulf Coast Alloy Welding................................................................................................................................................................................48

    Hoerbiger..........................................................................................................................................................................................................38

    LEWA, Inc........................................................................................................................................................................................................25

    Mammoet..................................................................................................................................................................................................31

    New Industries..................................................................................................................................................................................................33

    Oil States Industries, Inc...................................................................................................................................................................................30

    Oliver Equipment Company.............................................................................................................................................................................29

    Performance Contractors, Inc...........................................................................................................................................................................37

    Powell Industries................................................................................................................................................................................................4

    SoTec................................................................................................................................................................................................................47

    Spitzer...............................................................................................................................................................................................................44

    W-Industries................................................................................................................................................................................................26-27

    Mustang Magazine is published by:

    Custom Publishing Design Group, Inc.

    www.MyCompanyMagazine.com

    Advertising:Robert Smith 1-800-246-1637

    worked out, and what routine you performed. Charting

    your progress will motivate you to maintain your

    program, Dr. Nelson says.

    Dont pamper yourself. Monitor whether a

    routine is too easy, just right, or just plain too hard.

    Exercise wont do you much good unless you work out

    at an appropriate level of intensity, says Dr. Nelson. So,

    just as a personal trainer would push you to a realistic

    limit, ask yourself: Could I have exercised for a longer

    period? Should I have included more difficult exercises?

    Of course, if your limbs are heavy or sore after a

    workout, your intensity level might be too high.

    There are three types of workouts that you can

    include in your program: Aerobic exercise, strength

    training, and flexibility training. Aerobic training

    includes jogging, bicycling, or brisk walking. This is

    great for increasing the heart rate, though you should

    be careful never to overexert yourself. Strength training

    focuses on muscle strength and function by lifting

    weights. You should start at a moderate level, because

    movements that require all your strength can cause

    injury to the bones and muscle. Flexibility training

    involves stretching, which will expand the motion rangeof your joints.

    Whether you choose to enlist the help of a

    personal trainer or choose to be your own personal

    trainer, a good exercise program will help you to look

    and feel your best!

    2

  • 7/27/2019 Mustang Winter 2012 Web

    24/52

    Getting You What You Need,When and Where You Need It.

    Mustangs Procurement professionals have the global expertise to obtain and deliver the right materials and equipment

    wherever needed, within budget and on schedule. Our vast experience, supported by PACESETTER, Mustangs

    proprietary web-based project delivery system, providing access 24/7 to cutting-edge material control and tracking for

    your project, enables us to provide you with up-to-date equipment, materials and subcontract information. We offer the

    complete package of procurement and subcontracting services, or just the portion you need, for your project no matter

    the size, no matter the location. Our mission is to be your first choice in Procurement Services around the world.

    Upstream Downstream Pipeline Automation Process & Industrial

    Global Sourcing Strategies Vendor Inspection Coordination

    Procurement/Subcontract Execution Planning Home Office Materials Management

    Transportation & Logistics Studies Load-out/Transportation Coordination

    Procurement & Subcontracting Procedures Job Site/Field Material ControlVendor/Subcontractor Qualifications & Surveys Purchase Order/Subcontract Administration

    Requests for Proposal/Bid Evaluations Supplier Invoice Administration & Control

    Office & In-Shop Expediting

    For further information, please contact [email protected] / 1+713-215-8696.

    www.mustangeng.com

    24

  • 7/27/2019 Mustang Winter 2012 Web

    25/52

    Getting rough?

    www.lewa-inc.c

    You can trust that LEWA will be there with you 24 hours a

    day, 365 days a year with its network of well-experienced

    engineers, worldwide service and repair facilities.

    Packaged systems for chemical

    & methanol injection

    Closed Drain Pump Packages

    LNG and gas treatment (gas odourization)

    Full engineering support from FEED

    to start-up phase

    International project management

    Worldwide service

    LEWA, Inc.

    132 Hopping Brook Road

    Holliston, MA 01746, USA

    Phone +1 508 429 - 7403

    [email protected]

    Gulf Coast Sales & Service Center

    3433 N. Sam Houston Parkway West, Suite 400

    Houston, TX 77086, USA

    Phone +1 713 577 - 5392

    [email protected]

  • 7/27/2019 Mustang Winter 2012 Web

    26/52

    Deepwater Methanol Pumping andDistribution Package...

    DesignBasis:19.8-198GPM@15,000PSIG

    Operating:13.2-132GPM@12,500PSIG

    ThirteenInverterDutyMethanolPumps

    LubeOil:30GPM/400,000BTU/hr

    1O.D.HeavyWallWeldedSuperDuplexDistributionSystem

    FirstLargeScaleUseofAutoclaveM-LineHigh-Pressure(15,000PSIG)Welded

    ComponentSolutions:o AutoclaveM-LineTEEs,

    Elbows,InterventionTEEsandEnhancedSafetyUnions

    o AutoclaveM-LineShutdown,Ball,CheckandDoubleBlock&BleedValves

    G+SEnhancedSafetyCompactSplit-BowlTEETypeFilters

    W ar th Spcal Prjcts aSrvcs Tam

    A Hammlma a Bra+LbbSlts a Srvc Prvr

    Hammlma Srvc

    800-783-4935281-842-9450

    Bra+Lbb Srvc847-867-4426281-842-7600

    CtactMonte Goodner

    ([email protected])- or -

    Tiago Salies([email protected])

    USA 713/466-946326

  • 7/27/2019 Mustang Winter 2012 Web

    27/52

    DeepwaterChemicalandHydraulicFluidPumpingandDistributionPackage...

    TwoInverterDutyMethanolPumps:4-40GPM@10,000PSIGEach

    TwoInverterDutyLDHIPumps:1.2-12GPM@10,000PSIGEach

    TwelveInverterDutyServiceChemicalPumps:0.042-0.42GPM@10,000PSIGEach

    o AsphalteneInhibitor

    o ParafnInhibitor

    o Defoamer

    o CorrosionInhibitor

    o ScaleInhibitor

    o Demulsier

    102DCS/PIDLoopControlledInjectionPoints- Watchdog Chemical Management System

    SubseaHydraulicPowerUnitForMultipleSubseaWellClusters(upperlevel)

    MultipleMEOH,LDHIandServiceChemicalPumps

    0.2010.60GPM@9,000PSIG

    36PLC/PIDLoopControlledInjectionPointsWatchdogChemical Management System

    2

  • 7/27/2019 Mustang Winter 2012 Web

    28/52

    Experience is in Mustangs DNA.To say that Mustang has automation and control experience is an understatement. Most of its management team

    has worked in the industry for more than 30 years. They are supported by specialists, managers and engineers

    averaging close to 20 years of systems expertise and industry project knowledge. Mustang offers vendor

    independence, alliances with the most recognized technology producers and global experience in:

    Main Automation Contracting Human Machine Interface

    Systems Integration Alarm Management

    Project Management Network Security

    Functional Safety Manufacturing Execution Systems

    Advanced Process Control Environmental Data ManagementAbnormal Condition Management

    Look to Mustang. We have built-in experience to get projects done right.

    Automation and Control

    People Oriented...Project Driven

    [email protected]

    www.mustangeng.com

    28

  • 7/27/2019 Mustang Winter 2012 Web

    29/52

    ServingTheTexaSgulfCoaST

    Houston Corpus CHristi Freeport Beaumont

    pHone: (713) 856-9206 Fax: (713) 856-9299

    www.oliverequip.Com

    speCialty equipment sales

    Leistritz began the manuacture o screw pumps more

    than 80 years ago, and the rst product was a unique

    2-rotor, design screw pump or uel oil service. Since then,

    the screw amily has expanded to 3-rotor, 5-rotor, and 2-rotor

    liquid as well as multiphase pumps. Leistritz engineered

    approach means standard products are molded to the demands

    o the Chemical Processing, Marine, Oil and Gas, Rening, Power

    Generation and Machine Tool Market.

    Milton Roy is the worlds largest manuacturer o controlled volume

    (metering) pumps. Our comprehensive line o water treatment and

    chemical metering pumps sets the industry standard or perormance,

    accuracy and durability. Today more than 500,000 Milton Roy pumps are

    currently in service worldwide ranging rom water to high viscosity

    polymers, corrosive or abrasive chemicals, toxic substances, and otherdicult pumping media. Metering pumps are available in single and

    double diaphragm designs, with a wide range o liquid end choices.

    PROCESS PUMPS AND COMPRESSORS

    SEALLESS PUMPS

    CHEMICAL METERING PUMPS

    STEAM TURBINE & TURBINE GENERATOR SETS

    PORTABLE VENTILATORS

    MULTIPHASE PUMPS

    PACKAGING SYSTEMS DIVISION

    REPAIR & SERVICE DIVISION

    Sealless Non-Metallic

    Magnetic Drive Pumps

    ANSIMAG

    ISO/API

    Standard

    Multi-Stage

    Pumps Marelli

    OH2, BB2, BB3, VS1

    IISO/API Standard Integrally

    Geared Centriugal Pumps

    OH3, OH5, OH6

    Sealless Magnetic Drive Pumps

    HMD Kontro ANSI & API-685

    Standard

    Integrally Geared

    Process Gas Compressors Non

    & API-617 Comp

    Multiphase Pumping SystemsFrom well to renery, you can

    count on seepex. seepex multiphase pumps with equal wall design oe

    superior perormance and wet gas compression with ecient heat rem

    The seepex team o multiphase experts are available to help customers

    select optimum pump systems or a variety o fow regimes and well

    conditions. Make seepex your multiphase pump solution.

  • 7/27/2019 Mustang Winter 2012 Web

    30/52

    30

    www.GeneralWelding.com 713-869-6401 ext. 317

    General WeldingWorks, Inc.

    Leading Pressure Vessel Manufacturer Since 1944

    LARGE DIAMETER, HEAVY-WALL

    PRESSURE VESSELS

    Vessels up to 25 diameter, 300 long Heavy-wall specialists ASME Section VIIIDivision 1 & 2, Section I

    NBIC R stamp Heat treating, coatings done on premises Easy access to the Houston Ship Channel

    Shop Location: 13609 Industrial Rd., Gate 5, Houston, TX

  • 7/27/2019 Mustang Winter 2012 Web

    31/52

    3

  • 7/27/2019 Mustang Winter 2012 Web

    32/52

    Email: [email protected]

    www.mustangeng.com

    Need to Enhance YourOil & Gas Recovery?

    Mustang makes oil and gas monetization projects successful.

    Mustang is a leader in engineering oil and gas monetization projects in any environment. Our

    experience has taken us from West Texas plains to remote South American jungles, Arctic

    tundra and Middle Eastern deserts. We handle the full project spectrum from concept through

    execution and startup. Our innovation and fit-for-purpose designs provide safe, on-budget and

    no-surprises results. We have expertise in:Enhanced Oil Recovery Carbon Capture and Sequestration

    Heavy Crude Production Shale Oil and Gas

    CO2 Recovery and Re-injection Natural Gas Storage and Transmission

    Contact Simon Wooler for Mustangs global experience resume.

    32

  • 7/27/2019 Mustang Winter 2012 Web

    33/52

    3

  • 7/27/2019 Mustang Winter 2012 Web

    34/52

    34

  • 7/27/2019 Mustang Winter 2012 Web

    35/52

    | Houston 281.345.9300 | Denver 303.292.2423 | Calgary 403.236.6800 |

    www.enerflex.com

    vru - gulf of MexiCo

    1250 HP, 3 Stage

    Shell & Tube Gas Coolers

    Houston sHop Capabilities

    100,000 ft Production Facility

    20,000 ft Office Area

    11 Fabrication Bays

    16 Assembly Bays

    3 Dedicated Blast/Paint Bays

    ASME Coded Vessels

    3

  • 7/27/2019 Mustang Winter 2012 Web

    36/52

    36

    Using Experience to

    Integrate Total EPCM DeliveryMustang offers hands-on construction operations experience to make sure project delivery is what you

    expect safe, on time, within budget and with no surprises. We provide a fully integrated approach for

    every stage on projects of any type, any size, anywhere in the world.

    We handle any and all aspects of the project, from front-end planning through startup, including:

    Safety & Environmental Materials

    Project Controls Administrative/Subcontract

    Site Planning Engineering Coordination

    Quality Assurance Inspection Services

    Construction Engineering

    Contact us to put our horsepower to work on your next project.

    People Oriented...Project Driven

    [email protected]

    www.mustangeng.com

  • 7/27/2019 Mustang Winter 2012 Web

    37/52

    9901 Pecue LaneBaton Rouge, LA 70810(225) 751-4156

    261 Hood RoadSulphur, LA 70665(337) 558-7440

    LOUISIANA 27002 Hwy. 288

    Rosharon, TX 77583(832) 241-4400

    808A Memorial Freeway,Suite 106ANederland, TX 77627(409) 724-1160

    TEXAS 8093 Padgett Switch Road

    Irvington, AL 36544(251) 957-0800AL

    ABAMA

    From the Ground Up.VISITwww.performance-br.comFOR A COMPLETE LIST OF SERVICES.Since 1979, Perormance Contractors has

    extended a multitude o construction, turnaround

    and maintenance services to the chemical,

    petrochemical, pulp and paper, ertilizer, refnery,power, automotive and steel industries.

    CIVIL

    PIPE FABRICATION

    HIGH ALLOY WELDING

    STRUCTURAL STEEL ERECTION

    PIPING ERECTION AND RIGGING

    EQUIPMENT ASSEMBLY AND ERECTION

    MODULAR UNIT FABRICATION AND ASSEMBLY

    BOILER AND FURNACE ERECTION AND REPAIRS

    PRESSURE VESSEL FABRICATION AND REPAIRS

    DISMANTLING AND PLANT RELOCATION

    SUPPLEMENTAL SERVICE CONTRACTS

    FULL-SERVICE MAINTENANCE

    EMERGENCY SHUTDOWNS

    E/P/C CONTRACTS

    TURNAROUNDS

    Perormance driven

    3

  • 7/27/2019 Mustang Winter 2012 Web

    38/52

    12204 Fart Parkway La Prte, Texa 77572

    T: 281.474.4458 F: 281.474.5137

    www.Revak.c

    Relable Cutzed Quck Delv

    EnginEERED ComPREssion soLUTions

    Hoerbiger Compression Technologybrings cutting edge

    designs in compressor valves, piston ring/rider band materials andompression systems. Revak integrates these technologies into eachompressor package that we build. We excel at highly specified custom compressor

    packages. Our vast compression resources are applied to deliver compression solutions that meet your specifications.

    gLoBAL RECiPRoCATing/CEnTRiFUgAL ComPREssoR soLUTions AnD sUPPoRT

    Quality Compressor Packages That Exceed Customer Expectations

    Commissioning and Field Services to anywhere in the World Outstanding Turbomachinery Expertise Since 1981

    Unrivaled Compression Technology and Experience

    Highly Specified Custom Compressor Packages

    38

  • 7/27/2019 Mustang Winter 2012 Web

    39/52

    S

    tudies of major accidents in process facilities indicate

    that most result from the simultaneous occurrence of

    multiple and seemingly minor errors and incidents

    that interact in complex and unforeseen ways. (1)

    Hidden errors and conditions that can occur during

    the Safety Instrumented System (SIS) or facility life-

    cycle can be referred to as Blind Spots and are often recognized

    as a significant contributor to a major accident. Red Flags are

    also a common prelude to a major accident. As an aid to revealing

    Blind Spots, an awareness of common Red Flags may be helpful.

    Projct excutionTodays typical large scale engineering projects have sizeable

    teams that interact with many organizations and companies. In a

    relatively short time they can generate thousands of documentsand a huge increase in project data communicated through many

    different media. Quality checkpoints are added at key points, but

    schedule compression can increase error rate and challenge this

    process. Compression on fast track projects can result in late design

    changes, delayed decisions and extended approval cycles. Quality

    checks become less effective if performed at the wrong time or

    under stress, so errors can be missed. It might be a purchase order

    with a single digit error in a lengthy model number so that the

    wrong material is procured. A person with essential technical

    knowledge misses a key meeting. An inspector overlooks an

    important detail at a factory check. Undetected errors can occur

    in the engineering data exchange between companies if the data

    exchange protocols are not well defined or managed.

    Construction projects have a higher number of personnel who work

    within a physically more hazardous environment. Onsite decisions

    are constant, so errors can occur. Items dont f it, material cannot

    be located or a key person in the communication channel is absent.

    The transition from construction to pre-commissioning and startup

    involves handoffs of many documents and status reports, all oppor-

    tunities for missed information.

    Safty Assssmnts

    Safety assessments, such as Hazard and Operability Studies(HAZOP) identify hazards and quantify their respective risk. A

    hidden deficiency in this process can result in hazards that are

    missed or incorrectly assessed, especially if the team is missing key

    technical, operating or maintenance expertise. (2) For example,

    combustion and process experts are needed to assess the complex

    impact of a major fuel gas drum swing on multiple f ired vessels

    across the facility. Without this expertise, assessment may fail to

    consider all modes of operation, common mode failures, process

    response time or the complex scenarios that can result when a

    PRoceSS SAFety: ANDBlind SpsRd Flags

    3

  • 7/27/2019 Mustang Winter 2012 Web

    40/52

    major upset occurs in a shared utility system, e.g., steam, instrument

    air or cooling water.

    tehnlgyNew technology and new designs often create unforeseen challenges,

    as when industry embraced open systems. The Microsoft Operating

    System became a standard component in many control systems,

    but there was an unforeseen risk of installing frequent software

    patches to correct security holes and software stability problems.

    There is increased exposure to destructive viruses of the type

    recently revealed as the Stuxnet virus. (3) When control system

    vendors press users to upgrade application software

    and hardware to ensure future product support,

    these upgrades often have subtle and undocumented

    technical and performance differences. Implementing a

    change before it is fully tested introduces an unknown

    risk. If a facilitys software backup and recovery

    procedures are inadequate or not followed, the wrong

    program or an outdated version may be loaded.

    High Integrity Pressure Protective Systems (HIPPS)

    are increasingly being used to reduce project cost or

    increase production. A well designed and managed

    HIPPS offers safety benefits, but is high tech solution

    and replaces a low tech solution that is well under-

    stood. Management of HIPPS and other SIL 3, high

    integrity safety systems require a mature, disciplined

    and technically talented organization for the duration

    of the systems lifecycle. Because a SIL 3 system is typically

    implemented to mitigate a high consequence safety hazard, its

    failure or degradation can result in a major accident.

    Human FarsHumans will make mistakes. A well designed system avoids or

    minimizes less reliable human activities. Process or activity errors

    increase when humans are under tasked, over tasked or placed

    under stress. (5) Human error is not random but is now understood

    to be systematic. When presented with a problem, humans tend to

    develop a mental model of what is happening and select data that

    supports that model, ignoring non-supporting data. This flaw can

    contribute to major accidents. As a counter point, humans oftenprovide the only safety response to a previously unknown hazard

    event.

    organizainOrganizations undergo continuous change and can contribute to

    blind spots. A seemingly subtle change in priorities, staffing,

    training, work process, safety culture, age, technical expertise or

    tools can significantly affect process safety as it interacts with

    other modes.

    When a SIS progresses through its lifecycle, the Safety Requirements

    Specification (SRS) provides the essential foundation document

    needed to define and maintain system integrity. Figure 1 summarizes

    the information included in this document. An inadvertent change

    in any item can degrade or disable one or more Safety Instrumented

    Function residing in that safety system. Mapping each data element

    to the department, technical discipline or organization charged with

    its creation or management provides an indication of the potential

    challenge. The opportunity for hidden errors and changes increase

    when elements are distributed across organizational boundaries.

    Figure 1 Safety Requirements Specification (SRS)

    operains and MainenaneOperating modes may exist that are below the radar and therefore

    not assessed from a safety and risk perspective. For example, a

    facility may regularly have a manual bypass valve open around a

    control valve to increase throughput, or an operator tweaks a

    mechanical stop on a fuel gas valve changing a process heaters

    minimum firing rate. Operator use of safety system bypasses may

    become a common and casual act that is not tracked and goes

    unnoticed.

    Off-the-books repairs and undocumented software changes may

    be implemented in response to a problem that occurs during anunscheduled maintenance callout. Spare parts used may not

    actually meet the Replacement in Kind requirement of PSM or

    the more rigorous requirements in ANSI/ISA codes. Changes may

    be made without employing or controlling a Management of

    Change process.

    Risk Aepane creepIndividual risk tolerances can shift when faced with an immediate

    decision on whether to proceed or revert to a known safe state.

    40

  • 7/27/2019 Mustang Winter 2012 Web

    41/52

    Risk acceptance or denial can increase. The conse-

    quence of taking a def initive safety response is

    typically known, including the operational and fiscal

    impact. The consequence of no action or a delayed

    response is less certain. The decision to proceed or

    shutdown reflects the decision makers understanding

    of the companys management expectations, safety

    culture, priorities and training. This phenomenon,

    in a slightly different form, can occur during the

    engineering phase of a project when a tight schedule

    conflicts with the time needed to finish a safety-

    critical assessment or quality check.

    Accident InvestigationsAnalyzing and identifying the root cause of a near

    miss or accident is an essential element in a safety

    management program. , In the past accident investiga-

    tions often sited operator error as the root cause.

    The new, broader theory often traces the root cause

    to a management, organization or system failure in

    which humans function (4). Those employing the old

    approach (still commonplace) overlook where the true

    weakness in their systems exists, so similar accidents

    may re-occur.

    Management and LeadershipAll organizations, whether project teams or operating

    facilities, face the dichotomy of balancing process

    safety with production, cost and schedule demands.

    By words, actions and examples, management and

    safety leaders demonstrate their expectations. Subor-

    dinates interpret this message and bias their actions

    and attitudes accordingly. Given the challenges of

    communications in large and complex organizations,

    a few misunderstood words or an ambiguous or

    conflicting message may degrade the process safety

    attitude of employees. Many companies are imple-

    menting behavior-based safety programs that have

    been very effective at reducing injuries and accidents,

    but these same programs may be less effective at

    revealing or mitigating errors caused by technology orproject execution blind spots. Assuming that a given

    safety program sufficiently encompasses the full

    breadth of the safety management challenge may,

    itself, be a serious blind spot.

    Red FlagsSeveral blind spot modes have been discussed, but

    complete listing of possible blind spots within

    each mode can fill volumes. To limit their accident

    4

  • 7/27/2019 Mustang Winter 2012 Web

    42/52

    contribution, an awareness and acceptance that blind spots exist

    is essential. Another important element in a safety management

    program should include an awareness of the Red Flags that often

    precede a catastrophic accident. Management and safety leadersshould give pause when they hear the following-listed words; they

    may have just arrived at that point, that last chance when a critical

    failure can be prevented.

    Experience says that will never happen. (Most catastrophic

    accidents) (5, 6)

    We need to reduce maintenance, staffing and training to cut

    costs (Bhopal MIC release) (6) So we are all in agreement, RIGHT. (Shuttle Challenger and

    Columbia Disasters) (5)

    We dont have time for that (Most catastrophic accidents) (5, 6)

    Prove to me it is not safe (Shuttle Challenger & Columbia

    Disaster) (5)

    References:

    1. Charles Perrow, Normal Accidents: Living with High-Risk Technologies (New York: Basic Books Inc. 1999)

    2. Tom Shephard and David Hansen, IEC 61511 Implementation The Execution Challenge (Control Magazine, May 2010)

    3. Nancy Bartels, Worst Fears Realized (Control Engineering Magazine, September 24, 2010)4. Sydney Decker, The Field Guide to Understanding Human Error (Surrey UK, Ashgate Publishing Ltd., reprint 2010)

    5. Brigadier General Duane W. Deal, USAF, Beyond the Widget: Columbia Accidents Lesson Learned Affirmed (Air & Space Power

    Journal, Summer, 2004)

    6. G. Joseph, M. Kaszniak, L. Long, Lessons After Bhopal: CSB a Catalyst for Change (Journal of Loss Prevention in the Process In-

    dustries, Volume 18, Issues 4-6, July-November 2005)

    This article was excerpted from an article appearing in the March 2011 issue of Hydrocarbon Processing by Mustang automation

    project manager, Tom Shephard, CAP, PMP. For further information, please contact him at [email protected]

    42

  • 7/27/2019 Mustang Winter 2012 Web

    43/52Innovation, Experience, Performance4

  • 7/27/2019 Mustang Winter 2012 Web

    44/52

    SpitzerIndustries,Inc.CorporateOffice11250TannerRd

    Houston,TX77041Tel:713.466.1518

    Fax:713.482.2780

    www.spitzerind.com

    rizonIndustries,Inc.

    7007F362Brookshire,Texas77423Tel:281.375.7700

    Fax:281.375.7979

    www.orizonindustries.com

    SpitzerIndustries,Inc./

    MurNsOell,Inc.,ea-./a0r1ca2o341-151o3

    13863IndustrialRoadHouston,TX77015

    P..Box96097

    Houston,TX77213Tel:7132304200

    Fax:7132304250

    Waterfront Facility at Greens Bayou

    Property: 32 Acres

    Under Roof: 188,000 sq. ft. Fabrication Shop: (4) Four bays 100 x 400 ea.

    Lifting Capacity: (8) Eight 50T Bridge Cranes

    Hook Height: 95 ft. under hook

    Water Access: (2) Two barge slips

    Water Depth at Slip: 12-15 ft.

    Spitzer is a custom fabricator and packager of equipment

    and systems specializing in: Subsea Structures

    Engineered Process and Production Skid Packages

    ASME VIII, Div. 1 and Div. 2 Pressure Vessels[U, U2 & R Stamps]

    Specialty Structural Weldments

    Spitzer has the in-house capabilities to provide: Project Management

    Engineering Design / Drafting

    Quality Control

    Procurement

    Contact us at: [email protected]

    GBA-Corona, Inc. H ou st on Lo ndon M i La n

    GBA-Corona, Inc.

    Houston, TX 77036

    Tel: 713-773-9933

    Fax: 713-773-9940

    GBA Ltd.

    Slough, UK

    Tel: +44-1753-575710

    Fax: +44-1753-575750

    GBA srl

    Monza, Italy

    Tel: +39-039-492718

    Fax: +39-039-2794257

    GBA-Corona specializes in all of your flaring needs. From simple

    pipe flare applications to the most complex staged systems, GBA has

    the expertise and equipment to fit the process conditions.

    GBA flare systems are specifically designed with both performance

    and longevity in mind without losing sight of cost. This combina-

    tion is essential for all applications and should be demanded by all

    operators and engineers.

    For a complete listing of all of our equipment and service,

    please visit our web site at www.gba-corona.com or contact us at

    [email protected]

    Flares for the FutureFlares for the Future

    44

  • 7/27/2019 Mustang Winter 2012 Web

    45/52

    HOUSTON OFFICE

    8203 Willow Place South, Ste 330Houston, Texas 77070713-463-7660713-463-7023 Fax

    CORPORATE OFFICELfyee,La337-233-0626337-233-0828 Fax

    www.agiindustries.com

    newor le,La

    504.340.6905504.348.2593 Fax

    LkeChrle,La 337.626.PuMP(7867)

    337.626.0668 Fax

    BtRge,La225.236.3028225.756.3135 Fax

    shreveprt ,La318.747.9239318.747.9296 Fax

    4

    EquipmEnt REntals | HEavy Haul tRanspoRtation | HEavy lifting

    majoR pRojEcts | tuRn-KEy solutions | 8t to 2500t mobilE cRanEs

    Deep South Crane & rigging

    continues to show its commitment

    to providing the best tools

    with the addition o its newest

    crane, the tx CC-6800. This

    1400t cwl c has the

    versatility, mobility, and liting capacity necessary

    to perorm long and high lits due to its very

    strong lufng jib (not pictured here). The CC-6800

    will serve a multitude o needs including

    power generation, petrochemical, heavy

    industrial, and large civil projects.

    The new Terex CC-6800 1400T Crawler Crane

    Baton Rouge, La 877-490-4371 | Lake ChaRLes, La 800-277-0509 | Beaumont, tX 866-842-9280 | houston, tX 877-888-6629

  • 7/27/2019 Mustang Winter 2012 Web

    46/52

    People Oriented...Project Driven

    Email: [email protected],

    [email protected] or

    [email protected]

    Tel: +1 713/215-8000

    www.mustangeng.com

    Then You Need Mustang!Mustang has the breadth of experience in pipeline engineering, field services, natural gas processing,

    NGL recovery, and CO2/Enhanced Oil Recovery technologies to be your valued partner in the shale

    plays. We have the expertise, value-added internal support and track record to get your projects done

    on time, within budget and with no surprises. We offer:

    Right-of-Way Services Field Gathering Inspection

    Survey Dehydration/Compression Engineering/Design

    GIS Liquids Handling/Fractionation Project/Construction Management

    Environmental Permitting Gas Processing Brownfield

    If you are in the shale, it is time to talk to Mustang. Contact Dany Jew and David Carpenter (pipeline,

    associated facilities design and field services) or Simon Wooler (facilities design)

    46

  • 7/27/2019 Mustang Winter 2012 Web

    47/52

    4

    GEA Heat Exchangers=GEA Rainey Corporation

    ROMO=t=`~=o~I=`~~I=l~~=TQMNR=qK=EVNUF=OSSJPMSMI=~]~~KI=~]~~K=K~~K, www.gea-heatexchangers.geagroup.com

    Air Cooled Heat Exchangers for the Process and Power Industries

    GEA Rainey Corporation, located outside Tulsa, Oklahoma, designs, fabricates andservices air cooled heat exchangers for the chemical, petrochemical, refinery, gasprocessing, gas transmission and power generation industries.

    GEA Rainey Corporation is organized within GEAs Heat Exchanger Segment, theheat exchanger market world leader,and benefits from the latest engineering andmanufacturing technologies as well as the strong financial stability of a globallydiversified organization. The result is an unmatched level ofknowledge andcapability for your local and global projects. Utilizing access to our globalmanufacturing facilities provides additional flexibility forregional material and

    code compliance as well as local delivery.

    Please contact us today for all your air cooled heat exchanger needs.

    Worldwide Leader In Fire Protection for the Offshore, Marine and Industrial Markets

    Providing Design, Fabrication, Installation and Service of FireSuppression, Fire Detection and Gas Detection Systems and Equipment

    Offices:New Orleans - 504-733-3337 Houston - 713-964-2764Lafayette - 337-893-8881 Jacksonville - 904-241-0307

    www.sotecfire.com

    Toll Free: 1-800-707-1010

    Leaders in Offshore Strong track record around the world Predictable Project Outcomes

    Complete Wood Group Service Offering Technical Excellence

    www.mustangeng.com www.alliance-engineering.com

  • 7/27/2019 Mustang Winter 2012 Web

    48/52

    CRUVER, ROBBINS

    & FU, L.L.P.A T T O R N E Y S A T L A W

    (713) 621-6800

    Leaders in the Preparation and negotiation of

    domestic and international EPCcontracts

    Prosecution, prevention andmanagement of E&C claims

    Purchase and sale of E&C businesses

    Compliance with the Foreign CorruptPractices Act

    Counselors to the engineeringand construction industries

    www.cruverlaw.com

    Gulf Coast Alloy Welding, Inc. (GCAW), an established fabricator of ASME Code pressure vessels, tray towers andcolumns, has been serving the oil & gas and petrochemical industries since 1981. We have been providing equipmenfor capital projects both direct to major petrochemical plants and various engineering and construction firms.

    Certified to ASME Section VIII Div. 1 & 2 ASME Section 1 ASME Code Stamps: U, U2, R and S Custom Fabrication Clad Vessels (all materials) Weld Overlay nozzles, pipe and vessels Turn Key Modular Equipment Skid Packages Equipment through 19 in diameter and 300 in length Heavy wall fabrication through 8 thick Special Linings Sandblasting and painting in house

    GCAWs strength lies in our ability to handle all RFQs promptly and accurately. Our engineering and design servicesutilize the most current design programs with capabilities to electronically transfer engineering documents world wideFor a brochure and/or additional information, please call us at 1-281-821-0543 or email us at [email protected].

    G u L f C o A S T A L L o y W e L d i n G

    4403TheissRoadP.O.Box1327

    Humble,Tx77338Phone:(281)821-0543Fax:(281)821-0545

    A Quality Pressure Vessel and Service Fabrication Companywww.GCAW.com

    Experience The DifferenceMustang has experience with executing LNG projects

    regasification or liquefaction, onshore or offshore, grassroots

    or brownfield. We have:

    LNG Experience Concept Studies, FEED, EPCM for

    liquefaction and regasification with NGL recovery

    Modular Experience Proven scalable modular designs

    for offshore and onshore process modules

    Topsides Experience Extensive topside designs forfloating production facilities and FLNG

    Operating Experience Operating and maintenance

    specialists to take projects beyond startup

    Technology Experience Project design experience with

    third party liquefaction and regasification technologies

    Needing a partner for your next LNG regas or liquefactionproject? Look to Mustang. Experienced. Global. Ready.

    E-mail: [email protected]

    Houston London Luanda Mumbai

    Abu Dhabi Saudi Arabia Kuala Lumpur

    www.mustangeng.com

    48

  • 7/27/2019 Mustang Winter 2012 Web

    49/52

    Mustangs Professional Services Group can provide you with experienced on-site engineering andsupport services personnel when you need them. We have engineers, designers, managers,

    administrators, project controls, field service and other positions available to solve your fluctuating

    staffing demands. Just call us, and we will fill your requirements with the right people. Take

    advantage of these benefits:

    Staffing flexibility Turnaround specialists

    Reduced recruiting costs Worldwide coverage

    Immediate productivity Phase-out after project completion

    Mustang-provided benefits package No termination costs

    Contact Lanny Ottosen to learn more about how Mustang can put professionals to work for you.

    713/350-7233

    [email protected]

    www.mustangeng.com

    Add the Best Professionals to

    Your Team When You Need Them.

    4

  • 7/27/2019 Mustang Winter 2012 Web

    50/52

    MustangerEagle Scout & Gold Award Girl Scout Honor Ro

    We are Carrying onThe Scouting Tradition

    Alexander, Don

    Bailey, Shane

    Bailey, Tom

    Barnard, Geoff

    Barrington, Phillip

    Batte, Oliver

    Bauer, Enoch

    Bauer, M. Joseph

    Baughman, Mark

    Beard, Matthew

    Beaver, JustinBell, Michael

    Beyer, Matt

    Bowles, Mark

    Bowles, Matthew

    Bozeman, Adam

    Bradford, "Doc" Vincent

    Brantley III, Hugh N.

    Brooks III, Thomas W. (Trey)

    Brooks Jr., Thomas W.

    Brown, Danny

    Bukowski, Edward

    Byrd, Rendell

    Campbell, JerryCarlin, Brian

    Carter, Irving

    Cavanaugh, Curt

    Chastain, Dennis

    Clem, Justin

    Cowden, David

    Cowden, John

    Davenport Jr., Charles F. (Frank)

    Davenport IV, Charles F. (Chase)

    Davis, Bruce

    Denney, Richard

    DeShazo, David

    Dyer, J.W.

    Dyer, Noah

    Edmondson, Mason

    Eidson, Michael

    Eierman, Ron

    Franklin, Andrew

    Garcia, Jason

    Gernand, JeremyGilliam, Ken

    Gilliam, William

    Glasgow, Ian

    Glasgow, Stephen M.

    Glaves, Eric

    Gorka, Robert

    Graham, Brian

    Guettler, Steven

    Gundy, Louis

    Hall, Katy

    Haire, Don

    Healy Jr, Richard

    Healy, RobertHermes, Malcolm

    Hermes, Matt

    Herrington, Joseph

    Higgs, Bill

    Higgs, Greg

    Hippe, Thomas

    Hodges, Grant

    Hodges, Sydney

    Hodges, Wesley

    Hoffmeister, Keith

    Hoffmeister, Kyle

    Hubbard, Stephen

    Hudson, Galloway

    Hunt, Matthew

    Hyde, Daniel

    Hyde, Joseph

    Hyde, Richard

    Jackman, Ben

    Johnson, Brian

    Johnson, ZachJones, Curt

    King, Toby

    Knight, Bill

    Knowles, Mark

    Knowles, Steve

    Knowles, William T.

    Kolodziej, Rick

    Lake, Jeff

    Lyon, Russell

    Magee, Elizabeth

    Magee, Stephen

    Mao, Carolyn

    Maples, BillMaples, Derrick

    Martin, Denis

    Martin, Matthew

    Martinez, Jeff

    Mauller, Darrell

    McClendon, Gary

    Migliavacca, Julian

    Miles, Mike

    Miller, Tim

    Moore, Eddie

    Mozisek, Brian

    Mulligan, John

    Muniz, John

    Neal, Gary

    Ng, Vincent

    Nielsen, Scott

    Nooteboom, Carl

    Osborn, Jason

    Osborn, Oliver

    Ostertag, JayOwen, Brent

    Peacock, Kevin

    Pearson, Luke

    Pelley, Dustin

    Pelley, Travis

    Reardon, Allen

    Reid, Ann Catherine

    Reinwald, Jason

    Rench, David

    Rench, Stuart

    Ridley, Chuck

    Roberts, Pete

    Sanders, BenSanders, Nick

    Scott, Don

    Shirley, James

    Shirley, Matthew

    Simmons, Tommy

    Smith, Colby Hayes

    Smith, David

    Smith, Kevin

    Smith, Wesley

    Sperry, Russel

    Sperry, Shane

    Stanley, Christo

    Tacquard, Matt

    Taylor, Allan

    Taylor, Chris

    Taylor, Matt

    Thomas, Jame

    Thomas, Larry

    Thompson, Do

    Todd, MichaelVashi, Jay

    Voltz, Jim

    Voltz, Will

    Wagoner, Eliza

    Wagoner, John

    Watson, Curt

    Watts, Spencer

    Watts, William

    Weisberger, Gi

    Welch, Jay

    Wicks, Neil

    Wiedenfeld, Ka

    Williams, KennWilliamson, Fra

    Woodall, Eric

    Woodall, Wayn

    Zaiser, Jarrad

    Zaiser, Jordan

    50

  • 7/27/2019 Mustang Winter 2012 Web

    51/52

    Joined upthinking

    A plant is made up o a million decisions, big and small.Its a complex fow o people, resources, designs andschedules. Success requires collaboration, and a completeunderstanding o strategic activities and events.

    With AVEVA inormation integrity, all project data can be exploited

    and shared at every stage o the assets lie, joining up the details

    to show the big picture. The result is accurate and efcient projectperormance and asset operations that are always under control,

    reducing risk, time and cost.

    With a global sales and service network in more than 40 countries,

    AVEVA is a leader in engineering design and inormation management

    solutions or the process plant industry.

    Choosing AVEVA will be one o the best decisions you ever make.

    www.aveva.com5

  • 7/27/2019 Mustang Winter 2012 Web

    52/52

    Return Address

    Mustang Engineering

    6001 Park Ten Place

    Houston, TX 77084

    PRSRTSTDU.S.Postage

    PAIDChampaign,Permit100