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Industrial Metrology O-INSPECT 322 Multisensor Measuring Machine

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Page 1: Multisensor Measuring Machine - CortecIllumination 8-segment ring light (blue and red) Mini ring light (blue and red) coaxial light (blue and red), transmitted light Software CALYPSO,

Industrial Metrology

O-INSPECT 322 Multisensor Measuring Machine

Page 2: Multisensor Measuring Machine - CortecIllumination 8-segment ring light (blue and red) Mini ring light (blue and red) coaxial light (blue and red), transmitted light Software CALYPSO,

2 3

O-INSPECT 322 unites ZEISS contact scanning and optical mea-suring in one attractively priced machine. Optical measuring machines often come standard with optical sensors only. ZEISS machines are different: contact and optical sensors are equally valuable.

Optical-contact Scanning

O-INSPECT 322 comes standard with

contact sensors – and also includes

ZEISS scanning. The optical and contact

sensors are integrated, the convenient

CALYPSO 3D CAD software merges the

measurement data, thus ensuring that

users trust in the reliability of their mea-

suring results.

3D from the start

Where other machines can only offer

single-point scanning and thus relatively

high probing forces, O-INSPECT 322 of-

fers scanning as a standard feature, in

which the VAST XXT probe enables preci-

sion probing with forces in the millinew-

ton range. Therefore, true 3D measure-

ments with form and position statements

are possible.

Telecentric optics

Telecentric optics are elaborate and

therefore not used on most optical

measuring machines.Unlike conventional

optics, the distance to the object is irrele-

vant in telecentrics: test objects with dif-

ferent material thicknesses in the camera

image can always be measured with the

right imaging scale.

O-INSPECT comes standard with the

12x telecentric Discovery zoom lens

from microscopy, which compensates

for these deviations with an additional

zoom range. Outstanding image quality

is ensured by the lens and the adaptive

illumination system which provides trans-

mitted light as well as several refl ected

lights at different angles, each with red

and blue light. The illumination can be

perfectly adapted to the form and color

of the test object.

Precise even under challenging

temperature conditions

O-INSPECT is very insensitive to different

ambient temperatures. Where other ma-

chines need climate-controlled measuring

labs, O-INSPECT delivers reliable measur-

ing results at a wide range of tempera-

tures and can therefore also be deployed

on the shop fl oor.

Various pallets are also optionally avail-

able. They can be used in the standard

pallet loading system in the glass frame

to ensure maximum fl exibility.

O-INSPECT 332 with optional base (also available as IP54-suitable shopfl oor base)

Adjustable transmitted light pallet Calibration pallet 3x stylus rack

Page 3: Multisensor Measuring Machine - CortecIllumination 8-segment ring light (blue and red) Mini ring light (blue and red) coaxial light (blue and red), transmitted light Software CALYPSO,

O-INSPECT system description

Operating mode Motorized/CNC

Sensor mounts Fixed

Length measuring system Optical scales; refl ected light system, photo-electric, resolution 0.2 µm

Measuring range in mm X 300, Y 200, Z 200

Dimensions in mm W 865, D 1007, H 1400 (without base), H 2080 (with standard base)

Measuring machine weight in kg 350

Max. workpiece weight in kg 20

Sensors VAST XXT TL1Scanning and single-point sensor. Measuring speed up to max. 2.5 seconds per point and 200 points/sec during scanning. Axial stylus length 30-125 mm; radial stylus length up to 40 mm (star stylus); maximum stylus weight = 10 g Maximum probing speed 5 mm/s

Discovery.V12 ZoomOptical 2D camera sensor with image processing functionality and auto focus12x zoom, fi xed calibration levels, CCD measuring camera chipMeasuring speed up to 50 exposures/sProbing speed max. 10 mm/s (Z axis), working distance 87 mm.

Illumination 8-segment ring light (blue and red)Mini ring light (blue and red)coaxial light (blue and red), transmitted light

Software CALYPSO, GEAR PRO (optional)

O-INSPECT sensors and permissible measuring errors1

VAST XXT 2)

MPE E X/Y (1D) 3 in µm 1.6 + L/200

MPE E XY (2D) 3 in µm 1.9 + L/150

MPE E (3D) 3 in µm 2.4 + L/150

Probing error MPE P in µm 2.4

Scanning error MPE THP in µm 3.5

Required measuring time MPT τ in µm 68

Camera with Discovery zoom optics4,5

MPE E X/Y (1D) (OT) 3 in µm 1.6 + L/200

MPE E XY (2D) (OT) 3 in µm 1.9 + L/150

Ambient conditions for permissible measuring errors

Ambient temperature 18°C – 22°C

Temperature fl uctuations per hour: 1.0 K/h

per day: 2.0 K/d

spatial: 1.0 K/m

Travel speed X/Y 300 mm/s, Z 100 mm/s

Acceleration X/Y/Z 500 mm/s²

Floor vibrations O-INSPECT is equipped with an integrated damping system and is therefore highly resistant to vibrations.

Requirements for operational readiness

Relative humidity 40 - 70% (without condensation)

Ambient temperature +17°C to +35°C

Power requirements 1/N/PE 100/110/120/125/230/240 V~ (±10%); 50-60 Hz (±3.5%).

Power consumption max. 600 VA

MPE specifi cations based on DIN EN ISO 10360-2, -4,-7:2001 series of standards

1) VAST XXT: acceptance test with TL1 module; axial stylus length of 30-125 mm, radial stylus length of up to 40 mm and stylus tip diameter of 0.3-8 mm.

2) Measuring length L in mm with acceptance testing plate from Carl Zeiss.

3) Laser Class 1: EN (IEC) 60825-1:2002, LED Class 1: EN (IEC) 60825-1:2002

4) 6.3x magnifi cation

Carl Zeiss Industrielle Messtechnik GmbH73446 OberkochenGermany

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Sales: +49 (0) 7364/ 20-6336Service: +49 (0) 7364/ 20-6337Fax: +49 (0) 7364/ 20-3870Email: imt@z eiss.deInternet: www.zeiss.com/imt