muck bin frameme
DESCRIPTION
DEsign of muck bin frame for tbmTRANSCRIPT
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
7 Connection Designs:
7.1
Length of the member L = 4 M
Self wt of the member (MC150) w = 0.165 KN/M
Shear force on erection bolts (F) = w x L / 2 = 0.330 KN
i) Design of erection bolts: (M16 bolts)
Thickness of plate (min) t = 5.7 mm thk. of web
= 16 mm
= 300
= 27.36 KN
= 100
= 20.106 KN
20.11 KN
No. of erection bolts provided = 2
Strength of connection 2 x 20.106 = 40.212 KN
> 0.33 KN Hence Safe
Weld size (Ws) = 5 mm
Allowable stress in weld (Ss) = 108
multiplication factor for site weld = 0.8 IS:816(1969)
Strength of weld Sw = Ws . Ss . 0.7 = 302 N/mm
Governing Load : Load comb 6 - member 1001 - Joint 1084
Axial Force P = 16.4 kN
Shear Force Fy = 4.39 kN
Length of welding required for axial force
(considering the weld parallel to force only)
= P / Sw = 16400/302 = 54.3 mm
Provided 280 mm Hence Safe
Design of connection between Main rafter and Central Ring
Strenght of bolts in bearing Sb = t x db x s pt
Diameter of the bolt db
Allowable stress in bearing s pt N/mm2
Strength of bolts in bearing Sb
Strength of bolts in shear Ss = p /4 x db2 x tvf
Allowable shear stress tvf N/mm2
Strength of bolts in shear Ss
Hence strength of bolt(min of Sb & Ss) =
ii) Design of weld between Main Rafter and cleat:
N/mm2 Ref Cl. 7.1.2 of
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
Length of welding required for Shear force
(considering the weld parallel to force only)
= Fy / Sw = 4390/302 = 14.5 mm
Provided 280 mm Hence Safe
iii) Design of cleat: depth of the cleat (Dc) = 152 mm
Thickness of cleat (tc) = 8 mm
Length of the cleat (Lc) = 200 mm
Axial stress in cleat =P / (Dc. tc)
= 16400/(152 x 8) = 13.49
Allowable axial stress = 0.6fy = 150 >Actual Stress hence safe
Shear stress in cleat =Fy / (Dc. tc)
= 4390/(152 x 8) = 3.61019737
Allowable axial stress = 0.4fy = 100 >Actual Stress hence safe
length of weld provided Lw = 300 mm
stress in weld due to axial force in member
f = P / (Lw x 0.7 x 5) = 15.6
stress in weld due to shear force in member
q = Fy / (Lw x 0.7 x 5) = 4.2
= 16.6
Allowable stress in weld = 108 x 0.8 = 86.4
>combined stress, hence safe
7.2
Weld size (Ws) = 5 mm
Allowable stress in weld (Ss) = 108
multiplication factor for site weld = 0.8
N/mm2
N/mm2
N/mm2
N/mm2
ii) Design of weld between cleat and Central Ring
N/mm2
N/mm2
combined stress =Ö f2 + 1.8q2 N/mm2 Ref Cl. 7.5.1. of
N/mm2 IS:816(1969)
Design of connection between RBr1 to Rbr12 and Main rafter / Cross Girder
i) Design of weld between Rbr and gusset:
N/mm2
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
Strength of weld Sw = Ws . Ss . 0.7 = 302 N/mm
Governing Case : Load comb 6 - member 1092
Axial Force P = 29.19 kN
Length of welding required for axial force
(considering the weld parallel to force only) = 2 x P x (B-Cy) / (B.Sw)
= 2 x 29190 x 35.5/ (50 x 302 ) = 137.3 mm
Provided 240 mm Hence Safe
ii) Design of Gusset: width of gusset (Dc) = 100 mm
Thickness of gusset (tc) = 8 mm
Length of gusset (Lc) = 150 mm
Angle of inclination = 28.3 deg.
Axial stress in gusset =P . Sin 28.3 / (Dc. tc)
= 29190. Sin 28.3 /(100 x 8) = 17.3
Allowable axial stress = 0.6fy = 150 >Actual Stress hence safe
Shear stress in gusset =P . Cos 28.3 / (Dc. tc)
= 29190. Cos 28.3 /(100 x 8) = 32.13
Allowable axial stress = 0.4fy = 100 >Actual Stress hence safe
length of 5 thk weld provided Lw = 200 mm
axial stress in weld
f = P.Sin 28.3 / (Lw x 0.7 x 5) = 19.8
shear stress in weld
q = P.Cos 28.3 / (Lw x 0.7 x 5) = 36.7
= 53.1
Allowable stress in weld = 108 x 0.8 = 86.4
>combined stress, hence safe
N/mm2
N/mm2
N/mm2
N/mm2
iii) Design of weld between gusset and MainRafter
N/mm2
N/mm2
combined stress = Ö f2 + 1.8q2 N/mm2
N/mm2
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
7.3
Length of the member L = 1.7 M
Self wt of the member (MC150 - Max section) w = 165 N/M
Shear force on erection bolts (F) = w x L / 2 = 140 N
Strength of connection(1-nos M16 bolts) = 20106 N
> 140.25 kN Hence Safe
Weld size (Ws) = 5 mm
Allowable stress in weld (Ss) = 108
multiplication factor for site weld = 0.8
Strength of weld = Ws . Ss . 0.7 = 302 N/mm
Governing Load : Load comb 6 - member 1079 - Joint 1067
Axial Force P = 102.33 kN
Shear Force Fy = 6.27 kN
Length of welding required for axial force
= P / Sw = 102330/302 = 338.8 mm
Provided 460 mm Hence Safe
Length of welding required for Shear force
(considering the weld parallel to force only)
= Fy / Sw = 6270/302 = 20.8 mm
Provided 200 mm Hence Safe
iii) Design of cleat: depth of the cleat (Dc) = 125 mm
Thickness of cleat (tc) = 8 mm
Length of the cleat (Lc) = 150 mm
Axial stress in cleat =P / (Dc. tc)
= 102330/(125 x 8) = 102.33
Allowable axial stress = 0.6fy = 150 >Actual Stress hence safe
Shear stress in cleat =Fy / (Dc. tc)
= 6270/(125 x 8) = 6.27
Design of connection between Cross Girder and Main Rafter
ii) Design of weld between Cr.Gr. and cleat:
N/mm2
N/mm2
N/mm2
N/mm2
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
Allowable axial stress = 0.4fy = 100 >Actual Stress hence safe
length of weld provided Lw = 250 mm
stress in weld due to axial force in member
f = P / (Lw x 0.7 x 5) = 116.9
stress in weld due to shear force in member
q = Fy / (Lw x 0.7 x 5) = 7.2
= 117.3
Allowable stress in weld = 108 x 0.8 = 86.4
<combined stress, Unsafe
7.4
Length of the member L = 2.1 M
Self wt of the member (MC100) w = 95 N/M
Shear force on erection bolts (F) = w x L / 2 = 99.750 N
Strength of connection(1-no M16 bolts) = 20106 N
> 99.75 N Hence Safe
Weld size (Ws) = 5 mm
Allowable stress in weld (Ss) = 108
multiplication factor for site weld = 0.8
Strength of weld = Ws . Ss . 0.7 = 302 N/mm
Governing Load : Load comb 6 - member 1033 - Joint 1052
Axial Force P = 28.32 kN
Shear Force Fy = 3.7 kN
Length of welding required for axial force
(considering the weld parallel to force only)
= P / Sw = 28320/302 = 93.8 mm
Provided 260 mm Hence Safe
Length of welding required for Shear force
N/mm2
ii) Design of weld between cleat and Main Rafter
N/mm2
N/mm2
combined stress =Ö f2 + 1.8q2 N/mm2
N/mm2
Design of connection between Secondary Rafter and Cross Girder
ii) Design of weld between SR1 and cleat:
N/mm2
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
(considering the weld parallel to force only)
= Fy / Sw = 3700/302 = 12.3 mm
Provided 180 mm Hence Safe
iii) Design of cleat: depth of the cleat (Dc) = 100 mm
Thickness of cleat (tc) = 8 mm
Length of the cleat (Lc) = 195 mm
Axial stress in cleat =P / (Dc. tc)
= 28320/(100 x 8) = 35.4
Allowable axial stress = 0.6fy = 150 >Actual Stress hence safe
Shear stress in cleat =Fy / (Dc. tc)
= 3700/(100 x 8) = 4.63
Allowable axial stress = 0.4fy = 100 >Actual Stress hence safe
length of 5 thk weld provided Lw = 200 mm
stress in weld due to axial force in member
f = P / (Lw x 0.7 x 5) = 40.5
stress in weld due to shear force in member
q = Fy / (Lw x 0.7 x 5) = 5.3
= 41.1
Allowable stress in weld = 108 x 0.8 = 86.4
>combined stress, hence safe
7.7
Maximum span of roof plate (at the shell)
= 1073 mm
Pressure for LL+DL+SL Case (p) = 4.4
Load on the weld = p . L / 2 = 2.3606 kN/m
thk of weld at 100 spacing = 5 mm
strength of weld per m (tack weld)
= 500 . 0.7 . 5 . 108 . 0.8 /1000 = 151.2 kN/m
> 2.3606 kN/m Hence Safe
N/mm2
N/mm2
N/mm2
N/mm2
ii) Design of weld between cleat and Cross Girder
N/mm2
N/mm2
combined stress =Ö f2 + 1.8q2 N/mm2
N/mm2
Design of weld between Roof Plate Main Rafter
=p . 8200 . 15/ 360 = L
kN/m2
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
LARSEN & TOUBRO LIMITEDECC Division – EDRC
PROJECT:DOCUMENT No. DATE
TITLE :DESIGNED CHECKED PAGE
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
1 INTRODUCTION
This document presents the analysis and design of Gantry
frame which supports a travelling crab. Wt. Of the crab is 7tons and and
contents wt. Is 25tons. The crab lifts the muck container from the
tunneling trolley at bottom of the launching chamber to the surface and
further to the skip empty device, where the muck inside the container
will be dumped into the mucking pit.
The travelling crab can move in both the directions in horizontal plane.
To ensure that the muck container does not bump against bracings of the
gantry frame limit stoppers in both the directions must be provided. This
stops again limit the area within the load can move. The skip empty
device has a self weight of 3 tons.
The design is carried out in accordance with IS-800 - 1984.
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
Design of columns:
Length of the member = 1.85 m
Forces: Axial force = 269.42 Kn
Mz (major axis) = 8.50 Kn-m
My (minor axis) = 181.80 Kn-m
Properties of the section:
Area = 257.00
Zx = 3538.00
Zy = 1264.00
= 9.60 cm
D = 374.60 mm
T = 27.00 mm
= 16.50 mm
= 19.27
D/T = 13.87
= 1.64
= 2.40
= 143.83
= 146.23
= 10.48
= 208.00
= 213.00
= 0.74 <1.0 safe
=(10.48 / 208 + 146.23 / 213)
Members 1 to 4 : UC356x368x202
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-allN/mm2
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all =
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
Design of columns:
Length of the member = 8.90 m
Forces: Axial force = 269.42 Kn
Mz (major axis) = 1.04 Kn-m
My (minor axis) = 70.10 Kn-m
Properties of the section:
Area = 201.00
Zx = 2369.00
Zy = 808.00
= 7.90 cm
D = 327.10 mm
T = 25.00 mm
= 15.80 mm
= 112.66
D/T = 13.08
= 1.58
= 0.44
= 86.76
= 87.20
= 13.40
= 78.00
= 213.00
= 0.58 <1.0 safe
=(13.4 / 78 + 87.2 / 213)
Members 5 to 24 : UC305x305x158
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-allN/mm2
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all =
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
Design of MainBeam:
Length of the member = 9.00 m
Forces: Axial force = 113.51 Kn
Mz (major axis) = 202.30 Kn-m
My (minor axis) = 43.30 Kn-m
Properties of the section:
Area = 248.40
Zx = 5390.00
Zy = 869.00
= 7.54 cm
D = 621.80 mm
T = 24.38 mm
= 15.37 mm
= 119.36
D/T = 25.50
= 1.59
= 37.53
= 49.83
= 87.36
= 4.57
= 70.00
fcb = X for symm I sections
X (from table 6.5 of IS 800) = 265.00
Hence fcb = X = 265.00
fy = 355.00 N/mm2
Members 81 to 94 : UB610x324x195
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)
where fcb = k1 (X + k2 Y) x C2 /C1
N/mm2
N/mm2
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
0.66 x 355x 265 = 121.56
(265 + 355 )
> 87.36 safe
= 0.78 <1.0 safe
(4.57 / 70 + 87.36 / 121.56)
Check for shear
Shear force = 184.00 Kn
= 19.25
< 0.4 fy safe
s bc-all = N/mm2
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all
shear stress tv N/mm2
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
Design of Lat.beams:
Length of the member = 5.13 m
Forces: Axial force = 9.00 Kn
Mz (major axis) = 266.90 Kn-m
My (minor axis) = 5.62 Kn-m
Properties of the section:
Area = 257.00
Zx = 3538.00
Zy = 1264.00
= 9.60 cm
D = 374.60 mm
T = 27.00 mm
= 16.50 mm
= 53.44
D/T = 13.87
= 1.64
= 75.44
= 4.45
= 79.88
= 0.35
= 165.00
fcb = X for symm I sections
X (from table 6.5 of IS 800) = 945.00
Hence fcb = X = 213.00
fy = 355.00 N/mm2
Members 95 to100 : UC356x368x202
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)
where fcb = k1 (X + k2 Y) x C2 /C1
N/mm2
N/mm2
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
0.66 x 355x 213 = 105.78
(213 + 355 )
> 79.88 safe
= 0.76 <1.0 safe
(0.35 / 165 + 79.88 / 105.78)
Check for shear
Shear force = 91.72 Kn
= 14.84
< 0.4 fy safe
s bc-all = N/mm2
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all
shear stress tv N/mm2
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
Design of Beams@ 211.45lvl:
Length of the member = 5.13 m
Forces: Axial force = Kn
Mz (major axis) = Kn-m
My (minor axis) = Kn-m
Properties of the section:
Area = 201.00
Zx = 2369.00
Zy = 808.00
= 7.90 cm
D = 327.10 mm
T = 25.00 mm
= 15.80 mm
= 64.94
D/T = 13.08
= 1.58
= 0.00
= 0.00
= 0.00
= 0.00
= 165.00
fcb = X for symm I sections
X (from table 6.5 of IS 800) = 945.00
Hence fcb = X = 213.00
fy = 355.00 N/mm2
Mem. 37 to 42 : UC305x305x158
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)
where fcb = k1 (X + k2 Y) x C2 /C1
N/mm2
N/mm2
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
0.66 x 355x 213 = 105.78
(213 + 355 )
> 0 safe
= 0.00 <1.0 safe
(0 / 165 + 0 / 105.78)
s bc-all = N/mm2
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
2
i) Inside diameter of silo, ( d ) = 8.20 m
= 250.00
= 177.00
iv) Density of plates = 78.50
v) Thickness of roof plate = 5.00 mm
vi) Slope of roof with horizontal = 15.00 degrees
LOADS:
i) Live Load (LL ) = 2.00
ii) Internal Pressure ( IP ) = 20.00
iii) Suction ( SL) = 2.00
iv) Wind load ( WL) = 2.05
Allowable stresses :
Allowable tensile stresses in roof plate :
= 0.6 fy = 106.20
Allowable bending stress in roof plate :
= 0.66 fy = 116.82
DESIGN DATA: (Refer doc. No. O1093-C-PV-11-DC-0001: design of silo)
ii) Yield stress of roof supporting beams, (fy) N/mm2
iii) Yield stress of roof plates, (fy) N/mm2
KN/m3
KN/ m2
KN/ m2
KN/ m2
KN/ m2
N/ m2
N/ m2
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
4 LOAD CALCULATIONS
4.1 LOAD ON SECONDARY RAFTERS:
A
2200 mm B C
3100 mm 4100 mm
= 0.576 p
= 0.8116 p
= 1.0734 p
4.2 LOAD ON MAIN RAFTERS :
A B
300 mm C
1250mm D E
4100 mm
Loads on rafters due to pressure :ASSUMING Pressure p acting on plate
UDL ordinate at A = Pa = p x p x 4.4 x 15 / 360
UDL ordinate at B = Pb = p x p x 6.2 x 15 / 360
UDL ordinate at C = Pc = p x p x 8.2 x 15 / 360
UDL ordinate at A = Pa = p x p x 0.3 x q / 360
UDL ordinate at B = Pb = p x p x 2.5 x q / 360
UDL ordinate at C = Pcb = p x p x 4.4 x q / 360
Pa
PbPc
Pa PbPc
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
= 0.576 p
= 0.8116 p
= 1.0734 p
4.3 LOADING ORDINATES in kN/m ON SECONDARY RAFTERS :
U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :
Vertical pressure due to self weight
p = 5 / cos 15 x 7850 x 9.81 /1.e6 =
PRESSURE = 0.4 kPa
Pa = 0.23 Pb = 0.325 Pc = 0.429
U.D. LOADINGS DUE TO LIVE LOAD / SUCTION OF PLATE :
PRESSURE = 2
Pa = 1.152 Pb = 1.623 Pc = 2.147
U.D. LOADINGS DUE TO INT. PRESSURE OF PLATE :
PRESSURE = 20 kPa
Pa = 11.52 Pb = 16.232 Pc = 21.468
U.D. LOADINGS DUE TO WIND PRESSURE OF PLATE :
PRESSURE = 2.05 kPa
Pa = 1.181 Pb = 1.664 Pc = 2.2
4.4 LOADING ORDINATES in kN/m ON MAIN RAFTERS:(MR1,MR1A TO MR1F)
U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :
PRESSURE = 0.4 kPa
Pcd= 0.23 Pd = 0.325 Pe = 0.429
U.D. LOADINGS DUE TO LIVE LOAD / SUCTION OF PLATE :
PRESSURE = 2 kPa
Pcd = 1.152 Pd = 1.623 Pe = 2.147
U.D. LOADINGS DUE TO INT. PRESSURE OF PLATE :
UDL ordinate at A = Pcd = p x p x 4.4 x 15 / 360
UDL ordinate at B = Pb = p x p x 6.2 x 15 / 360
UDL ordinate at C = Pc = p x p x 8.2 x 15 / 360
where q is the effective loaded plate sector.
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
PRESSURE = 20 kPa
Pcd = 11.52 Pd = 16.232 Pe = 21.468
U.D. LOADINGS DUE TO WIND PRESSURE OF PLATE :
PRESSURE = 2.05 kPa
Pcd = 1.181 Pd = 1.664 Pe = 2.2
LOADING ORDINATES (kN/m) ON MAIN RAFTERS :
ON MR1C q = 47.5 DEG
ON MR1D,E q = 43 DEG
ON MR1F q = 51.5 DEG
ON MR1 q = 45 DEG
ON MR1A q = 38 DEG
ON MR1B q = 49 DEG
U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :
PRESSURE = 0.4 kPa
on MR1C pa= 0.05 ;Pb = 0.415 ;Pcb = 0.73
on MR1D,E pa 0.045 ;Pb = 0.375 ;Pcb = 0.66
on MR1F pa= 0.054 ;Pb = 0.449 ;Pcb = 0.791
on MR1 pa= 0.047 ;Pb = 0.393 ;Pcb = 0.691
on MR1A pa= 0.04 ;Pb = 0.332 ;Pcb = 0.584
on MR1B pa= 0.051 ;Pb = 0.428 ;Pcb = 0.753
U.D. LOADINGS DUE TO LIVE LOAD / SUCTION :
PRESSURE = 2 kPa
on MR1C pa= 0.249 ;Pb = 2.073 ;Pcb = 3.648
on MR1D,E pa 0.225 ;Pb = 1.876 ;Pcb = 3.302
on MR1F pa= 0.27 ;Pb = 2.247 ;Pcb = 3.955
on MR1 pa= 0.236 ;Pb = 1.963 ;Pcb = 3.456
INCLUDED ANGLES q
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
on MR1A pa= 0.199 ;Pb = 1.658 ;Pcb = 2.918
on MR1B pa= 0.257 ;Pb = 2.138 ;Pcb = 3.763
4.5 LOADS FROM PLATFORM
SIZE OF PLATFORM = 3.60M X 3.70 M
DEAD LOAD DUE TO PLATFORM
(FROM DRG. O1093-C-PV-11-DD-0007) = 16 KN
ASSUME 25% FOR OTHER EQUIPMENTS = 4 KN
LOAD FROM EACH OF FOUR SUPPORTS ON ROOF
SUPPORTING STRUCTURE = 20 / 4 KN
= 5 KN
LIVE LOAD OVER PLATFORM = 3
TOTAL LIVE LOAD = 3 X 3.6 X 3.7 = 40.00 KN
LOAD FROM EACH OF FOUR SUPPORTS ON ROOF
SUPPORTING STRUCTURE = 40 / 4 = 10 KN
KN/M2
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
INTERNATIONAL METRO CIVIL CONTRACTORSIMCC
PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE
TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE
VVR IHU 1
Design Department
Temporary site structure : Mucking gantry supporting structure
1 INTRODUCTION
This document presents the analysis and design of Gantry
frame which supports a travelling crab. Wt. Of the crab is 7tons and and
contents wt. Is 25tons. The crab lifts the muck container from the
tunneling trolley at bottom of the launching chamber to the surface and
further to the skip empty device, where the muck inside the container
will be dumped into the mucking pit.
The travelling crab can move in both the directions in horizontal plane.
To ensure that the muck container does not bump against bracings of the
gantry frame limit stoppers in both the directions must be provided. This
stops again limit the area within the load can move. The skip empty
device has a self weight of 3 tons.
The design is carried out in accordance with IS-800 - 1984.
Design Department
Temporary site structure : Mucking gantry supporting structure
Design of columns:
Length of the member = 1.85 m
Forces: Axial force = 269.42 Kn
Mz (major axis) = 8.50 Kn-m
My (minor axis) = 181.80 Kn-m
Properties of the section:
Area = 257.00
Zx = 3538.00
Zy = 1264.00
= 9.60 cm
D = 374.60 mm
T = 27.00 mm
= 16.50 mm
= 19.27
D/T = 13.87
= 1.64
= 2.40
= 143.83
= 146.23
= 10.48
= 208.00
= 213.00
= 0.74 <1.0 safe
=(10.48 / 208 + 146.23 / 213)
Members 1 to 4 : UC356x368x202
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-allN/mm2
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all =
Design Department
Temporary site structure : Mucking gantry supporting structure
Design of columns:
Length of the member = 8.90 m
Forces: Axial force = 269.42 Kn
Mz (major axis) = 1.04 Kn-m
My (minor axis) = 70.10 Kn-m
Properties of the section:
Area = 201.00
Zx = 2369.00
Zy = 808.00
= 7.90 cm
D = 327.10 mm
T = 25.00 mm
= 15.80 mm
= 112.66
D/T = 13.08
= 1.58
= 0.44
= 86.76
= 87.20
= 13.40
= 78.00
= 213.00
= 0.58 <1.0 safe
=(13.4 / 78 + 87.2 / 213)
Members 5 to 24 : UC305x305x158
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-allN/mm2
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all =
Design Department
Temporary site structure : Mucking gantry supporting structure
Design of MainBeam:
Length of the member = 9.00 m
Forces: Axial force = 113.51 Kn
Mz (major axis) = 202.30 Kn-m
My (minor axis) = 43.30 Kn-m
Properties of the section:
Area = 248.40
Zx = 5390.00
Zy = 869.00
= 7.54 cm
D = 621.80 mm
T = 24.38 mm
= 15.37 mm
= 119.36
D/T = 25.50
= 1.59
= 37.53
= 49.83
= 87.36
= 4.57
= 70.00
and fcb = X for symm. I sections
X (from table 6.5 of IS 800) = 265.00
Hence fcb = X = 265.00
fy = 355.00 N/mm2
0.66 x 355x 265 = 121.56
Members 81 to 94 : UB610x324x195
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)
where fcb = k1 (X + k2 Y) x C2 /C1
N/mm2
N/mm2
s bc-all = N/mm2
Design Department
Temporary site structure : Mucking gantry supporting structure
(265 + 355 ) > 49.83 safe
= 0.78 <1.0 safe
(4.57 / 70 + 87.36 / 121.56)
Check for shear
Shear force = 184.00 Kn
= 19.25
< 0.4 fy safe
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all
shear stress tv N/mm2
Design Department
Temporary site structure : Mucking gantry supporting structure
Design of Lat.beams:
Length of the member = 5.13 m
Forces: Axial force = 9.00 Kn
Mz (major axis) = 266.90 Kn-m
My (minor axis) = 5.62 Kn-m
Properties of the section:
Area = 257.00
Zx = 3538.00
Zy = 1264.00
= 9.60 cm
D = 374.60 mm
T = 27.00 mm
= 16.50 mm
= 53.44
D/T = 13.87
= 1.64
= 75.44
= 4.45
= 79.88
= 0.35
= 165.00
fcb = X for symm I sections
X (from table 6.5 of IS 800) = 945.00
Hence fcb = X = 234.30
Members 95 to100 : UC356x368x202
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)
where fcb = k1 (X + k2 Y) x C2 /C1
N/mm2
N/mm2
Design Department
Temporary site structure : Mucking gantry supporting structure
fy = 355.00 N/mm2
0.66 x 355x 234.3 = 112.61
(234.3 + 355 ) > 79.88 safe
= 0.71 <1.0 safe
(0.35 / 165 + 79.88 / 112.61)
Check for shear
Shear force = 91.72 KN
= 14.84
< 0.4 fy safe
s bc-all = N/mm2
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all
shear stress tv N/mm2
Design Department
Temporary site structure : Mucking gantry supporting structure
Design of Beams@ 211.45lvl:
Length of the member = 5.13 m
Forces: Axial force = 82.30 Kn
Mz (major axis) = 199.70 Kn-m
My (minor axis) = 31.80 Kn-m
Properties of the section:
Area = 257.00
Zx = 3538.00
Zy = 1264.00
= 9.60 cm
D = 374.60 mm
T = 27.00 mm
= 16.50 mm
= 53.44
D/T = 13.87
= 1.64
= 56.44
= 25.16
= 81.60
= 3.20
= 165.00
fcb = X for symm I sections
Mem. 37 to 42 : UC356x368x202
cm2
cm3
cm3
rmin
tw
slenderness ratio = l / rmin
T/tw
Bending stress s bc-z-calN/mm2
Bending stress s bc-y-calN/mm2
Total Bending stress s bc-calN/mm2
Axial stress s ac-calN/mm2
Allowable axial stress s ac-allN/mm2
Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)
where fcb = k1 (X + k2 Y) x C2 /C1
Design Department
Temporary site structure : Mucking gantry supporting structure
X (from table 6.5 of IS 800) = 945.00
Hence fcb = X = 213.00
fy = 355.00 N/mm2
0.66 x 355x 213 = 105.78
(213 + 355 ) > 81.6 safe
= 0.79 <1.0 safe
(3.2 / 165 + 81.6 / 105.78)
N/mm2
N/mm2
s bc-all = N/mm2
Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0
s ac-cal /s ac-all + s bc-cal / sy bc-all
Design Department
Temporary site structure : Mucking gantry supporting structure
2 DESIGN DATA: (Refer doc. No. O1093-C-PV-11-DC-0001: design of silo)
Design Department
Temporary site structure : Mucking gantry supporting structure
i) Inside diameter of silo, ( d ) = 8.20 m
= 250.00
= 177.00
iv) Density of plates = 78.50
v) Thickness of roof plate = 5.00 mm
vi) Slope of roof with horizontal = 15.00 degrees
LOADS:
i) Live Load (LL ) = 2.00
ii) Internal Pressure ( IP ) = 20.00
iii) Suction ( SL) = 2.00
iv) Wind load ( WL) = 2.05
Allowable stresses :
Allowable tensile stresses in roof plate :
= 0.6 fy = 106.20
Allowable bending stress in roof plate :
= 0.66 fy = 116.82
4 LOAD CALCULATIONS
ii) Yield stress of roof supporting beams, (fy) N/mm2
iii) Yield stress of roof plates, (fy) N/mm2
KN/m3
KN/ m2
KN/ m2
KN/ m2
KN/ m2
N/ m2
N/ m2
Loads on rafters due to pressure :ASSUMING Pressure p acting on plate
Design Department
Temporary site structure : Mucking gantry supporting structure
4.1 LOAD ON SECONDARY RAFTERS:
A
2200 mm B C
3100 mm 4100 mm
= 0.576 p
= 0.8116 p
= 1.0734 p
4.2 LOAD ON MAIN RAFTERS :
A B
300 mm C
1250mm D E
4100 mm
= 0.576 p
= 0.8116 p
= 1.0734 p
UDL ordinate at A = Pa = p x p x 4.4 x 15 / 360
UDL ordinate at B = Pb = p x p x 6.2 x 15 / 360
UDL ordinate at C = Pc = p x p x 8.2 x 15 / 360
UDL ordinate at A = Pa = p x p x 0.3 x q / 360
UDL ordinate at B = Pb = p x p x 2.5 x q / 360
UDL ordinate at C = Pcb = p x p x 4.4 x q / 360
UDL ordinate at A = Pcd = p x p x 4.4 x 15 / 360
UDL ordinate at B = Pb = p x p x 6.2 x 15 / 360
UDL ordinate at C = Pc = p x p x 8.2 x 15 / 360
Pa
PbPc
Pa PbPc
Design Department
Temporary site structure : Mucking gantry supporting structure
4.3 LOADING ORDINATES in kN/m ON SECONDARY RAFTERS :
U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :
Vertical pressure due to self weight
p = 5 / cos 15 x 7850 x 9.81 /1.e6 =
PRESSURE = 0.4 kPa
Pa = 0.23 Pb = 0.325 Pc = 0.429
U.D. LOADINGS DUE TO LIVE LOAD / SUCTION OF PLATE :
PRESSURE = 2
Pa = 1.152 Pb = 1.623 Pc = 2.147
U.D. LOADINGS DUE TO INT. PRESSURE OF PLATE :
PRESSURE = 20 kPa
Pa = 11.52 Pb = 16.232 Pc = 21.468
U.D. LOADINGS DUE TO WIND PRESSURE OF PLATE :
PRESSURE = 2.05 kPa
Pa = 1.181 Pb = 1.664 Pc = 2.2
4.4 LOADING ORDINATES in kN/m ON MAIN RAFTERS:(MR1,MR1A TO MR1F)
U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :
PRESSURE = 0.4 kPa
Pcd= 0.23 Pd = 0.325 Pe = 0.429
U.D. LOADINGS DUE TO LIVE LOAD / SUCTION OF PLATE :
PRESSURE = 2 kPa
Pcd = 1.152 Pd = 1.623 Pe = 2.147
U.D. LOADINGS DUE TO INT. PRESSURE OF PLATE :
PRESSURE = 20 kPa
Pcd = 11.52 Pd = 16.232 Pe = 21.468
U.D. LOADINGS DUE TO WIND PRESSURE OF PLATE :
PRESSURE = 2.05 kPa
where q is the effective loaded plate sector.
Design Department
Temporary site structure : Mucking gantry supporting structure
Pcd = 1.181 Pd = 1.664 Pe = 2.2
LOADING ORDINATES (kN/m) ON MAIN RAFTERS :
ON MR1C q = 47.5 DEG
ON MR1D,E q = 43 DEG
ON MR1F q = 51.5 DEG
ON MR1 q = 45 DEG
ON MR1A q = 38 DEG
ON MR1B q = 49 DEG
U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :
PRESSURE = 0.4 kPa
on MR1C pa= 0.05 ;Pb = 0.415 ;Pcb = 0.73
on MR1D,E pa 0.045 ;Pb = 0.375 ;Pcb = 0.66
on MR1F pa= 0.054 ;Pb = 0.449 ;Pcb = 0.791
on MR1 pa= 0.047 ;Pb = 0.393 ;Pcb = 0.691
on MR1A pa= 0.04 ;Pb = 0.332 ;Pcb = 0.584
on MR1B pa= 0.051 ;Pb = 0.428 ;Pcb = 0.753
U.D. LOADINGS DUE TO LIVE LOAD / SUCTION :
PRESSURE = 2 kPa
on MR1C pa= 0.249 ;Pb = 2.073 ;Pcb = 3.648
on MR1D,E pa 0.225 ;Pb = 1.876 ;Pcb = 3.302
on MR1F pa= 0.27 ;Pb = 2.247 ;Pcb = 3.955
on MR1 pa= 0.236 ;Pb = 1.963 ;Pcb = 3.456
on MR1A pa= 0.199 ;Pb = 1.658 ;Pcb = 2.918
on MR1B pa= 0.257 ;Pb = 2.138 ;Pcb = 3.763
4.5 LOADS FROM PLATFORM
INCLUDED ANGLES q
Design Department
Temporary site structure : Mucking gantry supporting structure
SIZE OF PLATFORM = 3.60M X 3.70 M
DEAD LOAD DUE TO PLATFORM
(FROM DRG. O1093-C-PV-11-DD-0007) = 16 KN
ASSUME 25% FOR OTHER EQUIPMENTS = 4 KN
LOAD FROM EACH OF FOUR SUPPORTS ON ROOF
SUPPORTING STRUCTURE = 20 / 4 KN
= 5 KN
LIVE LOAD OVER PLATFORM = 3
TOTAL LIVE LOAD = 3 X 3.6 X 3.7 = 40.00 KN
LOAD FROM EACH OF FOUR SUPPORTS ON ROOF
SUPPORTING STRUCTURE = 40 / 4 = 10 KN
KN/M2
Design Department
Temporary site structure : Mucking gantry supporting structure
Design Department
Temporary site structure : Mucking gantry supporting structure
Design Department
Temporary site structure : Mucking gantry supporting structure