muck bin frameme

43
LARSEN & TOUBRO LIMITED ECC Division – EDRC PROJECT: DOCUMENT No. DATE TITLE : DESIGNED CHECKED PAGE 7 Connection Designs: 7.1 Length of the memb L = 4M Self wt of the member (MC15 w = 0.165 KN/M Shear force on erection bol w x L / = 0.330 KN i) Design of erection bolts: (M16 bolts) Thickness of plate (min) t = 5.7 mm thk. of web = 16 mm = 300 = 27.36 KN = 100 = 20.106 KN 20.11 KN No. of erection bolts provi = 2 Strength of connec 2 x 20.1 = 40.212 KN > 0.33 KN Hence Safe Weld size (Ws) = 5 mm Allowable stress in weld (S = 108 multiplication factor for s = 0.8 IS:816( Strength of weld Sw = Ws . = 302 N/mm Governing Load : Load comb 6 - member 1001 - Joint 1084 Axial Force P = 16.4 kN Shear Force Fy = 4.39 kN Length of welding required for axial force (considering the weld parallel to force only) = P / Sw = 16400/302 = 54.3 mm Provided 280 mm Hence Safe Length of welding required for Shear force (considering the weld parallel to force only) Design of connection between Main rafter and Central Ring Strenght of bolts in bearin t x db x s pt Diameter of the bolt db Allowable stress in bearing N/mm 2 Strength of bolts in bearin Strength of bolts in shear Ss = p /4 x db 2 x tvf Allowable shear stress tvf N/mm 2 Strength of bolts in shear Hence strength of bolt(min of Sb & ii) Design of weld between Main Rafter and cleat: N/mm 2 Ref Cl. 7.1.2

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Page 1: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

7 Connection Designs:

7.1

Length of the member L = 4 M

Self wt of the member (MC150) w = 0.165 KN/M

Shear force on erection bolts (F) = w x L / 2 = 0.330 KN

i) Design of erection bolts: (M16 bolts)

Thickness of plate (min) t = 5.7 mm thk. of web

= 16 mm

= 300

= 27.36 KN

= 100

= 20.106 KN

20.11 KN

No. of erection bolts provided = 2

Strength of connection 2 x 20.106 = 40.212 KN

> 0.33 KN Hence Safe

Weld size (Ws) = 5 mm

Allowable stress in weld (Ss) = 108

multiplication factor for site weld = 0.8 IS:816(1969)

Strength of weld Sw = Ws . Ss . 0.7 = 302 N/mm

Governing Load : Load comb 6 - member 1001 - Joint 1084

Axial Force P = 16.4 kN

Shear Force Fy = 4.39 kN

Length of welding required for axial force

(considering the weld parallel to force only)

= P / Sw = 16400/302 = 54.3 mm

Provided 280 mm Hence Safe

Design of connection between Main rafter and Central Ring

Strenght of bolts in bearing Sb = t x db x s pt

Diameter of the bolt db

Allowable stress in bearing s pt N/mm2

Strength of bolts in bearing Sb

Strength of bolts in shear Ss = p /4 x db2 x tvf

Allowable shear stress tvf N/mm2

Strength of bolts in shear Ss

Hence strength of bolt(min of Sb & Ss) =

ii) Design of weld between Main Rafter and cleat:

N/mm2 Ref Cl. 7.1.2 of

Page 2: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

Length of welding required for Shear force

(considering the weld parallel to force only)

= Fy / Sw = 4390/302 = 14.5 mm

Provided 280 mm Hence Safe

iii) Design of cleat: depth of the cleat (Dc) = 152 mm

Thickness of cleat (tc) = 8 mm

Length of the cleat (Lc) = 200 mm

Axial stress in cleat =P / (Dc. tc)

= 16400/(152 x 8) = 13.49

Allowable axial stress = 0.6fy = 150 >Actual Stress hence safe

Shear stress in cleat =Fy / (Dc. tc)

= 4390/(152 x 8) = 3.61019737

Allowable axial stress = 0.4fy = 100 >Actual Stress hence safe

length of weld provided Lw = 300 mm

stress in weld due to axial force in member

f = P / (Lw x 0.7 x 5) = 15.6

stress in weld due to shear force in member

q = Fy / (Lw x 0.7 x 5) = 4.2

= 16.6

Allowable stress in weld = 108 x 0.8 = 86.4

>combined stress, hence safe

7.2

Weld size (Ws) = 5 mm

Allowable stress in weld (Ss) = 108

multiplication factor for site weld = 0.8

N/mm2

N/mm2

N/mm2

N/mm2

ii) Design of weld between cleat and Central Ring

N/mm2

N/mm2

combined stress =Ö f2 + 1.8q2 N/mm2 Ref Cl. 7.5.1. of

N/mm2 IS:816(1969)

Design of connection between RBr1 to Rbr12 and Main rafter / Cross Girder

i) Design of weld between Rbr and gusset:

N/mm2

Page 3: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

Strength of weld Sw = Ws . Ss . 0.7 = 302 N/mm

Governing Case : Load comb 6 - member 1092

Axial Force P = 29.19 kN

Length of welding required for axial force

(considering the weld parallel to force only) = 2 x P x (B-Cy) / (B.Sw)

= 2 x 29190 x 35.5/ (50 x 302 ) = 137.3 mm

Provided 240 mm Hence Safe

ii) Design of Gusset: width of gusset (Dc) = 100 mm

Thickness of gusset (tc) = 8 mm

Length of gusset (Lc) = 150 mm

Angle of inclination = 28.3 deg.

Axial stress in gusset =P . Sin 28.3 / (Dc. tc)

= 29190. Sin 28.3 /(100 x 8) = 17.3

Allowable axial stress = 0.6fy = 150 >Actual Stress hence safe

Shear stress in gusset =P . Cos 28.3 / (Dc. tc)

= 29190. Cos 28.3 /(100 x 8) = 32.13

Allowable axial stress = 0.4fy = 100 >Actual Stress hence safe

length of 5 thk weld provided Lw = 200 mm

axial stress in weld

f = P.Sin 28.3 / (Lw x 0.7 x 5) = 19.8

shear stress in weld

q = P.Cos 28.3 / (Lw x 0.7 x 5) = 36.7

= 53.1

Allowable stress in weld = 108 x 0.8 = 86.4

>combined stress, hence safe

N/mm2

N/mm2

N/mm2

N/mm2

iii) Design of weld between gusset and MainRafter

N/mm2

N/mm2

combined stress = Ö f2 + 1.8q2 N/mm2

N/mm2

Page 4: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

7.3

Length of the member L = 1.7 M

Self wt of the member (MC150 - Max section) w = 165 N/M

Shear force on erection bolts (F) = w x L / 2 = 140 N

Strength of connection(1-nos M16 bolts) = 20106 N

> 140.25 kN Hence Safe

Weld size (Ws) = 5 mm

Allowable stress in weld (Ss) = 108

multiplication factor for site weld = 0.8

Strength of weld = Ws . Ss . 0.7 = 302 N/mm

Governing Load : Load comb 6 - member 1079 - Joint 1067

Axial Force P = 102.33 kN

Shear Force Fy = 6.27 kN

Length of welding required for axial force

= P / Sw = 102330/302 = 338.8 mm

Provided 460 mm Hence Safe

Length of welding required for Shear force

(considering the weld parallel to force only)

= Fy / Sw = 6270/302 = 20.8 mm

Provided 200 mm Hence Safe

iii) Design of cleat: depth of the cleat (Dc) = 125 mm

Thickness of cleat (tc) = 8 mm

Length of the cleat (Lc) = 150 mm

Axial stress in cleat =P / (Dc. tc)

= 102330/(125 x 8) = 102.33

Allowable axial stress = 0.6fy = 150 >Actual Stress hence safe

Shear stress in cleat =Fy / (Dc. tc)

= 6270/(125 x 8) = 6.27

Design of connection between Cross Girder and Main Rafter

ii) Design of weld between Cr.Gr. and cleat:

N/mm2

N/mm2

N/mm2

N/mm2

Page 5: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

Allowable axial stress = 0.4fy = 100 >Actual Stress hence safe

length of weld provided Lw = 250 mm

stress in weld due to axial force in member

f = P / (Lw x 0.7 x 5) = 116.9

stress in weld due to shear force in member

q = Fy / (Lw x 0.7 x 5) = 7.2

= 117.3

Allowable stress in weld = 108 x 0.8 = 86.4

<combined stress, Unsafe

7.4

Length of the member L = 2.1 M

Self wt of the member (MC100) w = 95 N/M

Shear force on erection bolts (F) = w x L / 2 = 99.750 N

Strength of connection(1-no M16 bolts) = 20106 N

> 99.75 N Hence Safe

Weld size (Ws) = 5 mm

Allowable stress in weld (Ss) = 108

multiplication factor for site weld = 0.8

Strength of weld = Ws . Ss . 0.7 = 302 N/mm

Governing Load : Load comb 6 - member 1033 - Joint 1052

Axial Force P = 28.32 kN

Shear Force Fy = 3.7 kN

Length of welding required for axial force

(considering the weld parallel to force only)

= P / Sw = 28320/302 = 93.8 mm

Provided 260 mm Hence Safe

Length of welding required for Shear force

N/mm2

ii) Design of weld between cleat and Main Rafter

N/mm2

N/mm2

combined stress =Ö f2 + 1.8q2 N/mm2

N/mm2

Design of connection between Secondary Rafter and Cross Girder

ii) Design of weld between SR1 and cleat:

N/mm2

Page 6: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

(considering the weld parallel to force only)

= Fy / Sw = 3700/302 = 12.3 mm

Provided 180 mm Hence Safe

iii) Design of cleat: depth of the cleat (Dc) = 100 mm

Thickness of cleat (tc) = 8 mm

Length of the cleat (Lc) = 195 mm

Axial stress in cleat =P / (Dc. tc)

= 28320/(100 x 8) = 35.4

Allowable axial stress = 0.6fy = 150 >Actual Stress hence safe

Shear stress in cleat =Fy / (Dc. tc)

= 3700/(100 x 8) = 4.63

Allowable axial stress = 0.4fy = 100 >Actual Stress hence safe

length of 5 thk weld provided Lw = 200 mm

stress in weld due to axial force in member

f = P / (Lw x 0.7 x 5) = 40.5

stress in weld due to shear force in member

q = Fy / (Lw x 0.7 x 5) = 5.3

= 41.1

Allowable stress in weld = 108 x 0.8 = 86.4

>combined stress, hence safe

7.7

Maximum span of roof plate (at the shell)

= 1073 mm

Pressure for LL+DL+SL Case (p) = 4.4

Load on the weld = p . L / 2 = 2.3606 kN/m

thk of weld at 100 spacing = 5 mm

strength of weld per m (tack weld)

= 500 . 0.7 . 5 . 108 . 0.8 /1000 = 151.2 kN/m

> 2.3606 kN/m Hence Safe

N/mm2

N/mm2

N/mm2

N/mm2

ii) Design of weld between cleat and Cross Girder

N/mm2

N/mm2

combined stress =Ö f2 + 1.8q2 N/mm2

N/mm2

Design of weld between Roof Plate Main Rafter

=p . 8200 . 15/ 360 = L

kN/m2

Page 7: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

Page 8: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

Page 9: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

Page 10: muck bin frameme

LARSEN & TOUBRO LIMITEDECC Division – EDRC

PROJECT:DOCUMENT No. DATE

TITLE :DESIGNED CHECKED PAGE

Page 11: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

1 INTRODUCTION

This document presents the analysis and design of Gantry

frame which supports a travelling crab. Wt. Of the crab is 7tons and and

contents wt. Is 25tons. The crab lifts the muck container from the

tunneling trolley at bottom of the launching chamber to the surface and

further to the skip empty device, where the muck inside the container

will be dumped into the mucking pit.

The travelling crab can move in both the directions in horizontal plane.

To ensure that the muck container does not bump against bracings of the

gantry frame limit stoppers in both the directions must be provided. This

stops again limit the area within the load can move. The skip empty

device has a self weight of 3 tons.

The design is carried out in accordance with IS-800 - 1984.

Page 12: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

Design of columns:

Length of the member = 1.85 m

Forces: Axial force = 269.42 Kn

Mz (major axis) = 8.50 Kn-m

My (minor axis) = 181.80 Kn-m

Properties of the section:

Area = 257.00

Zx = 3538.00

Zy = 1264.00

= 9.60 cm

D = 374.60 mm

T = 27.00 mm

= 16.50 mm

= 19.27

D/T = 13.87

= 1.64

= 2.40

= 143.83

= 146.23

= 10.48

= 208.00

= 213.00

= 0.74 <1.0 safe

=(10.48 / 208 + 146.23 / 213)

Members 1 to 4 : UC356x368x202

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-allN/mm2

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all =

Page 13: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

Design of columns:

Length of the member = 8.90 m

Forces: Axial force = 269.42 Kn

Mz (major axis) = 1.04 Kn-m

My (minor axis) = 70.10 Kn-m

Properties of the section:

Area = 201.00

Zx = 2369.00

Zy = 808.00

= 7.90 cm

D = 327.10 mm

T = 25.00 mm

= 15.80 mm

= 112.66

D/T = 13.08

= 1.58

= 0.44

= 86.76

= 87.20

= 13.40

= 78.00

= 213.00

= 0.58 <1.0 safe

=(13.4 / 78 + 87.2 / 213)

Members 5 to 24 : UC305x305x158

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-allN/mm2

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all =

Page 14: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

Design of MainBeam:

Length of the member = 9.00 m

Forces: Axial force = 113.51 Kn

Mz (major axis) = 202.30 Kn-m

My (minor axis) = 43.30 Kn-m

Properties of the section:

Area = 248.40

Zx = 5390.00

Zy = 869.00

= 7.54 cm

D = 621.80 mm

T = 24.38 mm

= 15.37 mm

= 119.36

D/T = 25.50

= 1.59

= 37.53

= 49.83

= 87.36

= 4.57

= 70.00

fcb = X for symm I sections

X (from table 6.5 of IS 800) = 265.00

Hence fcb = X = 265.00

fy = 355.00 N/mm2

Members 81 to 94 : UB610x324x195

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)

where fcb = k1 (X + k2 Y) x C2 /C1

N/mm2

N/mm2

Page 15: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

0.66 x 355x 265 = 121.56

(265 + 355 )

> 87.36 safe

= 0.78 <1.0 safe

(4.57 / 70 + 87.36 / 121.56)

Check for shear

Shear force = 184.00 Kn

= 19.25

< 0.4 fy safe

s bc-all = N/mm2

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all

shear stress tv N/mm2

Page 16: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

Design of Lat.beams:

Length of the member = 5.13 m

Forces: Axial force = 9.00 Kn

Mz (major axis) = 266.90 Kn-m

My (minor axis) = 5.62 Kn-m

Properties of the section:

Area = 257.00

Zx = 3538.00

Zy = 1264.00

= 9.60 cm

D = 374.60 mm

T = 27.00 mm

= 16.50 mm

= 53.44

D/T = 13.87

= 1.64

= 75.44

= 4.45

= 79.88

= 0.35

= 165.00

fcb = X for symm I sections

X (from table 6.5 of IS 800) = 945.00

Hence fcb = X = 213.00

fy = 355.00 N/mm2

Members 95 to100 : UC356x368x202

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)

where fcb = k1 (X + k2 Y) x C2 /C1

N/mm2

N/mm2

Page 17: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

0.66 x 355x 213 = 105.78

(213 + 355 )

> 79.88 safe

= 0.76 <1.0 safe

(0.35 / 165 + 79.88 / 105.78)

Check for shear

Shear force = 91.72 Kn

= 14.84

< 0.4 fy safe

s bc-all = N/mm2

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all

shear stress tv N/mm2

Page 18: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

Design of Beams@ 211.45lvl:

Length of the member = 5.13 m

Forces: Axial force = Kn

Mz (major axis) = Kn-m

My (minor axis) = Kn-m

Properties of the section:

Area = 201.00

Zx = 2369.00

Zy = 808.00

= 7.90 cm

D = 327.10 mm

T = 25.00 mm

= 15.80 mm

= 64.94

D/T = 13.08

= 1.58

= 0.00

= 0.00

= 0.00

= 0.00

= 165.00

fcb = X for symm I sections

X (from table 6.5 of IS 800) = 945.00

Hence fcb = X = 213.00

fy = 355.00 N/mm2

Mem. 37 to 42 : UC305x305x158

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)

where fcb = k1 (X + k2 Y) x C2 /C1

N/mm2

N/mm2

Page 19: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

0.66 x 355x 213 = 105.78

(213 + 355 )

> 0 safe

= 0.00 <1.0 safe

(0 / 165 + 0 / 105.78)

s bc-all = N/mm2

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all

Page 20: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

Page 21: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

2

i) Inside diameter of silo, ( d ) = 8.20 m

= 250.00

= 177.00

iv) Density of plates = 78.50

v) Thickness of roof plate = 5.00 mm

vi) Slope of roof with horizontal = 15.00 degrees

LOADS:

i) Live Load (LL ) = 2.00

ii) Internal Pressure ( IP ) = 20.00

iii) Suction ( SL) = 2.00

iv) Wind load ( WL) = 2.05

Allowable stresses :

Allowable tensile stresses in roof plate :

= 0.6 fy = 106.20

Allowable bending stress in roof plate :

= 0.66 fy = 116.82

DESIGN DATA: (Refer doc. No. O1093-C-PV-11-DC-0001: design of silo)

ii) Yield stress of roof supporting beams, (fy) N/mm2

iii) Yield stress of roof plates, (fy) N/mm2

KN/m3

KN/ m2

KN/ m2

KN/ m2

KN/ m2

N/ m2

N/ m2

Page 22: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

4 LOAD CALCULATIONS

4.1 LOAD ON SECONDARY RAFTERS:

A

2200 mm B C

3100 mm 4100 mm

= 0.576 p

= 0.8116 p

= 1.0734 p

4.2 LOAD ON MAIN RAFTERS :

A B

300 mm C

1250mm D E

4100 mm

Loads on rafters due to pressure :ASSUMING Pressure p acting on plate

UDL ordinate at A = Pa = p x p x 4.4 x 15 / 360

UDL ordinate at B = Pb = p x p x 6.2 x 15 / 360

UDL ordinate at C = Pc = p x p x 8.2 x 15 / 360

UDL ordinate at A = Pa = p x p x 0.3 x q / 360

UDL ordinate at B = Pb = p x p x 2.5 x q / 360

UDL ordinate at C = Pcb = p x p x 4.4 x q / 360

Pa

PbPc

Pa PbPc

Page 23: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

= 0.576 p

= 0.8116 p

= 1.0734 p

4.3 LOADING ORDINATES in kN/m ON SECONDARY RAFTERS :

U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :

Vertical pressure due to self weight

p = 5 / cos 15 x 7850 x 9.81 /1.e6 =

PRESSURE = 0.4 kPa

Pa = 0.23 Pb = 0.325 Pc = 0.429

U.D. LOADINGS DUE TO LIVE LOAD / SUCTION OF PLATE :

PRESSURE = 2

Pa = 1.152 Pb = 1.623 Pc = 2.147

U.D. LOADINGS DUE TO INT. PRESSURE OF PLATE :

PRESSURE = 20 kPa

Pa = 11.52 Pb = 16.232 Pc = 21.468

U.D. LOADINGS DUE TO WIND PRESSURE OF PLATE :

PRESSURE = 2.05 kPa

Pa = 1.181 Pb = 1.664 Pc = 2.2

4.4 LOADING ORDINATES in kN/m ON MAIN RAFTERS:(MR1,MR1A TO MR1F)

U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :

PRESSURE = 0.4 kPa

Pcd= 0.23 Pd = 0.325 Pe = 0.429

U.D. LOADINGS DUE TO LIVE LOAD / SUCTION OF PLATE :

PRESSURE = 2 kPa

Pcd = 1.152 Pd = 1.623 Pe = 2.147

U.D. LOADINGS DUE TO INT. PRESSURE OF PLATE :

UDL ordinate at A = Pcd = p x p x 4.4 x 15 / 360

UDL ordinate at B = Pb = p x p x 6.2 x 15 / 360

UDL ordinate at C = Pc = p x p x 8.2 x 15 / 360

where q is the effective loaded plate sector.

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INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

PRESSURE = 20 kPa

Pcd = 11.52 Pd = 16.232 Pe = 21.468

U.D. LOADINGS DUE TO WIND PRESSURE OF PLATE :

PRESSURE = 2.05 kPa

Pcd = 1.181 Pd = 1.664 Pe = 2.2

LOADING ORDINATES (kN/m) ON MAIN RAFTERS :

ON MR1C q = 47.5 DEG

ON MR1D,E q = 43 DEG

ON MR1F q = 51.5 DEG

ON MR1 q = 45 DEG

ON MR1A q = 38 DEG

ON MR1B q = 49 DEG

U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :

PRESSURE = 0.4 kPa

on MR1C pa= 0.05 ;Pb = 0.415 ;Pcb = 0.73

on MR1D,E pa 0.045 ;Pb = 0.375 ;Pcb = 0.66

on MR1F pa= 0.054 ;Pb = 0.449 ;Pcb = 0.791

on MR1 pa= 0.047 ;Pb = 0.393 ;Pcb = 0.691

on MR1A pa= 0.04 ;Pb = 0.332 ;Pcb = 0.584

on MR1B pa= 0.051 ;Pb = 0.428 ;Pcb = 0.753

U.D. LOADINGS DUE TO LIVE LOAD / SUCTION :

PRESSURE = 2 kPa

on MR1C pa= 0.249 ;Pb = 2.073 ;Pcb = 3.648

on MR1D,E pa 0.225 ;Pb = 1.876 ;Pcb = 3.302

on MR1F pa= 0.27 ;Pb = 2.247 ;Pcb = 3.955

on MR1 pa= 0.236 ;Pb = 1.963 ;Pcb = 3.456

INCLUDED ANGLES q

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INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

on MR1A pa= 0.199 ;Pb = 1.658 ;Pcb = 2.918

on MR1B pa= 0.257 ;Pb = 2.138 ;Pcb = 3.763

4.5 LOADS FROM PLATFORM

SIZE OF PLATFORM = 3.60M X 3.70 M

DEAD LOAD DUE TO PLATFORM

(FROM DRG. O1093-C-PV-11-DD-0007) = 16 KN

ASSUME 25% FOR OTHER EQUIPMENTS = 4 KN

LOAD FROM EACH OF FOUR SUPPORTS ON ROOF

SUPPORTING STRUCTURE = 20 / 4 KN

= 5 KN

LIVE LOAD OVER PLATFORM = 3

TOTAL LIVE LOAD = 3 X 3.6 X 3.7 = 40.00 KN

LOAD FROM EACH OF FOUR SUPPORTS ON ROOF

SUPPORTING STRUCTURE = 40 / 4 = 10 KN

KN/M2

Page 26: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

Page 27: muck bin frameme

INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

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INTERNATIONAL METRO CIVIL CONTRACTORSIMCC

PROJECT: Metro corridor contract MC1BDOCUMENT No. DATE

TITLE : Temporary site structure : Mucking gantry supporting structureDESIGNED CHECKED PAGE

VVR IHU 1

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Design Department

Temporary site structure : Mucking gantry supporting structure

1 INTRODUCTION

This document presents the analysis and design of Gantry

frame which supports a travelling crab. Wt. Of the crab is 7tons and and

contents wt. Is 25tons. The crab lifts the muck container from the

tunneling trolley at bottom of the launching chamber to the surface and

further to the skip empty device, where the muck inside the container

will be dumped into the mucking pit.

The travelling crab can move in both the directions in horizontal plane.

To ensure that the muck container does not bump against bracings of the

gantry frame limit stoppers in both the directions must be provided. This

stops again limit the area within the load can move. The skip empty

device has a self weight of 3 tons.

The design is carried out in accordance with IS-800 - 1984.

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Design Department

Temporary site structure : Mucking gantry supporting structure

Design of columns:

Length of the member = 1.85 m

Forces: Axial force = 269.42 Kn

Mz (major axis) = 8.50 Kn-m

My (minor axis) = 181.80 Kn-m

Properties of the section:

Area = 257.00

Zx = 3538.00

Zy = 1264.00

= 9.60 cm

D = 374.60 mm

T = 27.00 mm

= 16.50 mm

= 19.27

D/T = 13.87

= 1.64

= 2.40

= 143.83

= 146.23

= 10.48

= 208.00

= 213.00

= 0.74 <1.0 safe

=(10.48 / 208 + 146.23 / 213)

Members 1 to 4 : UC356x368x202

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-allN/mm2

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all =

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Design Department

Temporary site structure : Mucking gantry supporting structure

Design of columns:

Length of the member = 8.90 m

Forces: Axial force = 269.42 Kn

Mz (major axis) = 1.04 Kn-m

My (minor axis) = 70.10 Kn-m

Properties of the section:

Area = 201.00

Zx = 2369.00

Zy = 808.00

= 7.90 cm

D = 327.10 mm

T = 25.00 mm

= 15.80 mm

= 112.66

D/T = 13.08

= 1.58

= 0.44

= 86.76

= 87.20

= 13.40

= 78.00

= 213.00

= 0.58 <1.0 safe

=(13.4 / 78 + 87.2 / 213)

Members 5 to 24 : UC305x305x158

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-allN/mm2

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all =

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Design Department

Temporary site structure : Mucking gantry supporting structure

Design of MainBeam:

Length of the member = 9.00 m

Forces: Axial force = 113.51 Kn

Mz (major axis) = 202.30 Kn-m

My (minor axis) = 43.30 Kn-m

Properties of the section:

Area = 248.40

Zx = 5390.00

Zy = 869.00

= 7.54 cm

D = 621.80 mm

T = 24.38 mm

= 15.37 mm

= 119.36

D/T = 25.50

= 1.59

= 37.53

= 49.83

= 87.36

= 4.57

= 70.00

and fcb = X for symm. I sections

X (from table 6.5 of IS 800) = 265.00

Hence fcb = X = 265.00

fy = 355.00 N/mm2

0.66 x 355x 265 = 121.56

Members 81 to 94 : UB610x324x195

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)

where fcb = k1 (X + k2 Y) x C2 /C1

N/mm2

N/mm2

s bc-all = N/mm2

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Design Department

Temporary site structure : Mucking gantry supporting structure

(265 + 355 ) > 49.83 safe

= 0.78 <1.0 safe

(4.57 / 70 + 87.36 / 121.56)

Check for shear

Shear force = 184.00 Kn

= 19.25

< 0.4 fy safe

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all

shear stress tv N/mm2

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Design Department

Temporary site structure : Mucking gantry supporting structure

Design of Lat.beams:

Length of the member = 5.13 m

Forces: Axial force = 9.00 Kn

Mz (major axis) = 266.90 Kn-m

My (minor axis) = 5.62 Kn-m

Properties of the section:

Area = 257.00

Zx = 3538.00

Zy = 1264.00

= 9.60 cm

D = 374.60 mm

T = 27.00 mm

= 16.50 mm

= 53.44

D/T = 13.87

= 1.64

= 75.44

= 4.45

= 79.88

= 0.35

= 165.00

fcb = X for symm I sections

X (from table 6.5 of IS 800) = 945.00

Hence fcb = X = 234.30

Members 95 to100 : UC356x368x202

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)

where fcb = k1 (X + k2 Y) x C2 /C1

N/mm2

N/mm2

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Design Department

Temporary site structure : Mucking gantry supporting structure

fy = 355.00 N/mm2

0.66 x 355x 234.3 = 112.61

(234.3 + 355 ) > 79.88 safe

= 0.71 <1.0 safe

(0.35 / 165 + 79.88 / 112.61)

Check for shear

Shear force = 91.72 KN

= 14.84

< 0.4 fy safe

s bc-all = N/mm2

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all

shear stress tv N/mm2

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Design Department

Temporary site structure : Mucking gantry supporting structure

Design of Beams@ 211.45lvl:

Length of the member = 5.13 m

Forces: Axial force = 82.30 Kn

Mz (major axis) = 199.70 Kn-m

My (minor axis) = 31.80 Kn-m

Properties of the section:

Area = 257.00

Zx = 3538.00

Zy = 1264.00

= 9.60 cm

D = 374.60 mm

T = 27.00 mm

= 16.50 mm

= 53.44

D/T = 13.87

= 1.64

= 56.44

= 25.16

= 81.60

= 3.20

= 165.00

fcb = X for symm I sections

Mem. 37 to 42 : UC356x368x202

cm2

cm3

cm3

rmin

tw

slenderness ratio = l / rmin

T/tw

Bending stress s bc-z-calN/mm2

Bending stress s bc-y-calN/mm2

Total Bending stress s bc-calN/mm2

Axial stress s ac-calN/mm2

Allowable axial stress s ac-allN/mm2

Allowable bending stress s bc-all = 0.66 x fy x fcb / (fcb1.4 + fy1.4)(1/1.4)

where fcb = k1 (X + k2 Y) x C2 /C1

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Design Department

Temporary site structure : Mucking gantry supporting structure

X (from table 6.5 of IS 800) = 945.00

Hence fcb = X = 213.00

fy = 355.00 N/mm2

0.66 x 355x 213 = 105.78

(213 + 355 ) > 81.6 safe

= 0.79 <1.0 safe

(3.2 / 165 + 81.6 / 105.78)

N/mm2

N/mm2

s bc-all = N/mm2

Interaction check = s ac-cal /s ac-all + s bc-cal / sy bc-all < 1.0

s ac-cal /s ac-all + s bc-cal / sy bc-all

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Design Department

Temporary site structure : Mucking gantry supporting structure

2 DESIGN DATA: (Refer doc. No. O1093-C-PV-11-DC-0001: design of silo)

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Design Department

Temporary site structure : Mucking gantry supporting structure

i) Inside diameter of silo, ( d ) = 8.20 m

= 250.00

= 177.00

iv) Density of plates = 78.50

v) Thickness of roof plate = 5.00 mm

vi) Slope of roof with horizontal = 15.00 degrees

LOADS:

i) Live Load (LL ) = 2.00

ii) Internal Pressure ( IP ) = 20.00

iii) Suction ( SL) = 2.00

iv) Wind load ( WL) = 2.05

Allowable stresses :

Allowable tensile stresses in roof plate :

= 0.6 fy = 106.20

Allowable bending stress in roof plate :

= 0.66 fy = 116.82

4 LOAD CALCULATIONS

ii) Yield stress of roof supporting beams, (fy) N/mm2

iii) Yield stress of roof plates, (fy) N/mm2

KN/m3

KN/ m2

KN/ m2

KN/ m2

KN/ m2

N/ m2

N/ m2

Loads on rafters due to pressure :ASSUMING Pressure p acting on plate

Page 40: muck bin frameme

Design Department

Temporary site structure : Mucking gantry supporting structure

4.1 LOAD ON SECONDARY RAFTERS:

A

2200 mm B C

3100 mm 4100 mm

= 0.576 p

= 0.8116 p

= 1.0734 p

4.2 LOAD ON MAIN RAFTERS :

A B

300 mm C

1250mm D E

4100 mm

= 0.576 p

= 0.8116 p

= 1.0734 p

UDL ordinate at A = Pa = p x p x 4.4 x 15 / 360

UDL ordinate at B = Pb = p x p x 6.2 x 15 / 360

UDL ordinate at C = Pc = p x p x 8.2 x 15 / 360

UDL ordinate at A = Pa = p x p x 0.3 x q / 360

UDL ordinate at B = Pb = p x p x 2.5 x q / 360

UDL ordinate at C = Pcb = p x p x 4.4 x q / 360

UDL ordinate at A = Pcd = p x p x 4.4 x 15 / 360

UDL ordinate at B = Pb = p x p x 6.2 x 15 / 360

UDL ordinate at C = Pc = p x p x 8.2 x 15 / 360

Pa

PbPc

Pa PbPc

Page 41: muck bin frameme

Design Department

Temporary site structure : Mucking gantry supporting structure

4.3 LOADING ORDINATES in kN/m ON SECONDARY RAFTERS :

U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :

Vertical pressure due to self weight

p = 5 / cos 15 x 7850 x 9.81 /1.e6 =

PRESSURE = 0.4 kPa

Pa = 0.23 Pb = 0.325 Pc = 0.429

U.D. LOADINGS DUE TO LIVE LOAD / SUCTION OF PLATE :

PRESSURE = 2

Pa = 1.152 Pb = 1.623 Pc = 2.147

U.D. LOADINGS DUE TO INT. PRESSURE OF PLATE :

PRESSURE = 20 kPa

Pa = 11.52 Pb = 16.232 Pc = 21.468

U.D. LOADINGS DUE TO WIND PRESSURE OF PLATE :

PRESSURE = 2.05 kPa

Pa = 1.181 Pb = 1.664 Pc = 2.2

4.4 LOADING ORDINATES in kN/m ON MAIN RAFTERS:(MR1,MR1A TO MR1F)

U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :

PRESSURE = 0.4 kPa

Pcd= 0.23 Pd = 0.325 Pe = 0.429

U.D. LOADINGS DUE TO LIVE LOAD / SUCTION OF PLATE :

PRESSURE = 2 kPa

Pcd = 1.152 Pd = 1.623 Pe = 2.147

U.D. LOADINGS DUE TO INT. PRESSURE OF PLATE :

PRESSURE = 20 kPa

Pcd = 11.52 Pd = 16.232 Pe = 21.468

U.D. LOADINGS DUE TO WIND PRESSURE OF PLATE :

PRESSURE = 2.05 kPa

where q is the effective loaded plate sector.

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Design Department

Temporary site structure : Mucking gantry supporting structure

Pcd = 1.181 Pd = 1.664 Pe = 2.2

LOADING ORDINATES (kN/m) ON MAIN RAFTERS :

ON MR1C q = 47.5 DEG

ON MR1D,E q = 43 DEG

ON MR1F q = 51.5 DEG

ON MR1 q = 45 DEG

ON MR1A q = 38 DEG

ON MR1B q = 49 DEG

U.D. LOADINGS DUE TO SELF WEIGHT OF PLATE :

PRESSURE = 0.4 kPa

on MR1C pa= 0.05 ;Pb = 0.415 ;Pcb = 0.73

on MR1D,E pa 0.045 ;Pb = 0.375 ;Pcb = 0.66

on MR1F pa= 0.054 ;Pb = 0.449 ;Pcb = 0.791

on MR1 pa= 0.047 ;Pb = 0.393 ;Pcb = 0.691

on MR1A pa= 0.04 ;Pb = 0.332 ;Pcb = 0.584

on MR1B pa= 0.051 ;Pb = 0.428 ;Pcb = 0.753

U.D. LOADINGS DUE TO LIVE LOAD / SUCTION :

PRESSURE = 2 kPa

on MR1C pa= 0.249 ;Pb = 2.073 ;Pcb = 3.648

on MR1D,E pa 0.225 ;Pb = 1.876 ;Pcb = 3.302

on MR1F pa= 0.27 ;Pb = 2.247 ;Pcb = 3.955

on MR1 pa= 0.236 ;Pb = 1.963 ;Pcb = 3.456

on MR1A pa= 0.199 ;Pb = 1.658 ;Pcb = 2.918

on MR1B pa= 0.257 ;Pb = 2.138 ;Pcb = 3.763

4.5 LOADS FROM PLATFORM

INCLUDED ANGLES q

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Design Department

Temporary site structure : Mucking gantry supporting structure

SIZE OF PLATFORM = 3.60M X 3.70 M

DEAD LOAD DUE TO PLATFORM

(FROM DRG. O1093-C-PV-11-DD-0007) = 16 KN

ASSUME 25% FOR OTHER EQUIPMENTS = 4 KN

LOAD FROM EACH OF FOUR SUPPORTS ON ROOF

SUPPORTING STRUCTURE = 20 / 4 KN

= 5 KN

LIVE LOAD OVER PLATFORM = 3

TOTAL LIVE LOAD = 3 X 3.6 X 3.7 = 40.00 KN

LOAD FROM EACH OF FOUR SUPPORTS ON ROOF

SUPPORTING STRUCTURE = 40 / 4 = 10 KN

KN/M2

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Design Department

Temporary site structure : Mucking gantry supporting structure

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Design Department

Temporary site structure : Mucking gantry supporting structure

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Design Department

Temporary site structure : Mucking gantry supporting structure