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    Chapter 7 Phase Equilibria and

    Phase Diagrams

    Introduction

    The one-component phase diagram

    Phase equilibria in a two-component system The eutectic phase diagram

    The peritectic phase diagram

    The monotectic phase diagram

    Complex diagrams

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    Phase

    A chemically and structurally homogeneous region of a material

    A part of a system, physically distinct, macroscopically homogeneous,and of fixed or variable composition.

    It is mechanically separable from the rest of the system.

    A phase is a region within which all the intensive variables vary

    continuously, whereas at least some of them have discontinuities at the

    borders between phases.

    ice water

    ice + water2 phases = solid phase + liquid phase

    I want to drink 2-phase water consisting

    of solid phase and liquid phase.

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    Phase diagramGraphical representation of the combination of temperature, pressure,

    composition, or other variables for which specific phases exist at equilibrium.

    Phase diagram of Water (H2O)Phase diagram of Carbon dioxide (CO2)

    State point: a position on the phase diagram

    0.47 g/cm3

    @304.25 K & 72.9 atm

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    4

    One-Component Phase Diagrams

    Gibbs Phase Rule for systems in equilibrium

    Component: a chemical species whose concentration in a phase can be varied

    independently of the other species concentration

    Number of degrees of freedom in equilibrium is the number of variables (p, T, or

    composition) that can be independently adjusted without disturbing equilibrium.

    water

    F = C

    P + 2C- Components

    P- Number of phases

    F- Degrees of freedomF = 2

    F = 1F = 1

    F = 0F = 0

    F = 2F = 2

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    Example of One-Component Phase Diagrams

    iron SiO2

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    Two-Component Phase Diagrams

    Temperature

    Pressure

    Composition for materials A and B

    (Composition of one-component

    system?)

    For one state point in closed system we

    need three variables (p, T, & X).

    If we fix the pressure,

    (T, X(composition))2-D space

    (p, T, X(composition))3-D space

    F = CP + 1

    F = 2

    F = 1T

    Xs Xl

    XA+XB=Xtotal

    F = C P + 2

    C- Components

    P- Number of phases

    F- Degrees of freedomF = 2

    F = 1F = 1

    F = 0F = 0

    F = 2

    F = 2

    One-component

    system

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    7

    Two-Component Phase Diagrams

    Specification of composition

    Atomic percentage (=atomic fraction=atomic number fraction=mole fraction)

    Weight percentage (=weight fraction)

    100

    /%/%

    /%%%

    BofwtatomicBofwtAofwtatomicAofwt

    AofwtatomicAofwtAofatomicAofmole

    100

    %%%% BofwtatomicBofatomicAofwtatomicAofatomic

    AofwtatomicAofatomicAofwt

    Question1) Calculate the atomic fraction of copper in aluminum for a two-

    component alloy containing 5 wt % copper. Atomic mass is 63.55 for Cu and 26.98

    for Al.

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    Two-Component Phase Diagrams

    isomorphous system

    has complete solubilityof one component in another.

    Non-isomorphous system?

    Cu-Ni phase diagram

    Both Cu and Ni have the

    same crystal structure, FCC,

    similar radii,electronegativity and

    valence.

    F = CP + 1

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    Two-Component Phase Diagrams

    In a single-phase field, the composition

    of the phase is the composition of the

    alloy

    In a two-phase field, the amount of

    each phase and the composition of

    each phase can be determined using

    a tie line and the lever rule

    In a single-phase field, the composition

    of the phase is the composition of the

    alloy

    Phase boundaries

    liquidus boundary and solidus boundary

    Xo

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    If we know T and Co(initial composition),then we know thecomposition of each phase.

    Examples:

    Cu-Ni

    system

    C0= 35 wt% Ni

    At 1300 C:

    Only liquid (L)

    CL= C0(= 35 wt% Ni)

    At 1150 C:

    Only solid (a)

    Ca= C0(= 35 wt% Ni)

    At TB:

    Both aand L

    CL= Cliquidus(= 32 wt% Ni)

    Ca= Csolidus(=43 wt% Ni)

    Two-Component Phase Diagrams

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    If we know T and Co, then we know the amount of each phase

    (given in wt%).

    C0= 35 wt% Ni

    At 1300 C:

    Only liquid (L)

    WL

    = 100 wt%, Wa

    = 0 wt%

    At 1150 C:

    Only solid (a)

    WL= 0 wt%, Wa= 100 wt%

    At TB:

    Both aand L WL= S/(R+S) =

    (43-35)/(43-32) = 73 wt%

    Wa= R/(R+S) =

    (35-32)/(43-32) = 27 wt%

    The lever rule

    Two-Component Phase Diagrams

    Cu-Ni

    system

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    The Lever Rule in a Two-Component System

    LLS

    S

    total

    L fXX

    XX

    M

    M 0

    SLSL

    total

    S fXX

    XX

    M

    M 0

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    Hamsters ?

    Type A Type B

    Assumption: Type B hibernates earlier than Type A.

    Type A starts hibernation in colder day

    than Type B does.

    B is solidified at higher T than A.

    Type A Type B

    They hibernate.

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    When Types A and B got together, they had a party.

    In summer, they mix and

    happily play together.

    Closed system Closed system

    As the weather gets colder and colder.

    They start hibernating

    One phase Two phases

    Z Z Z Z..

    No More Active (solid) phase.

    Composition of type B:

    XB=80 %

    Still Active (liquid) phase.

    Composition of type B:

    XB=28.6 %

    Total composition is not changed (XB, total=50 %).

    Total composition: XB, total=50 %

    WL=58.3 % WS=41.7 %

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    Two-Component Phase Diagrams

    1

    1

    1

    l s

    o l l s s

    l s

    o l s s s

    o l l s s s

    o l s s l

    o l

    s

    s l

    f fX X f X f

    f f

    X X f X f

    X X X f X fX X f X X

    X Xf

    X X

    s o

    l

    s l

    X XfX X

    Composition, XB

    Temp

    erature

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    The Lever Rule in a Two-Component System

    LLS

    S

    total

    L fXX

    XX

    M

    M 0

    SLSL

    total

    S fXX

    XX

    M

    M 0

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    Effect of Cooling Rate

    Fast cooling rate

    More local heterogeneity

    Slow cooling rate

    More homogeneous structure

    Just slow Very slow

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    Two-Component Phase Diagrams

    Composition of the

    liquid for each alloy

    Composition of the

    solid for each alloy

    Alloy 1: 0.2

    Alloy 2: 0.3Alloy 3: 0.5

    Alloy 4: 0.6

    Alloy 5: 0.8

    Alloy 1: 0.8

    Alloy 2: 0.8

    Alloy 3: 0.8

    Alloy 4: 0.8

    Alloy 5: 0.8

    Composition X0for each alloy

    Alloy 1: 0.2

    Alloy 2: 0.2

    Alloy 3: 0.2

    Alloy 4: 0.2

    Alloy 5: 0.2

    For Alloy 2,

    83.02.08.0

    3.08.0

    Lf 17.02.08.0

    2.03.0

    Sf0.3Composition, XB

    Temperature

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    At temperature T2

    0.77 0.60

    0.77 0.50

    0.63

    l

    l

    f

    f

    0.60 0.50

    0.77 0.50

    0.37

    s

    s

    f

    f

    At temperature T3

    0.72 0.60

    0.72 0.45

    0.44

    l

    l

    f

    f

    0.60 0.45

    0.72 0.45

    0.56

    s

    s

    f

    f

    Analysis of an Isomorphous Phase Diagram

    X0=0.60

    Temperature f l xl fs Xs

    T1 1 0.6 0 0.85

    T2 0.63 0.5 0.37 0.77

    T3 0.44 0.45 0.56 0.72

    T4 0.29 0.4 0.71 0.68

    T5 0 0.3 1 0.6

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    Two-Component Phase Diagrams

    isomorphous systemhas complete solubilityof one component in

    another.

    Cu-Ni phase diagramAn isomorphous system is only possible

    for substitutional solid solution.

    The substitution occurs randomlyon their

    FCC lattice sites because the Cu and Ni

    atoms are so similar.

    Cu-Ni alloy

    Excellent corrosion resistance

    Used for water-cooled heat exchangers

    The size difference between the solute and solvent must be no greater than ~15%.

    The electronegativities of the two atomic species must be comparable.

    The valence of the two species must be similar.

    The crystal structures of the two species must be the same.

    Hume-Rothery Rules

    24

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    Two-Component Phase Diagrams

    Four isomorphous systems

    Formation of substitutional solid solution

    All the Hume-Rothery rules are satisfied.

    Cu-Ni Ge-Si

    Ag-Au NiO-MgO

    25

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    Free Energy and Phase Diagram

    At High T At Low TAt intermediate T

    Xo

    A

    B

    C

    A B C

    26

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    When Types A and B got together, they had a party.

    The free energy determines the composition!

    The composition is adjusted to minimize the free energy.

    In summer, they mix and

    happily play together.

    Closed system Closed system

    As the weather gets colder and colder.

    They start hibernating

    One phase Two phases

    Z Z Z Z..

    No More Active (solid) phase.

    Composition of type B:

    XB=80 %

    Still Active (liquid) phase.

    Composition of type B:

    XB=28.6 %

    Total composition is not changed (XB, total=50 %).

    Total composition: XB, total=50 %

    WL=58.3 % WS=41.7 %

    27

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    Free Energy and Phase Diagram

    How to use the chemical potential?Liquidus and solidus line is determined at the points

    where the chemical potentials of the phases are the

    same.

    How to minimize the Gibbs free energy?

    Constraint 1:

    Constraint 2:

    Constraint 3: solidsolidliquidliquidtotal fGfGG

    solidBsolidliquidBliquidB fXfXX ,,,0 1 solidliquid ff

    Chemical potential, (definition):

    TpiX

    G

    ,

    We use chemical potential to describe the phenomenon.

    G: free energy

    Xi: composition (number of molecule or atom of material i)p: pressure

    T: temperature

    28

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    1. A:B=50:50

    X0,B=0.50

    A A

    A A

    A

    A

    AAA A

    B

    B

    B

    BB B

    BB

    B B

    BB

    AA

    A A

    A A

    A

    A

    AAA A

    B

    B

    B

    BB B

    BB

    B B

    BB

    AA

    2. In the 2-phase region, the system will have

    solid phase immediately in the liquid phase.

    But they want to minimize the free energy by changing the composition (XB).

    Liquid phase wants to increase the XB.

    Solid phase wants to decrease the XB.

    Solid phase

    Liquid phase

    Liquid phase

    29

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    Gmin,S

    Gmin,L

    A A

    A A

    A

    A

    AAA A

    B

    BB

    BB B

    BB

    B B

    BB

    AA

    3. This could be done by moving B from solid

    phase to liquid phase.

    B

    Liquid phase increases the XB.Solid phase decreases the XB.

    0

    ,

    Tpi

    liquid

    liquidX

    G

    0

    ,

    Tpi

    solidsolid

    XG

    As long as the free energy can be reduced, the solid phase will keep giving B to the liquid

    phase.

    For a while, XB,Solidand XB,Liquid will approach the minimum points, Gmin,Sand Gmin,L, respectively.

    (highly) Negative slope

    (slightly) Positive slope

    Solid phase

    Liquid phase

    The liquid phase want to get more B.

    The solid phase want to give out more B.

    30

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    Gmin,S

    Gmin,L

    A A

    A A

    A

    A

    AAA A

    B

    BBB B

    BB

    B B

    BB

    AA

    4. Although XB,Solid arrives at Gmin,S, XB,Liquid is still

    far from Gmin,L.

    B

    Furthermore, the magnitude of chemical potentialliquid, is still large in comparison to solid(=0).

    0

    ,

    Tpi

    liquid

    liquidX

    G

    0

    ,

    Tpi

    solidsolid

    X

    G

    Therefore, the liquid phase still get B from the solid phase.

    Due to this, XB,Solidwill pass through Gmin,Sand go up.

    For a while, XB,Liquid will keep going down towards Gmin,L.

    (Still) negative slope

    zero slope

    B

    B

    0

    ,

    Tpi

    liquid

    liquidX

    G

    0

    ,

    Tpi

    solidsolid

    X

    G

    Please note that the chemical potentials are all negative If the solid composition passesthrough the Gmin,S.Both phases want to get more B.

    Solid phase

    Liquid phase

    The situation is like Tug of War.

    31

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    Gmin,S

    Gmin,L

    A A

    A A

    A

    A

    AAA A

    B

    BB

    BB

    B B

    BB

    AA

    5. Since the solid phase has lost B too much,

    Gsolidbecomes larger (which means that the solid

    phase becomes unstabler).

    B

    Gsolidand Gliquidarrive at the points (4) and (5),respectively.

    Now, the solid phase and the liquid phase have the same chemical potential, which means

    that they need B component to the same extent.

    The B component cannot move any more between those phases.

    Therefore, XB,Solid and XB,Liquidare determined at the points (4) and (5).

    If we do this for other X0,Bfor various temperature, we will get various pairs of (4) and (5).

    a collection of (4): solidus line

    a collection of (5): liquidus line

    B

    B

    0

    ,

    Tpi

    liquid

    liquidX

    G

    0

    ,

    Tpi

    sol idsolid

    X

    G

    solidliquid

    Solid phase

    Liquid phase

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    33) h 0 ( ) h h h h h h

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    A

    B

    Q) We have a composition XB0 (at T=T0) which is in the two-phase region as shown in the

    following phase diagram and the corresponding free energy plot. The solid phase and the

    liquid phase have different compositions: XB

    Sfor the solid phase and XB

    Lfor the liquid phase.

    (3) At the points A and B, the chemical potentials have (positive, negative) value.

    What is the meaning of this?

    Both phases want to get more B.

    (4) At T=T0, the tie line meets points A and B with the solidus line and the liquidus

    line, respectively, which means that the composition of the solid phase and liquid

    phase are XB

    S(point 4) and XB

    L(point 5). Please explain how to use the chemical

    potential to determine the points 4 and 5.

    To obtain phase equilibrium, each phase needs to have the same chemical potential

    for material. The chemical potential is the slope of the free energy plot, so that thefree energy curves for solid phase and liquid phase have the common tangent line

    that has the same slope.

    34

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    Eutect ic Phase Diagrams

    Composition, XB

    Temperature

    TA

    TB

    Composition, XB

    Temperature

    TA

    TB

    Feeling?

    eutektos, meaning 'easily melted.'

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    Eutectic Phase Diagrams

    Composition, XB

    TA

    TB

    X1 XE X2A B

    Temperature

    Xa

    Xb

    T

    Xs

    Xl

    TXs

    Xl

    TXa

    Xb

    One-phase liquid

    Two-phase solid

    One-

    phase

    solid

    One-phase

    solid

    two-

    phase two-

    phase

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    Eutectic Phase Diagrams

    F = 2, specify

    temperature

    and composition

    F = 1, specify

    temperature or thecomposition of one

    of the phases

    F = 0, temperatureand compositions

    of the phase are

    fixed.

    Composition, XB

    TA TB

    X1 XE X2A B

    Temperature

    F = 2

    F = 2

    F = 2

    Eutectic point

    F = 1

    F = 1

    F = 1

    F = 0

    38

    E t ti Ph Di

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    Eutectic Phase Diagrams

    Symbolic expression: Liquid Solid 1 + Solid 2

    L a+ b

    Eutectic Reaction

    Through eutectic point in eutectic

    isotherm, one-phase Liquid state

    becomes two-phase Solid state.

    39

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    Eutectic Phase Diagrams

    Question) from the following eutectic phase diagram

    (1) Your system is located in two- phase

    region (L+ ) with X0=0.27. If you cool itdown slowly (equilibrium cooling), what

    would be the fraction of primary solid ()

    at the eutectic temperature?

    588.02037

    2737

    27.0

    0

    0

    a

    aXX

    XXf

    X

    L

    LP

    (2) From the same system, what would be the fraction of liquid at the eutectic

    temperature?

    412.02037

    20270

    a

    a

    XX

    XXf

    L

    eut

    L

    40

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    Eutectic Phase Diagrams

    Question) from the following eutectic phase diagram

    (3) From the liquid (eutectic composition) in

    question (2), what amount of and bwill

    be formed just below the eutectic isotherm?

    679.02073

    3773

    ab

    b

    aXX

    XXf

    eut

    L

    321.02073

    2037

    ab

    ab

    XX

    XXf

    eut

    L

    Therefore, the fraction of alloy composed of the eutectic andbobtained from

    the eutectic liquidin question (2)is

    280.0679.0412.0 aa fff eut

    L

    eut

    132.0679.01412.0 bb

    fff eut

    L

    eut

    412.02037

    20270

    a

    a

    XX

    XXf

    L

    eut

    L

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    Peritectic Phase Diagrams

    Symbolic expression: Liquid + Solid 1 Solid 2

    L + a b

    1. Peritectic Point and Peritectic

    isotherm!

    2. Through peritectic point, Liquid+solid becomes solid.

    43

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    Peritectic Phase Diagram

    X1=0.125 wt %

    X2=0.170 wt %

    X3=0.350 wt %

    Question) Determine the composition and relative amounts of each phase

    present just above and below the peritectic isotherm for each of the three

    alloy compositions indicated.

    fL

    f

    f

    fL

    f

    f

    fL

    f

    f

    X1=0.125

    X2=0.170

    X3=0.350

    just above just below

    X1 X2 X3

    0.09 0.17 0.53

    + L+

    L+

    L