msc094 final ver5d - msc industrial direct · non ferrous 1700 0.0003 0.0006 0.0010 0.0013...

16
BLUE BAND Stainless Steels Free Cutting 12 - 35 <250 56 40 -27 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011 Austenitic 12 - 35 <250 56 33 -49 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011 Martensitic, Ferritic 12 - 35 >300 63 39 -59 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 Titanium Pure Titanium, unalloyed 10 - 25 <200 49 65 - 105 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 Titanium Alloys 3 - 15 >300 63 20 - 39 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 Nickel Pure Nickel, unalloyed 10-15 <300 63 33 - 49 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011 GREEN BAND Carbon Alloy Steels Free Cutting Mild Steel 25 - 50 <120 27 131 - 164 0.005 0.006 0.007 0.009 0.001 0.011 0.013 0.014 Low Carbon Steel 25 - 50 <200 50 98 - 131 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011 Medium Carbon Steel 25 - 50 <250 56 82 - 115 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 RED BAND Carbon Alloy Steels Low Alloy Steels 6 - 30 >250 56 82 - 98 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 Alloyed, Heat Treated 6 - 30 >300 63 49 - 65 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006 Alloyed, Heat Treated 6 - 12 >350 74 33 - 49 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006 Nickel Nickel, Nimonic 75 10 -12 >300 63 20 - 33 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 Nickel, Inconel 718 Alloy 10 - 15 <350 74 13 - 26 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006 Copper High Tensile Bronze 50 - 60 <350 74 49 - 92 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 YELLOW BAND Aluminium Alloys Wrought & Extruded 50 - 65 <150 35 164 - 197 0.005 0.006 0.007 0.009 0.01 0.011 0.013 0.014 Wrought & Treated 50 - 65 >150 35 115 - 164 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011 Cast, Low Silicon <5% 40 - 65 <150 35 98 - 131 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011 Cast, High Silicon >10% 40 - 65 >150 35 75 - 115 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011 Copper Pure Copper 50 - 60 <100 115 - 180 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 Brass, Soft 30 - 65 <200 47 131 - 164 0.006 0.007 0.008 0.0011 0.013 0.014 0.016 0.018 Brass, Bronze 12 - 20 >200 47 115 - 148 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011 WHITE BAND Cast Irons Plain Grey Irons 35 - 50 <150 35 115 - 148 0.005 0.006 0.007 0.009 0.01 0.011 0.013 0.014 Plain “SG” Iron 35 - 50 <250 56 75 - 115 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 Alloy “SG” Iron Nickel Hard 12 - 45 >250 56 49 - 92 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008 ½" 5/8" ¾" Drilling speeds and feeds are based on jobber length drills. For deep hole drilling reduce speeds by 10% for 3xDiameter, 20% for 4xDiameter, 30% for 5xDiameter and 40% for over 6xDiameter. Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, tooldholding & workholding devices all may impact a cutting tool’s ability to perform properly. MSC is not responsible for tool failure, part damage or injury thatmay be caused as a result of the previous mentioned factors 3/16" ¼" 5/16" 3/8" High Performance Color Band for Drills & Taps MATERIALS TAPPING DRILLING Cutting Speed Feet/Min Hardness Brinell Hardness Tons/Sq. Inch Cutting Speed Feet/Min Feed Rate for Diameters 1/8" TECHNICAL INFORMATION

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Page 1: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

BLUE BAND

Stainless Steels

Free Cutting 12 - 35 <250 56 40 -27 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Austenitic 12 - 35 <250 56 33 -49 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Martensitic, Ferritic 12 - 35 >300 63 39 -59 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Titanium

Pure Titanium, unalloyed 10 - 25 <200 49 65 - 105 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Titanium Alloys 3 - 15 >300 63 20 - 39 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Nickel

Pure Nickel, unalloyed 10-15 <300 63 33 - 49 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011GREEN BAND

Carbon Alloy Steels

Free Cutting Mild Steel 25 - 50 <120 27 131 - 164 0.005 0.006 0.007 0.009 0.001 0.011 0.013 0.014Low Carbon Steel 25 - 50 <200 50 98 - 131 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Medium Carbon Steel 25 - 50 <250 56 82 - 115 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008RED BAND

Carbon Alloy Steels

Low Alloy Steels 6 - 30 >250 56 82 - 98 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Alloyed, Heat Treated 6 - 30 >300 63 49 - 65 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006Alloyed, Heat Treated 6 - 12 >350 74 33 - 49 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006Nickel

Nickel, Nimonic 75 10 -12 >300 63 20 - 33 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Nickel, Inconel 718 Alloy 10 - 15 <350 74 13 - 26 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006Copper

High Tensile Bronze 50 - 60 <350 74 49 - 92 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008YELLOW BAND

Aluminium Alloys

Wrought & Extruded 50 - 65 <150 35 164 - 197 0.005 0.006 0.007 0.009 0.01 0.011 0.013 0.014Wrought & Treated 50 - 65 >150 35 115 - 164 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Cast, Low Silicon <5% 40 - 65 <150 35 98 - 131 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Cast, High Silicon >10% 40 - 65 >150 35 75 - 115 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Copper

Pure Copper 50 - 60 <100 115 - 180 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Brass, Soft 30 - 65 <200 47 131 - 164 0.006 0.007 0.008 0.0011 0.013 0.014 0.016 0.018Brass, Bronze 12 - 20 >200 47 115 - 148 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011WHITE BAND

Cast Irons

Plain Grey Irons 35 - 50 <150 35 115 - 148 0.005 0.006 0.007 0.009 0.01 0.011 0.013 0.014Plain “SG” Iron 35 - 50 <250 56 75 - 115 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Alloy “SG” Iron Nickel Hard 12 - 45 >250 56 49 - 92 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008

½" 5⁄8" ¾"

Drilling speeds and feeds are based on jobber length drills. For deep hole drilling reduce speeds by 10% for 3xDiameter, 20% for 4xDiameter, 30% for 5xDiameter and 40% for over 6xDiameter.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, tooldholding & workholding devices all may impact a cutting tool’s ability to perform properly. MSC is not responsible for tool failure, part damage or injury thatmay be caused as a result of the previous mentioned factors

3⁄16" ¼" 5⁄16" 3⁄8"

High Performance Color Band for Drills & Taps

MATERIALS

TAPPING DRILLING

CuttingSpeed

Feet/MinHardness

Brinell

Hardness Tons/Sq.

Inch

Cutting Speed

Feet/Min

Feed Rate for Diameters

1⁄8"

TECHNICAL INFORMATION

Page 2: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013

Stainless Steel 525 0.0003 0.0006 0.0010 0.0013

High Temp Alloys 100 0.0003 0.0006 0.0010 0.0013

Steel 600 0.0003 0.0006 0.0010 0.0013

Cast Iron 600 0.0003 0.0006 0.0010 0.0013

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, tooldholding & workholding devices all may impact a cutting tool’s ability to perform properly.MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Recommended Speed & Feed Information for Thread Mills

THREAD MILLS

MATERIALS SFM Speed

Cutting Diameter

0.085-0.235FPT

0.300-0.370FPT

0.450-0.490FPT

0.620-0.740FPT

TECHNICAL INFORMATION

Page 3: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

1⁄16" - 1⁄8" 1⁄8" -¼" ¼" - 3⁄8"1.5MM-3MM 3MM-6.5MM 6.5MM-10MM

STEELS ISO-PHigh Strength Steels4140, 4340, 52100 Under 35 Rc 200 300 .0007 - .0015 .0015 - .0025 .0025 - .0030

Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025High Alloy Steels - Mold & DieA-2, P20, 01, 02, D2, H-13 Under 35 Rc 200 300 .0005 - .0015 .0015 - .0025 .0025 - .0030

Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025Medium Alloy Steels200, 2,50, 300, 8620 Under 35 Rc 200 300 .0005 - .0015 .0015 - .0025 .0025 - .0030

Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025Low Alloy Steels-Maraging10XX, 11XX, 13XX Under 35 Rc 200 300 .0007 - .0015 .0015 - .0025 .0025 - .0030

Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025STAINLESS STEELS ISO-MPrecipitation13-8, 15-5, 17-4PH Under 35 Rc 225 300 .0005 - .0015 .0015 - .0025 .0025 - .0030

Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025Austenitic302, 303, 304L, 316L Under 35 Rc 125 175 .0005 - .0010 .0010 - .0015 .0015 - .0020

Over 35 Rc 80 100 .0001 - .0003 .0003 - .0010 .0010 - .0015Martensitic403, 410, 416 Under 35 Rc 225 300 .0007 - .0015 .0015 - .0025 .0025 - .0030

Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025CAST IRON ISO-KDuctile IronDuctile Cast Iron 250 350 .0013 - .0025 .0025 - .0035 .0035 - .0045Cast IronGrey Cast Iron 250 400 .0013 - .0025 .0025 - .0035 .0035 - .0045NON-FERROUS ISO-NCopper Alloys 300 400 .0015 - .0025 .0025 - .0035 .0035 - .0045BrassShort Chips 300 400 .0015 - .0035 .0035 - .0045 .0045 - .0055Long Chips 200 300 .0015 - .0025 .0025 - .0035 .0035 - .0045BronzeShort Chips 200 300 .0015 - .0025 .0025 - .0035 .0035 - .0045Long Chips 150 250 .0007 - .0015 .0015 - .0025 .0025 - .0035Magnesium 300 400 .0020 - .0035 .0035 - .0045 .0045 - .0055Aluminum6061-T6, 7075 400 500 .0020 - .0035 .0035 - .0045 .0045 - .0055Die Cast 300 400 .0015 - .0025 .0025 - .0035 .0035 - .0045HIGH TEMP ALLOYS ISO-SCobalt BaseStellite, Haynes 25, 188, X-40 Under 35 Rc 185 225 .0005 - .0010 .0010 - .0020 .0020 - .0030

Over 35 Rc 125 180 .0002 - .0005 .0005 - .0015 .0015 - .0025Nickel BaseInconel 600, 625, 718, Nickel 200 Under 35 Rc 150 225 .0005 - .0010 .0010- .0020 .0020 - .0030Monel 400, 405, K-Monel, Incoly 600 Over 35 Rc 125 180 .0002 - .0005 .0005 - .0015 .0015 - .0020Iron BaseIncoloy 800-802, Multimet N-155 Under 35 Rc 200 300 .0007 - .0015 .0015 - .0025 .0025 - .0030

Over 35 Rc 150 240 .0002 - .0005 .0005 - .0015 .0015 - .0025Titanium Alloys6AL-4V, ASTM 1, 2, 3, 6AL-2SFor 5553, decrease SFM and IPM by 25% 225 350 .0005 - .0010 .0010 - .0020 .0020- .0030

Continued on next page

Non-Coolant/Coolant Fed - Speed & Feed Recommendations for Drills (1⁄16 - 3⁄8)

MATERIALSMaterial

Hardness

Recommended SFM Cutting Diameter

Non-coolant Coolant FED Inch per rev (ipr)

TECHNICAL INFORMATION

Page 4: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

3⁄8" - ½" ½" - 5⁄8" 5⁄8" - ¾"10MM-13MM 13MM-16MM 16MM-20MM

STEELS ISO-PHigh Strength Steels4140, 4340, 52100 Under 35 Rc 200 300 .0030 - .0035 .0035 - .0045 .0045 - .0055

Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045High Alloy Steels - Mold & DieA-2, P20, 01, 02, D2, H-13 Under 35 Rc 200 300 .0030 - .0035 .0035 - .0045 .0045 - .0055

Over 35 Rc 175 240 .0025 - .0030 .0030- .0035 .0035 - .0045Medium Alloy Steels200, 2,50, 300, 8620 Under 35 Rc 200 300 .0030 - .0035 .0035 - .0045 .0045 - .0055

Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045Low Alloy Steels-Maraging10XX, 11XX, 13XX Under 35 Rc 200 300 .0030 - .0035 .0035 - .0045 .0045 - .0055

Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045STAINLESS STEELS ISO-MPrecipitation13-8, 15-5, 17-4PH Under 35 Rc 225 300 .0030 - .0035 .0035 - .0045 .0040 - .0055

Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045Austenitic302, 303, 304L, 316L Under 35 Rc 125 175 .0020 - .0030 .0030 - .0040 .0025 - .0040

Over 35 Rc 80 100 .0015 - .0025 .0025 - .0035 .0020 - .0040Martensitic403, 410, 416 Under 35 Rc 225 300 .0030 - .0035 .0035 - .0045 .0040 - .0055

Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045CAST IRON ISO-KDuctile IronDuctile Cast Iron 250 350 .0035 - .0045 .0045 - .0055 .0065 - .0075Cast IronGrey Cast Iron 250 400 .0035 - .0045 .0045 - .0055 .0065 - .0075NON-FERROUS ISO-NCopper Alloys 300 400 .0035 - .0045 .0045 - .0055 .0065 - .0075BrassShort Chips 300 400 .0065 - .0075 .0085 - .0095 .0085 - .0095Long Chips 200 300 .0055 - .0065 .0075 - .0085 .0075 - .0085BronzeShort Chips 200 300 .0035 - .0045 .0055 - .0065 .0075 - .0085Long Chips 150 250 .0025 - .0035 .0045 - .0055 .0065 - .0075Magnesium 300 400 .0065 - .0075 .0085 - .0095 .0085 - .0095Aluminum6061-T6, 7075 400 500 .0065 - .0075 .0085 - .0095 .0085 - .0095Die Cast 300 400 .0055 - .0065 .0075 - .0085 .0075 - .0085HIGH TEMP ALLOYS ISO-PCobalt BaseStellite, Haynes 25, 188, X-40 Under 35 Rc 185 225 .0025 - .0035 .0030 - .0040 .0035 - .0055

Over 35 Rc 125 180 .0020 - .0030 .0025 - .0035 .0030 - .0045Nickel BaseInconel 600, 625, 718, Nickel 200 Under 35 Rc 150 225 .0025 - .0035 .0030- .0040 .0035 - .0055Monel 400, 405, K-Monel, Incoly 600 Over 35 Rc 125 180 .0020 - .0030 .0025 - .0035 .0030- .0045Iron BaseIncoloy 800-802, Multimet N-155 Under 35 Rc 200 300 .0025 - .0035 .0035 - .0045 .0035 - .0055

Over 35 Rc 150 240 .0025 - .0030 .0030 - .0035 .0030 - .0045Titanium Alloys6AL-4V, ASTM 1, 2, 3, 6AL-2SFor 5553, decrease SFM and IPM by 25% 225 350 .0025 - .0035 .0030 - .0040 .0035- .0055

Non-Coolant/Coolant Fed - Speed & Feed Recommendations for Drills (3⁄8 - 3⁄4)

MATERIALSMaterial

Hardness

Recommended SFM Cutting Diameter

Non-coolant Coolant FED Inch per rev (ipr)

TECHNICAL INFORMATION

Page 5: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

1/8" 3/16" 1/4" 3/8" 1/2" 5/8" 3/4" 1"

SteelLow Alloy Steels Maraging--10XX,

11XX, 13XX

Medium Alloy Steels--200, 250, 300 150 - 350 0.0005 0.0007 0.0010 0.0020 0.0025 0.0035 0.0040 0.0050High Alloy Steels--A-2/6/10, P-3/10,

01, 02, 06

High Strength Steels--4340, 6150,

52100, H-11, H-13

Stainless Steel

Martensitic--403, 410, 416 100 - 220 0.0004 0.0007 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

Precipitation--13/8, 15/5, AM-350/355 150 - 250 0.0005 0.0009 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

Cast Iron

Cast Iron--Gray Cast Iron 100 - 400 0.0005 0.0010 0.0020 0.0030 0.0040 0.0050 0.0060 0.0080

Ductile Iron--Ductile Cast Iron 100 - 400 0.0005 0.0010 0.0015 0.0020 0.0020 0.0030 0.0040 0.0050

Non Ferrous

Magnesium--Die-Cast, Extruded 900 - 1300 0.0010 0.0015 0.0020 0.0040 0.0060 0.0080 0.0120 0.0160

Plastics, Acrylics, Phenolics--Polysulfone 200 - 600 0.0010 0.0020 0.0030 0.0040 0.0060 0.0080 0.0010 0.0150

Carbon, Graphites 1000 0.0025 0.0040 0.0060 0.0100 0.0130 0.0160 0.0190 0.0260

High Temp Alloys

General Purpose End Mills Recommended Speed and Feed - Under 32 HRC

MaterialsSoft Grades (<32 HRC)

SFM Speed

End Mill Diameter Chip Load Per Tooth

0.0020 0.0030 0.0040

P

100 - 400 0.0005 0.0010

150 - 250 0.0005 0.0007 0.0011

0.0036 0.0048

0.0050 0.0060

0.0017 0.0024 0.0029 0.0036

0.0015

100 - 220 0.0004

0.0048

150 - 250 0.0005 0.0007 0.0011 0.0017 0.0024 0.0029

0.0031 0.0037 0.0050

K

0.0007 0.0011 0.0018 0.0025M

Austenitic--200 Series, 302, 303,304L, 316L

N

Aluminum Alloys--2024-T4/T6, 2014,6061-T6/T651, 7075-T6

800 - 2000 0.0010 0.0015 0.0020 0.0040 0.0060 0.0080 0.0120 0.0160

Copper--Yellow Brass, High Lead Brass,Red Brass

800 - 1500 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040 0.0040 0.0050

Copper Alloys--Alum/Bronze, Low SiliconBronze

800 - 1000 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040 0.0040 0.0050

S

Cobalt Base--Stellite, HS-21, Haynes25/188, X-40, L-605

60 - 100 0.0003 0.0005 0.0007 0.0010 0.0012 0.0014 0.0017 0.0020

Iron Base--Incoly 600-802, MultimetN-155, Timkin 16-25-6

80 - 120 0.0005 0.0075 0.0010 0.0015 0.0020 0.0025 0.0030 0.0040

Titanium Alloys--6AL-4V, Astm 1/2/3, 6AL-25N-4Zr-2Mo-Si

150 - 250 0.0005 0.0075 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

TECHNICAL INFORMATION

Page 6: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

1/8" 3/16" 1/4" 3/8" 1/2" 5/8" 3/4" 1"

SteelLow Alloy Steels Maraging--23XX, 31XX 100 - 200 0.0005 0.0010 0.0015 0.0020 0.0030 0.0040 0.0050 0.0060

High Alloy Steels--Stressproof, AmorPlate 80 - 180 0.0005 0.0007 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

Stainless Steel

Martensitic--420, 430F, 440C, 446 50 - 150 0.0004 0.0007 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

Cast Iron

Ductile Iron 80 - 140 0.0005 0.0010 0.0015 0.0020 0.0020 0.0030 0.0040 0.0050Cast Iron--Malleable, Chilled 90 - 160 0.0005 0.0010 0.0020 0.0030 0.0040 0.0050 0.0060 0.0080Non Ferrous

High Temp Alloys

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

0.0020 0.0025 0.0030 0.0040

0.0031 0.0037 0.0050

Nickel Base--Hastelloy, Inconel 718/X/W,Waspaloy, Rene 41-95

40 - 80 0.0005 0.0075 0.0010 0.0015

0.0025 0.0030 0.0040

Titanium Alloys--5AL-2.5Sn-Eli,8Al-1 Mo-1V

90 - 160 0.0005 0.0075 0.0011 0.0018 0.0025

0.0014 0.0017 0.0020

Iron Base--A-286, Haynes 556,Discoly, V57

50 - 100 0.0005 0.0075 0.0010 0.0015 0.0020

0.0010 0.0150

S

Cobalt Base--Ai-Resist 13/213/215,Haynes 21/36, NASA CO-W-RE

40 - 80 0.0004 0.0005 0.0007 0.0010 0.0012

0.0040 0.0050

Plastics, Acrylics, Phenolics--Polycarbonate

200 - 500 0.0010 0.0020 0.0030 0.0040 0.0060 0.0080

0.0040 0.0050

Copper Alloys--Nickel Silver, BerylliumCopper, Oxygen-Free Copper

500 - 900 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040

0.0020 0.0025 0.0030 0.0040Copper--Navel Brass, High SiliconBronze, A-17, C-17200

500 - 900 0.0010 0.0010

0.0060 0.0080 0.0120 0.0160

0.0045 0.0060

K

N

Aluminum + Aluminum Alloys--440, 356, 380, C61300

500 - 1000 0.0010 0.0015 0.0020 0.0040

0.0014 0.0021 0.0030 0.0037Precipitation--17/4, 17/7, AF-71,Custom 450/636, 15/7 Mo, 21-6-9

90 - 150 0.0005 0.0009

0.0025 0.0031 0.0037 0.0050

0.0029 0.0036 0.0048

MAustenitic--304, 310, 314, 316, 321,330, 347, 348, 21-6-9

50 - 150 0.0004 0.0007 0.0011 0.0018

0.0007 0.0011 0.0017 0.0024

P

High Strength Steels--4340M, EDT-150,HP9-430, 300M, D6-Ac, 11-10

80 - 180 0.0005

General Purpose End Mills Recommended Speed and Feed - Over 32 HRC

MaterialsHard Grades (>32 HRC)

SFM Speed

End Mill Diameter Chip Load Per Tooth

TECHNICAL INFORMATION

Page 7: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Carbon Steels:

Type of Cut10xx, 11xx, 13xx,

15xx SeriesDepth of Cut (vs. Tool Dia.)

SFMSpeed

1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 220 - 240 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 400 - 420 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 260 - 280 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 360 - 380 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 220 - 240 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 160 - 200 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 360 - 380 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 360 - 380 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 220 - 240 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 160 - 200 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 400 - 420 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100

> 32 260 - 280 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090

> 42 180 - 220 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Light Radial

< 10% of Dia.

Finishing< .010 Radial

Depth

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Finishing Medium Radial

< 25% of Dia.

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Deep Slotting75 - 100% of

Dia.

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

High Performance Progressive Helix End Mills for Carbon Steel

End Mill Diameter Chip Load Per Tooth

Shallow Slotting< 50% of Dia.

TECHNICAL INFORMATION

Page 8: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Alloy Steels:

Type of CutDepth of Cut (vs. Tool Dia.)

SFMSpeed

1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 180 - 220 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 140 - 180 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 110 - 140 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 180 - 220 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 110 - 140 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

< 32 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 240 - 280 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100

> 32 200 - 240 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090

> 42 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080

Finishing< .010 Radial

Depth

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Medium Radial

< 25% of Dia.

Finishing Light Radial

< 10% of Dia.

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Shallow Slotting< 50% of Dia.

Deep Slotting75 - 100% of

Dia.

High Performance Progressive Helix End Mills for Alloy Steels

End Mill Diameter Chip Load Per Tooth

40xx, 41xx, 42xx, 43xx,

44xx, 46xx, 86xx Series

TECHNICAL INFORMATION

Page 9: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Tool Steels:

Type of CutH,L,P,D,M,A, T

SeriesDepth of Cut (vs. Tool Dia.)

SFMSpeed

1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 120 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 80 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 120 - 160 0.0010 0.0016 0.0023 0.0028 0.0034 0.0046

> 32 100 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

> 42 60 - 100 0.0006 0.0010 0.0014 0.0017 0.0021 0.0028

< 32 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 120 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 80 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 120 - 160 0.0010 0.0016 0.0023 0.0028 0.0034 0.0046

> 32 100 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

> 42 60 - 100 0.0006 0.0010 0.0014 0.0017 0.0021 0.0028

< 32 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 120 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 80 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 32 100 - 120 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032

> 42 60 - 100 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024

< 32 140 - 180 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 120 - 140 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 80 - 120 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 160 - 200 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 140 - 160 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080

> 32 140 - 160 0.0016 0.0025 0.0035 0.0043 0.0052 0.0070

> 42 100 - 140 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Light Radial

< 10% of Dia.

Finishing< .010 Radial

Depth

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Finishing Medium Radial

< 25% of Dia.

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Deep Slotting75 - 100% of

Dia.

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

High Performance Progressive Helix End Mills for Tool Steels

End Mill Diameter Chip Load Per Tooth

Shallow Slotting< 50% of Dia.

TECHNICAL INFORMATION

Page 10: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Type of CutDepth of Cut (vs. Tool Dia.)

SFMSpeed

1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 280 - 300 0.0014 0.0022 0.0030 0.0038 0.0046 0.0062

> 32 240 - 260 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 250 - 300 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 200 - 240 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 280 - 300 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 240 - 260 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 280 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 240 - 260 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 250 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 200 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 250 - 275 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 280 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 240 - 260 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 300 - 320 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 240 - 260 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 300 - 320 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100

> 32 240 - 260 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090

> 42 140 - 180 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080

Finishing< .010 Radial

Depth

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Medium Radial

< 25% of Dia.

Finishing Light Radial

< 10% of Dia.

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Shallow Slotting< 50% of Dia.

Deep Slotting75 - 100% of

Dia.

High Performance Progressive Helix End Mills for 300 Stainless

Stainless Steel - Austenitic Moderately

Difficult to Cut 304, 304L, 316,

321, Invar, Kovar

End Mill Diameter Chip Load Per Tooth

TECHNICAL INFORMATION

Page 11: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Type of CutDepth of Cut (vs. Tool Dia.)

SFMSpeed

1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 220 - 240 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 360 - 380 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 400 - 420 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100

> 32 260 - 280 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090

> 42 180 - 220 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080

Finishing< .010 Radial

Depth

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Medium Radial

< 25% of Dia.

Finishing Light Radial

< 10% of Dia.

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Shallow Slotting< 50% of Dia.

Deep Slotting75 - 100% of

Dia.

High Performance Progressive Helix End Mills for 400 Stainless

Stainless Steel - Martensitic Moderately

Difficult to Cut 420, 430F, 416,

420F, 440c

End Mill Diameter Chip Load Per Tooth

TECHNICAL INFORMATION

Page 12: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Type of CutDepth of Cut (vs. Tool Dia.)

SFMSpeed

1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 180 - 220 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 140 - 180 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 110 - 140 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 180 - 220 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 140 -180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 110 - 140 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 240 - 280 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100

> 32 200 - 240 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090

> 42 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080

Finishing< .010 Radial

Depth

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Medium Radial

< 25% of Dia.

Finishing Light Radial

< 10% of Dia.

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Shallow Slotting< 50% of Dia.

Deep Slotting75 - 100% of

Dia.

High Performance Progressive Helix End Mills for Precipitation SS

Stainless Steel - Precipitation

Hardening 15/5PH, 16-6PH, 17/4PH, AM-3xx

Series

End Mill Diameter Chip Load Per Tooth

TECHNICAL INFORMATION

Page 13: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Depth of Cut SFM(vs. Tool Dia.) Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 HRC 140 - 300 0.0014 0.0022 0.0030 0.0038 0.0046 0.0062

> 32 HRC 80 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

< 32 HRC 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 HRC 80 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 HRC 140 - 300 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 HRC 80 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

< 32 HRC 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 HRC 80 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 HRC 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 HRC 80 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

< 32 HRC 140 - 300 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 32 HRC 80 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

< 32 HRC 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 HRC 80 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

< 32 HRC 140 - 300 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 HRC 80 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

< 32 HRC 140 - 300 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

> 32 HRC 80 - 140 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090Finishing< .010 Radial

Depth

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Medium Radial

< 25% of Dia.

Finishing Light Radial

< 10% of Dia.

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Shallow Slotting< 50% of Dia.

Deep Slotting75 - 100% of

Dia.

High Performance Progressive Helix End Mills for Cast Iron

Type of Cut Cast IronsEnd Mill Diameter Chip Load Per Tooth

TECHNICAL INFORMATION

Page 14: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Type of CutDepth of Cut (vs. Tool Dia.)

SFMSpeed

1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200

> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

< 32 HRC 1200+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

> 32 HRC 600+ 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120

< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200

> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

< 32 HRC 1200+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

> 32 HRC 600+ 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120

< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200

> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

< 32 HRC 1200+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

> 32 HRC 600+ 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120

< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200

> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200

> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160

< 32 HRC 1200+ 0.0054 0.0086 0.0120 0.0147 0.0178 0.0240

> 32 HRC 600+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200Finishing< .010 Radial

Depth

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Medium Radial

< 25% of Dia.

Finishing Light Radial

< 10% of Dia.

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Shallow Slotting< 50% of Dia.

Deep Slotting75 - 100% of

Dia.

High Performance Zirconium Coated Aluminum End Mills

Aluminum Alloys 6061-T6, 7075-T6, 440,

356, 380, C61300

End Mill Diameter Chip Load Per Tooth

TECHNICAL INFORMATION

Page 15: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Type of CutDepth of Cut (vs. Tool Dia.)

SFMSpeed

1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 100 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 60 - 100 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 40 - 80 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 32 60 - 100 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032

> 42 40 - 80 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024

< 32 120 - 160 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 100 - 120 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 60 - 100 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 32 60 - 100 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032

> 42 40 - 80 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024

< 32 120 - 160 0.0011 0.0018 0.0025 0.0031 0.0030 0.0050

> 32 100 - 120 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 60 - 100 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 32 60 - 100 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032

> 42 40 - 80 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024

< 32 120 - 160 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 100 - 120 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 60 - 100 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 140 - 180 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 120 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 80 - 120 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080

> 32 140 - 160 0.0016 0.0025 0.0035 0.0043 0.0052 0.0070

> 42 100 - 140 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

Finishing< .010 Radial

Depth

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Medium Radial

< 25% of Dia.

Finishing Light Radial

< 10% of Dia.

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Shallow Slotting< 50% of Dia.

Deep Slotting75 - 100% of

Dia.

High Performance Progressive Helix End Mills for High Temp Alloys

High Temp Alloys Cobalt, Nickel and Iron Base Haynes, Hastelloy, Inconel,

Waspaloy, Nimonic, Astroloy

End Mill Diameter Chip Load Per Tooth

TECHNICAL INFORMATION

Page 16: MSC094 Final ver5d - MSC Industrial Direct · Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013 Stainless Steel 525 0.0003 0.0006 0.0010 0.0013 High Temp Alloys 100 0.0003 0.0006 0.0010

Type of CutDepth of Cut (vs. Tool Dia.)

SFMSpeed

1/4" 3/8" 1/2" 5/8" 3/4" 1"

< 32 200 - 250 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 160- 200 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 140 - 200 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 200 - 250 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 160 - 200 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 180 - 220 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056

> 32 140 - 200 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048

> 42 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 200 - 250 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 160 - 200 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

> 32 140 - 200 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 200 - 250 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 32 160 - 200 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030

> 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034

< 32 220 - 270 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060

> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050

> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040

< 32 250 - 300 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100

> 32 200 - 250 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090

> 42 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080

Finishing< .010 Radial

Depth

FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.

Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.

Finishing Medium Radial

< 25% of Dia.

Finishing Light Radial

< 10% of Dia.

Medium Radial2.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial2.0 X Dia. Depth

50% x Dia. Radial

Medium Radial1.0 X Dia. Depth

30% x Dia. Radial

Heavy Radial1.0 X Dia. Depth

50% x Dia. Radial

Shallow Slotting< 50% of Dia.

Deep Slotting75 - 100% of

Dia.

High Performance Progressive Helix End Mills for Titanium

Titanium Alloys Cast and

Wrought 6AL- 4V ASTM 1/2/3

6AI-25N-4Zr-2Mo-Si

End Mill Diameter Chip Load Per Tooth

TECHNICAL INFORMATION