msc094 final ver5d - msc industrial direct · non ferrous 1700 0.0003 0.0006 0.0010 0.0013...
TRANSCRIPT
BLUE BAND
Stainless Steels
Free Cutting 12 - 35 <250 56 40 -27 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Austenitic 12 - 35 <250 56 33 -49 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Martensitic, Ferritic 12 - 35 >300 63 39 -59 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Titanium
Pure Titanium, unalloyed 10 - 25 <200 49 65 - 105 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Titanium Alloys 3 - 15 >300 63 20 - 39 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Nickel
Pure Nickel, unalloyed 10-15 <300 63 33 - 49 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011GREEN BAND
Carbon Alloy Steels
Free Cutting Mild Steel 25 - 50 <120 27 131 - 164 0.005 0.006 0.007 0.009 0.001 0.011 0.013 0.014Low Carbon Steel 25 - 50 <200 50 98 - 131 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Medium Carbon Steel 25 - 50 <250 56 82 - 115 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008RED BAND
Carbon Alloy Steels
Low Alloy Steels 6 - 30 >250 56 82 - 98 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Alloyed, Heat Treated 6 - 30 >300 63 49 - 65 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006Alloyed, Heat Treated 6 - 12 >350 74 33 - 49 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006Nickel
Nickel, Nimonic 75 10 -12 >300 63 20 - 33 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Nickel, Inconel 718 Alloy 10 - 15 <350 74 13 - 26 0.002 0.002 0.003 0.003 0.004 0.004 0.005 0.006Copper
High Tensile Bronze 50 - 60 <350 74 49 - 92 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008YELLOW BAND
Aluminium Alloys
Wrought & Extruded 50 - 65 <150 35 164 - 197 0.005 0.006 0.007 0.009 0.01 0.011 0.013 0.014Wrought & Treated 50 - 65 >150 35 115 - 164 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Cast, Low Silicon <5% 40 - 65 <150 35 98 - 131 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Cast, High Silicon >10% 40 - 65 >150 35 75 - 115 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011Copper
Pure Copper 50 - 60 <100 115 - 180 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Brass, Soft 30 - 65 <200 47 131 - 164 0.006 0.007 0.008 0.0011 0.013 0.014 0.016 0.018Brass, Bronze 12 - 20 >200 47 115 - 148 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.011WHITE BAND
Cast Irons
Plain Grey Irons 35 - 50 <150 35 115 - 148 0.005 0.006 0.007 0.009 0.01 0.011 0.013 0.014Plain “SG” Iron 35 - 50 <250 56 75 - 115 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008Alloy “SG” Iron Nickel Hard 12 - 45 >250 56 49 - 92 0.002 0.003 0.004 0.005 0.006 0.006 0.006 0.008
½" 5⁄8" ¾"
Drilling speeds and feeds are based on jobber length drills. For deep hole drilling reduce speeds by 10% for 3xDiameter, 20% for 4xDiameter, 30% for 5xDiameter and 40% for over 6xDiameter.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, tooldholding & workholding devices all may impact a cutting tool’s ability to perform properly. MSC is not responsible for tool failure, part damage or injury thatmay be caused as a result of the previous mentioned factors
3⁄16" ¼" 5⁄16" 3⁄8"
High Performance Color Band for Drills & Taps
MATERIALS
TAPPING DRILLING
CuttingSpeed
Feet/MinHardness
Brinell
Hardness Tons/Sq.
Inch
Cutting Speed
Feet/Min
Feed Rate for Diameters
1⁄8"
TECHNICAL INFORMATION
Non Ferrous 1700 0.0003 0.0006 0.0010 0.0013
Stainless Steel 525 0.0003 0.0006 0.0010 0.0013
High Temp Alloys 100 0.0003 0.0006 0.0010 0.0013
Steel 600 0.0003 0.0006 0.0010 0.0013
Cast Iron 600 0.0003 0.0006 0.0010 0.0013
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, tooldholding & workholding devices all may impact a cutting tool’s ability to perform properly.MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Recommended Speed & Feed Information for Thread Mills
THREAD MILLS
MATERIALS SFM Speed
Cutting Diameter
0.085-0.235FPT
0.300-0.370FPT
0.450-0.490FPT
0.620-0.740FPT
TECHNICAL INFORMATION
1⁄16" - 1⁄8" 1⁄8" -¼" ¼" - 3⁄8"1.5MM-3MM 3MM-6.5MM 6.5MM-10MM
STEELS ISO-PHigh Strength Steels4140, 4340, 52100 Under 35 Rc 200 300 .0007 - .0015 .0015 - .0025 .0025 - .0030
Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025High Alloy Steels - Mold & DieA-2, P20, 01, 02, D2, H-13 Under 35 Rc 200 300 .0005 - .0015 .0015 - .0025 .0025 - .0030
Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025Medium Alloy Steels200, 2,50, 300, 8620 Under 35 Rc 200 300 .0005 - .0015 .0015 - .0025 .0025 - .0030
Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025Low Alloy Steels-Maraging10XX, 11XX, 13XX Under 35 Rc 200 300 .0007 - .0015 .0015 - .0025 .0025 - .0030
Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025STAINLESS STEELS ISO-MPrecipitation13-8, 15-5, 17-4PH Under 35 Rc 225 300 .0005 - .0015 .0015 - .0025 .0025 - .0030
Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025Austenitic302, 303, 304L, 316L Under 35 Rc 125 175 .0005 - .0010 .0010 - .0015 .0015 - .0020
Over 35 Rc 80 100 .0001 - .0003 .0003 - .0010 .0010 - .0015Martensitic403, 410, 416 Under 35 Rc 225 300 .0007 - .0015 .0015 - .0025 .0025 - .0030
Over 35 Rc 175 240 .0002 - .0005 .0005 - .0015 .0015 - .0025CAST IRON ISO-KDuctile IronDuctile Cast Iron 250 350 .0013 - .0025 .0025 - .0035 .0035 - .0045Cast IronGrey Cast Iron 250 400 .0013 - .0025 .0025 - .0035 .0035 - .0045NON-FERROUS ISO-NCopper Alloys 300 400 .0015 - .0025 .0025 - .0035 .0035 - .0045BrassShort Chips 300 400 .0015 - .0035 .0035 - .0045 .0045 - .0055Long Chips 200 300 .0015 - .0025 .0025 - .0035 .0035 - .0045BronzeShort Chips 200 300 .0015 - .0025 .0025 - .0035 .0035 - .0045Long Chips 150 250 .0007 - .0015 .0015 - .0025 .0025 - .0035Magnesium 300 400 .0020 - .0035 .0035 - .0045 .0045 - .0055Aluminum6061-T6, 7075 400 500 .0020 - .0035 .0035 - .0045 .0045 - .0055Die Cast 300 400 .0015 - .0025 .0025 - .0035 .0035 - .0045HIGH TEMP ALLOYS ISO-SCobalt BaseStellite, Haynes 25, 188, X-40 Under 35 Rc 185 225 .0005 - .0010 .0010 - .0020 .0020 - .0030
Over 35 Rc 125 180 .0002 - .0005 .0005 - .0015 .0015 - .0025Nickel BaseInconel 600, 625, 718, Nickel 200 Under 35 Rc 150 225 .0005 - .0010 .0010- .0020 .0020 - .0030Monel 400, 405, K-Monel, Incoly 600 Over 35 Rc 125 180 .0002 - .0005 .0005 - .0015 .0015 - .0020Iron BaseIncoloy 800-802, Multimet N-155 Under 35 Rc 200 300 .0007 - .0015 .0015 - .0025 .0025 - .0030
Over 35 Rc 150 240 .0002 - .0005 .0005 - .0015 .0015 - .0025Titanium Alloys6AL-4V, ASTM 1, 2, 3, 6AL-2SFor 5553, decrease SFM and IPM by 25% 225 350 .0005 - .0010 .0010 - .0020 .0020- .0030
Continued on next page
Non-Coolant/Coolant Fed - Speed & Feed Recommendations for Drills (1⁄16 - 3⁄8)
MATERIALSMaterial
Hardness
Recommended SFM Cutting Diameter
Non-coolant Coolant FED Inch per rev (ipr)
TECHNICAL INFORMATION
3⁄8" - ½" ½" - 5⁄8" 5⁄8" - ¾"10MM-13MM 13MM-16MM 16MM-20MM
STEELS ISO-PHigh Strength Steels4140, 4340, 52100 Under 35 Rc 200 300 .0030 - .0035 .0035 - .0045 .0045 - .0055
Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045High Alloy Steels - Mold & DieA-2, P20, 01, 02, D2, H-13 Under 35 Rc 200 300 .0030 - .0035 .0035 - .0045 .0045 - .0055
Over 35 Rc 175 240 .0025 - .0030 .0030- .0035 .0035 - .0045Medium Alloy Steels200, 2,50, 300, 8620 Under 35 Rc 200 300 .0030 - .0035 .0035 - .0045 .0045 - .0055
Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045Low Alloy Steels-Maraging10XX, 11XX, 13XX Under 35 Rc 200 300 .0030 - .0035 .0035 - .0045 .0045 - .0055
Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045STAINLESS STEELS ISO-MPrecipitation13-8, 15-5, 17-4PH Under 35 Rc 225 300 .0030 - .0035 .0035 - .0045 .0040 - .0055
Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045Austenitic302, 303, 304L, 316L Under 35 Rc 125 175 .0020 - .0030 .0030 - .0040 .0025 - .0040
Over 35 Rc 80 100 .0015 - .0025 .0025 - .0035 .0020 - .0040Martensitic403, 410, 416 Under 35 Rc 225 300 .0030 - .0035 .0035 - .0045 .0040 - .0055
Over 35 Rc 175 240 .0025 - .0030 .0030 - .0035 .0035 - .0045CAST IRON ISO-KDuctile IronDuctile Cast Iron 250 350 .0035 - .0045 .0045 - .0055 .0065 - .0075Cast IronGrey Cast Iron 250 400 .0035 - .0045 .0045 - .0055 .0065 - .0075NON-FERROUS ISO-NCopper Alloys 300 400 .0035 - .0045 .0045 - .0055 .0065 - .0075BrassShort Chips 300 400 .0065 - .0075 .0085 - .0095 .0085 - .0095Long Chips 200 300 .0055 - .0065 .0075 - .0085 .0075 - .0085BronzeShort Chips 200 300 .0035 - .0045 .0055 - .0065 .0075 - .0085Long Chips 150 250 .0025 - .0035 .0045 - .0055 .0065 - .0075Magnesium 300 400 .0065 - .0075 .0085 - .0095 .0085 - .0095Aluminum6061-T6, 7075 400 500 .0065 - .0075 .0085 - .0095 .0085 - .0095Die Cast 300 400 .0055 - .0065 .0075 - .0085 .0075 - .0085HIGH TEMP ALLOYS ISO-PCobalt BaseStellite, Haynes 25, 188, X-40 Under 35 Rc 185 225 .0025 - .0035 .0030 - .0040 .0035 - .0055
Over 35 Rc 125 180 .0020 - .0030 .0025 - .0035 .0030 - .0045Nickel BaseInconel 600, 625, 718, Nickel 200 Under 35 Rc 150 225 .0025 - .0035 .0030- .0040 .0035 - .0055Monel 400, 405, K-Monel, Incoly 600 Over 35 Rc 125 180 .0020 - .0030 .0025 - .0035 .0030- .0045Iron BaseIncoloy 800-802, Multimet N-155 Under 35 Rc 200 300 .0025 - .0035 .0035 - .0045 .0035 - .0055
Over 35 Rc 150 240 .0025 - .0030 .0030 - .0035 .0030 - .0045Titanium Alloys6AL-4V, ASTM 1, 2, 3, 6AL-2SFor 5553, decrease SFM and IPM by 25% 225 350 .0025 - .0035 .0030 - .0040 .0035- .0055
Non-Coolant/Coolant Fed - Speed & Feed Recommendations for Drills (3⁄8 - 3⁄4)
MATERIALSMaterial
Hardness
Recommended SFM Cutting Diameter
Non-coolant Coolant FED Inch per rev (ipr)
TECHNICAL INFORMATION
1/8" 3/16" 1/4" 3/8" 1/2" 5/8" 3/4" 1"
SteelLow Alloy Steels Maraging--10XX,
11XX, 13XX
Medium Alloy Steels--200, 250, 300 150 - 350 0.0005 0.0007 0.0010 0.0020 0.0025 0.0035 0.0040 0.0050High Alloy Steels--A-2/6/10, P-3/10,
01, 02, 06
High Strength Steels--4340, 6150,
52100, H-11, H-13
Stainless Steel
Martensitic--403, 410, 416 100 - 220 0.0004 0.0007 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
Precipitation--13/8, 15/5, AM-350/355 150 - 250 0.0005 0.0009 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
Cast Iron
Cast Iron--Gray Cast Iron 100 - 400 0.0005 0.0010 0.0020 0.0030 0.0040 0.0050 0.0060 0.0080
Ductile Iron--Ductile Cast Iron 100 - 400 0.0005 0.0010 0.0015 0.0020 0.0020 0.0030 0.0040 0.0050
Non Ferrous
Magnesium--Die-Cast, Extruded 900 - 1300 0.0010 0.0015 0.0020 0.0040 0.0060 0.0080 0.0120 0.0160
Plastics, Acrylics, Phenolics--Polysulfone 200 - 600 0.0010 0.0020 0.0030 0.0040 0.0060 0.0080 0.0010 0.0150
Carbon, Graphites 1000 0.0025 0.0040 0.0060 0.0100 0.0130 0.0160 0.0190 0.0260
High Temp Alloys
General Purpose End Mills Recommended Speed and Feed - Under 32 HRC
MaterialsSoft Grades (<32 HRC)
SFM Speed
End Mill Diameter Chip Load Per Tooth
0.0020 0.0030 0.0040
P
100 - 400 0.0005 0.0010
150 - 250 0.0005 0.0007 0.0011
0.0036 0.0048
0.0050 0.0060
0.0017 0.0024 0.0029 0.0036
0.0015
100 - 220 0.0004
0.0048
150 - 250 0.0005 0.0007 0.0011 0.0017 0.0024 0.0029
0.0031 0.0037 0.0050
K
0.0007 0.0011 0.0018 0.0025M
Austenitic--200 Series, 302, 303,304L, 316L
N
Aluminum Alloys--2024-T4/T6, 2014,6061-T6/T651, 7075-T6
800 - 2000 0.0010 0.0015 0.0020 0.0040 0.0060 0.0080 0.0120 0.0160
Copper--Yellow Brass, High Lead Brass,Red Brass
800 - 1500 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040 0.0040 0.0050
Copper Alloys--Alum/Bronze, Low SiliconBronze
800 - 1000 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040 0.0040 0.0050
S
Cobalt Base--Stellite, HS-21, Haynes25/188, X-40, L-605
60 - 100 0.0003 0.0005 0.0007 0.0010 0.0012 0.0014 0.0017 0.0020
Iron Base--Incoly 600-802, MultimetN-155, Timkin 16-25-6
80 - 120 0.0005 0.0075 0.0010 0.0015 0.0020 0.0025 0.0030 0.0040
Titanium Alloys--6AL-4V, Astm 1/2/3, 6AL-25N-4Zr-2Mo-Si
150 - 250 0.0005 0.0075 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
TECHNICAL INFORMATION
1/8" 3/16" 1/4" 3/8" 1/2" 5/8" 3/4" 1"
SteelLow Alloy Steels Maraging--23XX, 31XX 100 - 200 0.0005 0.0010 0.0015 0.0020 0.0030 0.0040 0.0050 0.0060
High Alloy Steels--Stressproof, AmorPlate 80 - 180 0.0005 0.0007 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
Stainless Steel
Martensitic--420, 430F, 440C, 446 50 - 150 0.0004 0.0007 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
Cast Iron
Ductile Iron 80 - 140 0.0005 0.0010 0.0015 0.0020 0.0020 0.0030 0.0040 0.0050Cast Iron--Malleable, Chilled 90 - 160 0.0005 0.0010 0.0020 0.0030 0.0040 0.0050 0.0060 0.0080Non Ferrous
High Temp Alloys
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
0.0020 0.0025 0.0030 0.0040
0.0031 0.0037 0.0050
Nickel Base--Hastelloy, Inconel 718/X/W,Waspaloy, Rene 41-95
40 - 80 0.0005 0.0075 0.0010 0.0015
0.0025 0.0030 0.0040
Titanium Alloys--5AL-2.5Sn-Eli,8Al-1 Mo-1V
90 - 160 0.0005 0.0075 0.0011 0.0018 0.0025
0.0014 0.0017 0.0020
Iron Base--A-286, Haynes 556,Discoly, V57
50 - 100 0.0005 0.0075 0.0010 0.0015 0.0020
0.0010 0.0150
S
Cobalt Base--Ai-Resist 13/213/215,Haynes 21/36, NASA CO-W-RE
40 - 80 0.0004 0.0005 0.0007 0.0010 0.0012
0.0040 0.0050
Plastics, Acrylics, Phenolics--Polycarbonate
200 - 500 0.0010 0.0020 0.0030 0.0040 0.0060 0.0080
0.0040 0.0050
Copper Alloys--Nickel Silver, BerylliumCopper, Oxygen-Free Copper
500 - 900 0.0010 0.0010 0.0020 0.0025 0.0030 0.0040
0.0020 0.0025 0.0030 0.0040Copper--Navel Brass, High SiliconBronze, A-17, C-17200
500 - 900 0.0010 0.0010
0.0060 0.0080 0.0120 0.0160
0.0045 0.0060
K
N
Aluminum + Aluminum Alloys--440, 356, 380, C61300
500 - 1000 0.0010 0.0015 0.0020 0.0040
0.0014 0.0021 0.0030 0.0037Precipitation--17/4, 17/7, AF-71,Custom 450/636, 15/7 Mo, 21-6-9
90 - 150 0.0005 0.0009
0.0025 0.0031 0.0037 0.0050
0.0029 0.0036 0.0048
MAustenitic--304, 310, 314, 316, 321,330, 347, 348, 21-6-9
50 - 150 0.0004 0.0007 0.0011 0.0018
0.0007 0.0011 0.0017 0.0024
P
High Strength Steels--4340M, EDT-150,HP9-430, 300M, D6-Ac, 11-10
80 - 180 0.0005
General Purpose End Mills Recommended Speed and Feed - Over 32 HRC
MaterialsHard Grades (>32 HRC)
SFM Speed
End Mill Diameter Chip Load Per Tooth
TECHNICAL INFORMATION
Carbon Steels:
Type of Cut10xx, 11xx, 13xx,
15xx SeriesDepth of Cut (vs. Tool Dia.)
SFMSpeed
1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 220 - 240 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 400 - 420 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 260 - 280 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 360 - 380 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 220 - 240 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 160 - 200 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 360 - 380 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 360 - 380 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 220 - 240 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 160 - 200 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 400 - 420 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100
> 32 260 - 280 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090
> 42 180 - 220 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Light Radial
< 10% of Dia.
Finishing< .010 Radial
Depth
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Finishing Medium Radial
< 25% of Dia.
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Deep Slotting75 - 100% of
Dia.
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
High Performance Progressive Helix End Mills for Carbon Steel
End Mill Diameter Chip Load Per Tooth
Shallow Slotting< 50% of Dia.
TECHNICAL INFORMATION
Alloy Steels:
Type of CutDepth of Cut (vs. Tool Dia.)
SFMSpeed
1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 180 - 220 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 140 - 180 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 110 - 140 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 180 - 220 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 110 - 140 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
< 32 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 240 - 280 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100
> 32 200 - 240 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090
> 42 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080
Finishing< .010 Radial
Depth
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Medium Radial
< 25% of Dia.
Finishing Light Radial
< 10% of Dia.
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Shallow Slotting< 50% of Dia.
Deep Slotting75 - 100% of
Dia.
High Performance Progressive Helix End Mills for Alloy Steels
End Mill Diameter Chip Load Per Tooth
40xx, 41xx, 42xx, 43xx,
44xx, 46xx, 86xx Series
TECHNICAL INFORMATION
Tool Steels:
Type of CutH,L,P,D,M,A, T
SeriesDepth of Cut (vs. Tool Dia.)
SFMSpeed
1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 120 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 80 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 120 - 160 0.0010 0.0016 0.0023 0.0028 0.0034 0.0046
> 32 100 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
> 42 60 - 100 0.0006 0.0010 0.0014 0.0017 0.0021 0.0028
< 32 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 120 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 80 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 120 - 160 0.0010 0.0016 0.0023 0.0028 0.0034 0.0046
> 32 100 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
> 42 60 - 100 0.0006 0.0010 0.0014 0.0017 0.0021 0.0028
< 32 140 - 180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 120 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 80 - 120 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 32 100 - 120 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032
> 42 60 - 100 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024
< 32 140 - 180 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 120 - 140 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 80 - 120 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 160 - 200 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 140 - 160 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080
> 32 140 - 160 0.0016 0.0025 0.0035 0.0043 0.0052 0.0070
> 42 100 - 140 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Light Radial
< 10% of Dia.
Finishing< .010 Radial
Depth
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Finishing Medium Radial
< 25% of Dia.
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Deep Slotting75 - 100% of
Dia.
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
High Performance Progressive Helix End Mills for Tool Steels
End Mill Diameter Chip Load Per Tooth
Shallow Slotting< 50% of Dia.
TECHNICAL INFORMATION
Type of CutDepth of Cut (vs. Tool Dia.)
SFMSpeed
1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 280 - 300 0.0014 0.0022 0.0030 0.0038 0.0046 0.0062
> 32 240 - 260 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 250 - 300 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 200 - 240 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 280 - 300 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 240 - 260 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 280 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 240 - 260 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 250 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 200 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 250 - 275 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 280 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 240 - 260 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 140 - 180 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 300 - 320 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 240 - 260 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 300 - 320 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100
> 32 240 - 260 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090
> 42 140 - 180 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080
Finishing< .010 Radial
Depth
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Medium Radial
< 25% of Dia.
Finishing Light Radial
< 10% of Dia.
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Shallow Slotting< 50% of Dia.
Deep Slotting75 - 100% of
Dia.
High Performance Progressive Helix End Mills for 300 Stainless
Stainless Steel - Austenitic Moderately
Difficult to Cut 304, 304L, 316,
321, Invar, Kovar
End Mill Diameter Chip Load Per Tooth
TECHNICAL INFORMATION
Type of CutDepth of Cut (vs. Tool Dia.)
SFMSpeed
1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 220 - 240 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 360 - 380 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 360 - 380 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 220 - 240 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 160 - 200 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 400 - 420 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 260 - 280 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 400 - 420 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100
> 32 260 - 280 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090
> 42 180 - 220 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080
Finishing< .010 Radial
Depth
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Medium Radial
< 25% of Dia.
Finishing Light Radial
< 10% of Dia.
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Shallow Slotting< 50% of Dia.
Deep Slotting75 - 100% of
Dia.
High Performance Progressive Helix End Mills for 400 Stainless
Stainless Steel - Martensitic Moderately
Difficult to Cut 420, 430F, 416,
420F, 440c
End Mill Diameter Chip Load Per Tooth
TECHNICAL INFORMATION
Type of CutDepth of Cut (vs. Tool Dia.)
SFMSpeed
1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 180 - 220 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 140 - 180 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 110 - 140 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 180 - 220 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 140 -180 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 110 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 110 - 140 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 220 - 260 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 180 - 220 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 220 - 260 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 240 - 280 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100
> 32 200 - 240 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090
> 42 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080
Finishing< .010 Radial
Depth
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Medium Radial
< 25% of Dia.
Finishing Light Radial
< 10% of Dia.
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Shallow Slotting< 50% of Dia.
Deep Slotting75 - 100% of
Dia.
High Performance Progressive Helix End Mills for Precipitation SS
Stainless Steel - Precipitation
Hardening 15/5PH, 16-6PH, 17/4PH, AM-3xx
Series
End Mill Diameter Chip Load Per Tooth
TECHNICAL INFORMATION
Depth of Cut SFM(vs. Tool Dia.) Speed 1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 HRC 140 - 300 0.0014 0.0022 0.0030 0.0038 0.0046 0.0062
> 32 HRC 80 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
< 32 HRC 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 HRC 80 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 HRC 140 - 300 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 HRC 80 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
< 32 HRC 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 HRC 80 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 HRC 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 HRC 80 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
< 32 HRC 140 - 300 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 32 HRC 80 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
< 32 HRC 140 - 300 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 HRC 80 - 140 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
< 32 HRC 140 - 300 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 HRC 80 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
< 32 HRC 140 - 300 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
> 32 HRC 80 - 140 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090Finishing< .010 Radial
Depth
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Medium Radial
< 25% of Dia.
Finishing Light Radial
< 10% of Dia.
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Shallow Slotting< 50% of Dia.
Deep Slotting75 - 100% of
Dia.
High Performance Progressive Helix End Mills for Cast Iron
Type of Cut Cast IronsEnd Mill Diameter Chip Load Per Tooth
TECHNICAL INFORMATION
Type of CutDepth of Cut (vs. Tool Dia.)
SFMSpeed
1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200
> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160
< 32 HRC 1200+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160
> 32 HRC 600+ 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120
< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200
> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160
< 32 HRC 1200+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160
> 32 HRC 600+ 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120
< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200
> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160
< 32 HRC 1200+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160
> 32 HRC 600+ 0.0027 0.0043 0.0060 0.0074 0.0089 0.0120
< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200
> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160
< 32 HRC 1200+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200
> 32 HRC 600+ 0.0036 0.0057 0.0080 0.0098 0.0119 0.0160
< 32 HRC 1200+ 0.0054 0.0086 0.0120 0.0147 0.0178 0.0240
> 32 HRC 600+ 0.0045 0.0071 0.0100 0.0123 0.0149 0.0200Finishing< .010 Radial
Depth
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Medium Radial
< 25% of Dia.
Finishing Light Radial
< 10% of Dia.
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Shallow Slotting< 50% of Dia.
Deep Slotting75 - 100% of
Dia.
High Performance Zirconium Coated Aluminum End Mills
Aluminum Alloys 6061-T6, 7075-T6, 440,
356, 380, C61300
End Mill Diameter Chip Load Per Tooth
TECHNICAL INFORMATION
Type of CutDepth of Cut (vs. Tool Dia.)
SFMSpeed
1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 100 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 60 - 100 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 40 - 80 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 32 60 - 100 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032
> 42 40 - 80 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024
< 32 120 - 160 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 100 - 120 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 60 - 100 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 32 60 - 100 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032
> 42 40 - 80 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024
< 32 120 - 160 0.0011 0.0018 0.0025 0.0031 0.0030 0.0050
> 32 100 - 120 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 60 - 100 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 100 - 140 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 32 60 - 100 0.0007 0.0011 0.0016 0.0020 0.0024 0.0032
> 42 40 - 80 0.0005 0.0009 0.0012 0.0015 0.0018 0.0024
< 32 120 - 160 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 100 - 120 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 60 - 100 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 140 - 180 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 120 - 140 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 80 - 120 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080
> 32 140 - 160 0.0016 0.0025 0.0035 0.0043 0.0052 0.0070
> 42 100 - 140 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
Finishing< .010 Radial
Depth
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Medium Radial
< 25% of Dia.
Finishing Light Radial
< 10% of Dia.
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Shallow Slotting< 50% of Dia.
Deep Slotting75 - 100% of
Dia.
High Performance Progressive Helix End Mills for High Temp Alloys
High Temp Alloys Cobalt, Nickel and Iron Base Haynes, Hastelloy, Inconel,
Waspaloy, Nimonic, Astroloy
End Mill Diameter Chip Load Per Tooth
TECHNICAL INFORMATION
Type of CutDepth of Cut (vs. Tool Dia.)
SFMSpeed
1/4" 3/8" 1/2" 5/8" 3/4" 1"
< 32 200 - 250 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 160- 200 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 140 - 200 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 200 - 250 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 160 - 200 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 180 - 220 0.0013 0.0020 0.0028 0.0034 0.0042 0.0056
> 32 140 - 200 0.0011 0.0017 0.0024 0.0029 0.0036 0.0048
> 42 120 - 160 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 200 - 250 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 160 - 200 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 180 - 220 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
> 32 140 - 200 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 200 - 250 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 32 160 - 200 0.0007 0.0011 0.0015 0.0018 0.0022 0.0030
> 42 120 - 160 0.0008 0.0012 0.0017 0.0021 0.0025 0.0034
< 32 220 - 270 0.0014 0.0021 0.0030 0.0037 0.0045 0.0060
> 32 180 - 220 0.0011 0.0018 0.0025 0.0031 0.0037 0.0050
> 42 140 - 180 0.0009 0.0014 0.0020 0.0025 0.0030 0.0040
< 32 250 - 300 0.0023 0.0036 0.0050 0.0061 0.0074 0.0100
> 32 200 - 250 0.0020 0.0032 0.0045 0.0055 0.0067 0.0090
> 42 160 - 200 0.0018 0.0029 0.0040 0.0049 0.0059 0.0080
Finishing< .010 Radial
Depth
FORMULASRPM = (SFM x 3.82)/tool diameterIPM = number of flutes x RPM x chip load per toothThe chart is a starting point based on a coated tool.Reduce rates up to 50% using an uncoated tool.
Important Disclaimer: The Accupro speed and feed rates are suggested by the manufacturer as a general guideline. Machine type, horsepower, spindle speed limitations, toolholding & workholding devices all may impact a cutting tool's ability to perform properly. MSC is not responsible for tool failure, part damage or injury that may be caused as a result of the previous mentioned factors.
Finishing Medium Radial
< 25% of Dia.
Finishing Light Radial
< 10% of Dia.
Medium Radial2.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial2.0 X Dia. Depth
50% x Dia. Radial
Medium Radial1.0 X Dia. Depth
30% x Dia. Radial
Heavy Radial1.0 X Dia. Depth
50% x Dia. Radial
Shallow Slotting< 50% of Dia.
Deep Slotting75 - 100% of
Dia.
High Performance Progressive Helix End Mills for Titanium
Titanium Alloys Cast and
Wrought 6AL- 4V ASTM 1/2/3
6AI-25N-4Zr-2Mo-Si
End Mill Diameter Chip Load Per Tooth
TECHNICAL INFORMATION