ms&b -target industry study for alleghany highlands...
TRANSCRIPT
Alleghany H
SECT
1
2
3
4
For FuJohn MoraBusinE‐mai
Highlands of Virg
TION DESCR
1 EXECU1.1 In1.2 Ov1.3 Th1.4 Su1.5 In1.6 Re1.7 Ta
2 ECONO2.1 Ov2.2 Ov2.3 M
3 INPUT 3.1 Ta3.2 In
4 RESOU4.1 Ev
urther InformRhodes, Senion, Stahl & Boess Phone: 94il: john.rhode
ginia Target In
RIPTION
TIVE SUMMAR
troduction verview on thhe Basis for Dummary of Tanteraction Betesource Requarget Industry
OMIC OPPORTU
verview on thverall Market
Market Drivers
FROM STATE, arget Industput From Loc
URCE REQUIREMvaluation of R
mation on Thior Principal yer 41.755.0074 es@msbconsu
ndustry Study
TABLE
RY
he Alleghany HDefining Targearget Industrytween Econouirements fory Rollout Stra
UNITY MODEL
he Model t Drivers/Trens and Trends
REGIONAL ANries at the Stcal Stakeholde
MENTS FOR EAResource Need
is Report, Con
ulting.com
E OF CON
Highlands Reget Industriesy Opportunitimic Opportun Target Industegy and Sch
nds Related to Sp
ND LOCAL STAKtate vs. Regiers
ACH TARGET INds
ntact:
NTENTS
gion
ies nities stries (Summaedule
pecific Societa
KEHOLDERS ional Level
NDUSTRY
ary)
al Needs
PAGE
1 1 2 2 10 11 12
14 15 30
47 47
48
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Alleghany Highla
SECTION 1
1.1 Introduc
County stakeh
by leveraging
Boyer (MS&B
thorough eva
for future gro
1.2 Overview
Alleghany Hig
contiguous w
Counties in W
Botetourt Cou
area, the econ
four segment
• Manufact
productio
metals/m
lift trucks
computer
• Health Ca
hospitals
southeast
north).
• Tourism:
historic fe
receipts.
• Retail: loc
ands of Virginia
1 – EXECUTIV
ction
holders, throu
the available
), a nationally
luation of the
wth.
w on the All
ghlands region
ith six countie
West Virginia a
unties in Virgi
nomy is comp
s:
turing: divers
on on convert
achine shops
and aircraft d
r/electronics
are: local hos
are located in
t and Fishersv
includes dest
eatures, arts a
cal and region
Target Industr
VE SUMMARY
Identifying
priorities a
economic
given loca
industry a
Analysis h
assure the
assuring th
ugh the suppo
e resources an
y recognized e
e overall mark
leghany Hig
n is located in
es (Monroe a
and Bath, Roc
inia). Within
prised primar
se base consis
ting, carpet pr
s, transportat
deicing system
and plastics).
pitals and clin
n the City of R
ville (Augusta
tination resor
and crafts, an
nal (Lewisbur
ry Study
Y
g Target Indu
and expectat
opportunitie
tion. In addit
re also define
elps to priori
e community’
he potential e
ort of the Alle
nd existing in
economic dev
ket opportun
hlands Regio
n western Virg
and Greenbrie
ckbridge, Crai
this seven‐co
ily of the follo
sting of paper
roduction, fab
ion equipme
ms), wood pr
nics (regional
Roanoke to th
a County) to t
rts (Homestea
ntiques, etc. in
rg).
ustries is a too
ions. Throug
es are defined
tion, the reso
ed and then c
tize any comm
’s competitive
expansion of
eghany Found
dustries. The
velopment an
ities and defi
on
ginia
er
g and
ounty
owing
r‐board
bricated
nt (high
roducts,
he
he
ad and Green
n addition to
ol used in eco
gh a series ev
d that potenti
ources that ar
compared wit
munity devel
eness in attra
current local
dation, are se
e Alleghany Fo
nd site select
ine target ind
nbrier), state
lodging, rest
onomic develo
valuation step
ially could thr
re required to
th the local si
lopment effo
acting additio
companies.
eeking to exp
oundation re
ion consultin
dustries that t
parks, C&O R
aurants and a
opment to he
ps, a list of ind
rive in and/or
o support eac
ituation. This
rts that are n
on companies
and the local
etained Moran
g firm, to per
the area shou
Railroad Muse
a portion of r
1
elp define
dustries or
r expand in a
ch target
s Gap
eeded to
s while
economy
n, Stahl &
rform a
uld focus on
eum and of
retail
A
1
I
p
t
s
1
2
3
4
1
Irt
G
TMcb
Tot
TTa
Alleghany Highla
1.3 The Basi
n the process
primary sourc
the macro dyn
situation.
1. A macro‐l
opportun
favorable
potential.
2. An unders
target ind
potential.
3. Feedback
needs and
4. Local/reg
resources
growth, s
• Labor (a
• Educati
• Transpo
• R&D act
• Utilities
• Real Est
• Quality style anrecreati
1.4 Summar
ncorporatingreport. A briethat describes
General Thou
The target indMost of the smcommitment building in Low
The selection opportunitiesthrough multi
The microbrewThere will neeaggressive ma
ands of Virginia
is for Definin
s of defining s
ces as listed b
namics of the
evel review o
ities and tren
and sustaina
.
standing of st
dustries that h
.
from local st
d general inpu
ional industry
s that support
uch as:
availability of
on and Traini
ortation acces
tivities that s
s (availability,
tate (site/buil
of life attribund cost of houional and reta
ry of Target
all the input ef summary os the opportu
ughts on Targ
dustries selecmaller and mto buying lanw Moor and t
of the paper but they heliple channels
wery, customed to be someanner.
Target Industr
ng Target In
specific targe
below. This is
e marketplace
of economic
nds that have
able growth
tate and regio
have strong
takeholders o
uts/feedback
y presence an
t economic
skills at a com
ing (degree a
ss (interstate,
upport specif
backup pote
ldings and the
utes to help ausing; propertail options, et
Industry Op
gathered in Sof target induunity followed
et Industry S
ted take into id‐size compad and buildinthe newer/fro
board converp jump‐start .
mer care centee extensive b
ry Study
ndustries
t industries fo
s a unique app
e, to activities
a
onal
on
k.
nd
mpetitive cos
nd certificate
, rail and air)
fic industries
ential and cos
eir size, locat
attract talent ty tax levels; tc.)
pportunities
Section 1.2 thustries/econod by pertinen
Selection
consideratioanies are mosng a building. ont section o
rsion and printhe process o
er and data ceusiness and f
or a local eco
proach in tha
s/priorities at
st)
e programs)
and processe
t)
ion, expanda
when requirequality of edu
hat is providemic opportunt details that
n the limitedst interested This leaves lf the Rail Ove
nting on clothof converting
enter ideas wfacility plan de
onomy, MS&B
t it gathers m
t the state an
es
bility, cost an
ed (e.g., overaucational reso
d in detail winities are presupport the
land and buiin leasing spaimited optioner River prope
hing/accessoran idea in a m
will be potentevelopment b
B has integrat
multiple point
d regional lev
nd level of rea
all cost of liviources; acces
thin Sectionssented belowindustry/opp
ildings that arace and not mns such as a perty as poten
ries are not mmarketable p
ially viable bubefore embar
ted the input
ts of perspect
vels, down to
adiness)
ng; availabilitss to health ca
s 2 through 4 w in a modulaportunity sele
re currently amaking a majoportion of thetial options.
major businessproduct that is
ut on a longerking on them
2
from four
tive – from
o the local
ty, quality, are; cultural,
of this ar format ction.
available. or cash flow e Bacova
s s sold
r horizon. m in an
A
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1T•
•
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Alleghany Highla
SUMMARY LIST
1. MANUFACTU
Trends: Manufacturinventory aits sources o
Growth in cdemand for
Opportunity
Production ofcomponents
ands of Virginia
TING OF TARGE
URING OF PARTS
ring operationlong with andof componencommercial air additional co
f parts and
Target Industr
ET INDUSTRIES
S/COMPONENT
ns are beginnd other factort parts. (see ircraft as wellomponents/p
Comments
Includes moland forming etc. coated w
ry Study
S/ECONOMIC O
TS FOR TRANSPO
ning to returnrs. A major se
l as light sporparts.
ding of plastiof compositewith epoxy an
OPPORTUNITIE
ORTATION EQU
from China degment impa
rt, unmanned
c/polymer mes from substrd other resin
ES FOR THE ALL
UIPMENT, MACH
due to escalatacted by “resh
d and executiv
aterials; macrates such as ns.
LEGHANY HIGH
HINERY AND OT
ting cost of lahoring” relate
ve class aircra
chining of metfiberglass, Ke
HLANDS
THER APPLICATI
abor, fuel andes to machine
aft is also driv
tal/alloy mateevlar, carbon
3
IONS
d carrying ery and
ving
erials; fiber,
AAlleghany Highlaands of Virginia Target Industrry Study
4
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O
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W
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Alleghany Highla
2. MANUFACTU
Trend: Although the ocal craft beeLexington, VAcommunity is been known t
Opportunity
Microbrewery
WWW.BREWERS
WWW.FASTCOM
WWW.SMARTAS
HTTP://OREGON
HTTP://WWW.V
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5.0
10.0
15.0
20.0
25.0
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1970 19
ANNUAL BEER,
Source
ands of Virginia
URING OF BEVER
overall consuers has been eA, has its own somewhat oto hoist a few
y
SASSOCIATION.O
MPANY.COM/30
SSET.COM/BLOG
NCRAFTBEER.OR
VISITBEND.COM/
975 1980 19
Beer
, WINE AND SPIR
e: USDA/Economic
Target Industr
RAGES (CRAFT B
umption of beescalating rapcache – partf a status sym
w.
Comments
Typically a loJack Masons
ORG/PAGES/GO
000850/ASHEV
G/ECONOMICS‐
RG/OREGON‐BEE
/BEND_OREGO
85 1990 199
Wine
RITS CONSUMPTIO
c Research Service
ry Study
BEER FROM A M
eer has been pidly. The vaicularly for thmbol of “cool”
cal craft brewin Clifton For
OVERNMENT‐AFF
VILLE‐NEW‐CRAF
OF/THE‐ECONO
ER/ECONOMIC‐
ON_ACTIVITIES_
95 2000 200
Dist. Spirits
ON (GALLONS/CA
e (2011)
MICROBREWERY
slightly droppriety of brew he 21 to 35 ye” for the youn
wer will also hrge).
FAIRS/ECONOM
FT‐BEER‐CAPITA
OMICS‐OF‐CRAFT
‐IMPACT/
_RECREATION/R
05 2010
APITA) Tr•
•
•
Y)
ping over the flavors and lear olds. Havnger generati
have a small/s
MIC‐IMPACT‐DAT
AL‐AMERICA
T‐BEER/
RESTAURANTS_
rends ImpactinOverall beer cmirco brewer
Increased intetours on regioValley, New Yin Virginia and
Mixing of liquto extend its m
e past 15 yearocal names, sving a microbion – but the
select lunch a
TA
_FOOD/BREWPU
ng Segment: consumption isies and niche c
erest in domestonal wine trailsork’s Finger Lad other states.
or with lemonamarket reach.
rs, the consumsuch as Blue Lbrewery in youBoomers hav
and dinner m
UBS‐MICROBRE
s flat but a strocraft beers.
tic/local wines s in California’skes Region, se
ade and other
5
mption of Lab in ur ve also
menu (like
WERIES/
ng interest in
along with Sonoma lected areas
fruit flavors
A
3TT
p
T
k
(
u
T
O
PEPME
Alleghany Highla
3. CONVERSIONTrends: The Alleghany
printing and e
There are loca
knocked down
mountains, r
used in conjun
Technology D
Opportunity
Packaging Embossed PriPlates/PlacemModels Etc.
ands of Virginia
N OF MWV HIG
y Highlands re
embossing ch
al opportunit
n state but al
ivers and tree
nction with th
Discovery Cen
nts mats
Target Industr
GH QUALITY PA
egion has acc
aracteristics.
ies to convert
so to produce
es). There is
he C&O Railro
nter.
Comments
Establish a smproducts. Thmakes produdifferent proproduct and
ry Study
PERBOARD TO V
cess to a uniq
This materia
t this paperbo
e a line of un
also a potent
oad Museum
mall firm (inithere may be auct runs that sducts. Markethe end user
VALUE‐ADDED
ue resource (
al is predomin
oard to packa
ique product
tial to print an
m and the Alle
ially) with thea central procsupplies indiveting channel.
PRODUCTS
(premium gra
nantly used fo
aging (print/e
s that reflect
nd cut airplan
eghany Highla
e capabilities cessing facilitvidual design/ls will vary de
ade paperboa
or high grade
emboss/cut) a
the natural i
ne and other
ands Industri
to print, embty (contract m/marketing teepending on t
ard) that has e
e product pac
and ship out i
mage of the a
models that c
ial Heritage a
boss, cut andmanufacturereams to handthe function o
6
excellent
kaging.
in a
area
could be
and
package ) that le of the
A
4TDqm
O
Pa
C
Alleghany Highla
4. PRINTING ONTrends: Destination clquality cottonmarketed to t
Opportunity
Printing on cloaccessories.
CLOTHING AND O
ands of Virginia
N CLOTHING/AC
lothing is alwn made in thethe tourists as
othing and
OTHER ARTICLES M
Target Industr
CCESSORIES
ays “hot” if ite USA clothings well as over
Discussion
Graphics woualso serve as
MADE FROM 100
ry Study
t has good grag as well as car the Internet
uld reflect thea soft marke
0% COTTON PRO
aphics and reanvas totes, ht on the regio
e mountains/ting strategy
DUCED IN THE US
epresents a “chats and otheon’s Web Stor
/rivers/trees/to promote t
SA.
cool” locationer accessoriesre (currently b
/nature in thethe region.
n. A variety os could be pribeing establis
e region and w
7
of high nted and shed).
would
A
5TTmMhr
O
WP
Alleghany Highla
5. WOOD PELLETrend: The global demillion tons pMWV wood‐fheavily focuserely heavily on
Opportunity
Wood Pellet Production
ands of Virginia
ET PRODUCTION
mand for woer year. The ired boiler is ed on rampinn Russia for o
Target Industr
N
od pellets is puse of wood an example og up the use oil and gas an
Discussion
A wide sourcto slash in thconsistency .because fuel hotter and prproduct. Prouse. NOTE: Brecommendeof residual as
ry Study
projected to mpellets is popof a major indof wood pelled that source
e of wood wae forest to sc There is usumade from eroduces less aoducers are eiBecause the wed that the tysh to initial ch
more than dopular with botdustrial operaets not only be may be at ri
aste can be ucrap wood thaually a separateach type hasash than typicither marketiwood sourcesypical wood/sharge weight.
ouble in the nth homeownation shiftingbecause it is ask with the is
tilized for woat is chipped tion of hardws different chacal hardwoodng their pelles in the regionsawdust mix b.
next six (6) yeers and someto a wood‐baa renewable sssues in the U
ood pellets – dand hammerwood and softaracteristics. ds and is consets in bulk or n are primarilbe tested to B
ars to nearly e businesses. ased fuel. Eusource but thUkraine.
derived from rmilled to sawt wood variet Southern Pinsidered a prebagging for cly hardwood,BTU content a
8
50 The rope is ey also
sawdust wdust ties ne burns mium consumer it is and ratio
9
Alleghany Highlands of Virginia Target Industry Study
6. CUSTOMER CARE CENTER Trends: During the recent recession, there was limited activity in expanding customer care centers but there will be renewed focus on this function as the economy rebounds. Typically, a center is located in a low cost area that has an adequate supply of local talent (particularly a younger population and a student population seeking part‐time work), competitive/reliable power and telecom service, and reasonable access to other company facilities.
Opportunity Discussion
Customer care center The center would be scaled to the effective size of the regional workforce within a 30 to 45 minute commute zone. Functions of the center will be predominately inbound and relate to some aspects of customer service, sales support (taking an order), answering critical product questions, etc.
7. DATA PROCESSING/HOSTING CENTER Trend: The demand for data processing and storage will continue to expand over time while the efficiency, speed and capacity (processing capacity per sq. ft. of space) will continue to increase over time. The need for storage capacity for in‐house and third party data centers will also continue to increase along with the concern over security.
Opportunity Discussion
Data Center Data centers have very specific location/utility requirements that will be discussed below and also need access to young and experienced technical talent.
A
1
I
o
T
Ar
F
Alleghany Highla
1.5 Interact
n the unique
opportunities
Target Indust
As noted in threlates directl
FIVE ACTION IN
Initiative
1
2
3
ands of Virginia
ion Between
chart noted
to demonstr
ry Identificat
he chart abovly to the Targ
NITIATIVES
Description
Real Estate, U
Maximize the
manufacturing
Alleghany Hig
Support the gr
marketing loca
Resident Curb
Enhance the “
corridors, imp
businesses and
housing stock.
Target Industr
n Economic
below, the ta
rate their poin
tion and the R
ve, the Action et Industries
tility Developm
utilization of a
g and other bu
hlands Web St
rowth of local s
ally produced h
b Appeal, Main
quality of plac
rove entrancew
d tourists to th
ry Study
Opportunit
arget industrie
nts of interac
Relationship
Initiatives (2noted in the
ment and Mar
available flat la
sinesses to the
tore and Small
small business
high quality pr
n Street Progra
e” in the regio
ways, signage
he area as well
ies
es for the reg
ction.
to the Five (5
through 4) agreen boxes
rketing to Expa
nd, available b
e area and faci
l Business Sup
es through mu
oducts.
am and Enhanc
n through enh
and the Main S
as new reside
gion are plotte
5) Economic D
re noted in yabove.
and Industry B
buildings and u
litate existing
pport
ultiple services
ce Gateway/Si
hancing curb ap
Street Program
nts that acquir
ed along with
Developmen
yellow highlig
Base
utilities to attra
companies to
s and establish
ignage
ppeal of home
m in order to a
re and invest in
h other econo
t “Action Init
ht. Action Ini
act targeted
expand locally
a Web Store f
s on selected
ttract addition
n the local
10
omic
tiatives”
itiative 1
y.
for
nal
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Alleghany Highlands of Virginia Target Industry Study
4 Community Landscaping and Destination Gardens
Providing extensive community landscaping, community gardens and destination gardens not only
enhances the “quality of place” but also can be a draw for tourism.
5 Alleghany Highlands Industrial Heritage and Technology Discovery Center
The discovery center will reflect on the region’s industrial heritage, engage students and interested
tourists in learning about the area, and prepare residents to compete for jobs in materials‐related
technologies of the present and future.
1.6 Resource Requirements for Target Industries
Resource requirements for each target industry are summarized below and provided in more detail in Section 4.
Most of these opportunities will be seeking a leased building while the data center is a custom built facility.
RESOURCE REQUIREMENTS BY TARGET INDUSTRY
TARGET INDUSTRY LOCATION REAL ESTATE LABOR SKILLS UTILITIES
1. Parts/Components Manufacturing
Within a few miles of interstate and modest traffic for trucks. Larger plastics molders need rail access.
Small/mid‐size firms lease buildings that are expandable (25,000 to 100,000 sq. ft.).
Equipment operators and technicians with technical ability, lean manufacturing skills, good communication skills, and can work in team environment
Industrial grade• Electric power • Gas or other low cost heat source
• Water • Sewer • Telecom
2. Microbrewery Location with visual exposure typically connected to a pub with a small restaurant.
1,500 to 7,500 sq. ft. of working space (depending on size of operation).
Equipment operators and technicians that can work in a food grade environment.
• Reliable/low cost electric power (220 and 408 V)
• Source of process heat (natural gas or wood)
• Water: 1,200 to 2,000 GPH @45‐50 PSI
3. Converted Paperboard Products
Within a few miles of interstate and modest traffic area (for truck access).
2,500 to 10,000 sq. ft. leased industrial space depending on size of operation (expandable).
Equipment operators and technicians familiar with converting operations (printing, embossing and cutting).
Light industrial grade for printer, embosser and cutter.
4. Printing on Clothing and Accessories
No specific requirements. 1,000 to 5,000 sq. ft. leased industrial space depending on size of operation (expandable).
Trainable laborers to operate printing process.
Commercial grade.
5. Wood Pellet Production
Industrial area near sources of wood waste and sawdust.
Need space for wood & sawdust storage, pro‐cessing area and finish‐ed product storage (10,000+ sq. ft.)
Equipment operators and maintenance staff. Ability to operate fork truck.
Industrial grade using 220/408 V). Heat source required for drying (use of wood).
6. Customer Care Center
Accessible to regional labor force.
Class B office building with adequate parking.
Trainable labor with high school or two‐year college.
Commercial grade with backup power and telecom.
7. Data Center Away from public view for security reasons.
Specialized building constructed on shovel ready site.
Experienced and younger computer operators, software programmers and software/hardware engineers.
High reliability electric power and telecom at relatively high capacity and low cost. Some systems need water for cooling.
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Alleghany Highlands of Virginia Target Industry Study
1.7 Target Industry Rollout Strategy and Schedule
The target industry list is based on current and projected market opportunities
that will take place over the next 5+ years. In addition, there may be some
resource development issues (real estate development, training programs or
enhancement of utilities) that need to be addressed prior to engaging a particular
opportunity. Therefore, the target industry initiative should consider a roll‐out
strategy and schedule as outlined below.
OVERVIEW ON TARGET INDUSTRY ROLLOUT STRATEGY AND SCHEDULE
TARGET INDUSTRY SHORT TERM (1‐2 YEARS) MID TERM (3‐5+ YEARS)
Part/Component Manufacturing
• Identify suitable existing leased buildings that are 25,000 to 50,000 sq. ft. and expandable.
• Identify sites for future buildings.
• Develop marketing package and strategy to market area as a parts/components center.
• Continue to market if real estate is available.
• Consider construction of spec. building.
Microbrewery • Identify suitable locations for constructing the brewery next to a small pub restaurant.
• Solicit in local interest/experience in establishing a microbrewery.
• Identify financing sources for operation. The hardware and furniture could potentially be a collateral‐based loan.
• Support entrepreneur/brewer in developing and implementing business and production plans.
Converted Paperboard Products
• Identify suitable existing leased buildings that are 2,500 to 5,000 sq. ft. (initially) and expandable (e.g., former Coca‐Cola building in Covington).
• Identify sites for future buildings.
• Solicit local interest/experience in establishing a high value product converting operation.
• Identify financing sources for operation. Used equipment may be available.
• Support development of a business and marketing plan.
Further actions will depend on local interest in business opportunity.
Printing on Clothing/Accessories
• Identify suitable existing leased buildings that are 2,500 to 5,000 sq. ft. (initially) and expandable (e.g., former Coca‐Cola building in Covington).
• Identify sites for future buildings.
• Solicit local interest/experience in establishing a clothing]/accessory business.
• Identify financing sources for operation. Used equipment may be available.
• Support development of a business and marketing plan.
Further actions will depend on local interest in business opportunity.
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Alleghany Highlands of Virginia Target Industry Study
TARGET INDUSTRY SHORT TERM (1‐2 YEARS) MID TERM (3‐5+ YEARS)
Customer Care Center
• Develop master plan for the Clifton Forge Business Park that includes a two‐story office building with about 25,000 sq. ft. (this would accommodate 75 to 100 employees) and adequate parking.
• Develop plans for constructing office building and get rough estimates for construction. Rent would need to be about $12 to $16 per sq. ft. gross basis.
• Develop marketing profile and strategy for promoting the area as a back office operation.
• If the market continues to expand, consider raising funds to build a shell building, leaving build‐out with input from the occupant.
Data Center • Discuss potential use of Low Moor Mine as a data center with owner Sizemoor & Sons.
• Develop master plan for housing a data center in mine noting clearances and utilities in the vicinity (of particular interest is electric power, telecom and water).
• Evaluate any structural issues within a select area of the mine that would be utilized for the data center.
• Engage in discussions with the Roanoke Partnership and VEDP concerning the marketing of the area to data center companies.
• Support any business leads to utilize the site for a data center.
A
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Alleghany Highla
SECTION 2
2.1 Overview
The Economic
1. What
2. What
3. Are th
4. What
Section 2 o
ands of Virginia
2 – ECONOM
w on the Mo
c Opportunity
’s going on in
factors/dyna
here specific e
resources/lo
of this report
Target Industr
MIC OPPORT
odel
y Model is bas
n the world an
amics are imp
economic op
ocational cond
looks at mark
ry Study
TUNITY MOD
sed on addre
nd the marke
pacting our ba
portunities co
ditions are ne
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Demographic
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17
Alleghany Highlands of Virginia Target Industry Study
MECHANICS
ELECTRONICS
PROBLEM SOLVINGMAINTENANCE
DESIGN
Access to Skilled Workforce: In a time of high unemployment and
underemployment, there are 600,000 manufacturing jobs that are not being
filled due to a skills gap and another 500,000 projected to meet near‐term
growth. The factors that fuel this issue include the following:
• A generation of future workers that are disengaged from manufacturing due to parents/educators convincing students it’s a bad career path (based on their experiences with layoffs in the past and that everyone should get a four‐year degree to be successful).
• Employers need talent that can do basic math, have good communication skills, can work in teams, make rapid adjustments to work practices through Lean Manufacturing (and other techniques), exhibit punctuality, and pass a drug test. Process design, problem‐solving and maintenance of complex automated machinery requires a multidisci‐pline approach known as mechatronics that includes electronics, mechanics, pneumatics, hydraulics, controls and computers.
• 25% of the total manufacturing work force is age 55 or older and will be
retiring in the near future.
Communities that can stimulate students to consider manufacturing (which requires
many different skills) and get the preparation and culture required to thrive in
manufacturing (training/education) will be able to attract/support a variety of manufacturing operations.
Government Policies: Policies of the federal and state governments can either
stimulate or hinder economic growth and the competitiveness of domestic
businesses. Examples of recent and on‐going federal policies that have direct
impact on the economy and expanded use of innovation include:
• Defense spending that is targeted toward new technologies.
• Healthcare legislation that has generated a cost unknown for businesses as well as a 2.3% sales tax on medical devices.
• 30% tax credit and other financial incentives for installing wind turbines and solar panels.
• Investing in research related to medicine, energy and other areas of innovation (although there have been some recent cutbacks).
• Investing in civil projects such as road and bridge renovations to improve public safety and create short‐term job opportunities.
• Investments in upgrading and improving the national power grid. This will ultimately be a joint effort with the private sector.
• Providing incentives at the state level to attract certain types of businesses and innovation‐related activities.
Government policies related to program spending, taxation of companies (large and small) and level of debt will
impact the competitiveness of the country and its businesses as well as the stimulation of foreign investment in U.S.
markets. Managing the national debt is of critical important because paying down the principal in the future as well
as the interest (which is $250 billion and escalating) will be a drag on the economy far into future generations.
A
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• Foreign inv
0
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1982 1984 1986
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6 1988 1990 1
ERAL GOVERNMEN
anagement & Budg
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to the debt in
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PENDING: 1980‐2
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n or spirals in
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2002 2004 2006
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6 2008 2010 2
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The combinat
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ess attractive.
2012
18
tion of
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19
Alleghany Highlands of Virginia Target Industry Study
• The Federal Reserve is not printing billions of dollars each day to cover the debt which will contribute to substantial inflation that will creep up over time.
• Recovery will be slow and painful but can be achieved if discipline is applied; although little of it has been demonstrated by Congress thus far.
Security/Terrorism: The incidence of security breaches and acts of terrorism will continue to escalate with more
creative approaches and serious outcomes. Addressing world unrest and the outbreak of terrorism is requiring a
substantial investment on many fronts to combat its impact on human life, facilities,
computer and network systems (cyber security), vehicles, ports and other transportation
destinations and systems, and other target areas. This effort will require a vast array of
software, hardware, sensors and more intense use of drones utilizing diverse and
complex technologies. The trend in this environment is to optimize cost/value and seek
methods of detecting potential situations before they escalate into a disaster.
Emerging Energy Sources: The U.S. is currently the world’s largest consumer of energy resources at 95 quadrillion BTU’s annually or 19.5% of the total world’s consumption. China is close behind and expanding rapidly at 90.3 quadrillion BTU’s annually or 18.7% of the total.
Energy consumption in the
U.S. is primarily used as a fuel
for transportation (vehicles,
trucks and aviation), power
generation (see charts on next
page) as well as gas utilized
for space heating and process
heating. Within power
generation, the use of coal is being reduced by shut‐ting down older plants and focusing more effort on combined
cycle gas fired units that are more efficient and less costly fuel due to the expanded supply of gas on the market.
0 10 20 30 40 50 60 70 80 90 100
South Africa
Australia
Indonesia
Spain
Mexico
Italy
Saudi Arabia
United Kingdom
Iran
So. Korea
Brazil
France
Canada
Germany
Japan
India
Russia
China
United States
ANNUAL ENERGY CONSUMPTION (QUADRILLION BTU’S) BY THE TOP COUNTRY CONSUMERS
Source: U.S. Energy Information Administration
A
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22
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tern Europe is
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m have a hammwn into a consi
25
s placing a
se of coal
ted in this
These are only ufacturing er mill at the istent smaller
26
Alleghany Highlands of Virginia Target Industry Study
If a pellet mill uses fresh cut raw material, material exposed to the weather or high humidity, or a mix of raw materials that may contain moisture, they have to dry the sawdust to a consistent moisture level. Large dryer drums may use natural gas, propane, sawdust burners, or other fuels to heat the drum, driving off the extra moisture.
The Pellet Mill
After drying, the sawdust is pressed through dies at high pressure. This process causes the sawdust to heat up and release natural lignins in the wood that bind the sawdust together. The mill also determines the density of the pellet, the diameter, the durability, and the length. All of these characteristics are very important for consistent pellet appliance operation.
Cooling and Storage
The pellets come out of the mill between 200 and 250 degrees and soft. A cooling tower is used to bring the temperature down and harden the pellets. After cooling, they are usually stored in a large silo to await bagging or bulk distribution. Smaller operations place pellets directly into bags and then onto pallets and shrink wrapped.
Bagging or Bulk
The most common method for distribution in the US is to put the pellets into 40 pound plastic bags and stack them on pallets or skids. These skids may contain anywhere from one to one and a half tons of fuel, depending on the distribution channel. Bagging pellets adds between $25 and $30 per ton in plastic bags, pallet, outer cover bag, shrink wrap, and the labor and equipment to stack and wrap them. These skids are then shipped out and delivered all over the country (and exported) for consumer pick‐up at retail locations or home delivery.
Other Sources of Information on Wood Pellet Manufacture and Use
http://www.bain.com/Images/BAIN_BRIEF_Making_biomass_part_of_your_energy_mix.pdf (Bain Consulting
Report)
http://www.siteselection.com/issues/2013/jul/world‐reports.cfm (general information on state of the industry)
http://pelletheat.org/wp‐content/uploads/2010/01/Walker.pdf (Industry overview by Massachusetts company)
http://www.pellergy.com/about‐us/ (Vermont wood pellet stove manufacturer based on Finnish technology)
http://energy.gov/eere/energybasics/articles/wood‐and‐pellet‐heating‐basics (DOE basic information)
A
T
n
c
Alleghany Highla
Technologica
need. A const
competitive a
ands of Virginia
al Trends: Te
tant stream o
dvantage. A
Target Industr
echnology incl
of new innova
sampling of c
ry Study
ludes any scie
tions is what
current and em
entific innovat
drives the U.
merging tech
tion with com
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nologies inclu
mmercial valu
over time and
ude:
e that meets
d is the basis f
27
a societal
for our
AAlleghany Highla
ands of Virginia Target Industr
ry Study
28
29
Alleghany Highlands of Virginia Target Industry Study
Concept of Sustainability: The definition varies widely but reflects a desire to assemble a set of best practices that
address the ills of misuse of resources and past losses of companies. It’s not possible to design away all problems
but society can be much better at meeting the
needs on its citizens into the future. The outcome
of this trend will be communities and companies
that embrace best practices and become preferred
locations to life.
• Spending . . . budgets that live within the means
of the community at tax rates that keep it
competitive (optimizing government, education
and health services).
• Conservation of resources: water, energy, land
(development . . . use of brownfield land)
• Minimize environmental impact (water, air, land, human exposure)
• LEED certification of buildings
• Sustained economy (host to companies/industries that continuously adapt to changes in markets)
• Communities support business through supporting a culture and environment of entrepreneurship, promoting
innovation, celebrating new business activities, and equipping residents for available jobs through effective
education and training.
• Transportation that promotes efficient/cost effective ways of moving people and goods.
• Quality of life that promotes health/wellness, good work ethic, arts/recreation and spiritual growth.
Desire for Health and Wellness: To combat the epidemic incidence and related costs of cancer, heart disease,
diabetes, obesity, aging, the outbreak of multiple allergies and intolerance to certain foods, and other conditions,
there is a strong emphasis on the diagnostic, therapeutic and prevention aspects
of medicine along with nutrition. Addressing our needs will take multiple
strategies and technologies in a time when financial resources are shrinking.
Some of the issues are related to diet (types and quality of foods) and lack of
exercise, others are genetic, and still others are derived from basic aging because
the average person is living longer.
Society is seeking options that help them live longer and more active while
enjoying live to the fullest. The federal government is taking strides to assure
healthcare is available to everyone and is affordable. How this will be
accomplished is still in a state of development.
A
2
T
a
T
Alleghany Highla
2.3 Market D
Transportatio
aircraft/aeros
Trends/Driver• Cost of gas
• Globalizati
ands of Virginia
Drivers and T
on: R&D and
pace vehicles
s (Motor Vehsoline is drivin
on of automo
Target Industr
Trends Rela
manufacturi
s and boats/sh
icles) ng new option
obile manufac
ry Study
ted to Speci
ng of parts/co
hips.
ns for fuels an
cturing contin
ific Societal
omponents a
nd vehicle des
nues to intens
Needs
nd final assem
sign (electric,
sify with assem
mbly of moto
natural gas, b
mbly in local
r vehicles,
biofuels, etc.)
markets.
30
).
A
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A
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Alleghany Highla
Trends/Driver
The aerospace
evolving in res
markets, new
talent base.
According to a
three‐year de
commercial ai
may hit 1,000
airlines in eme
ncreased dem
commercial ai
ands of Virginia
s (Aircraft/Ae
e and aviation
sponse to new
classes of air
a recent repo
cline primaril
ircraft hit reco
aircraft on a
erging countr
mand for corp
irlines.
Target Industr
rospace)
n industry is a
w challenges
rcraft, advanc
rt by Deloitte
y due to decr
ord levels in 2
world‐wide b
ries, the repla
porate and pe
ry Study
a $220+ billion
and opportun
ed materials
e Touche Tohm
reased spend
2012 and are
basis. See cha
cement of old
ersonal aircraf
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nities that rela
and electroni
matsu LLC, or
ing by the U.S
projected to
art below. Th
der aircraft th
ft to avoid the
t employs in t
ate to the cos
ics, and the n
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do so again in
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hat have reac
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total about 62
st of operatio
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n 2013. Aircr
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of business an
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vice life, and
nd personal t
31
rapidly
panded
technical
seen a
orders for
on in 2013
pansion of
the
ravel with
A
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HISTO
To be a s
Standard
System,
supporte
operatio
ands of Virginia
RIC AND PROJE
supplier to th
ds Organizatio
and the Aviat
ed by technica
ns (MROs) ar
Target Industr
CTED ORDERS V
e aircraft/aer
on (ISO) 9001
tion Suppliers
al, software,
round the wo
ry Study
VS. PRODUCTIO
rospace indus
1, Aerospace S
s Association
financial and
rld
ON FOR GLOBAL
stry requires
Standard (AS)
ASA‐100 Qua
training reso
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different cert
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ality System S
ources as well
AIRCRAFT
tifications suc
cation for Qu
Standard. The
l as maintena
ch as the Inte
uality Manage
e Industry is a
ance and repa
32
ernational
ement
also
air
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Alleghany Highlands of Virginia Target Industry Study
Environmental Sustainability: Issues related to the environment have transitioned over the past 40 years from
focusing primarily on environmental protection to more recent concerns with land management (smart growth
policies), managing water resources and transitioning to renewable energy resources (e.g., solar, wind, biomass,
biofuels, etc.). The overriding issue of climate change has undergone several iterations and still drives some carbon
emission initiatives.
Within the construction industry, the LEED (Leadership in Energy and Environmental Design)
certification concept was initially introduced in 1998 by the U.S. Green Building Council. The
Council is a group of architects, engineers, builders and other related professionals whose
purpose is to develop criteria that supports environ‐mentally sustainable construction. LEED
certification standards continue to expand and include new construction, renovation, interior
build‐outs, and operation of commercial buildings. There are also applications for homes,
schools, retail structures and neighborhood developments. A LEED certification is based on a
point system focused on six key categories that contain both required “prerequisites” and
additional “credits”. A summary of the six categories with a general description outlined below.
LEED CATEGORY DESCRIPTION OF PREREQUISITE REQUIREMENTS AND OPTIONAL CREDITS
SUSTAINABLE SITES • Construction activity pollution prevention (prerequisite)
• Site selection (not using prime farmland/parkland and away from water/wetland sources and 100-year flood plain)
• Development density and community connectivity
• Utilization of brownfield redevelopment site
• Facilitating alternative transportation
• Site development (protect/restore habitats and maximize open space)
• Stormwater management (quantity and quality of runoff)
• Reduce heat island effect for buildings and parking lots and other hardscape areas
• Minimize light pollution
WATER EFFICIENCY • Water efficient landscaping, innovative wastewater management technologies and water use reduction measures
ENERGY & ATMOSPHERE • Minimum building energy system requirements, minimum energy performance requirements and refrigerant management (prerequisite)
• Further optimize energy performance, utilize on-site renewable energy source(s) or green energy sources• Enhanced energy systems and refrigerant management • Measurement and verification
MATERIALS & RESOURCES • Storage and collection of recyclable materials (prerequisite)• Building reuse (for major renovations)• Minimization of construction waste and multiple option credits for materials reuse and recycled content
INDOOR ENVIRONMENTAL QUALITY • Minimum indoor air quality performance and tobacco smoke control (prerequisite)• Outdoor air delivery monitoring• Increased ventilation• Air quality management during construction and before occupancy• Use of low-emitting materials (adhesives/sealants, paints and coatings, carpet systems, composites)• Indoor chemical and pollutant source control• Light control systems• Design, verification and control of thermal comfort systems• Access to daylight and views from work stations
INNOVATION AND DESIGN PROCESS • Innovation in design and use of LEED accredited professional on the project
SUMMARY OF REQUIREMENTS FOR LEED CERTIFICATION FOR NEW BUILDING CONSTRUCTION
Source: U.S. Green Energy Council
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Alleghany Highlands of Virginia Target Industry Study
Financial Security: Provide society mechanisms for expanding and preserving wealth in very uncertain conditions.
Trends/Drivers • Public trust in the financial service sector and Wall Street in general has seriously been eroded.
• With the economy near the tipping point of expansion, many investors and companies are holding their assets liquid and searching for viable investment options.
• There is an emerging interest in investing in small businesses that have well defined plans and strong leaders that can be held accountable and influenced by investors – giving the investor some control of the investment.
Health and Health Care: Traditional focus on providing society
with the services to detect (diagnostics) and effectively treat
(therapeutics) diseases to maximize the quality and longevity of
life. Delivering these services requires the integration of the
following elements:
• R&D/manufacturing of pharmaceuticals.
• R&D/manufacturing of parts, components and final assembly of medical instruments for diagnostic and therapeutic applications.
• Use of bio and gene‐related materials (stem cells, gene therapy, bio organ replacements, etc.).
• Software applications
Trends/Drivers • Prime medical issue areas: Diabetes (Type I&II) Weight issues/obesity (relates to diabetes)
ADHD/autism
Cancer (breast, colon, etc.) Age‐related (joints (arthritis/replacement), memory, heart, COPD, strokes, and kidney‐related)
There is an emerging trend that shifts the focus to preempt disease through genetic analysis and determine actions that can be taken to avoid disease . . . focus on “health” rather than “health care.”
Affordable Care Act ‐ The federal government’s attempt at reducing the cost of health care will have several
impacts on the health care industry and their ability to survive. If a region is aging rapidly
and having an increase in Medicare patients over private insurance patients, the cash flow
to support health acre services goes down dramatically. In addition, government payouts
for Medicare patients will go down in the future as a way to force the reduction in cost. If
the productivity to absorb these lower reimbursements is not in place, the operation is in
serious jeopardy of shutting down.
The law has also placed a 2.5% tax on revenues (not profits) for medical device manufacturers. This will definitely
impact the growth and development of the industry, particularly among smaller/emerging companies that have
very thin margins.
A
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Alleghany Highla
• The aging orapidly exp
• Use of nan
• The health
population
delivering
expanding
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these syste
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conditions
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assessmen
Food/Nutritio
treatment or
ndustry Trend
Due to econo
the food and b
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while stimulat
Choice (new
• Having a
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• Comfort
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ands of Virginia
of the large bpand market o
otechnology
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e cost is the u
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return over t
ote Diagnostic
d cell phone te
evaluate a pat
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nd doctors ca
ts of medical
on: Includes
prevention of
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beverage indu
mandates. Ch
ting new oppo
w types and t
ccess to resta
ption.
at meet med
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reads, region
and nostalgic
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Target Industr
aby boomer popportunities
in targeted d
y is undergoin
s on more ca
tilizing the tra
such as:
ds and Direct D
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ire additional
will require su
ime.
Technology ‐
echnology, do
tients heart an
ean that remo
n still engage
condition.
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f disease
, demographi
ustry relating
hanges in nee
ortunities as o
tastes of food
aurant quality
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s are in dema
nal and intern
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take based o
produce beca
ry Study
population wfor medical‐r
rug delivery a
ng some signi
re coupled w
aditional appr
Data Entry ‐ A
nic records th
tter commun
IT staff and la
ubstantial upf
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octors can
nd over
otely located
in meaningfu
ges and nutra
ic, cultural fac
to choice, co
ds and dema
outlined belo
ds)
y food at hom
and religious
cs (consist of
nd: Greek yog
ational foods
me‐made styl
n portion size
use of its tast
ill place signifrelated produ
and size of de
ficant change
ith the rapid
roach. Techn
An important
hat not only im
ications. The
arge data cen
ront costs bu
both
ul
aceuticals/fun
ctors and eve
ontent, conve
nd are driving
w.
me. Prepared
s dietary restr
live microorg
gurt, free ran
, etc.
e, back‐to‐ba
e.
te, quality and
ficant stress oucts and servi
evices.
es that are de
changes in te
nology is playi
advance in cu
mprove effice
managemen
nters to retain
t will bring a
nctional foods
nts/incidence
nience, cost,
g enhanceme
gourmet entr
rictions (low s
ganisms that p
ge grown me
asics recipes.
d traceabilty t
on medical seces.
erived from a
echnology and
ng a key role
utting
encies
nt of
n
s – consumed
es, there are c
communicat
ents to traditio
rees and dess
sugar, gluten‐
promote dige
eats, ethnic fo
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to a known/tr
rvices deliver
confluence o
d the escalati
in reducing c
d with an obje
constant tren
ions as well a
onal foods an
serts for hom
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estion and oth
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ood that the
rusted source
35
ry but also
f an aging
ng cost of
cost and
ective of
nd shifts in
s
nd brands
e
‐free, vegan
her benefits)
cheeses,
consumer
e.
A
Alleghany Highla
• Better qu
• Beer and
• Energy d
• Emerging
Content (q
• Rapid gro
primarily
• The push
limited e
there po
• Improved
quality a
• Consump
• Focus on
initiative
• Concern
local/reg
canning.
• Address
spinach,
• Shift in d
teas.
• Bottled w
Convenienc
• Interest
• More me
in home‐
• Less trips
goods as
• Continue
Steam Fr
• Buying p
“restaura
Cost (acces
ands of Virginia
uality of scho
d wine produc
rinks and flav
g interest in d
uality/safety
owth in organ
y fruits and ve
h‐back against
evidence that
tential impac
d nutritional v
nd longevity o
ption of foods
n fresh . . . im
s throughout
over content
gional and kno
Also want fe
the issue of fo
mangoes, can
demand from
water has imp
ce (access to
in European s
en in the kitch
‐based busine
s to the resta
s part of a me
e developing p
resh line of ve
re‐cooked me
ant” area to e
ss to food and
Target Industr
ol/institution
ced from loca
vored water h
drinks that cal
and nutrition
nic foods (elim
egetables with
t genetically m
they cause in
t on the envir
value of food
of life.
s with specific
minerals/
for dairy c
meat wit
Farmers
proved nutrit
the U.S.)
t and sources
own processin
ewer, more un
ood contamin
ntaloupe, gro
soft drinks (p
pacted growth
food and spe
style daily me
hen . . . life sty
esses and eat
urant (to save
al
packaging tha
egetables).
eats, ready‐to
eat from the s
d speed of pre
ry Study
al food (tastie
l/regional ing
have an estab
lm you down
)
minate pestici
h some meats
modified (GM
ncreased food
ronment and
to improve p
c substances
/trace metals
cows with hig
h higher Ome
brand.
tion and taste
of food (qual
ng source . . .
nderstandabl
nation from fo
ound beef, po
particularly wi
h of diet soft
ed of prepara
eal purchases
yle and neces
most meals a
e money) but
at enables qu
o‐eat salads a
store’s buffet
eparation)
er and health
gredients with
lished but ma
rather than h
des, hormone
s, juices and s
M or GMO) gra
d allergies, int
sustained ag
personal healt
(more fiber, o
s, etc.). A Wis
gh Omega 6 to
ega 3 content
e (stimulated
lity and safety
at times buy
e ingredients
oodborne illn
ultry, pet foo
th high sugar
drinks but ma
ation)
from a local s
ssity with swit
at home.
like to buy p
ality food for
nd other side
.
ier) . . . puttin
h unique taste
aturing marke
hype you up.
es and other
selected prep
ains and othe
testinal distur
riculture.
th (nutraceut
omega‐3 fatty
sconsin dairy
o Omega 3 fa
t. They are m
the rise of Co
y) . . . want tr
direct from t
(simple food
nesses in a var
od, poultry, et
r content) to h
ay be leveling
store (predom
tch in home‐b
repared gour
the microwa
es from major
ng a chef in th
e and qualitie
et base.
added chemi
pared foods.
er food substa
rbances and o
icals/function
y acids, calciu
cooperative h
tty acids that
marketing it un
ommunity Sup
aceability to s
the farmer an
d content).
riety of produ
tc.)
hot drinks suc
g off in deman
minantly in ur
based roles. A
rmet entrees,
ve of convect
r grocery chai
he school.
es.
icals from foo
ances based o
other related
nal foods) to i
m, vitamins,
has develope
t produces ch
nder the Ome
pported Agric
source, includ
d an upsurge
ucts (peanut b
ch as organic
nd.
rban areas).
Also more pe
desserts and
tion oven (e.g
ins. Some sto
36
ods);
on some
issues, and
mprove
antioxidants,
d a feed mix
eese and
ega Valley
culture
des buying
e in home
butter,
coffees and
ople working
d baked
g., Birds Eye’s
ores have a
37
Alleghany Highlands of Virginia Target Industry Study
• Consumers are buying larger portions at the mega discount centers such as Sam’s Club, Costco, BJ’s
Warehouse, etc.)
• Popularity of purchasing store brands for certain foods . . . based on personal tastes. Stores are combining
contract/toll manufacturing with their own production facilities.
Communications (enhancing information between consumer and provider)
• Food‐related apps on smart phones . . . store coupons, restaurant deals and other specific opportunities.
• There will most likely be a new labeling system that uses the QR (Quick Response) code to retrieve information on a food product, such as: Ingredients and nutrition value Processing location and sources of ingredients Other health and content‐related information Supplementary information (coupons, recipes, etc.)
Congress (federal government mandates)
The federal government has been issuing its intentions on some fairly broad reaching mandates as a response to
food safety and nutrition issues that have made the national news over the past five years. Specific mandates and
intentions for future legislation include the following.
• Food Safety Modernization Act of 2010 (not passed but gives indication of intent) ‐ strengthens food safety
programs from domestic and global sources into the U.S. and gives, for the first time, the FDA authority to
recall foods. It also adds an additional 2,000 food inspectors into the system and applies $1.4 billion in new
cost that will be borne directly by the food and beverage industry.
• Dietary Guidelines for Americans ‐ every five years the government issues guidelines on nutrition that over time
impact the composition of food produced in the U.S. Issues that have been addressed in the past are the need
for fiber, whole grain consumption, probiotics, the reduction in consumption for trans fats, saturated fats and
cholesterol levels and the impact on heart health. The current issues are sugar consumption, food additives
and nutrition level of food.
Trends in Food Production
The trends noted below are a compendium of inputs from multiple food industry
Sustainable Manufacturing: Leveraging the concepts of reduced energy use, energy independence and
substantially reduced waste generated, the industry is seeking to cut operating costs while scoring points with
consumers. Some plants are seeking to achieve the criteria established under the LEED Certification Program.
Access to Markets: on‐going trend for successful east or west coast companies to place a complementary
operation on the opposite coast.
Process Improvement: In addition to sustainability, companies are constantly seeking methods of reducing
operating cost at a rate of 10% per year on average. This not only increases profit margins but also realizes
that product life cycles mature and competition is always there to gain
market share.
Enhance Food Quality/Security: Companies are continuously incorporating
new technologies in production and in packaging to enhance the quality
(taste and shelf life) to differentiate their product and security to protect
38
Alleghany Highlands of Virginia Target Industry Study
the consumer and the image of the company. A good example is a technique developed by NC State that
subjects a fruit/vegetable puree to a quick/high energy microwave and then it is packed in a MilarTM food
pouch. The product has exceptional taste and can last for up to one year on the shelf without refrigeration.
Other Background Information on the Food /Beverage Industry
TOP TEN FOOD PRODUCTION STATES
Segment CA TX IL PA WI GA NC OH NY IA
Animal/Pet Food I H G H G G G G G H
Grain/Milling H G I G G G G G I
Sugar/Confections I H I I G G G G
Fruits/Vegetables K I I I I H J I G
Dairy J I H I J G G I I H
Meat/Seafood J K J J J K K I H K
BakedGoods H J J J H J I J J G
Other Foods K I J J I I H I I H
Beverages K I H H H H H H I
K 25,000+
J 10,000 ‐ 24,999
I 5,000 ‐ 9,999
H 2,500 ‐ 4,999
G 1,000 ‐ 2,499
50,000+
25,000 to 49,999
10,000 to 24,9995,000 to 9,999
<5,000
10,000+
5,000 to 10,000
2,500 to 4,9991,000 to 2,499
<1,000
BEVERAGE PROCESSING EMPLOYMENT BY STATEFOOD PROCESSING EMPLOYMENT BY STATE
A
F
Alleghany Highla
Food and Bev
ands of Virginia
verage Indust
Target Industr
try Cluster
ry Study
39
40
Alleghany Highlands of Virginia Target Industry Study
Food and Beverage Industry Opportunities
A summary of the food and beverage industry and the growth potential of individual segments is presented below.
OVERVIEW OF FOOD SEGMENTS AND THEIR GROWTH PROJECTION
Segment Growth Potential Comments on Growth
Animal Feed/Pet Food • Pet Food
Low to Moderate
Projections for the near term are growth of 3.5% per year vs. 5‐6% that
has been the “normal” growth rate.
Grain Milling/Cereal Low to Moderate Pressed oils and grains for cereal substitutes (breakfast bars and snack
foods) have highest growth potential.
Sugar/Confectionary Moderate America has a “sweet tooth” that won’t disappear quickly.
Fruits/Vegetables • Fruits • Vegetables
Moderate
Moderate
With the new processes and packaging to enhance taste and flavors
along with the understanding of their nutritional value, the demand for
fruits and vegetables should improve radically over time.
Dairy Products • Milk (as beverage) • Cheese • Yogurt
Decreasing
Moderate
High
• Demand for milk as a beverage could expand as “functional drink.” • Cheese continues to climb, particularly from pizza/Mexican food. • Yogurt is climbing fast and has not hit a saturation point yet.
Fresh Meat/Poultry/Seafood • Beef • Pork • Chicken • Fish/Salmon
Decreasing
Steady
Moderate to High
Moderate to High
• Fresh beef (“red meat”) has been on a slight downward trend. • Pork needs “rediscovery” to build demand (current uptick in TV ads). • Chicken has steady growth with no saturation point in sight. • Demand for salmon strong but tempered by price.
Baked Goods
Moderate Specialty breads (gluten free), unique crackers and cupcakes have a
moderate growth potential. Sandwich shops (e.g., Panera Bread) are
helping to introduce new breads.
Snack Foods
Moderate to High This market is expanded rapidly beyond the traditional chips, popcorn
and pretzels to energy bars and other nutrition/performance based
offerings.
Prepared Foods
Moderate to High This is the most dynamic segment in the industry with new concepts
constantly coming on the market. There is both high growth and high
volatility. New meals with meat (beef, pork, chicken and fish) or non‐
meat entrees that have great taste and favorable nutrition are gaining
momentum.
Beverages • Tea • Coffee • Soft Drinks • Bottled Water • Fruit Juices • Sports Drinks • Other Functional Drinks • Beer • Wine • Distilled Spirits
Moderate
Low to Moderate
Decreasing
Moderate
Low
Moderate
High
Moderate
Moderate
Low
• Green and specialty teas are in demand. • Home brewed and take‐out coffees have their niches. • Pepsi NextTM announced with 60% less sugar to counter trend. • Recent high growth but saturation point in sight. • High cost . . . Welch’s is promoting the health of grape juice. • Beginning to mature, need another breakthrough for high growth. • High potential, heavy caffeine energy drinks getting push back. • Overall consumption down but niche craft/micro brews expanding. • Local/regional wines are expanding. • Not a growth segment; trying to expand into mixed drinks with lemonade and other flavors.
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Alleghany Highlands of Virginia Target Industry Study
Organic Foods
The production of food (grains, fruits, vegetables and meat) essentially without synthetic chemicals and other potentially
adverse substances has become a significant global market niche. In the United States, the organic market has grown
from $1 billion in 1990 to $26.7 billion in 2010
that was 7.7% growth over 2009, even in a
recessionary period. This
represents 4% of the
overall food and beverage
sales and 11% of the fruits
and vegetable sales.
Regulation of Organic Food Production and
Handling
The federal government established regulations
(7 CFR‐Agriculture, Part 205: National Organic
Program) in 2000 for the organic food industry
as a program that can be administered by states
or other organizations. A number of states and
organizations initiated programs, including
Virginia, with the high level of participation in the Northern and Western states. Virginia established a program in 2002
and shut it down in 2003.
Land within states that is currently
committed to organic farming by acres is
noted below. Virginia has over 15,000
acres committed to organic agriculture
on 120 farms. It is evident that the
Southeast has not aggressively embraced
the concept while Southern New
England, New Jersey, Delaware and
Maryland just do not have the large
quantities of available land that the larger
states have.
Mainstream Supermarkets,Club/Warehouse Stores and Mass Merchandisers(54%)
Internet, Export,Farmers’ Markets, etc.(7%)
SALES CHANNELS FORORGANICFOOD PRODUCTS
Natural Foods Retailers(39%)
Acreage in Organic Farming
500,000+
250,000 –499,999
100,000 –249,999
50,000 – 99,999
25,000 – 49,000
<25,000
ACREAGE INORGANIC FARMING BYSTATE
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Alleghany Highlands of Virginia Target Industry Study
Nutraceuticals/Functional Foods
Nutraceuticals and functional foods have the reported ability to deliver health and medical benefits and contribute
to the treatment or prevention disease. It follows a progression of understanding between nutrition and medicine
over history where society learns what are “good” and “bad” foods for certain types of people in specific conditions.
For example, the high calorie fat‐based diet may have been fine for those with extreme physical jobs but doesn’t
work for those in an office sitting most of the day. The study of nutraceuticals is derived from understanding the
effect of human health from foods with certain chemical and physical attributes. The impact on health from foods
ranges from effective substitutions for adverse foods (high fat, salt, preservatives, etc.) to foods with a positive
nutritive value, to foods that actually help to prevent and combat disease.
Some of the health‐related claims that are derived from specific foods and their impact on health are noted below:
EXAMPLES OF FOODS WITH SIGNIFICANT HEALTH‐RELATED NUTRIENTS (STUDIES ON ACTUAL IMPACT CONTINUES)
Food Active Ingredient Health‐Related Benefits
Flax Seed Oil Omega‐3 amino acids + lignin fibers Reduces estrogen‐related cancers
Tomatoes Lycopene (a primary carotenoid) Reduces cancer‐related activity
Garlic Produces sulfur‐containing
compounds
Acts as chemopreventive for cancer, an antibiotic and reduces hyper
tension
Soy Not only high in protein but digestive
amino acids
Helps in treating cardiovascular disease (CVD), cancer, osteoporosis,
and the alleviation of menopausal symptoms
Fish (Salmon) Omega‐3 amino acids Cancer and CVD
Oats Soluble fiber b‐glucan Reduces LDL cholesterol
Canola Oil Lower triglycerides Lowers cholesterol
The list is much longer and continues to expand as science and medicine collaborate on defining the effects from
different foods on health. The long‐term potential of this market is virtually unlimited and there are major efforts
underway in Kannapolis, NC to bring together nine North Carolina research universities to further study the effects of
nutraceuticals on human health. The nutraceutical/functional foods initiative will join in lock‐step with the organic
foods industry to provide complete lines of healthy and safe food with high nutritional value.
The current U.S. nutraceuticals market is approaching $90 billion and as long as outcomes and claims can be proven
a reality the market will continue to expand. The market is on average in very early development and initial growth
stages that will expand rapidly and trigger acquisitions and merger activity for the larger players to build they
portfolio of related companies. There is a good opportunity for branding and building an industry around certain
homegrown products supported by local university R&D.
Substitute for Foods WithNegative Health Affects
Foods With PositiveNutritive Value
Foods That Prevent and/or Combat Disease
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Alleghany Highlands of Virginia Target Industry Study
Trends Related to Data Centers
The accumulation, storage and retrieval of information continues to expand at an exponential rate driving an
increase demand for data centers. Industries that will have a definite need for substantial growth in data centers
will be finance and insurance, health care and retail. The demand for additional capacity is further enhanced by
the trend of cloud computing – a technique of accessing information “anywhere” via the internet.
There are different types of data center ownership and operations arrangements that support the needs of certain
size customers with various requiments.
• Dedicated data center at a company head‐quarters, back office or R&D center.
• Dedicated/remote data center that has one user but is located away from other operations. This may be operated
by a third paty companyu.
• Colocated/third‐party operated data center. As the cost of operations and constant replacement of equipment
escalates, com‐panies are seeking creative alternatives to company ownership and operation of data centers. This
is to the chagrin of the IT staff that wants to maintain total control of the systems because reliabilty is a critical
issue.
Data centers are also classified by levels of reliability and availability (defined as “tiers”) that determine facility
design features and utility requirements. A summary of the four tier levels are outlined below.
Tier
Level Data Center Requirements
1 • Single non‐redundant distribution path serving the IT equipment• Non‐redundant capacity components • Basic site infrastructure with expected availability of 99.671%
2 • Meets or exceeds all Tier 1 requirements• Redundant site infrastructure capacity components with expected availability of 99.741%
3 • Meets or exceeds all Tier 1 and Tier 2 requirements• Multiple independent distribution paths serving the IT equipment • All IT equipment must be dual‐powered and fully compatible with the topology of a site's architecture • Concurrently maintainable site infrastructure with expected availability of 99.982%
4 • Meets or exceeds all Tier 1, Tier 2 and Tier 3 requirements• All cooling equipment is independently dual‐powered, including chillers and heating, ventilating and air‐conditioning (HVAC) systems
• Fault‐tolerant site infrastructure with electrical power storage and distribution facilities with expected availability of 99.995%
Operation of a data center must manage the tension of two key drivers: efficiency (cost) and reliability from a
perspective of 99.99+ % uptime and the swings in capacity (depending on the use and access). The operating
challenges are different from a fairly predictable and controllable inhouse center vs. a Google center that gets hit
with a web site that goes viral.
Selecting a site for a data center requires an evaluation of specific criteria that maximize performance while
minimize any risks. Key parameters include:
• Low incidence of natural disasters from tornados, floods, earthquakes, hurricanes, etc.
• Adequate capacity and high reliability and low cost of telecom and electric power sources. There is a new
strategy to address electric power issues by installing a stand‐alone power source that utilizes natural gas or
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46
Alleghany Highlands of Virginia Target Industry Study
Defense/Security: Protection of life and property by governments, organizations,
companies and individuals in a hostile global environment.
Trends
• Multiple approaches to terrorism: electromagnetic pulse (EMP) incidents,
small bombs with nuclear material and cyber security issues driving more
sophisticated software, equipment and sensor‐based systems to detect and
defend against a variety of sources and situations.
• The use drones will continue to expand for defense, security and a myriad of
other applications. This drives the use
of specialty materials (lightweight/high
strength composites), electronics for
detection, remote vision, delivery
systems and other functionality.
• Insecurity of foreign markets and
material sources impact the strategies
of companies and governments.
• Security systems will be ramped up at
all levels and drive new markets for
sensors, recognition systems (visual
patterns), processors and actuators
along with support software.
Energy Utilization: The conversion of different energy sources (sun, wind, moving water, natural gas, nuclear,
petroleum, etc.) to useful applications for heat, electricity and mechanical activities.
• We have entered an age of highly diverse energy
sources that brings multiple options at different costs.
• Middle East energy sources are quickly becoming
unreliable along with Venezuela while new energy
sources are being found in multiple locations throughout
North America.
• The cost of solar photovoltaic is beginning to reach price
levels that make it economical for certain applications;
particularly for off‐grid residential.
• Wind power has been strongly promoted but it needs
backup power to be effective which means it requires a
rapidly deployed redundancy like gas turbine technology.
• Natural gas found in the Marcellus and Bakken plays and more recently found in Alberta’s Duvernay Shale
deposits represent substantial sources for short and medium term reserves.
• The U.S. government needs a balanced approach to energy resources for both transportation and power
generation that incorporate fossil fuels and nuclear with renewables on a short, medium and long term basis.
They also need to upgrade the grid system to accommodate the pending growth of electric vehicles.
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Alleghany Highlands of Virginia Target Industry Study
SECTION 3 – INPUT FROM STATE, REGIONAL AND LOCAL STAKEHOLDERS
3.1 Target Industries at the State vs. Regional Level
The State of Virginia’s “target industries” are more a list of existing industry strengths that they want to expand and cover a very broad industry scope. The general list is compared to the VEDP and regions in the vicinity of the Alleghany Highlands. This provides insights as to what is being focused on in the area.
VIRGINIA TARGET INDUSTRY ROANOKE REGIONAL PARTNERSHIP SHENANDOAH VALLEY
Aerospace • Equipment • Components
Life Sciences • Chemicals/Pharma. • Medical devices/equip. • R&D/testing labs
Life Sciences • Limited/emerging R&D • Medical supplies/devices
Life Sciences • Pharmaceuticals mfg. • Drug research • Medical device mfg.
Manufacturing • Food Processing • Plastics and Advanced Materials
• Automotive (parts and final assembly)
Advanced Manufacturing • Operations w/high automation • Food and beverage • Consumer goods • Outdoor/sports equipment • Printing and packaging
Advanced Manufacturing • Food processing • Plastics • HVAC and refrigeration • Metal fabrication • Pharmaceuticals mfg. • Medical device mfg.
Information Technology • Software • Communications • Data Centers
Information Technology • Data Centers • Information Security • Tech Support • Gov’t Contracting
Distribution/Logistics
Energy • Traditional fuels • Renewable fuels • Smart Grid R&D
Energy • Wood • Biomass • Solar
Corporate Headquarters
Customer service call centers Agriculture and Agritourism
3.2 Input From Local Stakeholders
Based on interviews and discussions with local stakeholders, the following input on Target Industries is provided:
• Want to continue growth of industrial businesses within the constraints of available flat/non‐flood plain land.
• Also consider small businesses and the impact of tourism on business opportunities.
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Alleghany Highlands of Virginia Target Industry Study
SECTION 4 – RESOURCE REQUIREMENTS FOR EACH TARGET INDUSTRY
4.1 Evaluation of Resource Needs
Insights into resource requirements for specific industries/opportunities are provided below to serve as a planning tool for developing the required resources to attract business and be competitive.
LOCATION NEEDS (WITHIN A COMMUNITY)
TARGET INDUSTRY LOCATION REQUIREMENTS MORE DETAILED COMMENTS ON RESOURCE NEEDS
Parts/Components Manufacturing
Within a few miles of interstate and modest traffic for trucks. Larger plastics molders need rail access.
These types of operations are typically in an industrial park or multi‐user industrial facility. They don’t have to be on an interstate but a reasonable distance that is safe for trucking.
Microbrewery Location with visual exposure typically connected to a pub with a small restaurant.
The location has to be a focal point . . . it attracts people to come and enjoy the ambience. The population may have to grow a bit and attract younger folks to be a hit but Boomers will also come to the right environment.
Converted Paperboard Products
Within a few miles of interstate and modest traffic area (for truck access).
These types of operations are either tucked away or become a tourist destination with a “factory store” as a way to promote the business.
Printing on Clothing/Accessories
No specific requirements. Same situation as the converted products above.
Wood Pellet Production
Industrial area near sources of wood waste and sawdust.
Large lumber mills may have a pelletizing operation on‐site but away from the sawing operations.
Customer Care Center Accessible to regional labor force. The Clifton Forge Business Park is a viable location that can be reached from the back or near Kroger off Rt. 60 (as long as the slope is reasonable).
Data Center Away from public view for security reasons.
The location is certainly out of the general view but may be perceived as too remote for some.
REAL ESTATE RESOURCE NEEDS
TARGET INDUSTRY REAL ESTATE REQUIREMENTS MORE DETAILED COMMENTS ON RESOURCE NEEDS
Parts/Components Manufacturing
Small/mid‐size firms lease buildings that are expandable (25,000 to 100,000 sq. ft.).
The building should have ceiling heights of at least 25’, both docks and drive‐in doors (for equipment), small office, column widths of 30’ and wider, and potential for crane.
Microbrewery 1,500 to 7,500 sq. ft. of working space (depending on size of operation).
Space needs to be able to meet food‐grade requirements.
Converted Paperboard Products
2,500 to 10,000 sq. ft. leased industrial space depending on size of operation (expandable).
The building should have ceiling heights of at least 20’, both docks and drive‐in doors (for equipment), small office, column widths of 30’ and wider.
Printing on Clothing/Accessories
1,000 to 5,000 sq. ft. leased industrial space depending on size of operation (expandable).
Building width of at least 20’, height not major issue except for storage on a mezzanine, small office.
Wood Pellet Production
Need space for wood & sawdust storage, processing area and finish‐ed product storage (10,000+ sq. ft.)
Some of the storage can be in an unheated shelter/shed.
Customer Care Center Class B office building with adequate parking.
Gross space allocation per employee is ~200 to 250 sq. ft. size of work stations and training/break room requirements.
Data Center Specialized building constructed on shovel ready site.
Building will be custom designed and built.
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Alleghany Highlands of Virginia Target Industry Study
LABOR SKILL NEEDS
TARGET INDUSTRY LABOR SKILLS REQUIREMENTS MORE DETAILED COMMENTS ON RESOURCE NEEDS
Parts/Components Manufacturing
Equipment operators and technicians with technical ability, lean manufacturing skills, good communication skills, and can work in team environment
Dabney S. Lancaster has programs that can support these industries. Technical skills will vary by types of materials utilized. Core computer skills for machine operations and mechatronics for maintenance staff will be critical.
Microbrewery Equipment operators and technicians that can work in a food grade environment.
Skills can be acquired but will need to recruit some talent to get the operation up and running.
Converted Paperboard Products
Equipment operators and technicians familiar with converting operations (printing, embossing and cutting).
There may be some former/retired MWV talent that could be a consultant or part‐time worker in this operation.
Printing on Clothing/Accessories
Trainable laborers to operate printing process.
There are printing skills already in the region that could potentially be tapped.
Wood Pellet Production
Equipment operators and maintenance staff. Ability to operate fork truck.
Customer Care Center Trainable labor with high school or two‐year college.
Leverage the existing skills at the contact center already in the Clifton Forge Business Park.
Data Center Experienced and younger computer operators, software programmers and software/hardware engineers.
Will need to recruit talent from the Roanoke area that will most likely commute (at least initially). Convincing a firm that the talent exists or could be recruited to the area is going to be a challenge.
UTILITY RESOURCE NEEDS
TARGET INDUSTRY UTILITIES REQUIREMENTS MORE DETAILED COMMENTS ON RESOURCE NEEDS
Parts/Components Manufacturing
Industrial grade • Electric power • Gas or other low cost heat source • Water/sewer • Telecom
Utilities should not be an issue unless the operation is slated for the Low Moor area and needs natural gas.
Microbrewery • Low cost light industrial electric power
• Source of process heat (natural gas or wood)
• Water: 1500+ GPH @45‐50 PSI
Need to be sure that there is an adequate water supply and the quality is acceptable for making beer (without being excessively treated).
Converted Paperboard Products
Light industrial grade for printer, embosser and cutter.
Requires heat source that could be from natural gas or wood.
Printing on Clothing/Accessories
Commercial grade. No unique utility requirements.
Wood Pellet Production
Industrial grade. Heat source required for drying (use of wood).
No unique requirements.
Customer Care Center Commercial grade with backup power and telecom.
Having backup electric power and telecom will be critical for some types of operations.
Data Center High reliability electric power and telecom at relatively high capacity and low cost. Some systems need water for cooling.
Have dual feeds for power and telecom and or/back‐up power source is critical.