m/s. cogent lifescience private...
TRANSCRIPT
APPLICATION FOR PROPOSED TERMS
OF REFERENCE (TOR)
For
Conducting Environment Impact Assessment (EIA) Study
of
Proposed
Active Pharmaceutical Ingredients
(API), Ingredients and Key Starting Materials (KSM)
Manufacturing Facility
At
Plot No. N-26, MIDC additional Patalganga Industrial Estate,
Tal. Panvel, Maharashtra
By
M/s. Cogent Lifescience Private Limited B-302, Shankardhan Plaza, J.N. Road, Opp. Mehul Theater, Mulund (W), Mumbai – 400080
Prepared By
M/s. Eco Foot Forward
Environment Consultancy & Engineers Pvt. Ltd. D-318, Neelkanth Business Park, Vidyavihar (West), Mumbai 400 086, Maharashtra, India.
Web: www.ecofootforward.com
*Accredited by QCI/NABET for EIA consultancy services, (Certificate No. NABET/EIA/1720/IA0028)
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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Table of Contents
List of Figures ........................................................................................................................................ 3
List of Tables ......................................................................................................................................... 4
List of Abbreviations ............................................................................................................................ 5
EXECUTIVE SUMMARY .................................................................................................................. 6
1. INTRODUCTION ......................................................................................................................... 7
1.1 Preamble: ................................................................................................................................ 7
1.2 Need of Project ............................................................................................................................. 8
1.3 Importance and Benefits ............................................................................................................... 8
2. PROJECT DISCRIPTION .......................................................................................................... 9
2.2 Layout maps of proposed unit and intended work areas ............................................................. 11
2.3 Products Manufacturing Process Description ............................................................................. 11
2.4 Typical Process Flow for Active Pharmaceutical Ingredients (APIs), KSM and Intermediates 12
2.5 Preliminary Environment and Health Hazard Identification and Safety Measures .................... 13
3. SITE DETAILS ........................................................................................................................... 15
3.1 Project Location .................................................................................................................... 15
3.2 Details of Alternative Sites and Justification of Site Selection ................................................... 19
4. FOREST AND WILDLIFE ISSUE ........................................................................................... 20
5. ENVIRONMENTAL STATUS .................................................................................................. 20
5.1 Meteorology: ............................................................................................................................... 21
5.2 Ambient Air Quality: .................................................................................................................. 21
5.3 Noise Monitoring: ....................................................................................................................... 22
5.4 Soil study: ................................................................................................................................... 23
5.5 Surface & Ground Water Quality: .............................................................................................. 24
5.6 Traffic Environment: .................................................................................................................. 26
5.7 Biological Environment: ............................................................................................................. 26
5.8 Socio-Economic Environment: ................................................................................................... 26
6. ENVIRONMENTAL IMPACT AND ENVIRONMENT MANAGEMENT PLAN ................. 27
7. OCCUPATIONAL HEALTH: ...................................................................................................... 28
8. CORPORATE ENVIRONMENT POLICY ............................................................................. 29
9. INFRASTURTURE FACILITY ................................................................................................ 29
10. ENVIRONMENT SOCIAL POLICY ....................................................................................... 29
11. ToR COMPLIANCE .................................................................................................................. 29
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
3 | P a g e
List of Figures
FIGURE 3. 1 PROPOSED PROJECT SITE LOCATION ................................................................ 15
FIGURE 3. 2 GPS COORDINATES OF PLOT BOUNDARY OF PROPOSED SITE ............................ 16
FIGURE 3. 3 MIDC PLOT AREA AND IDENTIFICATION .......................................................... 16
FIGURE 3. 4 SITE ANALYSIS & INFRASTRUCTURE SETUP ...................................................... 17
FIGURE 3. 5 PROPOSED SITE LOCATION 10 KM RADIUS .......................................................... 17
FIGURE 5. 1: AIR SAMPLING LOCATIONS AND WIND SPEED DETAILS .................................... 21
FIGURE 5. 2: NOISE SAMPLING LOCATIONS AND WIND SPEED DETAILS ................................ 22
FIGURE 5. 3: SOIL SAMPLING LOCATIONS ............................................................................. 24
FIGURE 5. 4 : SURFACE AND GROUND WATER SAMPLING LOCATIONS ................................. 25
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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List of Tables
TABLE 2. 1 PROJECT DETAILS .................................................................................................. 9
TABLE 2. 2 MASTER LAYOUT PLAN OF THE PROPOSED PROJECT ........................................ 11
TABLE 3. 1 SALIENT FEATURES OF THE PROJECT SITE ......................................................... 18
TABLE 5. 1 BASELINE DATA COLLECTION ............................................................................. 20
TABLE 5. 2: AMBIENT AIR QUALITY AND MONITORING DETAILS ......................................... 22
TABLE 5. 3: NOISE MONITORING DETAILS .............................................................................. 23
TABLE 5. 4: SOIL MONITORING DETAILS ................................................................................ 24
TABLE 5. 5: SURFACE AND GROUND WATER MONITORING DETAILS ..................................... 25
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
5 | P a g e
List of Abbreviations
APCD Air Pollution Control Devices
API Active Pharmaceutical Ingredients
BUA Built Up Area
CFM cubic feet per minute
c-GMP Common Good Manufacturing Practice
CHWTSDF Common Hazardous Waste Common Hazardous Waste Treatment,
Storage and Disposal Facilities
CMD Cubic Meters Per Day
CPCB Central Pollution Control Board
CTE Consent to Establish
D.G Diesel generator
EIA Environmental Impact Assessment
GPS Global Positioning System
HSD High Speed Diesel
KSM Key Starting Materials
KVA kilo-volt-ampere
MEE Multi Effect Evaporator
MIDC Maharashtra Industrial Development Corporation
MPCB Maharashtra Pollution Control Board
NABET National Accreditation Board for Education and Training
R&D Research and Development
RG Recreational Ground
RO Reverse Osmosis
TPM Tones Per Month
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
6 | P a g e
EXECUTIVE SUMMARY
M/s. Cogent Life Science Private Limited has envisaged production of Active Pharmaceutical
Ingredients (API), Key Starting Materials (KSM) and Intermediates with production capacity
of 100MT/M. The proposed project aims to manufacture 63 products of APIs, Intermediates &
KSM. The proposed project site is located at plot no. N- 26, MIDC additional Patalganga
Industrial Estate, Tal. Panvel, Maharashtra. Proposed project falls under the schedule 5(f)
category of EIA Notification and due to project site falls within the 10 km radius of Notified
Karnala Bird Sanctuary the ‘general conditions’ are applicable as per the amendment in EIA
notification, 2006 via. No. S.O.3067 dated 1.12.2009 and hence project category become the
“A”.
Proposed TOR is prepared as per the Model TOR issued by MoEF&CC published in April
2015 and collection of baseline data done as per OM issued by MoEF&CC dated 27.08.2017.
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
7 | P a g e
1. INTRODUCTION
1.1 Preamble:
M/s. Cogent Life Science Private Limited has proposed a new establishment for manufacturing
various APIs, KSM and intermediates with Quality Control facility with a production capacity
of 100 TPM.
Prior to proposal, M/s. Infinium Precious Resources Ltd. had obtained lease agreement via.
MIDC letter on 28.03.2014. Further, M/s. Infinium Precious Resources Ltd. had obtained
MPCB Consent to Establish (CTE) on 30.08.2016 and amended 21.09.2016 for “Distillation
of Solvents”. Meanwhile application for change of activity was approved by MIDC via letter
dated 25.01.2017 from “Engineering” to “Distillation of Solvents”. Post above approval M/s.
Infinium Precious Resources Ltd. had only constructed building shed after which proposal was
ceased by M/s. Infinium Precious Resources Ltd.
Further, M/s. Cogent Life Science Private Limited has purchased the plot under reference and
obtained the lease hold rights. The agreement of sale was executed on 17.05.2017. MIDC has
granted lease agreement transfer letter in favour of M/s. Cogent Life Science Private Limited
on 06.09.2017. MPCB has granted the amendment in consent by changing the name to M/s.
Cogent Life Science Private Limited on 24.11.2017.
Now, M/s. Cogent Life Science Private Limited proposes to manufacture Active
Pharmaceutical Ingredients (API), Intermediates and Key Starting Materials (KSM) with
production capacity of 100MT/month using the existing shed and adding new production-
utility blocks. Construction work for the proposed Manufacturing Facility will be carried out
as per MIDC approved letter OUTWARDS /MIDC /PATA1/ E&MDSDPTLGNGCIV/
A94524/2019 dated 13.03.2019. Enclosed as Annexure I. It involves construction of API
Block, Intermediate Plant, Utility Block & Admin/QC/Warehouse having total construction
BUA is 10489.95 sq.m.
Currently at the site, shed is existed having built-up area 1281.78 sq.m. which was constructed
by M/s. Infinium Precious Resources Ltd. and further construction will be done by M/s. Cogent
Life Science Private Limited once grant of environmental clearance and consent to establish
from state pollution control board.
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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1.2 Need of Project
The need of the project is justified through the intentions of the company to develop the drugs
in a non- infringing, novel and economical manner so that the drugs are available to the lower
community. The company aims to reduce the demand and supply gap by eliminating the cost
factor. It desires to manufacture and formulate the essential drugs so that it can tap the
international market along with the local merchandise taking into consideration the economic
factor & quality of the products. The project contemplates to serve the health sector worldwide
by producing qualitative & competitive products.
The objective of the company is to provide cost effective solutions for customer’s diverse
requirements & to reduce the demand and supply gap in national as well as international
market.
1.3 Importance and Benefits
Demand supply gap: The production capacity is proposed to reduce demand and supply gap of
animal grade and human grade API in the India as well as Asian and Latin American countries.
It is believed that the proposed project will try to meet the 12% requirement of API grade
chemicals in the country.
Imports vs. Indigenous manufacturing: Major raw materials required for additional production
are available in India and can be transported to the plant by road and railways. Animal grade
pharmaceutical products have large business potential as animal husbandry is major activity
done along with farming in India and demand for veterinary grade pharmaceuticals in
increasing constantly. Presently the demand has been met by importing the API in the country
and formulation is done in India. The activity will meet some of the demand of API which
reduces the cost of the medicines, save time for the availability which results in larger people
can afford the medication.
Export possibility: The veterinary grade API and human grade API both have huge market
potential in European and African countries. The pharmaceutical formulation done for
domestic purpose and have great export potential to US, South East Asia, African countries.
Employment generation: The proposed production activity of this project will create
employment opportunities for Technical, administration professionals also, skilled and non-
skilled labour. The semi-skilled and non-skilled labour can be employed from nearby area. This
can improve socio- economic condition of the surrounding area.
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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2. PROJECT DISCRIPTION
The proposed project of the company is a Green field Project. As per the Environment Impact
Assessment Notification 2006 & recent amendments till date, the project comes in
Schedule 5 (f) Category – A, under Synthetic Organic Chemicals Manufacturing Units. The
company has been classified as Medium Scale Industry and is categorized under Red category
industry by Maharashtra Pollution Control Board. Proposed setup aims to synthesis and
marketing an intermediate of APIs as per c-GMP guidelines
The total plot area of the plant is 10697 sq. m. Total production capacity of API, Intermediates
and KSM will be 100 MT/month. The estimated cost for proposed project would be around
45 Crore. The timelines for commencement of proposed construction activity immediate after
grant of Environmental Clearance from MoEF&CC. The commercial production is expected
to be commenced during F.Y. 2020-21.
The Salient features of the proposed project are summarized below in Table 2.1.
Table 2. 1 Project Details
Sr. No Components Details
1 Name of Proponent M/s. Cogent Life Science Private Limited.
2 Location
Plot No. N-26, MIDC additional Patalganga
Industrial estate, Tal-Panvel, Dist-Raigad, State-
Maharashtra
3 Product Type Active Pharmaceutical Ingredients (API),
Intermediates & KSM manufacturing facility.
4 Project Type New
5 Schedule (EIA Notification) 5 (f)
6 Category A
MPCB Consent Category Red category
MIDC approved letter OUTWARDS /MIDC / PATA1/ E& MDSDPTL
GNGCIV/A94524/2019 dated 13.03.2019
Area Details
Total Plot Area 10697 sq. m
Built Up Area 9540.67sq. m
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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7 Green Area 1139.95 sq. m
Parking Area 1490.81 sq. m
8 Production Capacity API, KSM, Intermediates 100 MT/month
9 Power Requirement Proposed Connected Load - 4624 KW
Proposed Demand - 1683.75 kVA
10 Water Requirement 80.5 CMD
Boiler water requirement 2000 lit/hr
11 Fuel for DG set Fuel Oil HSD 139 l/hr
Stack height 12 m from GL
12 D.G. set details 1000 KVA x 2 Nos
13 ETP Capacity 50 CMD
14 Scrubber 2* 200 CFM alkaline Scrubber
15 Effluent Generation 40 CMD (max.)
16 Man Power 50 persons (in three shifts)
17
Hazardous Waste Generation
details (Category) Proposed (TPM) Disposal
ETP Sludge (35.3) 5
CHWTSDF, Taloja Distillation Residue (20.3) 0.25
MEE Residue (35.3) 18.5
Spent carbon (28.3) 2.5 CHWTSDF, Taloja
Empty , carboys , bags etc.(33.1) 50 kg/month.
approx. Sell to MPCB authorized
recycler Drums (33.1) 100 nos. approx.
18
Non Hazardous Waste Proposed Disposal
Scrap Material 30 kg/month MPCB authorized scrap
recycler
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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2.2 Layout maps of proposed unit and intended work areas
The layout map proposed project manufacturing facility is shown in Figure 2.2.
Table 2. 2 Master Layout Plan of the Proposed Project
2.3 Products Manufacturing Process Description
The proposed unit is to manufacture various APIs, API intermediates and KSM products with
Quality Control facility with a production capacity of 100 TPM along with most
pharmaceutical substances are manufactured utilizing 'batch' process. The same equipment
with potentially different configurations and the same operating personnel are often used to
make a different intermediate or substance, utilizing different raw materials, executing different
processes, and generating different waste streams. Bulk pharmaceutical substances typically
consist of structurally complex organic chemical under precise conditions. These substances
are used in the manufacture of the dosage form of a formulated pharmaceutical product and are
manufactured by Chemical synthesis, Isolation/recovery from natural sources and/or
Combination of above.
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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2.4 Typical Process Flow for Active Pharmaceutical Ingredients (APIs), KSM and
Intermediates
Technology for manufacturing proposed products are available with the company as all
proposed products are permitted with enhanced quantities. The company will implement the
improved technologies of In-house R&D for the cost effective & environmentally friendly
practices.
Typical APIs, KSM & Intermediates process technology:
Most pharmaceutical substances are manufactured utilizing 'batch' process. In a batch process,
a particular substance or ‘intermediate’ is manufactured on a 'campaign' basis for periods
ranging from a few days to several months until sufficient material is manufactured to satisfy
the projected sales demand. At the end of the manufacturing campaign, another pharmaceutical
intermediate or substance is made. The same equipment with potentially different
configurations and the same operating personnel are often used to make a different intermediate
or substance, utilizing different raw materials, executing different processes, and generating
different waste streams.
These substances are used in the manufacture of the dosage form of a formulated
pharmaceutical product and are manufactured by:
• Chemical synthesis
• Isolation/recovery from natural sources and/or
• Combination of above.
In the proposed project, APIs and API intermediates are manufactured using chemical synthesis
technology, which is described below, and a typical schematic process flow chart is depicted
in Figure. 2.3.
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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Figure 2. 3 Typical Manufacturing process of API’s, KSM & Intermediates
In a clean SS / GL reactor suitable solvent is taken. The reactants (solid, liquid or gas
Chemicals) being added maintaining desired operating conditions like Temperature, pressure,
pH conditions and at particular standard addition sequence predefined in master process
document to obtain the desired product.
The reaction completion is checked by monitoring the process using in-process quality checks
(like HPLC, GC, TLC, pH, LOD) to achieve & obtain desired crude product.
Once the product is obtained, it is further purified using chemical process or crystallization
techniques to obtain final product in its pure form meeting the desired quality attributes.
The purified intermediate product is being dried in suitable Drier and pulverized to obtain it in
uniform size distribution. It is then packed in suitable double polybag placed in suitable
container.
The API intermediate product is being finally analysed as per the standard specifications to
approve it for either for sale to API manufacturing customer or for next step processing in
house to convert it to new API intermediate. Product
2.5 Preliminary Environment and Health Hazard Identification and Safety Measures
Generally, the activities which may have adverse impact on the biotic environment during
operational phase may be due to deliberate/unforeseen release of treated/untreated effluent,
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
14 | P a g e
disposal of hazardous waste on the ground or in the water bodies in the study area. However,
the proposed project has made following provisions for the effluent & hazardous waste
management.
The treated effluent will be used for in house purpose such as chiller and onsite gardening after
treatment to reusable limit.
The only direct possible impacts due the proposed project may be from the following.
1. Air emissions from burning of fuel for operation of utilities like D.G set & manufacturing
process related emissions if at all escape the MIDC industrial estate.
Mitigation measures
In order to minimize the air emissions at the source itself, APCD’s such as Bag Filter is
proposed to be installed and for proper dispersion of pollutants in atmosphere stack with
appropriate height as per CPCB guidelines will be provided.
As a precautionary measure, best industry practice will ensure that at no point of time during
the operational phase of the project the concentrations of air emissions should not exceed the
prescribed standards.
In order to arrest the fugitive emissions within the plant premises & to minimize the noise
intensity propagating out of the factory premises, thick green belt comprising of native species.
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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3. SITE DETAILS
3.1 Project Location:
The proposed site is situated at Plot No. N-26, MIDC additional Patalganga industrial estate,
Taluka-Panvel, District-Raigad, State-Maharashtra. Site Coordinates 19°06.922’ N, E
072°53.530’
The location map indicating proposed site and its surroundings are depicted in Figure 3.1.
Figure 3. 1 Proposed Project Site Location
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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Figure 3. 2 GPS Coordinates of plot boundary of proposed site
Figure 3. 3 MIDC Plot Area and Identification
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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Site Photographs
Approach Road Towards New Patalganga
MIDC
Board Showing MIDC Area
Plot Area
Figure 3. 4 Site Analysis & Infrastructure setup
Figure 3. 5 Proposed site location 10 km radius
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
18 | P a g e
The salient features of the project site and study area are given below:
Table 3. 1 Salient Features of the Project Site
Sr.
No
Particulars Details
1 Location Plot No.N-26, MIDC additional Patalganga Industrial
Estate, Taluka-Panvel, District-Raigad, State-
Maharashtra
2 Geographical Locations 18°52’13.38” N, 73°10’05.52” E
3 Land use of Project site 100% Industrial Land
4 Infrastructure Setup : (Distances mentioned below are aerial distances)
Village / Habitation Nearest
Village
Karade 0.5 km
Town Khalapur : @ 12.0 Km
Panvel @15 km approx.
Highway National Highway No. 4 @ 5 km
Railway Station Apta @ 1.68 km,
Panvel @ 20 km
Nearest Sea Port JNPT @ 30 km approx.
Nearest Airport Chatrapati Shivaji Maharaj International Airport @
40.15 km
Nearest Hospitals Sampoorna Rege Hospital (SRH) @ 3.67 km
Nearest School/Colleges Z.P. School Washivali @ 3 km
5 Water Supply From MIDC
6 Power Supply From MIDC
7 Protected Area Buffer zone of Karnala Bird Wildlife Sanctuary at 2.62
km from project boundary.
8 Displacement of Population None
9 Availability of Raw
Material
All other raw materials will be procured from Local
Maharashtra.
10 Seismic Zone The area is falling in Zone- III
11 Soil Classification Reddish and laterite soil
12 Climatic Data Temperature variations: 38 °C – 17 °C
Avg. Wind speed : 2 m/s
Predominant wind direction : South West
Relative Humidity : 55% – 80%
Annual Rainfall : 2200 mm
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
19 | P a g e
3.2 Details of Alternative Sites and Justification of Site Selection
The proposed project site is located in the MIDC area and the said area is having number of
industrial estates, all basic infrastructure facilities like availability of water, electricity, fuel,
transport, telecommunication systems etc. MIDC plans to further develop the infrastructure in
the area.
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
20 | P a g e
4. FOREST AND WILDLIFE ISSUE
The proposed project is within the limits of the existing Patalganga MIDC and no forest area
envisage. Karnala Bird Wildlife Sanctuary (Notified ESZ) is at 2.62 km from proposed project
area therefore the project falls under category A as per amendment in EIA notification, 2006
via. No. S.O.3067 dated 1.12.2009.
5. ENVIRONMENTAL STATUS (BASELINE MONITORING)
The data for EIA study is being collected through field studies, literature review, and
interaction with concerned departments. The study area for the EIA study shall be the area
within the 10 km radius of the periphery of the project. Map of the study area clearly delineating
the location of various monitoring stations (air/ water / soil and noise) superimposed with
location of habitats shall be shown. Collection of primary baseline data done as per OM issued
by MoEF&CC dated 27.08.2017 for the period – March to May 2019 as per CPCB guidelines.
The baseline data collection is shown in Table 5.1.
Table 5. 1 Baseline Data Collection
Attribute Monitoring
Location
Parameters Frequency
Ambient Air
Quality 8 locations PM10, PM2.5, SOx, NOx, CO, O3, NH3, VOC. 24-hourly
twice a
week for one
season
Surface &
Ground Water
Quality
8 locations Class type (MPCB)
Important parameters as per drinking water
standards (IS:10500)
Once in a
month for
one season
Soil Quality 3 locations Soil type, textures, pH, EC, bulk density, porosity,
water holding capacity, Na, Ca, Mg, fertility (N,
P, K) etc.
Once in a
month for
one season
Ambient Noise
Quality
8 locations Day and night equivalent noise level (Leq) Once in a
fortnight
for one
season
Bio Diversity
study Within Study
Area
Flora & Fauna
Habitat Identification
& Survey (Line
transects)
During the
study period
Socio
Economic
Study
Within Study
Area
Demography,
employment status,
literacy rate & health
status
Census 2011 During the
study
Period Community level
survey
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
21 | P a g e
The data/information on Environmental Baseline Status is collected as per the following
components.
5.1 Meteorology:
As a part of the EIA study, a micro-meteorological data is being collected by installing an
onsite meteorological station. The parameters include wind speed, wind direction, temperature,
and relative humidity. The collected data will be used for preparation of wind rose diagrams
and air quality modelling.
5.2 Ambient Air Quality:
An air quality monitoring network is designed for assessment of the baseline status of ambient
air quality. The monitoring was carried out as per NAAQS standards, 2009 CPCB. The
sampling stations were selected based on past information of prevailing wind direction that are
predominant in the area. The stations located at upwind, downwind, cluster contributor and on
site. Sampling locations and wind speed details are sown in the Figure 5.1. The Ambient Air
Quality and monitoring details are given in Table 5.2.
Figure 5. 1: Air Sampling Locations and windrose
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
22 | P a g e
Table 5. 2: Ambient Air Quality and monitoring details
Code Approx. Arial distance from
project site (km)
Latitude & Longitude Wind
Direction
AP1 - 18°52'15.23"N, 73°10'5.50"E -
AP2 0.72 18°52'4.70"N, 73° 9'41.22"E Upwind
AP3 1.20 18°52'38.83"N, 73°10'34.26"E Cross Wind
AP4 1.65 18°52'14.53"N, 73° 9'9.56"E Upwind
AP5 1.70 18°53'3.85"N, 73°10'18.65"E Downwind
AP6 1.95 18°51'18.67"N, 73° 9'29.97"E Upwind
AP7 4.90 18°50'47.65"N, 73°12'28.74"E Downwind
AP8 7.80 18°50'17.38"N, 73° 6'8.27"E Cross Wind
5.3 Noise Monitoring:
Equivalent continuous noise level (Leq) (8 locations) in and around the project area is being
monitored. Construction equipment and road traffic are the major sources of noise. Baseline
data of noise at the project area and the neighbourhood habitat areas is ascertained. Daytime
and night time data is being collected.
Noise Sampling locations and wind speed details are sown in the Figure 5.2. Noise monitoring
details are given in Table 5.3.
Figure 5. 2: Noise Sampling Locations and windrose
Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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Table 5. 3: Noise monitoring details
Code Approx. Arial distance from
project site (km)
Latitude & Longitude
AP1 - 18°52'12.81"N, 73°10'4.78"E
AP2 0.12 18°52'16.30"N, 73°10'8.44"E
AP3 0.15 18°52'17.36"N, 73°10'2.19"E
AP4 0.35 18°52'21.32"N, 73°10'12.51"E
AP5 0.50 18°52'26.30"N, 73°10'13.91"E
AP6 0.40 18°52'6.94"N, 73°10'16.88"E
AP7 0.65 18°52'32.76"N, 73° 9'57.69"E
AP8 0.70 18°52'25.58"N, 73° 9'45.30"E
5.4 Soil study:
For studying soil profile of the region, sampling locations were selected to assess the existing
soil conditions in and around the site representing various land use conditions. The present
study of the soil profile establishes the baseline characteristics and this will help in future in
identifying the incremental concentrations if any, due to the operation of the project. The
sampling locations have been identified with the following objectives:
a) To determine the baseline soil characteristics of the study area
b) To determine the impact of proposed project on soil characteristics
Parameters such as pH, Organic Carbon, Moisture, Organic Matter, Iron, Lead, and Chromium
were determined in total 8 locations in and around the project site.
Soil Sampling locations are sown in the Figure 6.3. Soil monitoring details are given in Table
5.4.
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Figure 5. 3: Soil Sampling Locations
Table 5. 4: Soil monitoring details
Code Latitude & Longitude Approx. Arial Distance in KM
(Direction)
SC 1 18°52'14.96"N, 73°10'5.76"E -
SC 2 18°52'12.54"N 73°10'5.98"E -
SC 3 18°52'12.31"N 73°10'3.71"E -
SC 4 18°52'35.29"N 73° 9'37.43"E 1 (NW)
SC 5 18°51'1.57"N 73°13'19.31"E 6.03 (ESE)
SC 6 18°51'19.26"N 73° 6'7.26"E 7.08 (W)
SC 7 18°55'46.14"N 73°11'37.31"E 7.01 (NEN)
SC 8 18°48'6.41"N 73° 8'40.13"E 7.92 (SWS)
5.5 Surface & Ground Water Quality:
Baseline water quality from all sources such as ground water/ surface water and river water
were collected, analysed and compared to the water quality norms.
The monitoring was carried out for parameters prescribed in IS 10500.
Surface and Ground water sampling locations are sown in the Figure 5.4. Surface and Ground
water monitoring details are given in Table 5.5.
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Figure 5. 4 : Surface and Ground water Sampling Locations
Table 5. 5: Surface and Ground water monitoring details
Code Approx. Arial distance
from project site (km)
Latitude & Longitude Wind Direction
SW1 2.00 18°51'31.70"N,73°9'15.36"E River (Down Stream)
SW2 2.30 18°53'21.39"N, 73°10'15.24"E River (Up Stream)
SW3 0.90 18°52'36.81"N, 73° 9'42.97"E Water body
SW4 0.04 18°52'13.22"N, 73°10'7.73"E Water body
GW1 0.50 18°52'5.76"N, 73° 9'37.47"E Dug well
GW2 0.60 18°52'39.59"N, 73°10'36.18"E Dug well
GW3 1.00 18°52'37.82"N, 73° 9'36.10"E Dug well
GW4 1.60 18°52'43.95"N, 73° 9'17.16"E Dug well
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5.6 Traffic Environment:
Traffic study of the area at critical junction from project site to main entry point of Patalganga
MIDC will be conducted via. Visual traffic count, type of vehicles were noted as per the PCU
and will be computed to interpret impact of additional traffic due to proposed project.
5.7 Biological Environment:
As a part of the study the information on the following was collected through Gazetteer of
district, forest department and revenue offices:
a) Preparation of an inventory of major species of trees, herbs, shrubs and timber
trees in the area;
b) List of economically important plants, if any;
c) Presence of rare and endangered species, if any;
Terrestrial sampling survey is being carried out. The data on the availability of various floral
and faunal species in the study area already available with the Department of Forests was also
be collected and utilized as support to primary field survey.
5.8 Socio-Economic Environment:
The data on demographic profile in the study area is collected using secondary data sources.
The data is collected is as follows:
a) Demography
b) Caste profile
c) Literacy profile
d) Occupational profile
e) Health Status
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6. ENVIRONMENTAL IMPACT AND ENVIRONMENT
MANAGEMENT PLAN
This chapter provides Environmental Impact due to proposed activities and environment
management plan to minimise its impacts. With the knowledge of the baseline conditions,
Project characteristics, the intensity of construction activities, detailed projections shall be
made of the influence of planned project on all the areas of social, physical and biological
environment in the area during project construction and operation. Based on the predictions,
the critically affected environmental parameters will be identified for the proposed project.
This will help ensure effective management plan against negative environmental degradation.
Some features studied will be as follows:
Assessment of expected ground level concentration of pollutions from the stack emissions
and vehicular moment based on site –specific meteorological features. Since project is in
a hilly terrain AQIP modelling will be done using standard AerMOD software.
A note on treatment of waste water from different plant operations, extent recycled and
reused for different purpose shall be included. Complete scheme of effluent treatment
along with characteristic of untreated and treated effluent to meet the prescribed standards
of discharge under E (P) Rule.
Details of hazardous waste generation and their storage, utilization and management.
Membership with hazardous waste site will be taken.
Details of species will be studied within 10 km study area and an action plan for green belt
development within site premises will be designed and implemented. At present green belt
on project boundary and along entry-exit is envisaged.
Water conservation measures will be studied for minimization of domestic supply. At
present a rainwater harvesting facility is envisaged from rainwater diverted from rooftop
area, which will be supplemented for utilization of surface cleaning and gardening.
Onsite (anthropogenic or natural) risk will be studied which includes development of an
emergency response plan along with risk assessment of the propose development on
Operation Health and Safety.
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Based on size and capacity of pollution and safe operation control measures which will be
implemented a justifiable budget for Environment management system will be included in EIA
report along with its recurring cost/annum.
An environmental monitoring programme will be formulated based on findings to provide
scientifically defensible information for determining the status of the environmental quality of
the surrounding area of the project site and to check whether the levels of critical pollutants are
within the environmentally acceptable limits. This will help to obtain an early warning of
unacceptable environmental conditions so that control measures can be taken immediately.
7. OCCUPATIONAL HEALTH:
Best industry practices will be practiced on site to ensure the occupational health and safety.
The following aspect will be studied and covered in the EIA report.
A plan for effective training of best & safe work practices to be initiated will be
designed.
Indoor air quality and noise level will be periodically measured and an effective heath
management plan will be formulated to keep exposure limits within prescribed standards.
Awareness program for maintaining health and sanitation onsite will be designed.
Yearly health camps and checkup for workers will be initiated by proponent through tie-
up with competent agency and annual report on Occupational Health and Safety will be
designed and maintained at site.
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8. CORPORATE ENVIRONMENT POLICY
An Environment management cell will be formulated in administrative order of the company
to deal with environmental issues and for ensuring compliance with the environmental
clearance conditions. The formulated environment policy will be approved by the company’s
Board of Directors and complete scheme details will be included in the EIA report.
9. INFRASTURTURE FACILITY
Details regarding infrastructure facilities such as sanitation, clean drinking water facility,
restroom etc. will be provided to the labour force during construction as well as to the casual
workers including truck drivers during operation phase
10. ENVIRONMENT SOCIAL POLICY
As per stipulated condition of official letter F. No. 22-65/2017-IA-III appropriate budget (2%
of capital investment on project value ≤ 100 Cr.) will be provided for CER policy
implementation which may include schemes like development of infrastructure for clean drink
water supply, sanitation, skill development, solid waste management facility, solar lighting
system, rain water harvesting facility, avenue planation and plantation in community areas.
11. ToR COMPLIANCE
EIA report will be prepared as per the Model TOR issued by MoEF&CC published in April
2015 and A tabular chart with index for points wise compliance of TOR mentioned below will
be included in the EIA report.
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Ingredients (API), Intermediates & Key Starting Materials (KSM)
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Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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Terms of Reference (TOR) for Proposed Active Pharmaceutical
Ingredients (API), Intermediates & Key Starting Materials (KSM)
Manufacturing Facility by M/s. Cogent Life Science Private Limited.
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